CN112259712B - Lead-acid storage battery curing device and method - Google Patents
Lead-acid storage battery curing device and method Download PDFInfo
- Publication number
- CN112259712B CN112259712B CN202011082283.0A CN202011082283A CN112259712B CN 112259712 B CN112259712 B CN 112259712B CN 202011082283 A CN202011082283 A CN 202011082283A CN 112259712 B CN112259712 B CN 112259712B
- Authority
- CN
- China
- Prior art keywords
- cavity
- moving trolley
- material device
- curing
- lead
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/14—Electrodes for lead-acid accumulators
- H01M4/16—Processes of manufacture
- H01M4/22—Forming of electrodes
- H01M4/23—Drying or preserving electrodes after forming
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
The invention discloses a lead-acid storage battery curing device, which comprises a first shell, a second shell, a third shell and partition plates, wherein the first shell is internally divided by two partition plates in the middle to form a first cavity, a second cavity, a third cavity and a fourth cavity, and the curing device comprises a shell part, a heating device, a humidifying device, a dehumidifying device, a torsion spring structure, a frame part, a movable trolley component and the like, can meet the requirement that a plurality of steps of a positive plate are simultaneously carried out, a material device is transported to each cavity through the movable trolley component, temperature and humidity regulation and control processing are carried out in each cavity, the lead-acid storage battery curing device can carry out curing processing through two schemes, one scheme can be used as an inlet and an outlet of the material device, a scheme two scheme can be used for externally packaging the material in the shell, one scheme is used as an outlet, the selectivity is enhanced, and the device also realizes a self-checking process, if the product does not meet the requirements, the materials can be continuously and circularly processed, and the time cost is saved.
Description
Technical Field
The invention belongs to the technical field related to the curing processing of lead-acid storage batteries, and particularly relates to a device and a method for curing a lead-acid storage battery.
Background
The curing process is a very key process in the production process of the lead-acid storage battery. After the pole plate is coated, the pole plate is conveyed to a curing chamber to be cured. The lead-acid battery pole plate solidification is a physical change and electrochemical corrosion process, and has the functions of completing the hardening and corrosion of the lead plaster, further oxidizing free lead in the lead plaster into lead monoxide, and simultaneously combining the lead plaster and a grid into a whole through reaction, thereby achieving the purposes of good mechanical strength and electrical property. The quality of the plate curing is directly related to the overall performance and life of the plate.
The prior lead-acid storage battery curing technology has the following problems: at present, lead-acid storage battery pole plates are mostly cured at normal pressure and low temperature, drying and dehumidification are needed after the curing is finished, a plurality of steps are needed in the curing and drying stage, a large amount of time is consumed in the middle, the curing efficiency is low, and the factory output of products is influenced.
Disclosure of Invention
The invention aims to provide a lead-acid storage battery curing device and method, which aim to solve the problem that the traditional curing and drying stage proposed in the background art needs a plurality of steps to consume time.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a lead acid battery solidification equipment, includes casing one, casing two, casing three and baffle, inside two baffles in the middle of separating by casing one forms cavity one, cavity two, cavity three and cavity four, outer frame is connected to the both sides of baffle, the upper end of baffle is connected with casing two, the lower extreme of baffle is connected with casing three, the slide is installed to the upper end of casing one, the travelling car subassembly is installed to the up end of slide, is provided with torsional spring structure on the casing two, makes the travelling car subassembly remove in cavity one, cavity two, cavity three and cavity four through torsional spring structure direction, the material device has been articulated to the lower extreme of travelling car subassembly, is provided with the slotted hole on the baffle and is used for the material device to pass through, be provided with the air-supply line on the casing one and lead to fresh air to cavity two, cavity three and cavity four respectively.
The movable trolley component comprises a motor, a controller, a movable trolley lower end fixing plate, a vertical rod, a transverse plate a, a transverse plate b, supporting rods and pulleys, the vertical rod is vertically fixed at the central position of the upper end face of the transverse plate a, the two ends of the transverse plate a are fixed on the transverse plate b, the transverse plate b is fixedly supported on the upper end face of the movable trolley lower end fixing plate through the supporting rods at the two ends, the motor and the controller are fixed at four corners of the upper end face of the movable trolley lower end fixing plate, and the pulleys are fixedly arranged on a rotating shaft of the motor.
The torsion spring structure comprises a guide pillar, a torsion spring, a stop lever, a bearing and a bearing seat, wherein the stop lever is fixedly connected to the bearing seat through the bearing, the bearing seat is fixed to the center of the upper end face of the second shell, the guide pillar is fixed to the stop lever, one end of the torsion spring is fixed to the second shell, the other end of the torsion spring is fixed to the stop lever, the position of the guide pillar is matched with the height of the vertical rod, the guide pillar and the central line of the slide rail are arranged in an inclined mode, and the inclined direction of the guide pillar is opposite to the moving direction of the moving trolley assembly.
