CN112255364B - A Soft Sensing Method for Real-time Quantitative Judgment of Sintering End Point State - Google Patents

A Soft Sensing Method for Real-time Quantitative Judgment of Sintering End Point State Download PDF

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CN112255364B
CN112255364B CN202011127923.5A CN202011127923A CN112255364B CN 112255364 B CN112255364 B CN 112255364B CN 202011127923 A CN202011127923 A CN 202011127923A CN 112255364 B CN112255364 B CN 112255364B
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刘颂
赵亚迪
卜象平
杨秀伟
冯伟
张小松
赵志伟
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Abstract

The invention discloses a soft measurement method for quantitatively judging the state of a sintering end point in real time, belonging to the field of sintering process control. According to the method, a secondary curve is fitted to a thermocouple insertion position and a waste gas temperature detection value on the basis of a waste gas temperature detection value of an air box in a sintering production line and an image shot by a tail CCD camera, and a quantitative end point position (MBTP) and a quantitative end point temperature (Tmax) are preliminarily obtained by calculating coordinates (X and Y) of a maximum value point of the curve. The air leakage problem of the sintering production line occasionally causes the detection distortion of the exhaust gas temperature of the air box, so that the secondary curve fitting method obtains wrong end point state, and the end point state obtained by the secondary curve fitting method is corrected by adopting a machine tail image recognition result. The terminal position and the temperature obtained by calculation by the method are more real and accurate, and the method can assist field operators in judging the terminal state and the change trend thereof quantitatively in real time.

Description

一种实时定量判定烧结终点状态的软测量方法A Soft Sensing Method for Real-time Quantitative Judgment of Sintering End Point State

技术领域technical field

本发明涉及一种实时定量判定烧结终点状态的软测量方法,属于烧结工艺过程控制领域。The invention relates to a soft measurement method for quantitatively determining the state of a sintering end point in real time, and belongs to the field of sintering process control.

背景技术Background technique

在烧结生产中,烧结终点是影响烧结矿质量、产量和成本的重要工艺参数,适宜、稳定的终点状态是保证高炉获得优质烧结矿的关键所在。当烧结终点提前时,烧结机的生产能力不能得到充分利用,造成烧结矿产量降低;当烧结终点滞后时,混合料没有完全烧透就到机尾被卸下,导致烧结矿合格率下降,成本上升。In sintering production, the sintering end point is an important process parameter that affects the quality, output and cost of sintering ore. A suitable and stable end point state is the key to ensuring that the blast furnace can obtain high-quality sintering ore. When the sintering end point is advanced, the production capacity of the sintering machine cannot be fully utilized, resulting in a decrease in the output of sintered ore; when the sintering end point is delayed, the mixture will be unloaded at the end of the machine without fully burning through, resulting in a decrease in the qualified rate of sintered ore and the cost of rise.

烧结机尾环境恶劣,在这种高温、高湿、高粉尘和强干扰的条件下,目前尚无直接检测烧结终点的仪器设备。无论是通过废气温度法、负压法和废气成分判断法估算终点位置,还是在机尾观测红层,只能定性的对终点状态进行判断,这必然影响终点状态的精准控制以及烧结过程参数的优化调整。因此,研究如何定量、准确的对终点状态进行检测,对烧结生产过程的精细化操作具有重要的指导意义。The environment of the sintering machine tail is harsh. Under such conditions of high temperature, high humidity, high dust and strong interference, there is currently no instrument to directly detect the end point of sintering. Whether the end position is estimated by the exhaust gas temperature method, the negative pressure method and the exhaust gas composition judgment method, or the red layer is observed at the tail of the machine, the end state can only be judged qualitatively, which will inevitably affect the precise control of the end state and the parameters of the sintering process. Optimization adjustment. Therefore, the study of how to quantitatively and accurately detect the end state has important guiding significance for the refinement of the sintering production process.

基于风箱废气温度的二次曲线拟合法是目前普遍采取的终点状态软测量方法。由于烧结生产过程中,常常发生台车料面窜气、机尾漏风等问题,导致风箱废气温度与实际真实温度不相符,从而引起基于风箱废气温度的终点状态拟合结果出现抖动或偏差,这样的输出结果无法有效的指导现场操作者对终点状态的准确判断。为了得到更加稳定、准确的终点状态检测结果,对终点状态的软测量方法进行了改进和优化。The quadratic curve fitting method based on the exhaust gas temperature of the bellows is currently the commonly adopted end-point state soft measurement method. During the sintering production process, there are often problems such as blow-by on the material surface of the trolley, air leakage from the tail of the machine, etc., which cause the exhaust gas temperature of the bellows to be inconsistent with the actual temperature, resulting in jitter or deviation in the end state fitting results based on the exhaust gas temperature of the bellows. The output result cannot effectively guide the on-site operator to accurately judge the end state. In order to obtain more stable and accurate endpoint state detection results, the soft sensing method of endpoint state has been improved and optimized.

发明内容SUMMARY OF THE INVENTION

本发明提出了一种实时定量判定烧结终点状态的软测量方法,能够对烧结生产过程中的终点状态进行实时、定量的稳定检测,这对现场操作者及时掌控终点状态和开展精细化操作具有重要的指导作用。The invention proposes a soft measurement method for quantitatively determining the sintering end state in real time, which can perform real-time, quantitative and stable detection on the end state in the sintering production process, which is important for field operators to control the end state in time and carry out refined operations. guiding role.

具体地,一种实时定量判定烧结终点状态的软测量方法,包括以下步骤:Specifically, a soft measurement method for quantitatively determining the state of a sintering end point in real time includes the following steps:

步骤一:数据获取,实时获取烧结产线中风箱的废气温度检测值和机尾CCD摄像机拍摄的图像;Step 1: Data acquisition, real-time acquisition of the exhaust gas temperature detection value of the bellows in the sintering production line and the image captured by the tail CCD camera;

步骤二:数据拟合,通过对热电偶安插位置与废气温度检测值拟合二次曲线,获取曲线极大值点的坐标(X,Y),初步获得定量的终点位置(MBTP)和终点温度(Tmax);Step 2: Data fitting, by fitting a quadratic curve between the thermocouple insertion position and the exhaust gas temperature detection value, obtaining the coordinates (X, Y) of the maximum point of the curve, and initially obtaining the quantitative end position (MBTP) and end temperature (Tmax);

步骤三:机尾图像分类判断,将机尾图像划分为3个类别,分别为欠烧、正常和过烧,采用卷积神经网络模型对机尾图像进行分类判断;Step 3: Classification and judgment of the tail image, the tail image is divided into three categories, namely under-burning, normal and over-burning, and the convolutional neural network model is used to classify and judge the tail image;

步骤四:终点位置修正,以机尾图像被识别的类别为基准,建立专家规则,对二次曲线拟合法获得的终点状态进行修正,实时得出真实、准确的终点状态信息。Step 4: End point position correction. Based on the recognized category of the tail image, an expert rule is established to correct the end point state obtained by the quadratic curve fitting method, and real and accurate end point state information is obtained in real time.

