CN112250110A - A kind of preparation method of ammonium metavanadate without waste water discharge - Google Patents
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Abstract
本发明公开了一种无废水排放的偏钒酸铵制备方法,包括步骤:(1)解吸或反萃:将吸附钒的负载树脂或负载有机相通过转化液解吸或反萃,得到解吸液或反萃液;(2)沉钒:向步骤(1)的解吸液或反萃液中加入一定量的碳酸氢铵或在溶液中通入CO2和NH3进行沉钒,得到偏钒酸铵和结晶母液;(3)母液转化:将步骤(2)的结晶母液加入氧化钙或氢氧化钙中的一种或两种进行转化,转化后的转化液返回进行下一轮的解吸或反萃。本发明中,因结晶母液经过转化可循环利用,减少了废水排放,从而避免了传统离子交换和萃取工艺制备偏钒酸铵过程中产生大量氨氮混合废水的排放,并大幅度减少了解吸或反萃过程中碱的消耗,降低了生产成本,易于工业化。
The invention discloses a method for preparing ammonium metavanadate without waste water discharge. back extraction liquid; (2) vanadium precipitation: add a certain amount of ammonium bicarbonate to the desorption liquid or back extraction liquid of step ( 1 ) or pass CO and NH in the solution to carry out vanadium precipitation to obtain ammonium metavanadate and crystallization mother liquor; (3) mother liquor transformation: the crystallization mother liquor of step (2) is added one or both in calcium oxide or calcium hydroxide to transform, and the transformed transformed liquor after the transformation returns to carry out the next round of desorption or back extraction . In the present invention, since the crystallization mother liquor can be recycled after conversion, the discharge of waste water is reduced, thus avoiding the discharge of a large amount of ammonia-nitrogen mixed waste water in the process of preparing ammonium metavanadate by the traditional ion exchange and extraction process, and greatly reducing desorption or reverse reaction. The consumption of alkali in the extraction process reduces the production cost and facilitates industrialization.
Description
技术领域technical field
本发明涉及生产偏钒酸铵的技术领域,尤其涉及一种无废水排放的偏钒酸铵制备方法。The invention relates to the technical field of producing ammonium metavanadate, in particular to a method for preparing ammonium metavanadate without waste water discharge.
背景技术Background technique
钒作为一种高熔点的稀有金属,因其具有多种优良的性质而被广泛应用在钢铁、化工、新能源、医药等各个方面,具有“现代工业味精”的美誉。钒最主要的用途还是在冶金工业,在钢中加入钒,可以显著提高钢铁的力学性能,并增加塑性,耐磨性和抗腐蚀性。As a rare metal with high melting point, vanadium is widely used in steel, chemical industry, new energy, medicine and other fields because of its various excellent properties, and has the reputation of "modern industrial monosodium glutamate". The main use of vanadium is still in the metallurgical industry. Adding vanadium to steel can significantly improve the mechanical properties of steel and increase plasticity, wear resistance and corrosion resistance.
我国钒储量及产量均居于世界首位,主要的含钒矿物是钒钛磁铁矿和石煤,而随着我国在钢铁,钒电池,钒钛合金等方面的发展,钒资源的用量也将不断增大。我国的提钒工艺经过多年的发展已经十分成熟,但随着在环保方面的要求越来越严格,传统的提钒工艺仍需要更新和改进。The reserves and output of vanadium in my country rank first in the world. The main vanadium-containing minerals are vanadium-titanium magnetite and stone coal. With the development of steel, vanadium batteries, and vanadium-titanium alloys in China, the consumption of vanadium resources will continue to increase. increase. my country's vanadium extraction process has been very mature after years of development, but with the increasingly stringent requirements on environmental protection, the traditional vanadium extraction process still needs to be updated and improved.
目前,国内外生产五氧化二钒的主要方法有:At present, the main methods of producing vanadium pentoxide at home and abroad are:
钠化焙烧-水浸法:含钒资源通过钠化焙烧后通过水浸得到浸出液,浸出液通过酸沉粗沉钒,此时粗钒中的杂质较多,通过碱溶除杂后再加氯化铵沉钒,得到的偏钒酸铵经煅烧后获得合格的五氧化二钒。Sodium roasting-water leaching method: Vanadium-containing resources are subjected to sodium roasting and then water leaching to obtain leaching solution, and the leaching solution is subjected to acid precipitation to coarsely precipitate vanadium. At this time, there are many impurities in the crude vanadium. Ammonium precipitation of vanadium, the obtained ammonium metavanadate is calcined to obtain qualified vanadium pentoxide.