The heating device comprises a heating wire and a shell IV, the heating wire is fixed on the inner wall of the shell IV, and the fan is installed on the inner wall of the material inlet and outlet sliding door.
Install humidification device on the rear end outer wall of casing one, humidification device includes humidification pump and pipe, and the pipe stretches into in cavity two, the cavity three, the humidification pump is fixed in on the curb plate, the left and right sides of curb plate is provided with violently the pipe, fixedly connected with riser on the lower terminal surface of violently managing, the front side of casing three is provided with dehydrating unit, dehydrating unit includes dehumidifier mounting panel and dehumidifier, the dehumidifier mounting panel is fixed in on the up end of dehumidifier mounting panel, both ends respectively with riser and three fixed connection of casing around the dehumidifier mounting panel.
A method for curing a lead-acid battery comprises the following steps:
s1: placing a material device in the first cavity, placing the positive plate coated with the lead paste into the material device, and hoisting and fixing the material device on the lower side by a moving trolley assembly at the upper end of the slideway;
s2: in the first stage of curing and drying, a power switch of a motor on a movable trolley component is turned on, the movable trolley component drives a material device to move forwards, the movable trolley component moves towards a second cavity under the action of a torsion spring after contacting a guide pillar in a torsion spring structure, the motor stops working after moving to a specified position in the second cavity, 28 through holes are formed in a position, in the second cavity, of a guide pipe in a humidifying device, the humidifying device and a heating device are turned on to ensure that the humidity and the temperature of the second cavity respectively reach 98% -100% and 80 ℃ -100 ℃, a positive plate coated with lead paste is placed in the second cavity, a dehumidifier is started, an air inlet pipe is opened to enable air to circulate in the second cavity, and green plates are cured for 17h-22 h;
s3: in the second stage of curing and drying, a power switch of a motor on the movable trolley assembly is turned on, the movable trolley assembly drives the material device to retreat and move to the third cavity under the regulation effect of a torsion spring structure, the movable trolley assembly stops running after reaching a specified position, a conduit in the humidifying device is provided with 12 through holes on the third cavity, a humidifying pump is turned on, the humidity of the third cavity reaches 75% -85% and the temperature is kept between 45 ℃ and 60 ℃ through a fan and a heating device, a dehumidifier is started, an air inlet pipe is opened, air is circulated in the third cavity, and a green pole plate is cured for 5h to 7 h;
s4: in the third stage of curing and drying, a power switch of a motor on the moving trolley component is turned on, the moving trolley component drives the material device to continuously move forward, the moving trolley moves to the fourth cavity under the adjusting action of the torsion spring structure, the operation is stopped after the specified position is reached, the heating device is adjusted, the humidity is controlled to be 0%, the temperature is 80-90 ℃, and the green pole plates are cured and dried for 10-13 hours;
s5: after the curing and drying process is finished, the moving trolley component moves to the first cavity under the action of the torsion spring structure, the detection equipment detects the moving trolley component, the moving trolley component is conveyed out of the first cavity after being qualified, the moving trolley component is unqualified, and the moving trolley component is cured and dried again until being qualified and then conveyed out;
a method for curing a lead-acid battery comprises the following steps:
t1: placing a material device in the first cavity, placing the positive plate coated with the lead paste into the material device, and hoisting and fixing the material device below the movable trolley component;
t2: in the first stage of curing and drying, a power switch of a motor on a moving trolley component is turned on, the moving trolley component drives a material device to move forwards, the moving trolley component is enabled to move towards a cavity II under the action of a torsion spring after contacting a guide pillar in a torsion spring structure, the motor stops working after moving to a specified position in the cavity II, a conduit in a humidifying device is provided with 28 through holes on the cavity II, the humidifying device and a heating device are turned on to ensure that the temperature and the humidity of the cavity II reach 98% -100% and 80 ℃ -100 ℃ respectively, a positive plate coated with lead paste is placed in the cavity II, a dehumidifier is started, an air inlet pipe is turned on to circulate air in the cavity II, and the polar plate is cured for 17h-22 h;
t3: in the second stage of curing and drying, a power switch of a motor on the movable trolley assembly is turned on, the movable trolley assembly drives the material device to retreat and move to the third cavity under the regulation effect of a torsion spring structure, the movable trolley assembly stops running after reaching a specified position, a conduit in the humidifying device is provided with 12 through holes on the third cavity, a humidifying pump is turned on, the humidity of the third cavity reaches 75% -85% and the temperature is kept between 45 ℃ and 60 ℃ through a fan and a heating device, a dehumidifier is started, an air inlet pipe is opened, air is circulated in the third cavity, and a green pole plate is cured for 5h to 7 h;
t4: in the third stage of curing and drying, a power switch of a motor on the moving trolley component is turned on, the moving trolley component drives the material device to continuously move forward, the material device moves to the fourth cavity under the adjusting action of the torsion spring structure, the operation is stopped after the specified position is reached, the heating device is adjusted, the humidity is controlled to be 0%, the temperature is controlled to be 80-90 ℃, and the green polar plates are cured and dried for 10-13 h;
t5: and the cavity IV is internally provided with a detection device for detecting the material device 11 and conveying the material device out of the cavity IV after the material device is qualified, if the material device is not qualified, the moving trolley assembly enters the cavity IV through the slide rail again, the guide pillar guides the moving trolley assembly returned from the cavity IV to the cavity I to move, and the material device is solidified and dried again until the material device is qualified and conveyed out.