所述步骤一具体包括:The first step specifically includes:

实时获取烧结全产线中风箱废气温度的检测值以及风箱中热电偶的具体安插位置,记录同时段内烧结机机尾CCD摄像机拍摄的机尾图像,风箱废气温度和机尾检测图像作为终点状态实时判断的基础数据源。Real-time acquisition of the detection value of the exhaust gas temperature of the bellows in the whole sintering production line and the specific placement position of the thermocouple in the bellows, recording the tail image captured by the CCD camera of the tail of the sintering machine during the same period, the exhaust gas temperature of the bellows and the detection image of the tail as the end state The basic data source for real-time judgment.

所述步骤二具体包括:The second step specifically includes:

根据热电偶安插位置与废气温度检测值拟合二次曲线,采用如下方式初步计算终点位置(MBTP)和终点温度(Tmax)。The quadratic curve is fitted according to the thermocouple placement position and the exhaust gas temperature detection value, and the end position (MBTP) and end temperature (Tmax) are preliminarily calculated as follows.

2-1、当最后一个风箱的废气温度最大时,烧结终点(BTP)=最后一个风箱编号(Num)-0.5(热电偶安插位置一般在风箱的中部,所以取0.5,此系数可根据实际进行调整),烧结终点位置(MBTP)=烧结终点(BTP)*风箱的长度,烧结终点温度(Tmax)为最后一个风箱的废气温度。2-1. When the exhaust gas temperature of the last bellows is the largest, the sintering end point (BTP) = the last bellows number (Num) - 0.5 (the thermocouple is generally placed in the middle of the bellows, so take 0.5, and this coefficient can be adjusted according to the actual situation. Adjustment), the sintering end position (MBTP) = the sintering end (BTP) * the length of the bellows, and the sintering end temperature (Tmax) is the exhaust gas temperature of the last bellows.

2-2、当倒数第二个风箱的废气温度最大时,取倒数第三个风箱、倒数第二个风箱和最后一个风箱的废气温度检测值(TNum-2,TNum-1,T)以及热电偶位置(Num-2.5,Num-1.5,Num-0.5)拟合二次曲线,计算曲线极大值点的坐标(X,Y)。假定一元二次方程的形式为aX2+bX+c=Y,将上述热电偶位置作为X,将废气温度检测值作为Y,将每组检测数据分别带入方程求解系数a,b和c。烧结终点(BTP)=-b/(2a), 烧结终点位置(MBTP)=烧结终点(BTP)*风箱的长度,烧结终点温度(Tmax)= a*BTP2+b*BTP+c。2-2. When the exhaust gas temperature of the penultimate bellows is the largest, take the exhaust gas temperature detection values of the penultimate third bellows, the penultimate bellows and the last bellows (T Num-2 , T Num-1 , T) And the thermocouple position (Num-2.5, Num-1.5, Num-0.5) to fit the quadratic curve, and calculate the coordinates (X, Y) of the maximum point of the curve. Assuming the form of the quadratic equation of one variable is aX 2 +bX+c=Y, take the above thermocouple position as X, take the detected value of exhaust gas temperature as Y, and bring each set of detected data into the equation to solve the coefficients a, b and c respectively. Sintering end point (BTP) = -b/(2a), sintering end point position (MBTP) = sintering end point (BTP) * length of bellows, sintering end point temperature (Tmax) = a*BTP 2 +b*BTP+c.

2-3、通过对多条烧结机历史终点波动范围进行统计,确定终点的波动范围一般位于(Num-6)风箱到(Num)风箱之间。对位于(Num-5)风箱到(Num-1)风箱之间的终点状态,均采用2-2步骤所述方法进行计算。2-3. Through statistics on the fluctuation range of the historical end point of multiple sintering machines, it is determined that the fluctuation range of the end point is generally between (Num-6) bellows and (Num) bellows. For the end state between (Num-5) bellows and (Num-1) bellows, the methods described in steps 2-2 are used to calculate.

2-4、当(Num-6)风箱的废气温度最大时,烧结终点(BTP)=风箱编号(Num-6)-0.5(热电偶安插位置一般在风箱的中部,所以取0.5,此系数可根据实际进行调整),烧结终点位置(MBTP)=烧结终点(BTP)*风箱的长度,烧结终点温度(Tmax)为(Num-6)风箱的废气温度。2-4. When (Num-6) the exhaust gas temperature of the bellows is the largest, the sintering end point (BTP) = the number of the bellows (Num-6) - 0.5 (the thermocouple placement position is generally in the middle of the bellows, so take 0.5, this coefficient can be Adjust according to the actual situation), the sintering end position (MBTP) = the sintering end (BTP) * the length of the bellows, and the sintering end temperature (Tmax) is (Num-6) the exhaust gas temperature of the bellows.

所述步骤三具体包括:The step 3 specifically includes:

根据机尾图像中红火层的位置不同,将图像划分为3个类别,分别为欠烧、正常和过烧。欠烧为红火层位于机尾图像的顶部,红火层下部全部是生料;正常为红火层在机尾图像的底部,约占整个截面高度的三分之一;过烧为在机尾图像底部只有一窄条红火层,红火层上部全是烧结块。采用卷积神经网络(CNN)模型对机尾图像进行分类判断。According to the different positions of the red fire layer in the tail image, the images are divided into 3 categories, namely under-burning, normal and over-burning. Under-burning means that the red fire layer is at the top of the tail image, and the lower part of the red fire layer is all raw material; normally, the red fire layer is at the bottom of the tail image, accounting for about one-third of the height of the entire section; over-burning means that it is at the bottom of the tail image There is only a narrow red fire layer, and the upper part of the red fire layer is full of sintered blocks. A convolutional neural network (CNN) model is used to classify and judge the tail images.

所述步骤四具体包括:The step 4 specifically includes:

以机尾图像被卷积神经网络(CNN)模型识别的类别为基准,对二次曲线拟合法获得的终点状态进行修正,具体专家规则如下。Based on the category of the tail image recognized by the convolutional neural network (CNN) model, the end point state obtained by the quadratic curve fitting method is corrected. The specific expert rules are as follows.

