CN112263046B - 一种保健鞋及其制作方法 - Google Patents

一种保健鞋及其制作方法 Download PDF

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CN112263046B
CN112263046B CN202011142057.7A CN202011142057A CN112263046B CN 112263046 B CN112263046 B CN 112263046B CN 202011142057 A CN202011142057 A CN 202011142057A CN 112263046 B CN112263046 B CN 112263046B
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林诗山
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Quanzhou Jialaimeng Sports Technology Co ltd
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Abstract

一种保健鞋及其制作方法,包括设置在上层的保健层、中层的采集层和下层的基体层,所述保健层包括海绵层和设置在海绵层上方的抗菌凝胶垫,所述抗菌凝胶垫下方设有活性碳纤维网布层,所述活性碳纤维网布层与海绵层之间通过设置若干个按摩柱形成空气腔,所述海绵层的下表面设有高分子吸水纸层,所述采集层包括从上到下依次设置的保温表层、绝缘中层和防水底层,所述绝缘中层上设有所述压电式压力传感器和RFID电子标签模块上,所述基体层包括内部具有记忆合金骨条的塑料基础片,所述塑料基础片的上表面设有三维打印的蜂窝结构层。本发明通过足底压力数据建立足部模型,再依照这个模型在3D打印机上制作出消费者的专属鞋垫。