Compared with the prior lead-acid storage battery curing technology, the invention provides a lead-acid storage battery curing device and method, which have the following beneficial effects:
1. the device comprises eight parts, namely a shell part, a heating device, a humidifying device, a dehumidifying device, a torsional spring structure, a frame part, a movable trolley assembly and a cooling device, wherein four cavities are arranged in the device, so that multiple steps of a positive plate can be simultaneously carried out, the lifted material device is transported to each cavity through the movable trolley assembly, temperature and humidity regulation and control processing is carried out through temperature control and humidity equipment in each cavity, the lead-acid storage battery curing device can be cured and processed through two schemes, one of the schemes can be used as an inlet and an outlet of the material device, the second scheme can also be used for externally packaging materials on the shell, one of the schemes can be used as an outlet, the selectivity of the scheme is enhanced, and the device can also realize a self-checking process, if the product does not meet the requirement, the materials can be continuously processed in a circulating mode, and the time cost is saved;
2. under the device's initial condition, if need with the travelling car subassembly left side direction, need set up the guide pillar on the right side of slide, play the effect of direction, set up the torsional spring simultaneously in addition, guarantee the travelling car subassembly direction and slide the back, the pin restores the normal position, do the direction for next travelling car subassembly, pole setting through the upper end and the interact of torsional spring structure, thereby change the moving direction of travelling car subassembly, make the travelling car subassembly can move to different processing cavitys in, thereby can work in order completely, keep higher work efficiency, the increase of production.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention without limiting the invention in which:
FIG. 1 is a schematic structural diagram of a lead-acid battery curing device according to the present invention;
FIG. 2 is a schematic diagram of a top view structure of a lead-acid battery curing device according to the present invention;
FIG. 3 is a schematic side sectional view of a lead-acid battery curing apparatus according to the present invention;
FIG. 4 is a schematic structural view of a mobile cart assembly according to the present invention;
FIG. 5 is a schematic view of a torsion spring according to the present invention;
FIG. 6 is a schematic diagram of a work route diagram according to the present invention;
FIG. 7 is a schematic diagram of a second operation route diagram according to the present invention;
in the figure: 1. a slideway; 2. a motor; 3. a controller; 4. a fixed plate at the lower end of the movable trolley; 5. erecting a rod; 6. a transverse plate a; 7. a transverse plate b; 8. a support bar; 9. a pulley; 10. a first shell; 11. a material device; 12. a second shell; 13. a third shell; 14. a riser; 15. a transverse tube; 16. a side plate; 17. a dehumidifier mounting plate; 18. a humidifying pump; 19. a conduit; 20. a dehumidifier; 21. heating wires; 22. a fourth shell; 23. a guide post; 24. a torsion spring; 25. a stop lever; 26. a bearing; 27. a bearing seat; 28. a fan; 29. a material inlet and outlet sliding door; 30. a first cavity; 31. a second cavity; 32. a third cavity; 33. and a fourth cavity.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: a lead-acid storage battery curing device comprises a first shell 10, a second shell 12, a third shell 13 and partition plates, wherein the first shell 10 is internally divided by two partition plates in the middle to form a first cavity 30, a second cavity 31, a third cavity 32 and a fourth cavity 33, two sides of each partition plate are connected with an outer frame, the upper end of each partition plate is connected with the second shell 12, the lower end of each partition plate is connected with the third shell 13, the upper end of the first shell 10 is provided with a slide way 1, the upper end face of the slide way 1 is provided with a movable trolley assembly, the second shell 12 is provided with a torsion spring structure, the moving trolley component is driven to move on the first cavity 30, the second cavity 31, the third cavity 32 and the fourth cavity 33 through the torsional spring structure, the lower end of the moving trolley component is hung with the material device 11, the partition board is provided with a slotted hole for the material device 11 to pass through, an air inlet pipe is arranged on the first shell 10 and introduces fresh air into the second cavity 31, the third cavity 32 and the fourth cavity 33 respectively. The hoisted material device 11 is transported to each working area through the movable trolley assembly, and temperature and humidity regulation and control processing is carried out through temperature control and humidity equipment in each area.