4-1、当机尾图像被卷积神经网络(CNN)模型识别为正常时,如果二次曲线拟合法获得的终点位置状态位于(Num-2)至(Num-1)风箱范围之间,则输出二次曲线拟合法获得的终点位置和终点温度;4-1. When the tail image is recognized as normal by the convolutional neural network (CNN) model, if the end position state obtained by the quadratic curve fitting method is within the range of (Num-2) to (Num-1) bellows, Then output the end position and end temperature obtained by the quadratic curve fitting method;

4-2、当机尾图像被卷积神经网络(CNN)模型识别为正常时,如果二次曲线拟合法获得的终点位置状态位于(Num-2)至(Num-1)风箱以外的范围,则输出上一时刻位于(Num-2)至(Num-1)风箱范围之间的终点位置和终点温度;4-2. When the tail image is recognized as normal by the convolutional neural network (CNN) model, if the end position state obtained by the quadratic curve fitting method is outside the range of (Num-2) to (Num-1) bellows, Then output the end position and end temperature between (Num-2) and (Num-1) bellows at the last moment;

4-3、当机尾图像被卷积神经网络(CNN)模型识别为欠烧时,如果二次曲线拟合法获得的终点位置状态位于(Num-6)至(Num-2)风箱范围之间,则输出二次曲线拟合法获得的终点位置和终点温度;4-3. When the tail image is identified as underburned by the convolutional neural network (CNN) model, if the end position state obtained by the quadratic curve fitting method is within the range of (Num-6) to (Num-2) bellows , then output the end position and end temperature obtained by the quadratic curve fitting method;

4-4、当机尾图像被卷积神经网络(CNN)模型识别为欠烧时,如果二次曲线拟合法获得的终点位置状态位于(Num-6)至(Num-2)风箱以外的范围,则输出上一时刻位于(Num-6)至(Num-3)风箱范围之间的终点位置和终点温度;4-4. When the tail image is identified as underburned by the convolutional neural network (CNN) model, if the end position state obtained by the quadratic curve fitting method is in the range from (Num-6) to (Num-2) outside the bellows , then output the end position and end temperature between (Num-6) and (Num-3) bellows at the last moment;

4-5、当机尾图像被卷积神经网络(CNN)模型识别为过烧时,如果二次曲线拟合法获得的终点位置状态位于(Num)至(Num-1)风箱范围之间,则输出二次曲线拟合法获得的终点位置和终点温度;4-5. When the tail image is identified as overburned by the convolutional neural network (CNN) model, if the end position state obtained by the quadratic curve fitting method is within the range of (Num) to (Num-1) bellows, then Output the end position and end temperature obtained by the quadratic curve fitting method;

4-6、当机尾图像被卷积神经网络(CNN)模型识别为过烧时,如果二次曲线拟合法获得的终点位置状态位于(Num)至(Num-1)风箱以外的范围,则输出上一时刻位于(Num)至(Num-1)风箱范围之间的终点位置和终点温度;4-6. When the tail image is identified as overburned by the convolutional neural network (CNN) model, if the end position state obtained by the quadratic curve fitting method is in the range from (Num) to (Num-1) outside the bellows, then Output the end position and end temperature between (Num) and (Num-1) the bellows range at the last moment;

一种实时定量判定烧结终点状态的软测量方法,包括:CCD摄像机、存储设备以及处理器等;所述处理器加载并执行存储设备中的数据、图像以及规则,实现权利要求1~5所述的一种实时定量判定烧结终点状态的软测量方法。A soft measurement method for quantitatively determining the state of a sintering end point in real time, comprising: a CCD camera, a storage device, a processor, etc.; the processor loads and executes the data, images and rules in the storage device, so as to realize the claims 1-5 A soft sensing method for quantitatively determining the state of the sintering end point in real time.

与现有技术相比,本发明的优势在于:Compared with the prior art, the advantages of the present invention are:

(1)本发明的一种实时定量判定烧结终点状态的软测量方法,将烧结终点与风箱的长度相乘,得到烧结终点位置距1号风箱起始点的距离,提高了终点位置判断的精度。(1) A soft measurement method of the present invention for quantitatively determining the state of the sintering end point in real time. The sintering end point is multiplied by the length of the bellows to obtain the distance between the sintering end position and the starting point of the No. 1 bellows, which improves the accuracy of the end position judgment.

(2)本发明的一种实时定量判定烧结终点状态的软测量方法,选取数值数值(风箱废气温度)、图像(机尾图像)等多种数据源作为终点状态判断的信号,充分考虑了与终点状态相关的输入信息。(2) A soft measurement method of the present invention for quantitatively judging the end state of sintering in real time, selects various data sources such as numerical values (bellows exhaust gas temperature), images (aircraft tail image) and other data sources as the signals for end state judgment, fully considering and Input information related to the end state.

(3)本发明的一种实时定量判定烧结终点状态的软测量方法,采用卷积神经网络对机尾图像识别的类别为基准,对二次曲线拟合法获得的终点状态进行修正,改善了实际生产过程中对终点状态检测的稳定性。(3) A soft measurement method of the present invention for quantitatively determining the end state of sintering in real time, using the convolutional neural network to recognize the category of the tail image as the benchmark, and correcting the end state obtained by the quadratic curve fitting method, which improves the actual situation. Stability of endpoint state detection during production.

附图说明Description of drawings

下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below in conjunction with the accompanying drawings and embodiments, in which:

图1为本发明的一种实时定量判定烧结终点状态软测量方法的流程图。FIG. 1 is a flow chart of a soft measurement method for quantitatively determining the state of the sintering end point in real time according to the present invention.

图2为本发明的机尾图像类别示意图。FIG. 2 is a schematic diagram of a tail image category of the present invention.

图3为应用机尾图像识别结果对二次曲线拟合值校正的对比图。FIG. 3 is a comparison diagram of the correction of the quadratic curve fitting value using the image recognition result of the tail of the aircraft.

图4本发明的烧结终点状态检测应用效果图。FIG. 4 is an application effect diagram of the sintering end state detection of the present invention.

具体实施方式Detailed ways

为了使本发明的技术特征、目的和效果更加清楚的被理解,现对照附图详细说明本发明的具体实施方式。In order to make the technical features, objects and effects of the present invention more clearly understood, the specific embodiments of the present invention will now be described in detail with reference to the accompanying drawings.