Description

一种保健鞋及其制作方法
技术领域
本发明涉及一种鞋,尤其涉及一种保健鞋。
背景技术
鞋垫主要是配合鞋子大底、中底、做出相应的型体;按照楦底板或者面板制作尺码板,并制作出相应的形状。人的一生有一半以上的时间要穿鞋子,鞋子与人脚的健康有很大的关系,不合适的鞋子会引起皲裂、脚臭、脚痛、足畸形等问题,为了解决这些问题,只专注于鞋子的改变是不够的,好的鞋垫可以改善鞋内环境,实现足部疾患的治疗,一般的鞋垫的保往往只具有简单地防臭功能,对足部的保健效果差,而且不能实现个性化治疗。
发明内容
本发明要解决上述现有技术存在的问题,提供一种保健鞋及其制作方法,可以对足部进行护理,改善人脚皲裂、脚臭和脚痛的问题,实现个性化治疗。
本发明解决其技术问题采用的技术方案:一种保健鞋,包括设置在上层的保健层、中层的采集层和下层的基体层,所述保健层包括海绵层和设置在海绵层上方的抗菌凝胶垫,所述抗菌凝胶垫上开设有若干个透水孔,所述抗菌凝胶垫下方设有活性碳纤维网布层,所述活性碳纤维网布层与海绵层之间通过设置若干个按摩柱形成空气腔,所述海绵层的下表面设有高分子吸水纸层,所述采集层包括从上到下依次设置的保温表层、绝缘中层和防水底层,所述绝缘中层上矩阵分布有若干个圆形腔室,所述圆形腔室内设有压电式压力传感器,所述压电式压力传感器通过电路连接到一个用于记录脚掌各部位压力数据的RFID电子标签模块上,所述基体层包括内部具有记忆合金骨条的塑料基础片,所述塑料基础片的上表面设有三维打印的蜂窝结构层。
为了进一步完善,所述按摩柱内设有发热电阻丝电路,发热电阻丝电路连接按摩柱底部设置的压电陶瓷片电路,压电陶瓷片电路将人走路产生的机械能转化为电能后,为发热电阻丝电路发热提供电能,在北方的冬季低温环境下对人们的足部进行加热保暖,并提高按摩柱足部的理疗效果。发热电阻丝电路可以预设最高发热温度值,避免足底过分积热。
进一步完善,所述按摩柱的上部粘接于活性碳纤维网布层,按摩柱的下部贯穿海绵层,并且按摩柱与海绵层胶粘固定。
进一步完善,所述透水孔与按摩柱之间交错分布。
进一步完善,所述基体层的边缘上设有若干个凸起的定位销柱,所述保健层和采集层的边缘上对应设置定位孔,所述基体层、保健层和采集层之间通过定位销柱和定位孔进行可拆卸连接,安装和更换方便。
进一步完善,所述保温表层为纯天然棉布材料,绝缘中层为防静电EVA材料,防水底层为泡沫材料。
进一步完善,所述海绵层内添加有杀菌剂。
进一步完善,所述蜂窝结构层为基于聚乙二醇和海藻酸钠体系的水凝胶材料。
进一步完善,所述塑料基础片的下表面设有防滑层。
一种保健鞋的制作方法,包括以下步骤:
步骤1,制备抗菌凝胶垫,按脚尺寸成型表面具有若干个透水孔的天然环保棉垫,天然环保棉垫用抗菌剂和水按重量1:5配制成抗菌剂水溶液浸泡2-4个小时;所述抗菌剂由芦荟胶、黄精粉末、金银花粉末、花椒粉末、牡丹花粉末按重量16:1:1:1:1的混合物;将浸泡后的天然环保棉垫烘干的水分,得到抗菌凝胶垫;将抗菌凝胶垫、按摩柱、活性碳纤维网布层、海绵层、高分子吸水纸层复合的得到保健层;
步骤2,将保健层、采集层和基体层按上中下三层组合成保健鞋垫,在采集层上设置用于记录脚掌各部位压力数据的RFID电子标签模块和若干个检测使用者行走时脚掌各部位压力的压力传感器;
步骤3,让使用者穿戴保健鞋垫三个月,每周记录一次鞋底磨损情况和RFID电子标签模块内的足底压力数据,三个月后,足底压力数据和鞋底磨损数据录入一台步态分析仪中,得到使用者足底压力分布点云图和鞋底缺损区域图,然后利用轮廓提取算法提取足底压力分布点云图中的足底压力分布区域图;
步骤4,利用三维扫描仪扫描使用者足部,建立鞋垫三维模型,根据第二步得到的鞋底缺损区域图和足底压力分布区域图,在两者的重合区域上对鞋垫的基体层添加蜂窝结构层,重新生成带蜂窝结构层的基体层;
步骤5,拆下鞋垫的基体层,利用三维打印机在基体层上表面打印蜂窝结构层,然后对生产出来的带蜂窝结构层的基体层进行打磨,再将基体层重新和保健层、采集层进行组装成保健鞋垫,放入鞋体,最后交给使用者。
本发明有益的效果是:1、本发明的保健鞋垫上设有抗菌凝胶垫,抗菌凝胶垫抗菌剂经过抗菌剂处理,对具有足部皲裂、脱皮和脚臭的患者进行护理,加快康复,减轻行走的痛苦;2、抗菌凝胶垫上设有透水孔,可使运动人员脚部的汗液通过透水孔进入下方的活性碳纤维网布层,活性碳纤维网布层的吸附能力为竹碳和活性碳的几十倍,在可将运动人员脚部发出的汗液快速进行吸附,提高运动人员脚部的舒适性,并可避免运动人员脚部的发臭;3、在活性碳纤维网布层的下方设置有按摩柱,起到对活性碳纤维网布层支撑的作用,避免活性碳纤维网布层与海绵层的直接接触,且按摩柱又可对足底穴位进行按摩;4、活性碳纤维网布层与海绵层之间设有空气腔,空气腔与透水孔连通,透气性好,活性碳纤维网布层上的水分蒸发后,湿气可以透过海绵层被高分子吸水纸层吸收,保持鞋内的干爽;5、按摩柱内设有发热电阻丝电路和压电陶瓷片电路,压电陶瓷片电路将人走路产生的机械能转化为电能后,为发热电阻丝电路发热提供电能,提高按摩柱足部的理疗效果,并且在对空气腔内的空气加热后,可以形成空气保温层,保温效果好,保证在北方的冬季低温环境下人们足部的温暖;6、本发明的保健鞋垫上设有采集层,压电式压力传感器和RFID电子标签模块,方便用户了解足底压力数据,帮助矫正走姿;7、本发明的采用了3D打印的技术来个性化制作保健鞋垫,保健鞋垫上设有基体层,基体层有记忆合金骨条、塑料基础片和塑料基础片的上表面三维打印的蜂窝结构层组成,通过足底压力数据建立足部模型,在转化为消费者脚和个性化需求的3D模型,再依照这个模型在3D打印机上制作出消费者的专属鞋垫。