Further, the moving trolley component comprises a motor 2, a controller 3, a moving trolley lower end fixing plate 4, an upright rod 5, a transverse plate a6, a transverse plate b7, a supporting rod 8 and a pulley 9, wherein the upright rod 5 is vertically fixed at the central position of the upper end surface of the transverse plate a6, two ends of the transverse plate a6 are fixed on the transverse plate b7, the transverse plate b7 is fixedly supported on the upper end surface of the moving trolley lower end fixing plate 4 through the supporting rods 8 at the two ends, the motor 2 and the controller 3 are fixed at four corners of the upper end surface of the moving trolley lower end fixing plate 4, and the upright rod 5 and the torsion spring structure interact through the upper end, so that the moving direction of the moving trolley component is changed, and the moving trolley component can move to different processing cavities. A pulley 9 is fixedly arranged on the rotating shaft of the motor 2. The pulley 9 slides on the slideway 1. The lower end of the moving trolley component is hung with a material device 11, and a channel for the connecting piece of the moving trolley component and the material device 11 to pass through is arranged on the slideway 1.
Furthermore, the torsion spring structure comprises a guide post 23, a torsion spring 24, a stop lever 25, a bearing 26 and a bearing seat 27, wherein the stop lever 25 is fixedly connected to the bearing seat 27 through the bearing 26, the bearing seat 27 is fixed at the central position of the upper end surface of the second shell 12, the guide post 23 is fixed on the stop lever 25, one end of the torsion spring (24) is fixed on the second shell 12, the other end of the torsion spring 24 is fixed on the stop lever 25, the position of the guide post 23 is matched with the height of the upright rod 5, and in the initial state of the device, if the movable trolley component needs to be guided to the left side, the stop lever 25 needs to be arranged on the right side of the slideway 1 to play a guiding role, and in addition, the torsion spring 24 is arranged at the same time, so that after the movable trolley component slides through the guiding, the stop lever 25 is restored to guide the next movable trolley component, thereby being capable of orderly sliding work and keeping higher work efficiency. In addition, when the moving trolley component enters a certain cavity from the slideway 1 through the guide post 23, acting force is applied to the torsion spring 24 along the guide post 23 corresponding to the cavity and the action force is not obstructed by the guide post 23. The number of the guide columns 23 is 4, the guide columns correspond to the first cavity 30, the second cavity 31, the third cavity 32 and the fourth cavity 33 respectively, and the guide columns are obliquely arranged with the slide ways 1 on the first cavity 30, the second cavity 31, the third cavity 32 and the fourth cavity 33 so as to guide the moving trolley assembly to slide on the slide ways 1 towards the corresponding cavities in a guiding manner.
It should be noted that, a heating device, a fan 28 and a material inlet and outlet sliding door 29 are installed inside the first shell 10, the heating device comprises a heating wire 21 and a fourth shell 22, the heating wire 21 is fixed on the inner wall of the fourth shell 22, the fan 28 is installed on the inner wall of the material inlet and outlet sliding door 29, and the material device 11 hoisted below the moving trolley assembly is heated and warmed through the cooperation of the heating device and the fan 28, so that the temperature and the humidity meet the processing requirements.
It is worth noting that the outer wall of the rear end of the first shell 10 is provided with a humidifying device, the humidifying device comprises a humidifying pump 18 and a guide pipe 19, the guide pipe 19 extends into the second cavity 31 and the third cavity 32, the humidifying pump 18 is fixed on the side plate 16, the left side and the right side of the side plate 16 are provided with transverse pipes 15, the lower end face of each transverse pipe 15 is fixedly connected with a vertical pipe 14, the front side of the third shell 13 is provided with a dehumidifying device, the dehumidifying device comprises a dehumidifier mounting plate 17 and a dehumidifier 20, the dehumidifier mounting plate 17 is fixed on the upper end face of the dehumidifier mounting plate 17, the front end and the rear end of the dehumidifier mounting plate 17 are respectively fixedly connected with the vertical pipes 14 and the third shell 13, the humidifying device on the left side of the second shell 12 humidifies materials, the dehumidifier 20 on the right side of the third shell 13 dehumidifies the materials, and the humidifying device and the dehumidifier 20 on the right side of the third shell 13 cooperate with each other to complete the processing operation.