一种实时定量判定烧结终点状态的软测量方法,如图1所示,具体包括如下步骤:A soft measurement method for quantitatively determining the state of the sintering end point in real time, as shown in Figure 1, specifically includes the following steps:

具体地,一种实时定量判定烧结终点状态的软测量方法,包括以下步骤:Specifically, a soft measurement method for quantitatively determining the state of a sintering end point in real time includes the following steps:

步骤一:数据获取,实时获取烧结产线中风箱的废气温度检测值和机尾CCD摄像机拍摄的图像;Step 1: Data acquisition, real-time acquisition of the exhaust gas temperature detection value of the bellows in the sintering production line and the image captured by the tail CCD camera;

步骤二:数据拟合,通过对热电偶安插位置与废气温度检测值拟合二次曲线,获取曲线极大值点的坐标(X,Y),初步获得定量的终点位置(MBTP)和终点温度(Tmax);Step 2: Data fitting, by fitting a quadratic curve between the thermocouple insertion position and the exhaust gas temperature detection value, obtaining the coordinates (X, Y) of the maximum point of the curve, and initially obtaining the quantitative end position (MBTP) and end temperature (Tmax);

步骤三:机尾图像分类判断,将机尾图像划分为3个类别,分别为欠烧、正常和过烧,采用卷积神经网络模型对机尾图像进行分类判断;Step 3: Classification and judgment of the tail image, the tail image is divided into three categories, namely under-burning, normal and over-burning, and the convolutional neural network model is used to classify and judge the tail image;

步骤四:终点位置修正,以机尾图像被识别的类别为基准,建立专家规则,对二次曲线拟合法获得的终点状态进行修正,实时得出真实、准确的终点状态信息。Step 4: End point position correction. Based on the recognized category of the tail image, an expert rule is established to correct the end point state obtained by the quadratic curve fitting method, and real and accurate end point state information is obtained in real time.

所述步骤一具体包括:The first step specifically includes:

实时获取烧结全产线中风箱废气温度的检测值以及风箱中热电偶的具体安插位置,记录同时段内烧结机机尾CCD摄像机拍摄的机尾图像,风箱废气温度和机尾检测图像作为终点状态实时判断的基础数据源。Real-time acquisition of the detection value of the exhaust gas temperature of the bellows in the whole sintering production line and the specific placement position of the thermocouple in the bellows, recording the tail image captured by the CCD camera of the tail of the sintering machine during the same period, the exhaust gas temperature of the bellows and the detection image of the tail as the end state The basic data source for real-time judgment.

所述步骤二具体包括:The second step specifically includes:

根据热电偶安插位置与废气温度检测值拟合二次曲线,采用如下方式初步计算终点位置(MBTP)和终点温度(Tmax)。The quadratic curve is fitted according to the thermocouple placement position and the exhaust gas temperature detection value, and the end position (MBTP) and end temperature (Tmax) are preliminarily calculated as follows.

2-1、当最后一个风箱的废气温度最大时,烧结终点(BTP)=最后一个风箱编号(Num)-0.5(热电偶安插位置一般在风箱的中部,所以取0.5,此系数可根据实际进行调整),烧结终点位置(MBTP)=烧结终点(BTP)*风箱的长度,烧结终点温度(Tmax)为最后一个风箱的废气温度。2-1. When the exhaust gas temperature of the last bellows is the largest, the sintering end point (BTP) = the last bellows number (Num) - 0.5 (the thermocouple is generally placed in the middle of the bellows, so take 0.5, and this coefficient can be adjusted according to the actual situation. Adjustment), the sintering end position (MBTP) = the sintering end (BTP) * the length of the bellows, and the sintering end temperature (Tmax) is the exhaust gas temperature of the last bellows.

2-2、当倒数第二个风箱的废气温度最大时,取倒数第三个风箱、倒数第二个风箱和最后一个风箱的废气温度检测值(TNum-2,TNum-1,T)以及热电偶位置(Num-2.5,Num-1.5,Num-0.5)拟合二次曲线,计算曲线极大值点的坐标(X,Y)。假定一元二次方程的形式为aX2+bX+c=Y,将上述热电偶位置作为X,将废气温度检测值作为Y,将每组检测数据分别带入方程求解系数a,b和c。烧结终点(BTP)=-b/(2a), 烧结终点位置(MBTP)=烧结终点(BTP)*风箱的长度,烧结终点温度(Tmax)= a*BTP2+b*BTP+c。2-2. When the exhaust gas temperature of the penultimate bellows is the largest, take the exhaust gas temperature detection values of the penultimate third bellows, the penultimate bellows and the last bellows (T Num-2 , T Num-1 , T) And the thermocouple position (Num-2.5, Num-1.5, Num-0.5) to fit the quadratic curve, and calculate the coordinates (X, Y) of the maximum point of the curve. Assuming the form of the quadratic equation of one variable is aX 2 +bX+c=Y, take the above thermocouple position as X, take the detected value of exhaust gas temperature as Y, and bring each set of detected data into the equation to solve the coefficients a, b and c respectively. Sintering end point (BTP) = -b/(2a), sintering end point position (MBTP) = sintering end point (BTP) * length of bellows, sintering end point temperature (Tmax) = a*BTP 2 +b*BTP+c.

2-3、通过对多条烧结机历史终点波动范围进行统计,确定终点的波动范围一般位于(Num-6)风箱到(Num)风箱之间。对位于(Num-5)风箱到(Num-1)风箱之间的终点状态,均采用2-2步骤所述方法进行计算。2-3. Through statistics on the fluctuation range of the historical end point of multiple sintering machines, it is determined that the fluctuation range of the end point is generally between (Num-6) bellows and (Num) bellows. For the end state between (Num-5) bellows and (Num-1) bellows, the methods described in steps 2-2 are used to calculate.

2-4、当(Num-6)风箱的废气温度最大时,烧结终点(BTP)=风箱编号(Num-6)-0.5(热电偶安插位置一般在风箱的中部,所以取0.5,此系数可根据实际进行调整),烧结终点位置(MBTP)=烧结终点(BTP)*风箱的长度,烧结终点温度(Tmax)为(Num-6)风箱的废气温度。2-4. When (Num-6) the exhaust gas temperature of the bellows is the largest, the sintering end point (BTP) = the number of the bellows (Num-6) - 0.5 (the thermocouple placement position is generally in the middle of the bellows, so take 0.5, this coefficient can be Adjust according to the actual situation), the sintering end position (MBTP) = the sintering end (BTP) * the length of the bellows, and the sintering end temperature (Tmax) is (Num-6) the exhaust gas temperature of the bellows.

所述步骤三具体包括:The step 3 specifically includes:

根据机尾图像中红火层的位置不同,将图像划分为3个类别,分别为欠烧、正常和过烧。欠烧为红火层位于机尾图像的顶部,红火层下部全部是生料;正常为红火层在机尾图像的底部,约占整个截面高度的三分之一;过烧为在机尾图像底部只有一窄条红火层,红火层上部全是烧结块。采用卷积神经网络(CNN)模型对机尾图像进行分类判断。According to the different positions of the red fire layer in the tail image, the images are divided into 3 categories, namely under-burning, normal and over-burning. Under-burning means that the red fire layer is at the top of the tail image, and the lower part of the red fire layer is all raw material; normally, the red fire layer is at the bottom of the tail image, accounting for about one-third of the height of the entire section; over-burning means that it is at the bottom of the tail image There is only a narrow red fire layer, and the upper part of the red fire layer is full of sintered blocks. A convolutional neural network (CNN) model is used to classify and judge the tail images.