附图说明
图1为保健鞋垫的结构示意图;
图2为保健鞋垫的爆炸图;
图3为保健层的垂直剖面结构示意图;
图4为采集层的垂直剖面结构示意图;
图5为绝缘中层的俯视结构示意图;
图6为基体层的垂直剖面结构示意图;
附图标记说明:1、保健层,11、海绵层,12、抗菌凝胶垫,121、透水孔,13、活性碳纤维网布层,14、按摩柱,141、发热电阻丝电路,142、压电陶瓷片电路,15、空气腔,16、高分子吸水纸层,17、定位孔,2、采集层,21、保温表层,221、圆形腔室,222、压电式压力传感器,223、RFID电子标签模块,22、绝缘中层,23、防水底层,3、基体层,31、记忆合金骨条,32、塑料基础片,33、蜂窝结构层,34、定位销柱,35、防滑层。
具体实施方式
下面结合附图对本发明作进一步说明:
参照附图:本实施例中一种保健鞋,包括设置在上层的保健层1、中层的采集层2和下层的基体层3,所述保健层1包括海绵层11和设置在海绵层11上方的抗菌凝胶垫12,海绵层可以提高鞋垫的减震和吸汗性能,抗菌凝胶垫12上浸渍有抗菌凝胶,可以对具有足部皲裂、脱皮和脚臭的患者进行护理,加快康复,减轻行走的痛苦;所述抗菌凝胶垫12上开设有若干个透水孔121,运动人员脚部的汗液通过透水孔121流走,所述抗菌凝胶垫12下方设有活性碳纤维网布层13,活性碳纤维网布层13的透气性和吸附能力强,吸汗效果好,所述活性碳纤维网布层13与海绵层11之间通过设置若干个按摩柱14形成空气腔15,空气腔15可以增强鞋垫的保温能力和透气性,所述海绵层11的下表面设有高分子吸水纸层16,可以对水分进行吸收,保持鞋内干燥环境,所述采集层2包括从上到下依次设置的保温表层21、绝缘中层22和防水底层23,所述绝缘中层22上矩阵分布有若干个圆形腔室221,所述圆形腔室221内设有压电式压力传感器222,所述压电式压力传感器222通过电路连接到一个用于记录脚掌各部位压力数据的RFID电子标签模块223上,压电式压力传感器222可以将压力值录入到RFID电子标签模块223中,RFID电子标签模块223内的数据再通过手机或专属的读取器进行读取,方便用户矫正走姿,所述基体层3包括内部具有记忆合金骨条31的塑料基础片32,所述塑料基础片32的上表面设有三维打印的蜂窝结构层33,在采集完足够的脚掌各部位压力数据后,蜂窝结构层33通过3D打印技术来制作,蜂窝结构层33的各部位增减材料方便,可以根据足部发育情况进行专属鞋垫的调整。所述透水孔121与按摩柱14之间交错分布,透水孔121不容易堵塞。所述基体层3的边缘上设有若干个凸起的定位销柱34,所述保健层1和采集层2的边缘上对应设置定位孔17,所述基体层3、保健层1和采集层2之间通过定位销柱34和定位孔17进行可拆卸连接,三层之间组装和拆卸方便。所述保温表层21为纯天然棉布材料,绝缘中层22为防静电EVA材料,防水底层23为泡沫材料,防潮性好。所述海绵层11内添加有杀菌剂。所述蜂窝结构层33为基于聚乙二醇和海藻酸钠体系的水凝胶材料。所述塑料基础片32的下表面设有防滑层35。
一种保健鞋的制作方法,包括以下步骤:
步骤1,制备抗菌凝胶垫12,按脚尺寸成型表面具有若干个透水孔121的天然环保棉垫,天然环保棉垫用抗菌剂和水按重量1:5配制成抗菌剂水溶液浸泡2-4个小时;所述抗菌剂由芦荟胶、黄精粉末、金银花粉末、花椒粉末、牡丹花粉末按重量16:1:1:1:1的混合物;将浸泡后的天然环保棉垫烘干的水分,得到抗菌凝胶垫12;将抗菌凝胶垫12、按摩柱14、活性碳纤维网布层13、海绵层11、高分子吸水纸层16复合的得到保健层1;
步骤2,将保健层1、采集层2和基体层3按上中下三层组合成保健鞋垫,在采集层2上设置用于记录脚掌各部位压力数据的RFID电子标签模块223和若干个检测使用者行走时脚掌各部位压力的压力传感器;
步骤3,让使用者穿戴保健鞋垫三个月,每周记录一次鞋底磨损情况和RFID电子标签模块223内的足底压力数据,三个月后,足底压力数据和鞋底磨损数据录入一台步态分析仪中,得到使用者足底压力分布点云图和鞋底缺损区域图,然后利用轮廓提取算法提取足底压力分布点云图中的足底压力分布区域图;
步骤4,利用三维扫描仪扫描使用者足部,建立鞋垫三维模型,根据第二步得到的鞋底缺损区域图和足底压力分布区域图,在两者的重合区域上对鞋垫的基体层3添加蜂窝结构层33,重新生成带蜂窝结构层33的基体层3;
步骤5,拆下鞋垫的基体层3,利用三维打印机在基体层3上表面打印蜂窝结构层33,然后对生产出来的带蜂窝结构层33的基体层3进行打磨,再将基体层3重新和保健层1、采集层2进行组装成保健鞋垫,放入鞋体,最后交给使用者。
虽然本发明已通过参考优选的实施例进行了图示和描述,但是,本专业普通技术人员应当了解,在权利要求书的范围内,可作形式和细节上的各种各样变化。