The method for solidifying the storage battery by using the lead-acid storage battery solidifying device comprises two methods, wherein in the first scheme, a cavity I is used as an inlet and an outlet of a material, and the first scheme comprises the following steps:
s1: placing the material device 11 in the first cavity 30, placing the positive plate coated with the lead paste into the material device 11, and hoisting and fixing the material device 11 on the lower side by a moving trolley assembly at the upper end of the slideway 1;
s2: in the first stage of curing and drying, a power switch of a motor 2 on a moving trolley assembly is turned on, the moving trolley assembly drives a material device 11 to move forwards, the moving trolley assembly is enabled to move towards a cavity II 31 under the action of a torsion spring 24 after touching a guide pillar 23 in a torsion spring structure, the motor 2 stops working after moving to a specified position in the cavity II 31, a guide pipe 19 in a humidifying device is provided with 28 through holes at the position in the cavity II 31, the humidifying device and a heating device are turned on, the temperature and the humidity of the cavity II 31 are respectively guaranteed to reach 98% -100% and 80 ℃ -100 ℃, a positive plate coated with lead paste is placed in the cavity II 31, a dehumidifier 20 is started, an air inlet pipe is opened, air is enabled to circulate in the cavity II 31, and the positive plate is cured for 17h-22 h;
s3: in the second stage of curing and drying, a power switch of a motor 2 on the movable trolley assembly is turned on, the movable trolley assembly drives the material device 11 to retreat and move to the third cavity 32 under the regulation effect of a torsion spring structure, the movable trolley assembly stops running after reaching a specified position, a conduit 19 in the humidifying device is provided with 12 through holes on the third cavity 32, a humidifying pump 18 is turned on, the humidity of the cavity reaches 75% -85% through a fan 28 and a heating device, the temperature is kept between 45 ℃ and 60 ℃, a dehumidifier 20 is started, an air inlet pipe is opened, air is circulated in the third cavity 32, and the green plates are cured for 5h to 7 h;
s4: in the third stage of curing and drying, a power switch of a motor 2 on the moving trolley component is turned on, the moving trolley component drives the material device 11 to continuously move forwards, the material device moves to the cavity four 33 under the adjusting action of the torsion spring structure, the operation is stopped after the specified position is reached, the heating device is adjusted, the humidity is controlled to be 0%, the temperature is 80-90 ℃, and the green polar plate is cured and dried for 10-13 hours;
s5: after the curing and drying process is finished, the moving trolley component moves to the first cavity 30 under the action of the torsion spring structure, the detection equipment detects the moving trolley component, the moving trolley component is conveyed out of the first cavity 30 after being qualified, the moving trolley component is unqualified, and the moving trolley component is cured and dried again until being qualified and then conveyed out;
in the second scheme, the first cavity is used as a first stage of curing, and the fourth cavity is used as an outlet, and the second scheme comprises the following steps:
t1: placing the material device 11 in the first cavity 30, placing the positive plate coated with the lead paste into the material device 11, and hoisting and fixing the material device 11 below the movable trolley component;
t2: in the first stage of curing and drying, a power switch of a motor 2 on a moving trolley assembly is turned on, the moving trolley assembly drives a material device 11 to move forwards, the moving trolley assembly is enabled to move towards a cavity II 31 under the action of a torsion spring 24 after touching a guide pillar 23 in a torsion spring structure, the motor 2 stops working after moving to a specified position in the cavity II 31, a guide pipe 19 in a humidifying device is provided with 28 through holes on the cavity II 31, the humidifying device and a heating device are turned on, the temperature and the humidity of the cavity II 31 are respectively guaranteed to reach 98% -100% of humidity and 80 ℃ -100 ℃, a positive plate coated with lead paste is placed in the cavity II 31, a dehumidifier 20 is started, an air inlet pipe is turned on, air is enabled to circulate in the cavity II 31, and the positive plate is cured for 17h-22 h;
t3: in the second stage of curing and drying, a power switch of a motor 2 on the movable trolley assembly is turned on, the movable trolley assembly drives the material device 11 to retreat and move to the third cavity 32 under the regulation effect of a torsion spring structure, the movable trolley assembly stops running after reaching a specified position, a conduit 19 in the humidifying device is provided with 12 through holes on the third cavity 32, a humidifying pump 18 is turned on, the humidity of the cavity reaches 75% -85% through a fan 28 and a heating device, the temperature is kept between 45 ℃ and 60 ℃, a dehumidifier 20 is started, an air inlet pipe is opened, air is circulated in the third cavity 32, and the green plates are cured for 5h to 7 h;
t4: in the third stage of curing and drying, a power switch of a motor 2 on the moving trolley component is turned on, the moving trolley component drives the material device 11 to continuously move forwards, the material device moves to the cavity four 33 under the adjusting action of the torsion spring structure, the operation is stopped after the specified position is reached, the heating device is adjusted, the humidity is controlled to be 0%, the temperature is 80-90 ℃, and the green polar plate is cured and dried for 10-13 hours;
t5: and the detection equipment is arranged in the cavity IV 33 to detect the material device 11 and transport the material device out of the cavity IV 33 after the material device is qualified, if the material device is not qualified, the moving trolley assembly enters the cavity IV 33 through the slideway 1 again, the guide pillar 23 guides the moving trolley assembly returned from the cavity IV 33 to the cavity I30 to move, and the material device is solidified and dried again until the material device is qualified and transported out.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a lead acid battery solidification equipment, includes casing one (10), casing two (12), casing three (13) and baffle, its characterized in that: inside two baffles in the middle of separating by casing (10) and forming cavity one (30), cavity two (31), cavity three (32) and cavity four (33), outer frame is connected to the both sides of baffle, the upper end of baffle is connected with casing two (12), the lower extreme of baffle is connected with casing three (13), slide (1) are installed to the upper end of casing one (10), the travelling car subassembly is installed to the up end of slide (1), is provided with torsional spring structure on casing two (12), makes the travelling car subassembly move on cavity one (30), cavity two (31), cavity three (32) and cavity four (33) through torsional spring structure direction, the lower extreme of travelling car subassembly has been articulated material device (11), is provided with the slotted hole on the baffle and is used for material device (11) to pass through, be provided with the air-supply line on casing one (10) respectively to cavity two (31), Fresh air is introduced into the cavity III (32) and the cavity IV (33).