所述步骤四具体包括:The step 4 specifically includes:

以机尾图像被卷积神经网络(CNN)模型识别的类别为基准,对二次曲线拟合法获得的终点状态进行修正,具体专家规则如下。Based on the category of the tail image recognized by the convolutional neural network (CNN) model, the end point state obtained by the quadratic curve fitting method is corrected. The specific expert rules are as follows.

4-1、当机尾图像被卷积神经网络(CNN)模型识别为正常时,如果二次曲线拟合法获得的终点位置状态位于(Num-2)至(Num-1)风箱范围之间,则输出二次曲线拟合法获得的终点位置和终点温度;4-1. When the tail image is recognized as normal by the convolutional neural network (CNN) model, if the end position state obtained by the quadratic curve fitting method is within the range of (Num-2) to (Num-1) bellows, Then output the end position and end temperature obtained by the quadratic curve fitting method;

4-2、当机尾图像被卷积神经网络(CNN)模型识别为正常时,如果二次曲线拟合法获得的终点位置状态位于(Num-2)至(Num-1)风箱以外的范围,则输出上一时刻位于(Num-2)至(Num-1)风箱范围之间的终点位置和终点温度;4-2. When the tail image is recognized as normal by the convolutional neural network (CNN) model, if the end position state obtained by the quadratic curve fitting method is outside the range of (Num-2) to (Num-1) bellows, Then output the end position and end temperature between (Num-2) and (Num-1) bellows at the last moment;

4-3、当机尾图像被卷积神经网络(CNN)模型识别为欠烧时,如果二次曲线拟合法获得的终点位置状态位于(Num-6)至(Num-2)风箱范围之间,则输出二次曲线拟合法获得的终点位置和终点温度;4-3. When the tail image is identified as underburned by the convolutional neural network (CNN) model, if the end position state obtained by the quadratic curve fitting method is within the range of (Num-6) to (Num-2) bellows , then output the end position and end temperature obtained by the quadratic curve fitting method;

4-4、当机尾图像被卷积神经网络(CNN)模型识别为欠烧时,如果二次曲线拟合法获得的终点位置状态位于(Num-6)至(Num-2)风箱以外的范围,则输出上一时刻位于(Num-6)至(Num-3)风箱范围之间的终点位置和终点温度;4-4. When the tail image is identified as underburned by the convolutional neural network (CNN) model, if the end position state obtained by the quadratic curve fitting method is in the range from (Num-6) to (Num-2) outside the bellows , then output the end position and end temperature between (Num-6) and (Num-3) bellows at the last moment;

4-5、当机尾图像被卷积神经网络(CNN)模型识别为过烧时,如果二次曲线拟合法获得的终点位置状态位于(Num)至(Num-1)风箱范围之间,则输出二次曲线拟合法获得的终点位置和终点温度;4-5. When the tail image is identified as overburned by the convolutional neural network (CNN) model, if the end position state obtained by the quadratic curve fitting method is within the range of (Num) to (Num-1) bellows, then Output the end position and end temperature obtained by the quadratic curve fitting method;

4-6、当机尾图像被卷积神经网络(CNN)模型识别为过烧时,如果二次曲线拟合法获得的终点位置状态位于(Num)至(Num-1)风箱以外的范围,则输出上一时刻位于(Num)至(Num-1)风箱范围之间的终点位置和终点温度;4-6. When the tail image is identified as overburned by the convolutional neural network (CNN) model, if the end position state obtained by the quadratic curve fitting method is in the range from (Num) to (Num-1) outside the bellows, then Output the end position and end temperature between (Num) and (Num-1) the bellows range at the last moment;

上述方法以风箱废气温度、机尾图像作为输入信号,烧结终点位置和终点温度为输出结果,实现了终点状态的在线、定量检测,这对现场操作者指导烧结生产具有重要的应用价值。The above method takes the exhaust gas temperature of the bellows and the tail image as the input signals, and the sintering end position and the end temperature as the output results, and realizes the online and quantitative detection of the end state, which has important application value for the field operator to guide the sintering production.

本发明的实施例以某烧结厂一台360m2烧结机历史的风箱废气温度检测值和机尾CCD摄像为基础,然后按照上述步骤一到四构建判定烧结终点状态的软测量方法,最后采用此烧结机现场实际生产数据进行测试。具体步骤包括:The embodiment of the present invention is based on the historical bellows exhaust gas temperature detection value of a 360m 2 sintering machine in a sintering plant and the CCD camera at the rear of the machine, and then constructs a soft measurement method for judging the state of the sintering end point according to the above steps 1 to 4, and finally adopts this The actual production data of the sintering machine is tested. Specific steps include:

(1)数据获取(1) Data acquisition

以国内某烧结厂一台360m2烧结机的应用为例,此烧结机有效烧结面积80米,配备22个风箱。在1#、2#、3#、5#、7#、9#、11#、13#、15#、16#、18#、20#、21#和22#风箱中部各安装有一根热电偶,用于对风箱内的废气温度进行秒级连续测温。从现场自动化系统中得到了历史废气温度的检测值和机尾CCD摄像机的检测录像,时间跨度为2019年6月至2020年6月,废气温度采集频次为1分钟。Take the application of a 360m2 sintering machine in a domestic sintering plant as an example. The sintering machine has an effective sintering area of 80 meters and is equipped with 22 bellows. A thermocouple is installed in the middle of the bellows 1#, 2#, 3#, 5#, 7#, 9#, 11#, 13#, 15#, 16#, 18#, 20#, 21# and 22#. , used for second-level continuous temperature measurement of the exhaust gas temperature in the bellows. The detection value of historical exhaust gas temperature and the detection video of the tail CCD camera are obtained from the on-site automation system. The time span is from June 2019 to June 2020, and the frequency of exhaust gas temperature collection is 1 minute.

(2)数据拟合(2) Data fitting

以上述历史数据为基础,根据16#、18#、20#、21#和22#风箱的热电偶安插位置和废气温度检测值拟合二次曲线,初步计算终点位置(MBTP)和终点温度(Tmax)。Based on the above historical data, the quadratic curve is fitted according to the thermocouple placement position of 16#, 18#, 20#, 21# and 22# bellows and the detected value of exhaust gas temperature, and the end position (MBTP) and end temperature ( Tmax).