直接酸浸-萃取法:含钒资源直接用浓硫酸浸出,浸出后的浸出液还原后,采用P204+TBP萃取钒氧阳离子,萃取后通过反萃得到反萃液,反萃液氧化后加铵沉钒,煅烧后得到五氧化二钒。Direct acid leaching-extraction method: Vanadium-containing resources are directly leached with concentrated sulfuric acid. After the leaching solution is reduced, P204+TBP is used to extract vanadium oxy cations. Vanadium, calcined to obtain vanadium pentoxide.
钙化焙烧-稀酸浸出:含钒资源通过钙化焙烧后用稀硫酸浸出,浸出液通过离子交换吸附或溶剂萃取,所得的负载树脂或负载有机相用氢氧化钠解吸或反萃,解吸液或反萃液用镁盐除杂,除杂后加氯化铵沉钒,沉钒后煅烧得到五氧化二钒。Calcification roasting-dilute acid leaching: Vanadium-containing resources are leached with dilute sulfuric acid after calcification roasting, the leaching solution is adsorbed by ion exchange or solvent extraction, the obtained loaded resin or loaded organic phase is desorbed or stripped with sodium hydroxide, and the desorption solution or stripped The liquid is impurity-removed with magnesium salt, after impurity removal, ammonium chloride is added to precipitate vanadium, and vanadium pentoxide is obtained by calcining after the precipitation of vanadium.
氧化焙烧-稀酸浸出-离子交换/萃取:含钒资源通过氧化焙烧后加入硫酸浸出,浸出液通过离子交换吸附或萃取富集,得到的负载树脂或负载有机相用氢氧化钠解吸或反萃,所得溶液通过加入氯化铵沉钒得到偏钒酸铵,经煅烧后得到五氧化二钒。Oxidative roasting-dilute acid leaching-ion exchange/extraction: Vanadium-containing resources are leached by adding sulfuric acid after oxidative roasting, and the leaching solution is adsorbed or enriched by ion exchange, and the obtained loaded resin or loaded organic phase is desorbed or stripped with sodium hydroxide, The obtained solution is added with ammonium chloride to precipitate vanadium to obtain ammonium metavanadate, and after calcination, vanadium pentoxide is obtained.
除以上几种工艺外,现阶段的提钒工艺中,石煤或钒渣经焙烧后浸出,所得的浸出液通过一系列处理后进行铵盐沉钒,而工业上多采用氯化铵或硫酸铵沉钒,该方法虽然沉钒效果好,但沉钒后的结晶母液为氯化钠和氯化铵的混合溶液,属于高盐氨氮废水。工业上常采用蒸发结晶处理上述废水,不仅成本和能耗高,而且产生大量的氯化钠和氯化铵的混合盐,这种混合盐可能成为危险固废,而对它的处理将会进一步增加成本。其次为了获得较高的沉钒率,降低结晶母液中钒浓度,现行工艺需要加入大幅过量的铵盐,造成试剂的浪费。随着我国对环保方面的要求越来越高,传统沉钒所产生的问题亟待解决。In addition to the above several processes, in the current vanadium extraction process, stone coal or vanadium slag is leached after roasting, and the obtained leaching solution is subjected to ammonium salt precipitation after a series of treatments, and ammonium chloride or ammonium sulfate is mostly used in industry. Vanadium precipitation, although this method has good effect of vanadium precipitation, but the crystallization mother liquor after vanadium precipitation is a mixed solution of sodium chloride and ammonium chloride, which belongs to high-salt ammonia nitrogen wastewater. Evaporative crystallization is often used in the industry to treat the above-mentioned waste water, which not only has high cost and energy consumption, but also produces a large amount of mixed salt of sodium chloride and ammonium chloride. This mixed salt may become a dangerous solid waste, and its treatment will further increase cost. Secondly, in order to obtain a higher vanadium precipitation rate and reduce the vanadium concentration in the crystallization mother liquor, the current process needs to add a large excess of ammonium salt, resulting in waste of reagents. As my country's requirements for environmental protection are getting higher and higher, the problems caused by traditional vanadium precipitation need to be solved urgently.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种无废水排放的偏钒酸铵制备方法,旨在解决传统离子交换和萃取工艺制备偏钒酸铵过程中产生大量氨氮混合废水的排放的问题。The purpose of the present invention is to provide a method for preparing ammonium metavanadate without waste water discharge, aiming at solving the problem of the discharge of a large amount of ammonia-nitrogen mixed waste water in the process of preparing ammonium metavanadate by traditional ion exchange and extraction process.