2. The lead-acid battery curing device of claim 1, wherein: the moving trolley component comprises a motor (2), a controller (3), a moving trolley lower end fixing plate (4), a vertical rod (5), a transverse plate a (6), a transverse plate b (7), a supporting rod (8) and pulleys (9), wherein the vertical rod (5) is vertically fixed at the central position of the upper end face of the transverse plate a (6), the two ends of the transverse plate a (6) are fixed on the transverse plate b (7), the transverse plate b (7) is fixedly supported on the upper end face of the moving trolley lower end fixing plate (4) through the supporting rods (8) at the two ends, the motor (2) and the controller (3) are fixed at four corners of the upper end face of the moving trolley lower end fixing plate (4), and the pulleys (9) are fixedly arranged on a rotating shaft of the motor (2).
3. The lead-acid battery curing device of claim 2, wherein: the torsion spring structure comprises a guide post (23), a torsion spring (24), a stop lever (25), a bearing (26) and a bearing seat (27), wherein the stop lever (25) is fixedly connected to the bearing seat (27) through the bearing (26), the bearing seat (27) is fixed at the central position of the upper end surface of the second shell (12), the guide post (23) is fixed on the stop lever (25), one end of the torsion spring (24) is fixed on the second shell (12), the other end of the torsion spring (24) is fixed on the stop lever (25), the position of the guide post (23) is matched with the height of the vertical rod (5), the guide post (23) and the central line of the slide way (1) are obliquely arranged, and the oblique direction of the guide post (23) is opposite to the moving direction of the moving trolley component.
4. The lead-acid battery curing device of claim 1, wherein: casing (10) internally mounted has heating device and fan (28) and material to import and export push-and-pull door (29), heating device includes heater strip (21) and four (22) of casing, heater strip (21) are fixed in on the inner wall of four (22) of casing, fan (28) are installed on material import and export push-and-pull door (29) inner wall.
5. The lead-acid battery curing device of claim 1, wherein: install humidification device on the rear end outer wall of casing (10), humidification device includes humidification pump (18) and pipe (19), and pipe (19) stretch into in cavity two (31), cavity three (32), humidification pump (18) are fixed in on curb plate (16), the left and right sides of curb plate (16) is provided with violently pipe (15), fixedly connected with riser (14) on the lower terminal surface of violently pipe (15), the front side of casing three (13) is provided with dehydrating unit, dehydrating unit includes dehumidifier mounting panel (17) and dehumidifier (20), dehumidifier mounting panel (17) are fixed in on the up end of dehumidifier mounting panel (17), both ends respectively with riser (14) and casing three (13) fixed connection around dehumidifier mounting panel (17).