2-1、当22#风箱的废气温度最大时,烧结终点(BTP)=22(Num)-0.5(热电偶安插在风箱的中部,所以取0.5)=21.5,烧结终点位置(MBTP)=21.5(BTP)*3.636(风箱的长度)=78.174(m),烧结终点温度(Tmax)为22#风箱的废气温度检测值。2-1. When the exhaust gas temperature of the 22# bellows is the largest, the sintering end point (BTP) = 22 (Num)-0.5 (the thermocouple is placed in the middle of the bellows, so take 0.5) = 21.5, and the sintering end point (MBTP) = 21.5 (BTP) * 3.636 (length of bellows) = 78.174 (m), the sintering end temperature (Tmax) is the detected value of exhaust gas temperature of 22# bellows.

2-2、当21#风箱的废气温度最大时,取20#、21#和22#风箱的热电偶位置(19.5,20.5,21.5)以及废气温度检测值(TNum-2,TNum-1,T)拟合二次曲线。采用上述3组点分别得到三个一元二次方程,计算得到方程的系数:a=(TNum-2+T-2*TNum-1)/2,b= 41*TNum-1-21*TNum-2-20*T,c=(4*TNum-2-1521*a-78*b)/4。烧结终点(BTP)=-b/(2a), 烧结终点位置(MBTP)=烧结终点(BTP)* 3.636(风箱的长度),烧结终点温度(Tmax)= a*BTP2+b*BTP+c。2-2. When the exhaust gas temperature of the 21# bellows is the largest, take the thermocouple positions (19.5, 20.5, 21.5) of the 20#, 21# and 22# bellows and the detection value of the exhaust gas temperature (T Num-2 , T Num-1 , T) fitting a quadratic curve. Using the above three sets of points to obtain three quadratic equations in one variable, the coefficients of the equations are calculated: a=(T Num-2 +T-2*T Num-1 )/2, b= 41*T Num-1 -21 *T Num-2 -20*T, c=(4*T Num-2 -1521*a-78*b)/4. Sintering end point (BTP) = -b/(2a), sintering end point position (MBTP) = sintering end point (BTP) * 3.636 (length of bellows), sintering end point temperature (Tmax) = a*BTP 2 +b*BTP+c .

2-3、当20#风箱的废气温度最大时,取18#、20#和21#风箱的热电偶位置(17.5,19.5, 20.5)以及废气温度检测值(TNum-4,TNum-2, TNum-1)拟合二次曲线。采用上述3组点分别得到三个一元二次方程,计算得到方程的系数:a=(TNum-4+2*TNum-1-3*TNum-2)/6,b=(57*TNum-2-20*TNum-4-37*TNum-1)/3,c=(4* TNum-4-1225*a-70*b)/4。烧结终点(BTP)=-b/(2a), 烧结终点位置(MBTP)=烧结终点(BTP)* 3.636(风箱的长度),烧结终点温度(Tmax)= a*BTP2+b*BTP+c。2-3. When the exhaust gas temperature of the 20# bellows is the largest, take the thermocouple positions (17.5, 19.5, 20.5) of the 18#, 20# and 21# bellows and the detection value of the exhaust gas temperature (T Num-4 , T Num-2 , T Num-1 ) to fit a quadratic curve. Using the above three sets of points to obtain three quadratic equations in one variable, the coefficients of the equations are calculated: a=(T Num-4 +2*T Num-1 -3*T Num-2 )/6, b=(57* T Num-2 -20*T Num-4 -37*T Num-1 )/3, c=(4* T Num-4 -1225*a-70*b)/4. Sintering end point (BTP) = -b/(2a), sintering end point position (MBTP) = sintering end point (BTP) * 3.636 (length of bellows), sintering end point temperature (Tmax) = a*BTP 2 +b*BTP+c .

2-4、当18#风箱的废气温度最大时,取16#、18#和20#风箱的热电偶位置(15.5,17.5, 19.5)以及废气温度检测值(TNum-6,TNum-4, TNum-2)拟合二次曲线。采用上述3组点分别得到三个一元二次方程,计算得到方程的系数:a=(TNum-6+ TNum-2-2* TNum-4)/8,b=(70*TNum-4-37* TNum-6-33* TNum-2)/8,c=(4* TNum-6-961*a-62*b)/4。烧结终点(BTP)=-b/(2a), 烧结终点位置(MBTP)=烧结终点(BTP)* 3.636(风箱的长度),烧结终点温度(Tmax)= a*BTP2+b*BTP+c。2-4. When the exhaust gas temperature of the 18# bellows is the largest, take the thermocouple positions (15.5, 17.5, 19.5) of the 16#, 18# and 20# bellows and the detection value of the exhaust gas temperature (T Num-6 , T Num-4 , T Num-2 ) to fit a quadratic curve. Using the above three sets of points to obtain three quadratic equations in one variable, the coefficients of the equations are calculated: a=(T Num-6 + T Num-2 -2* T Num-4 )/8, b=(70*T Num -4 -37* T Num-6 -33* T Num-2 )/8, c=(4* T Num-6 -961*a-62*b)/4. Sintering end point (BTP) = -b/(2a), sintering end point position (MBTP) = sintering end point (BTP) * 3.636 (length of bellows), sintering end point temperature (Tmax) = a*BTP 2 +b*BTP+c .

2-5、当16#风箱的废气温度最大时,烧结终点(BTP)=16(Num-6)-0.5(热电偶安插在风箱的中部,所以取0.5)=15.5,烧结终点位置(MBTP)=15.5(BTP)*3.636(风箱的长度)=56.358(m),烧结终点温度(Tmax)为16#风箱的废气温度检测值。2-5. When the exhaust gas temperature of the 16# bellows is the highest, the sintering end point (BTP) = 16 (Num-6)-0.5 (the thermocouple is placed in the middle of the bellows, so take 0.5) = 15.5, the sintering end point (MBTP) =15.5(BTP)*3.636(length of bellows)=56.358(m), the sintering end temperature (Tmax) is the detected value of exhaust gas temperature of 16# bellows.

(3)机尾图像分类判断(3) Classification and judgment of tail images

根据废气温度检测值的采集频次,对相同时段内机尾的检测录像采用卷积神经网络模型进行分类判断,确定终点的位置状态为欠烧、正常,还是过烧。According to the collection frequency of the exhaust gas temperature detection value, the convolutional neural network model is used to classify and judge the detection video of the tail of the machine in the same period to determine whether the position status of the end point is under-burning, normal, or over-burning.

(4)终点位置修正(4) End position correction

根据机尾图像被识别的类别为基准,对二次曲线拟合法获得的终点状态进行修正。Based on the recognized category of the tail image, the end point state obtained by the quadratic curve fitting method is corrected.