Claims (5)

1.一种保健鞋,包括鞋体和保健鞋垫,其特征是:所述保健鞋垫包括设置在上层的保健层(1)、中层的采集层(2)和下层的基体层(3),所述保健层(1)包括海绵层(11)和设置在海绵层(11)上方的抗菌凝胶垫(12),所述抗菌凝胶垫(12)上开设有若干个透水孔(121),所述抗菌凝胶垫(12)下方设有活性碳纤维网布层(13),所述活性碳纤维网布层(13)与海绵层(11)之间通过设置若干个按摩柱(14)形成空气腔(15),所述海绵层(11)的下表面设有高分子吸水纸层(16),所述采集层(2)包括从上到下依次设置的保温表层(21)、绝缘中层(22)和防水底层(23),所述绝缘中层(22)上矩阵分布有若干个圆形腔室(221),所述圆形腔室(221)内设有压电式压力传感器(222),所述压电式压力传感器(222)通过电路连接到一个用于记录脚掌各部位压力数据的RFID电子标签模块(223)上,所述基体层(3)包括内部具有记忆合金骨条(31)的塑料基础片(32),所述塑料基础片(32)的上表面设有三维打印的蜂窝结构层(33);
所述按摩柱(14)内设有发热电阻丝电路(141),发热电阻丝电路(141)连接按摩柱(14)底部设置的压电陶瓷片电路(142);所述按摩柱(14)的上部粘接于活性碳纤维网布层(13),按摩柱(14)的下部贯穿海绵层(11),并且按摩柱(14)与海绵层(11)胶粘固定;所述透水孔(121)与按摩柱(14)之间交错分布;所述海绵层(11)内添加有杀菌剂。
2.根据权利要求1所述的一种保健鞋,其特征是:所述基体层(3)的边缘上设有若干个凸起的定位销柱(34),所述保健层(1)和采集层(2)的边缘上对应设置定位孔(17),所述基体层(3)、保健层(1)和采集层(2)之间通过定位销柱(34)和定位孔(17)进行可拆卸连接。
3.根据权利要求1所述的一种保健鞋,其特征是:所述保温表层(21)为纯天然棉布材料,绝缘中层(22)为防静电EVA材料,防水底层(23)为泡沫材料。
4.根据权利要求1所述的一种保健鞋,其特征是:所述蜂窝结构层(33)为基于聚乙二醇和海藻酸钠体系的水凝胶材料,所述塑料基础片(32)的下表面设有防滑层(35)。
5.一种用于制作权利要求1至4任意一项所述保健鞋的制作方法,其特征在于,包括以下步骤:
步骤1,制备抗菌凝胶垫(12),按脚尺寸成型表面具有若干个透水孔(121)的天然环保棉垫,天然环保棉垫用抗菌剂和水按重量1:5配制成的抗菌剂水溶液浸泡2-4个小时;所述抗菌剂由芦荟胶、黄精粉末、金银花粉末、花椒粉末、牡丹花粉末按重量16:1:1:1:1的混合物;将浸泡后的天然环保棉垫烘干的水分,得到抗菌凝胶垫(12);将抗菌凝胶垫(12)、按摩柱(14)、活性碳纤维网布层(13)、海绵层(11)、高分子吸水纸层(16)复合的得到保健层(1);
步骤2,将保健层(1)、采集层(2)和基体层(3)按上中下三层组合成保健鞋垫,在采集层(2)上设置用于记录脚掌各部位压力数据的RFID电子标签模块(223)和若干个检测使用者行走时脚掌各部位压力的压力传感器;
步骤3,让使用者穿戴保健鞋垫三个月,每周记录一次鞋底磨损情况和RFID电子标签模块(223)内的足底压力数据,三个月后,足底压力数据和鞋底磨损数据录入一台步态分析仪中,得到使用者足底压力分布点云图和鞋底缺损区域图,然后利用轮廓提取算法提取足底压力分布点云图中的足底压力分布区域图;
步骤4,利用三维扫描仪扫描使用者足部,建立鞋垫三维模型,根据第二步得到的鞋底缺损区域图和足底压力分布区域图,在两者的重合区域上对鞋垫的基体层(3)添加蜂窝结构层(33),重新生成带蜂窝结构层(33)的基体层(3);
步骤5,拆下鞋垫的基体层(3),利用三维打印机在基体层(3)上表面打印蜂窝结构层(33),然后对生产出来的带蜂窝结构层(33)的基体层(3)进行打磨,再将基体层(3)重新和保健层(1)、采集层(2)进行组装成保健鞋垫,放入鞋体,最后交给使用者。
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