6. A lead-acid battery curing method using the lead-acid battery curing apparatus of any one of claims 1 to 5, characterized by comprising the steps of:
s1: placing a material device (11) in the first cavity (30), placing the positive plate coated with lead paste into the material device (11), and hoisting and fixing the material device (11) on the lower side by a moving trolley component at the upper end of the slideway (1);
s2: in the first stage of curing and drying, a power switch of a motor (2) on a moving trolley component is turned on, the moving trolley component drives a material device (11) to move forwards, the moving trolley component is enabled to move towards a cavity II (31) under the action of a torsion spring (24) after touching a guide post (23) in a torsion spring structure, the motor (2) stops working after moving to a designated position in the cavity II (31), a guide pipe (19) in a humidifying device is provided with 28 through holes at the position in the cavity II (31), the humidifying device and a heating device are turned on to ensure that the humidity and the temperature of the cavity II (31) respectively reach 98% -100% and 80-100 ℃, a positive plate coated with lead paste is placed in the cavity II (31), a dehumidifier (20) is started, and an air inlet pipe is opened to enable air to circulate in the cavity II (31), curing the green plate for 17-22 h;
s3: a second stage of curing and drying, wherein a power switch of a motor (2) on the moving trolley assembly is turned on, the moving trolley assembly drives the material device (11) to retreat and run, the material device moves to the third cavity (32) under the adjusting action of a torsion spring structure, the material device stops running after reaching a specified position, a guide pipe (19) in the humidifying device is provided with 12 through holes on the third cavity (32), a humidifying pump (18) is turned on, the humidity of the cavity reaches 75-85% and the temperature is kept between 45 ℃ and 60 ℃ through a fan (28) and a heating device, a dehumidifier (20) is started, an air inlet pipe is opened, air is circulated in the third cavity (32), and polar plates are cured and generated for 5h to 7 h;
s4: in the third stage of curing and drying, a power switch of a motor (2) on the moving trolley component is turned on, the moving trolley component drives the material device (11) to continuously move forwards, the material device moves to the cavity IV (33) under the adjusting action of the torsion spring structure, the operation is stopped after the specified position is reached, the heating device is adjusted, the humidity is controlled to be 0 percent, the temperature is 80-90 ℃, and the green polar plates are cured and dried for 10-13 hours;
s5: after the curing and drying process is finished, the moving trolley component moves to the first cavity (30) under the action of the torsion spring structure, the detection equipment detects the moving trolley component, the moving trolley component is conveyed out of the first cavity (30) after being qualified, the moving trolley component is unqualified, and the moving trolley component is cured and dried again until being qualified.
7. A lead-acid battery curing method using the lead-acid battery curing apparatus of any one of claims 1 to 5, characterized by comprising the steps of:
t1: placing the material device (11) in the first cavity (30), placing the positive plate coated with the lead paste into the material device (11), and hoisting and fixing the material device (11) below the movable trolley component;
t2: the first stage of curing and drying is carried out, a power switch of a motor (2) on the moving trolley component is turned on, the moving trolley component drives the material device (11) to move forwards and touch a guide post (23) in the torsion spring structure, under the action of the torsion spring (24), the moving trolley component moves towards the second cavity (31) and moves to a designated position in the second cavity (31), the motor (2) stops working, a conduit (19) in the humidifying device is provided with 28 through holes on the second cavity (31), the humidifying device and the heating device are opened to ensure that the temperature and the humidity of the second cavity (31) respectively reach 98-100 ℃ and 80-100 ℃, the positive plate coated with the lead paste is placed in the second cavity (31), the dehumidifier (20) is started, the air inlet pipe is opened, circulating air in the second cavity (31) to solidify the green plate for 17h-22 h;
t3: a second stage of curing and drying, wherein a power switch of a motor (2) on the moving trolley assembly is turned on, the moving trolley assembly drives the material device (11) to retreat and run, the material device moves to the third cavity (32) under the adjusting action of a torsion spring structure, the material device stops running after reaching a specified position, a guide pipe (19) in the humidifying device is provided with 12 through holes on the third cavity (32), a humidifying pump (18) is turned on, the humidity of the cavity reaches 75-85% and the temperature is kept between 45 ℃ and 60 ℃ through a fan (28) and a heating device, a dehumidifier (20) is started, an air inlet pipe is opened, air is circulated in the third cavity (32), and polar plates are cured and generated for 5h to 7 h;
t4: in the third stage of curing and drying, a power switch of a motor (2) on the moving trolley component is turned on, the moving trolley component drives the material device (11) to continuously move forwards, the material device moves to the cavity IV (33) under the adjusting action of the torsion spring structure, the operation is stopped after the specified position is reached, the heating device is adjusted, the humidity is controlled to be 0 percent, the temperature is controlled to be 80-90 ℃, and the green plates are cured and dried for 10-13 hours;