将采用二次曲线拟合得到的原始终点位置状态与基于机尾图像识别修正后的终点位置状态进行了比较,如图3所示。在图中①和②位置处,采用卷积神经网络模型识别到机尾图像分别为过烧和正常状态,因此,根据烧结终点状态的软测量方法步骤四中4-6和4-2的工艺规则,对二次曲线拟合结果的终点位置状态进行了修正。The original end position state obtained by quadratic curve fitting is compared with the end position state after correction based on tail image recognition, as shown in Figure 3. At positions ① and ② in the figure, the convolutional neural network model is used to identify that the tail image is in the over-burned and normal states, respectively. Therefore, the process of 4-6 and 4-2 in step 4 of the soft measurement method according to the sintering end state Rule, the end position state of the quadratic curve fitting result is corrected.

(5)应用效果(5) Application effect

使用上述方法建立的烧结终点状态的软测量模型,应用于现场最新生产数据进行测试,选取了上述360m2烧结机2020年8月的实际生产数据,截取了测试样本中约1000组的结果进行展示,如图4所示。在图4中,横坐标为测试样本数量,纵坐标为终点位置和终点温度,图中同时绘制了二次曲线拟合的原始终点状态和基于图像识别修正后的终点状态,并用不同标识的曲线进行了表示。由图4可知,基于图像识别修正后的终点状态不仅能够更加真实、稳定的显示现场烧结终点的实际情况,而且精确度更高。所以,本发明提出的一种实时定量判定烧结终点状态的软测量方法应用效果较好,而且能够很好的应用及推广到其他烧结机的自动化系统中。The soft measurement model of the sintering end state established by the above method was applied to the latest production data on site for testing. The actual production data of the above 360m 2 sintering machine in August 2020 was selected, and the results of about 1000 groups of test samples were intercepted for display. ,As shown in Figure 4. In Figure 4, the abscissa is the number of test samples, and the ordinate is the end point position and end point temperature. In the figure, the original end point state of quadratic curve fitting and the end point state after correction based on image recognition are drawn at the same time, and curves with different marks are drawn. expressed. It can be seen from Figure 4 that the corrected end-point state based on image recognition can not only display the actual situation of the end-point of on-site sintering more realistically and stably, but also has higher accuracy. Therefore, the soft measurement method for real-time quantitative determination of the sintering end state proposed by the present invention has a good application effect, and can be well applied and extended to the automation systems of other sintering machines.

上面结合附图对本发明的具体实施方案进行了详尽描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的。本领域的技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本发明的保护范围。The specific embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above-mentioned specific embodiments, which are merely illustrative rather than restrictive. Under the inspiration of the present invention, those skilled in the art can also make many forms without departing from the scope of the present invention and the protection scope of the claims, which all belong to the protection scope of the present invention.

Claims (4)

1.一种实时定量判定烧结终点状态的软测量方法,包括以下步骤:1. A soft sensing method for quantitatively determining the state of a sintering end point in real time, comprising the following steps: 步骤一:数据获取,实时获取烧结产线中风箱的废气温度检测值和机尾CCD摄像机拍摄的图像;Step 1: Data acquisition, real-time acquisition of the exhaust gas temperature detection value of the bellows in the sintering production line and the image captured by the tail CCD camera; 步骤二:数据拟合,通过对热电偶安插位置与废气温度检测值拟合二次曲线,获取曲线极大值点的坐标(X,Y),并采用如下方式初步获得定量的终点位置MBTP和终点温度Tmax,Step 2: Data fitting, by fitting a quadratic curve to the thermocouple insertion position and the exhaust gas temperature detection value, obtaining the coordinates (X, Y) of the maximum point of the curve, and initially obtaining the quantitative end position MBTP and End point temperature Tmax, 2-1、当最后一个风箱的废气温度最大时,烧结终点BTP=最后一个风箱编号Num-0.5,热电偶安插位置一般在风箱的中部,所以取0.5,此系数可根据实际进行调整,烧结终点位置MBTP=烧结终点BTP*风箱的长度,烧结终点温度Tmax为最后一个风箱的废气温度,2-1. When the exhaust gas temperature of the last bellows is the highest, the sintering end point BTP = the last bellows number Num-0.5, the thermocouple is generally placed in the middle of the bellows, so take 0.5, this coefficient can be adjusted according to the actual situation, the sintering end point Position MBTP = sintering end point BTP * length of bellows, sintering end point temperature Tmax is the exhaust gas temperature of the last bellows, 2-2、当倒数第二个风箱的废气温度最大时,取倒数第三个风箱、倒数第二个风箱和最后一个风箱的废气温度检测值(TNum-2,TNum-1,T)以及热电偶位置(Num-2.5,Num-1.5,Num-0.5)拟合二次曲线,计算曲线极大值点的坐标(X,Y),假定一元二次方程的形式为aX2+bX+c=Y,将上述热电偶位置作为X,将废气温度检测值作为Y,将每组检测数据分别带入方程求解系数a,b和c,烧结终点BTP=-b/(2a),烧结终点位置MBTP=烧结终点BTP*风箱的长度,烧结终点温度Tmax=a*BTP2+b*BTP+c,2-2. When the exhaust gas temperature of the penultimate bellows is the largest, take the exhaust gas temperature detection values of the penultimate third bellows, the penultimate bellows and the last bellows (T Num-2 , T Num-1 , T) And the thermocouple position (Num-2.5, Num-1.5, Num-0.5) to fit the quadratic curve, calculate the coordinates (X, Y) of the maximum point of the curve, assuming the form of the quadratic equation is aX 2 +bX+ c=Y, take the position of the above thermocouple as X, take the detected value of exhaust gas temperature as Y, bring each set of detected data into the equation to solve the coefficients a, b and c respectively, the sintering end point BTP=-b/(2a), the sintering end point Position MBTP=sintering end point BTP* length of bellows, sintering end point temperature Tmax=a*BTP 2 +b*BTP+c, 2-3、通过对多条烧结机历史终点波动范围进行统计,确定终点的波动范围一般位于Num-6风箱到Num风箱之间,对位于Num-5风箱到Num-1风箱之间的终点状态,均采用2-2步骤所述方法进行计算,2-3. Through the statistics of the fluctuation range of the historical end points of multiple sintering machines, it is determined that the fluctuation range of the end point is generally between the Num-6 bellows and the Num bellows, and the end point state between the Num-5 bellows and the Num-1 bellows is determined. , are calculated by the method described in 2-2 steps, 2-4、当Num-6风箱的废气温度最大时,烧结终点BTP=风箱编号Num-6-0.5,热电偶安插位置一般在风箱的中部,所以取0.5,此系数可根据实际进行调整,烧结终点位置MBTP=烧结终点BTP*风箱的长度,烧结终点温度Tmax为Num-6风箱的废气温度;2-4. When the exhaust gas temperature of the Num-6 bellows is the highest, the sintering end point BTP = the bellows number Num-6-0.5. The thermocouple is generally placed in the middle of the bellows, so take 0.5. This coefficient can be adjusted according to the actual situation. The end position MBTP = the sintering end BTP * the length of the bellows, and the sintering end temperature Tmax is the exhaust gas temperature of the Num-6 bellows; 步骤三:机尾图像分类判断,将机尾图像划分为3个类别,分别为欠烧、正常和过烧,采用卷积神经网络模型对机尾图像进行分类判断;Step 3: Classification and judgment of the tail image, the tail image is divided into three categories, namely under-burning, normal and over-burning, and the convolutional neural network model is used to classify and judge the tail image; 步骤四:终点位置修正,以机尾图像被识别的类别为基准,建立专家规则,对二次曲线拟合法获得的终点状态进行修正,实时得出真实、准确的终点状态信息,具体专家规则如下,Step 4: End-point position correction. Based on the recognized category of the tail image, establish expert rules to correct the end-point state obtained by the quadratic curve fitting method, and obtain real and accurate end-point state information in real time. The specific expert rules are as follows , 4-1、当机尾图像被卷积神经网络CNN模型识别为正常时,如果二次曲线拟合法获得的终点位置状态位于Num-2至Num-1风箱范围之间,则输出二次曲线拟合法获得的终点位置和终点温度,4-1. When the tail image is recognized as normal by the convolutional neural network CNN model, if the end position state obtained by the quadratic curve fitting method is within the range of Num-2 to Num-1 bellows, the quadratic curve fitting will be output. legally obtained end position and end temperature, 4-2、当机尾图像被卷积神经网络CNN模型识别为正常时,如果二次曲线拟合法获得的终点位置状态位于Num-2至Num-1风箱以外的范围,则输出上一时刻位于Num-2至Num-1风箱范围之间的终点位置和终点温度,4-2. When the tail image is recognized as normal by the convolutional neural network CNN model, if the end position state obtained by the quadratic curve fitting method is outside the range of Num-2 to Num-1 bellows, the output is at the last moment. the end position and end temperature between the bellows range Num-2 to Num-1, 4-3、当机尾图像被卷积神经网络CNN模型识别为欠烧时,如果二次曲线拟合法获得的终点位置状态位于Num-6至Num-2风箱范围之间,则输出二次曲线拟合法获得的终点位置和终点温度,4-3. When the tail image is identified as under-burned by the convolutional neural network CNN model, if the end position state obtained by the quadratic curve fitting method is between the bellows range of Num-6 and Num-2, the quadratic curve will be output. The end position and end temperature obtained by the fitting method, 4-4、当机尾图像被卷积神经网络CNN模型识别为欠烧时,如果二次曲线拟合法获得的终点位置状态位于Num-6至Num-2风箱以外的范围,则输出上一时刻位于Num-6至Num-3风箱范围之间的终点位置和终点温度,4-4. When the tail image is identified as under-burned by the convolutional neural network CNN model, if the end position state obtained by the quadratic curve fitting method is outside the range of Num-6 to Num-2 bellows, output the last moment the end position and end temperature between the bellows range Num-6 to Num-3, 4-5、当机尾图像被卷积神经网络CNN模型识别为过烧时,如果二次曲线拟合法获得的终点位置状态位于Num至Num-1风箱范围之间,则输出二次曲线拟合法获得的终点位置和终点温度,4-5. When the tail image is identified as overburned by the convolutional neural network CNN model, if the end position state obtained by the quadratic curve fitting method is between Num and Num-1 bellows, the quadratic curve fitting method is output. obtained end position and end temperature, 4-6、当机尾图像被卷积神经网络CNN模型识别为过烧时,如果二次曲线拟合法获得的终点位置状态位于Num至Num-1风箱以外的范围,则输出上一时刻位于Num至Num-)风箱范围之间的终点位置和终点温度。4-6. When the tail image is identified as overburned by the convolutional neural network CNN model, if the end position state obtained by the quadratic curve fitting method is in the range from Num to Num-1 bellows, the output is located at Num at the last moment. To Num-) the end position and end temperature of the bellows range. 2.根据权利要求1所述的一种实时定量判定烧结终点状态的软测量方法,其特征在于,步骤一具体包括:2. The soft measurement method for quantitatively determining the sintering end state in real time according to claim 1, wherein step 1 specifically comprises: 实时获取烧结全产线中风箱废气温度的检测值以及风箱中热电偶的具体安插位置,记录同时段内烧结机机尾CCD摄像机拍摄的机尾图像,风箱废气温度和机尾检测图像作为终点状态实时判断的基础数据源。Real-time acquisition of the detection value of the exhaust gas temperature of the bellows in the whole sintering production line and the specific placement position of the thermocouple in the bellows, recording the tail image captured by the CCD camera of the tail of the sintering machine during the same period, the exhaust gas temperature of the bellows and the detection image of the tail as the end state The basic data source for real-time judgment. 3.根据权利要求1所述的一种实时定量判定烧结终点状态的软测量方法,其特征在于,步骤三具体包括:3. A kind of soft measurement method for quantitatively determining sintering end state in real time according to claim 1, it is characterized in that, step 3 specifically comprises: 根据机尾图像中红火层的位置不同,将图像划分为3个类别,分别为欠烧、正常和过烧,欠烧为红火层位于机尾图像的顶部,红火层下部全部是生料;正常为红火层在机尾图像的底部,占整个截面高度的三分之一;过烧为在机尾图像底部只有一窄条红火层,红火层上部全是烧结块,采用卷积神经网络CNN模型对机尾图像进行分类判断。According to the different positions of the red fire layer in the tail image, the image is divided into 3 categories, namely under-burning, normal and over-burning. Under-burning means that the red fire layer is located at the top of the tail image, and the lower part of the red fire layer is all raw meal; normal; The red fire layer is at the bottom of the tail image, accounting for one-third of the height of the entire section; over-burning means that there is only a narrow red fire layer at the bottom of the tail image, and the upper part of the red fire layer is full of sintered blocks, using the convolutional neural network CNN model Classify and judge the tail image. 4.根据权利要求1所述的一种实时定量判定烧结终点状态的软测量方法,其特征在于,包括:CCD摄像机、存储设备以及处理器;所述处理器加载并执行存储设备中的数据、图像以及规则,实现权利要求1~3任一项所述的一种实时定量判定烧结终点状态的软测量方法。4. A kind of soft measurement method for quantitatively determining sintering end state in real time according to claim 1, characterized in that, comprising: a CCD camera, a storage device and a processor; the processor loads and executes the data in the storage device, The image and the rules are used to realize the soft measurement method for quantitatively determining the sintering end state in real time according to any one of claims 1 to 3.
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