为实现上述目的,本发明提出的一种无废水排放的偏钒酸铵制备方法,包括如下步骤:In order to achieve the above object, the present invention proposes a method for preparing ammonium metavanadate without waste water discharge, comprising the following steps:
(1)解吸或反萃:将吸附钒的负载树脂或负载有机相通过转化液解吸或反萃,得到解吸液或反萃液;(1) desorption or stripping: desorption or stripping of the vanadium-adsorbed loaded resin or the loaded organic phase through the transformation liquid, to obtain a desorption liquid or stripping solution;
(2)沉钒:向步骤(1)的解吸液或反萃液中加入一定量的碳酸氢铵或在溶液中通入CO2和NH3进行沉钒,得到偏钒酸铵和结晶母液;(2) vanadium precipitation: add a certain amount of ammonium bicarbonate in the desorption solution of step (1) or the stripping liquid or pass into CO in solution and NH Carry out vanadium precipitation, obtain ammonium metavanadate and crystallization mother liquor;
(3)母液转化:将步骤(2)的结晶母液加入氧化钙或氢氧化钙中的一种或两种进行转化,转化后的转化液返回进行下一轮的解吸或反萃。(3) mother liquor transformation: the crystallization mother liquor of step (2) is added one or both of calcium oxide or calcium hydroxide to transform, and the transformed transformed liquor after the transformation returns to carry out the next round of desorption or back extraction.
优选地,步骤(1)中,负载树脂为弱碱性离子交换树脂。Preferably, in step (1), the loaded resin is a weakly basic ion exchange resin.
优选地,步骤(1)中,负载有机相为弱碱性萃取剂。Preferably, in step (1), the loaded organic phase is a weakly alkaline extractant.
优选地,所述弱碱性萃取剂包括叔胺类萃取剂、伯胺类萃取剂或仲胺类萃取剂。Preferably, the weakly basic extractant includes a tertiary amine extractant, a primary amine extractant or a secondary amine extractant.
优选地,步骤(1)中,所述转化液为碳酸钠溶液或氢氧化钠溶液中的一种或两种溶液混合。Preferably, in step (1), the conversion solution is a mixture of one or both of sodium carbonate solution or sodium hydroxide solution.
优选地,所述步骤(2)中碳酸氢铵的加入量为理论量的1-3倍,沉钒时间为0.1-5h,沉钒温度为0-60℃。Preferably, in the step (2), the amount of ammonium bicarbonate added is 1-3 times the theoretical amount, the vanadium precipitation time is 0.1-5h, and the vanadium precipitation temperature is 0-60°C.
优选地,步骤(3)中氧化钙或氢氧化钙中的一种或两种的加入量为理论量的1-3倍,转化时间为0.5-4h,转化温度为20-100℃。Preferably, the addition amount of one or both of calcium oxide or calcium hydroxide in step (3) is 1-3 times the theoretical amount, the conversion time is 0.5-4h, and the conversion temperature is 20-100°C.
优选地,转化后的转化液返回进行下一轮的解吸或反萃的过程中,补充碳酸钠或氢氧化钠中的一种或两种。Preferably, one or both of sodium carbonate or sodium hydroxide is supplemented during the next round of desorption or stripping of the transformed liquid.
与现有技术相比较,本发明提出的一种无废水排放的偏钒酸铵制备方法,其至少具备一下有益效果:不产生氨氮废水和废盐,试剂消耗量低,操作简单,设备要求低,成本低,实现资源的循环利用,易于实现工业化。Compared with the prior art, the method for preparing ammonium metavanadate without waste water discharge proposed by the present invention has at least the following beneficial effects: no ammonia nitrogen waste water and waste salts are produced, the consumption of reagents is low, the operation is simple, and the equipment requirements are low. , the cost is low, the recycling of resources is realized, and it is easy to realize industrialization.
附图说明Description of drawings
图1为本发明提出的一种无废水排放的偏钒酸铵制备方法的流程图。Fig. 1 is the flow chart of a kind of ammonium metavanadate preparation method without waste water discharge proposed by the present invention.
具体实施方式Detailed ways
下面结合具体实施例,进一步阐述本发明。这些实施仅用于说明本发明而不用于限制本发明的范围。The present invention will be further described below in conjunction with specific embodiments. These implementations are only used to illustrate the present invention and not to limit the scope of the present invention.
实验原料准备:Preparation of experimental materials:
将一定浓度的含钒原料液调整pH=2-4,该含钒原料液为石煤酸浸液、含钒废催化剂酸浸液、钒钛磁铁矿渣浸出液中的一种或几种。A certain concentration of vanadium-containing raw material solution is adjusted to pH=2-4, and the vanadium-containing raw material solution is one or more of stone coal acid leaching solution, vanadium-containing waste catalyst acid leaching solution and vanadium-titanium magnetite slag leaching solution.
实施例负载树脂的准备:取制备好的含钒原料液,V2O5=13.84g/L,pH=2.5,用弱碱性阴离子树脂进行吸附,得到负载树脂(每1ml树脂负载220mg左右的V2O5)。Example Preparation of loaded resin: take the prepared vanadium-containing raw material solution, V 2 O 5 =13.84g/L, pH = 2.5, and adsorb with weakly basic anion resin to obtain a loaded resin (per 1 ml of resin is loaded with about 220 mg of V 2 O 5 ).
具体的无废水排放的偏钒酸铵制备方法的流程图请参照图1。Please refer to Fig. 1 for the flow chart of the specific ammonium metavanadate preparation method without waste water discharge.
实施例一Example 1
(1)以制备好的负载树脂为原料,以浓度为1mol/L的碳酸钠为解吸剂进行解吸。(1) The prepared loaded resin is used as the raw material, and the sodium carbonate with a concentration of 1 mol/L is used as the desorbent to desorb.
(2)在液固比为10:1的条件下对所得的负载树脂进行静态解吸,解吸时间为2h,温度25℃,解吸率为99%以上。(2) statically desorb the obtained loaded resin under the condition that the liquid-solid ratio is 10:1, the desorption time is 2h, the temperature is 25°C, and the desorption rate is over 99%.
(3)在解吸后的溶液中加入碳酸氢铵沉钒,碳酸氢铵的加入量为理论量的1.5倍,温度25℃,沉钒时间为40min,pH为9.8左右,沉钒率达到95.6%。(3) Add ammonium bicarbonate to the solution after desorption to precipitate vanadium, the amount of ammonium bicarbonate added is 1.5 times the theoretical amount, the temperature is 25°C, the time for vanadium precipitation is 40min, the pH is about 9.8, and the rate of vanadium precipitation reaches 95.6% .
(4)对沉钒后的结晶母液进行转化,加入氧化钙的量为理论量的1倍,转化温度为80℃,转化时间2h,转化后的溶液为碳酸钠溶液,采用液固比为5:1的条件对负载树脂进行解吸,解吸率大于99%。(4) The crystallization mother liquor after vanadium precipitation is transformed, the amount of calcium oxide added is 1 times the theoretical amount, the transformation temperature is 80 ° C, the transformation time is 2h, the transformed solution is a sodium carbonate solution, and the liquid-solid ratio is 5 : 1 to desorb the loaded resin, and the desorption rate is greater than 99%.
实施例二
(1)以制备好的负载树脂为原料,以浓度为0.5mol/L的碳酸钠和0.5mol/L的氢氧化钠的混合溶液为解吸剂进行解吸。(1) Using the prepared loaded resin as a raw material, desorb with a mixed solution of sodium carbonate with a concentration of 0.5 mol/L and sodium hydroxide with a concentration of 0.5 mol/L as a desorbent.
(2)在液固比为5:1的条件下对所得的负载树脂进行静态解吸,解吸时间为2h,温度25℃,解吸率大于99%。(2) Under the condition that the liquid-solid ratio is 5:1, the obtained loaded resin is statically desorbed, the desorption time is 2h, the temperature is 25°C, and the desorption rate is greater than 99%.
(3)在解吸后的溶液中加入碳酸氢铵沉钒,碳酸氢铵的加入量为理论量的1.5倍,温度25℃,沉钒时间为40min,pH为10以上,沉钒率达到97.7%。(3) in the solution after desorption, add ammonium bicarbonate for vanadium precipitation, the amount of ammonium bicarbonate added is 1.5 times the theoretical amount, the temperature is 25 ° C, the vanadium precipitation time is 40min, the pH is more than 10, and the vanadium precipitation rate reaches 97.7% .
(4)对沉钒后的结晶母液进行转化,加入氧化钙的量为理论量的1倍,转化温度为80℃,转化时间2h,转化后的溶液为碳酸钠溶液,采用液固比为5:1的条件对负载树脂进行解吸,解吸率大于99%。(4) The crystallization mother liquor after vanadium precipitation is transformed, the amount of calcium oxide added is 1 times the theoretical amount, the transformation temperature is 80 ° C, the transformation time is 2h, the transformed solution is a sodium carbonate solution, and the liquid-solid ratio is 5 : 1 to desorb the loaded resin, and the desorption rate is greater than 99%.
实施例三Embodiment 3
(1)以制备好的负载树脂为原料,以浓度为1mol/L的氢氧化钠为解吸剂进行解吸。(1) The prepared loaded resin is used as the raw material, and the sodium hydroxide with a concentration of 1 mol/L is used as the desorbent to desorb.
(2)在液固比为2:1的条件下对所得的负载树脂进行静态解吸,解吸时间为2h,温度25℃,解吸率大于99%。(2) statically desorb the obtained loaded resin under the condition that the liquid-solid ratio is 2:1, the desorption time is 2h, the temperature is 25°C, and the desorption rate is greater than 99%.
(3)在解吸后的溶液中加入碳酸氢铵沉钒,碳酸氢铵的加入量为理论量的1.6倍,温度25℃,沉钒时间为40min,调整pH为9左右,沉钒率达到98%。(3) in the solution after desorption, add ammonium bicarbonate for vanadium precipitation, the amount of ammonium bicarbonate added is 1.6 times the theoretical amount, the temperature is 25 ° C, the time for vanadium precipitation is 40min, the adjustment pH is about 9, and the vanadium precipitation rate reaches 98 %.
(4)对沉钒后的结晶母液进行转化,加入氧化钙的量为理论量的1倍,转化温度为80℃,转化时间2h,转化后的溶液为碳酸钠溶液,采用液固比为5:1的条件对负载树脂进行解吸,解吸率大于99%。(4) The crystallization mother liquor after vanadium precipitation is transformed, the amount of calcium oxide added is 1 times the theoretical amount, the transformation temperature is 80 ° C, the transformation time is 2h, the transformed solution is a sodium carbonate solution, and the liquid-solid ratio is 5 : 1 to desorb the loaded resin, and the desorption rate is greater than 99%.
实施例四Embodiment 4
(1)以制备好的负载有机相(每1ml萃取剂负载100mgV2O5)为原料,以浓度为1mol/L的氢氧化钠为解吸剂进行解吸。(1) Using the prepared loaded organic phase (100 mg V 2 O 5 per 1 ml of extractant) as a raw material, and using sodium hydroxide with a concentration of 1 mol/L as a desorbent to desorb.
(2)在相比为2:1的条件下对所得的负载有机相进行反萃,反萃时间为10min,温度25℃,反萃率大于99%。(2) carrying out back-extraction on the obtained loaded organic phase under the condition that the ratio is 2:1, the back-extraction time is 10min, the temperature is 25°C, and the back-extraction rate is greater than 99%.
(3)在解吸后的溶液中加入碳酸氢铵沉钒,碳酸氢铵的加入量为理论量的1.6倍,温度25℃,沉钒时间为40min,调整pH为9左右,沉钒率达到95%。(3) in the solution after desorption, add ammonium bicarbonate for vanadium precipitation, the amount of ammonium bicarbonate added is 1.6 times the theoretical amount, the temperature is 25 ° C, the time for vanadium precipitation is 40min, the pH is adjusted to be about 9, and the vanadium precipitation rate reaches 95 %.
(4)对沉钒后的结晶母液进行转化,加入氧化钙的量为理论量的1倍,转化温度为80℃,转化时间2h,转化后的溶液为碳酸钠溶液,采用相比为2:1的条件对负载有机相进行反萃,反萃率大于99%。(4) the crystallization mother liquor after the vanadium precipitation is transformed, the amount of calcium oxide added is 1 times of the theoretical amount, the transformation temperature is 80 ° C, the transformation time is 2h, and the transformed solution is a sodium carbonate solution, and the ratio is 2: Under the condition of 1, the loaded organic phase is back-extracted, and the back-extraction rate is greater than 99%.
本发明利用以含钒资源的浸出液为原料,通过弱碱性阴离子交换树脂吸附或弱碱性萃取剂萃取钒的同时除去阳离子杂质。同时,沉钒采用碳酸氢铵沉钒,进一步减少了阴离子的引入。沉钒后的结晶母液,通过加入氧化钙或氢氧化钙进行苛化,实现了结晶母液的循环利用,减少了高盐废水的产生,减少了环境污染,试剂消耗量低,成本低,操作简单,易于工业化。The invention utilizes the leaching solution containing vanadium resources as raw material, and removes cationic impurities while extracting vanadium through weakly basic anion exchange resin adsorption or weakly basic extraction agent. At the same time, ammonium bicarbonate is used for vanadium precipitation, which further reduces the introduction of anions. The crystallization mother liquor after vanadium precipitation is causticized by adding calcium oxide or calcium hydroxide, realizing the recycling of crystallization mother liquor, reducing the production of high-salt wastewater, reducing environmental pollution, low reagent consumption, low cost and simple operation , easy to industrialize.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing embodiments. The technical solutions described are modified, or some technical features thereof are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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