t5: and the detection equipment is arranged in the cavity IV (33) and is used for detecting the material device 11 and conveying the material device out of the cavity IV (33) after the material device is qualified, if the material device is not qualified, the moving trolley assembly enters the cavity IV (33) through the slide way (1) again, the guide pillar (23) guides the moving trolley assembly returned from the cavity IV (33) to the cavity I (30) to move, and the material device is solidified and dried again until the material device is qualified and conveyed out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011082283.0A CN112259712B (en) | 2020-10-12 | 2020-10-12 | Lead-acid storage battery curing device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011082283.0A CN112259712B (en) | 2020-10-12 | 2020-10-12 | Lead-acid storage battery curing device and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112259712A CN112259712A (en) | 2021-01-22 |
| CN112259712B true CN112259712B (en) | 2021-08-03 |
Family
ID=74243010
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011082283.0A Active CN112259712B (en) | 2020-10-12 | 2020-10-12 | Lead-acid storage battery curing device and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112259712B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1442936A (en) * | 1973-09-20 | 1976-07-14 | Gen Motors Corp | Method and apparatus for making expanded metal lead-acid storage battery grids |
| WO2000065681A1 (en) * | 1998-04-22 | 2000-11-02 | Fluor Corporation | Method for curing electrodes |
| CN106374084A (en) * | 2016-10-20 | 2017-02-01 | 超威电源有限公司 | Pole plate curing device of lead-acid storage battery |
| CN107611351A (en) * | 2017-09-26 | 2018-01-19 | 安徽轰达电源有限公司 | A kind of solidification equipment for accumulator plate |
| CN108767201A (en) * | 2018-05-15 | 2018-11-06 | 李爱根 | A kind of solidifying lead acid battery polar plate method |
| CN208208876U (en) * | 2018-04-03 | 2018-12-07 | 福建省顺昌县威仕达电源科技有限公司 | A kind of solidifying lead acid battery polar plate device |
| CN111146406A (en) * | 2019-12-16 | 2020-05-12 | 福建省顺昌县威仕达电源科技有限公司 | Rapid curing and drying system and curing and drying method for storage battery pole plate |
| CN211088394U (en) * | 2020-02-17 | 2020-07-24 | 贵州省万航电能科技有限公司 | Lead-acid storage battery pole plate curing device |
-
2020
- 2020-10-12 CN CN202011082283.0A patent/CN112259712B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1442936A (en) * | 1973-09-20 | 1976-07-14 | Gen Motors Corp | Method and apparatus for making expanded metal lead-acid storage battery grids |
| WO2000065681A1 (en) * | 1998-04-22 | 2000-11-02 | Fluor Corporation | Method for curing electrodes |
| CN106374084A (en) * | 2016-10-20 | 2017-02-01 | 超威电源有限公司 | Pole plate curing device of lead-acid storage battery |
| CN107611351A (en) * | 2017-09-26 | 2018-01-19 | 安徽轰达电源有限公司 | A kind of solidification equipment for accumulator plate |
| CN208208876U (en) * | 2018-04-03 | 2018-12-07 | 福建省顺昌县威仕达电源科技有限公司 | A kind of solidifying lead acid battery polar plate device |
| CN108767201A (en) * | 2018-05-15 | 2018-11-06 | 李爱根 | A kind of solidifying lead acid battery polar plate method |
| CN111146406A (en) * | 2019-12-16 | 2020-05-12 | 福建省顺昌县威仕达电源科技有限公司 | Rapid curing and drying system and curing and drying method for storage battery pole plate |
| CN211088394U (en) * | 2020-02-17 | 2020-07-24 | 贵州省万航电能科技有限公司 | Lead-acid storage battery pole plate curing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112259712A (en) | 2021-01-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107285084B (en) | Hot air automatic drying system for pole piece | |
| CN106766787B (en) | Pole piece hot roller drying system | |
| CN112259712B (en) | Lead-acid storage battery curing device and method | |
| CN210740917U (en) | Novel plate airing rack | |
| CN207271543U (en) | A kind of battery pole piece is coated with drying unit | |
| CN106784630A (en) | A kind of pure electric automobile conveys drying plant with lithium battery pole slice streamline | |
| CN207587899U (en) | A kind of production equipment of lithium battery module | |
| CN207852832U (en) | Lithium ion battery parallel connection formation system/lithium ion battery parallel connection chemical synthesis technology | |
| CN206927310U (en) | Pole piece hot blast automates drying system | |
| CN215088569U (en) | Film substrate processing system | |
| CN214052399U (en) | Efficient drying device capable of drying in batches for release film production | |
| CN219903002U (en) | PVB diaphragm dehumidification drying design oven | |
| CN207852833U (en) | The exhaust apparatus of lithium ion battery parallel connection chemical conversion | |
| CN208980030U (en) | A kind of horizontal paying out machine of enameled wire | |
| CN207883836U (en) | Lithium ion battery parallel connection formation device | |
| CN209786074U (en) | Car storage battery polar plate apparatus for producing | |
| CN116653185A (en) | Lead-acid storage battery plastic shell processing and drying equipment | |
| CN201246989Y (en) | Dehumidification wheel multistage regeneration application structure | |
| CN111807152A (en) | Large-scale cable coiling mechanism | |
| CN220602073U (en) | Low-temperature environment-friendly cotton cloth drying device | |
| CN216459907U (en) | UV coating curing device for PC board forming process | |
| CN207779101U (en) | A kind of chain-plate type hardening furnace | |
| CN212865214U (en) | Industrial cloth wet finishing machine | |
| CN215624704U (en) | Continuous conveying device for production of insulation boards | |
| CN215216929U (en) | Circulating hot air steam wood drying oven |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |