Automatic filling device for beverage production with dual sterilization function
Technical Field
The invention relates to the technical field of beverage production, in particular to an automatic filling device with double sterilization functions for beverage production.
Background
In the bottle filling type beverage manufacturing process, high-tech means and technology are utilized, a mechanical hand type grabbing mechanism is adopted, beverage bottles are placed on equipment one by one, an automatic feeding mechanism is adopted to enable liquid beverages to enter or directly fill each beverage bottle, one-to-one filling is achieved, and the purpose of filling and preparing the filled beverages is achieved.
The kind of beverage bottle is many, is plastics and glass material mostly, and wherein glassware more needs to pay attention to the sterilization, and the beverage production of present part is with automatic filling device, and is not enough to beverage bottle sterilization, causes breeding of bacterium easily, but also can not fill the multiunit beverage bottle simultaneously, and work efficiency remains to improve.
Disclosure of Invention
The present invention has been made to solve the above-mentioned problems occurring in the prior art, and an object of the present invention is to provide an automatic filling device for beverage production having a dual sterilization function.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic filling device with double sterilization functions for beverage production comprises a vertical square column, wherein a transverse square column is welded and installed on one side of the vertical square column, a stirring box is welded and installed on the top of the transverse square column, a lifting mechanism is arranged on the vertical square column, a primary sterilization mechanism is arranged on one side of the vertical square column, a feeding pipe is welded and installed on the top of the stirring box, the feeding pipe is communicated with the inside of the stirring box, a liquid outlet box is welded and installed on the bottom of the transverse square column, a liquid outlet pipeline is welded and installed on the bottom of the stirring box, the liquid outlet pipeline is welded and installed with the input end of the liquid outlet box, an installation hose is welded and installed on the output end of the liquid outlet box, one end of the installation hose is connected with the lifting mechanism, an L-shaped installation plate is welded and installed on one side of the vertical square column, a placement box is welded and installed on the L-shaped installation plate, a first fork plate and a second fork plate are arranged inside the placement box, wherein the first fork plates are eight groups, first fork board and second fork board perpendicular cross arrangement will place the case and cut apart into nine groups of cavitys, it places the slot hole to have seted up on the second fork board, the inner wall of placing the slot hole is provided with sealed the pad, the inside welding of second fork board installs the bottom plate and connects horizontal pipeline, the outer wall welding of connecting horizontal pipeline installs nine output pipeline groups, output pipeline communicates with each other with the inside of connecting horizontal pipeline, nine groups of openings of giving vent to anger have been seted up on the bottom plate, output pipeline's the other end is connected with the outer wall of bottom plate and is located the opening part of giving vent to anger, the open-ended inner wall of giving vent to anger is inlayed and is installed and place the net, the outer wall welding of connecting horizontal pipeline installs the blast pipe, the other end of blast pipe extends to the below of placing the case.
Preferably, the lifting mechanism comprises a motor, a threaded rod, an installation transverse plate, a fixed vertical pipe, a cover box, a transverse discharge pipe and a transverse discharge rubber head, a chute is formed in the vertical column, the threaded rod is rotatably installed in the chute, the motor is welded and installed at the top of the vertical column, an output shaft of the motor extends into the vertical column through a coupler and is welded and installed with one end of the threaded rod, an opening is formed in one side, located at the chute, of the vertical column, an installation transverse plate is slidably installed in the chute and is in threaded connection with the threaded rod, one side, passing through the opening, of the installation transverse plate extends to the upper side of the placing box, the fixed vertical pipe is welded and installed at the bottom of the installation transverse plate, the cover box is welded and installed at one end of the fixed vertical pipe, one end of the installation hose extends to the lower side of the installation transverse plate and is welded and installed with the fixed vertical pipe and communicated with the fixed vertical pipe, one end of the fixed vertical pipe extends to the inner side of the cover box and is welded and installed with the transverse discharge pipe, the fixed vertical pipe is communicated with the inside of the transverse discharging pipe, nine groups of discharging rubber heads are welded on the outer wall of the transverse discharging pipe, the discharging rubber heads are communicated with the inside of the transverse discharging pipe, one end, far away from the transverse discharging pipe, of the discharging rubber heads extends to the inside of the containing box, the inner wall of the containing box is attached to the outer wall of the containing box, the containing box can be driven to move longitudinally, on one hand, beverage bottles can be conveniently placed in the containing box, the use and the operation are convenient, the next sterilization operation can be facilitated, on the other hand, the containing box can be wrapped, the beverage bottles in the containing box can be filled, the filling environment is ensured to be in a closed environment, the influence on the quality of the beverage bottles and the beverage is reduced, the breeding of bacteria is reduced, the deterioration of the beverage is reduced, the influence on the reputation and the property of a factory is reduced, the multiple groups of the discharging rubber heads are arranged, the filling operation can be simultaneously carried out on the multiple groups of the beverage bottles, the working efficiency is accelerated.
Preferably, the preliminary sterilization mechanism comprises a boiling box, an L-shaped water inlet pipe, heating plates, a first air outlet pipe and a water outlet pipe, wherein the boiling box is welded and installed on one side of a vertical square column, the L-shaped water inlet pipe is welded and installed on the other side of the vertical square column, one end of the L-shaped water inlet pipe penetrates through the vertical square column and extends into the boiling box, the L-shaped water inlet pipe is positioned on one section of outer wall of the boiling box and is welded and installed with the water outlet pipe, one end of the water outlet pipe extends into the boiling box and is connected with a connecting transverse pipeline, one end of the air outlet pipe, which is far away from the boiling box, the top of the boiling box is welded and installed with a first air outlet pipe, the first air outlet pipe is communicated with the boiling box, two groups of heating plates are welded and installed at the bottom of the inner side of the boiling box and are symmetrically arranged, the preliminary sterilization treatment can be carried out on the beverage bottle by heating water to generate high-temperature steam, the preliminary sterilization treatment can be better carried out on the beverage bottle by the cooperation of a cover box, prepare filling the operation on next step, reduce and lead to the beverage to appear rotten circumstances because of the existence of bacterium, and the water after the heating can also be used for other places, reduce the wasting of resources, utilize it, the setting of first outlet duct and manometer, the reduction leads to appearing the damaged circumstances of device because of pressure is too big, in time handle its pressure release, the setting of drain pipe, the water that will place the steam cooling formation of the inside high temperature state of case is retrieved once more to boiling the incasement, avoid the waste of water resource.
Preferably, the connective bar is installed in the inside rotation of agitator tank, and the stirring leaf is installed in the outer wall welding of connective bar, and electric putter is installed in one side welding of horizontal square column, and electric putter's free end welding installs the pinion rack, and one side of agitator tank rotates and installs the gear, and pinion rack and gear mesh mutually, and the one end of connective bar extends to one side and gear fixed connection of agitator tank, and the one end threaded connection of inlet pipe has sealed lid, and sealed covering is connected with the pipe and communicates with each other with the inside of agitator tank.
Preferably, the top of the boiling box is welded with a pressure gauge, one side of the boiling box is welded with a water outlet pipe, the water outlet pipe is communicated with the inside of the boiling box, the first air outlet pipe and the water outlet pipe are both provided with one-way valves, and the first air outlet pipe is electrically connected with the pressure gauge.
Preferably, the both sides outer wall of cover case all is provided with the second outlet duct, and the second outlet duct communicates with each other with the inside of cover case, all is provided with the check valve on blast pipe and the second outlet duct, and the setting of the second outlet duct on the cover case can avoid on the one hand because of the too big damaged condition of device that leads to appearing of pressure, in time handles its pressure release, and on the other hand starts the effect of circulation, will cool off or not be in the steam discharge of high temperature state.
Preferably, the front sides of the stirring box and the cover box are respectively provided with an observation glass window in an embedded mode, and the observation glass window plays a role in observation.
Preferably, one side welded mounting of L shape mounting panel has the sterilizer, and the output welded mounting of sterilizer has the connection to violently manage, connects the outer wall welded mounting that the one end of violently managing passed L shape mounting panel and blast pipe and communicates with each other, and the outer wall of connecting violently the pipe is provided with the valve, can reach the effect of dual sterilization to placing the beverage bottle secondary sterilization of incasement, the quality of assurance product that can be better.
Compared with the prior art, the invention has the beneficial effects that:
(1) this automatic filling device is used in beverage production that possesses dual sterilization function, which comprises a motor, the threaded rod, the installation diaphragm, fixed standpipe, the cover case, the cooperation that the first was glued to the ejection of compact violently pipe and the ejection of compact is used, can drive cover case longitudinal movement, can conveniently put the beverage bottle on the one hand and place the incasement, convenient to use, the sterilization operation on next step can be convenient for, on the other hand can wrap up placing case and bag, the operation is filled to placing the beverage bottle of incasement portion, the environment that the guarantee was filled is in a confined environment, reduce the influence to beverage bottle and beverage quality, reduce breeding of bacterium, the rotten condition appears in the beverage in the reduction, reduce the influence to mill reputation and property, the multiunit setting of first is glued to the ejection of compact, can fill the operation simultaneously to the multiunit beverage bottle, and accelerate work efficiency.
(2) The automatic filling device with the dual sterilization function for beverage production can heat water to generate high-temperature steam to perform preliminary sterilization treatment on the water by matching the boiling box, the L-shaped water inlet pipe, the heating plate, the first air outlet pipe and the water outlet pipe, can perform preliminary sterilization treatment on a beverage bottle better by matching the cover box, the next filling operation is prepared, the condition that the beverage is deteriorated due to the existence of bacteria is reduced, the heated water can be used in other places, the resource waste is reduced, the arrangement of the first air outlet pipe and the pressure gauge reduces the damage of the device caused by overlarge pressure, in time handle its pressure release, the setting of drain pipe will be placed the water of the steam cooling formation of the inside high temperature state of incasement portion and retrieve to boiling the incasement once more, avoids the waste of water resource.
(3) This automatic filling device is used in beverage production that possesses dual sterilization function uses through the cooperation of agitator tank, inlet pipe, connective bar, electric putter, pinion rack, gear, installation hose, can stir the beverage that has already been handled, reduces the condition that appears precipitating, makes ready, indirect quickening work efficiency to filling the operation on next step.
(4) The automatic filling device with the dual sterilization function for beverage production can introduce steam into a cavity formed by the first fork plate and the second fork plate and sterilize a plurality of groups of beverage bottles by matching the L-shaped mounting plate, the first fork plate, the second fork plate, the bottom plate, the output pipeline, the connecting transverse pipeline and the exhaust pipe, can ensure the circulation of high-temperature steam by the air permeability design of the first fork plate, can perform secondary sterilization on the beverage bottles placed in the box by the arrangement of the sterilizer and the connecting transverse pipe to achieve the effect of dual sterilization, can better ensure the quality of products, and can avoid the damage of the device caused by over-high pressure on one hand, the steam is decompressed in time, and on the other hand, the circulation function is started, and the cooled or not at the high temperature state is discharged.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a schematic view of section A of the present invention;
FIG. 4 is a schematic view of part B of the present invention;
FIG. 5 is a schematic view of section C of the present invention.
In the figure: vertical square column 1, horizontal square column 2, agitator tank 3, elevating system 4, motor 401, threaded rod 402, installation diaphragm 403, fixed standpipe 404, cover case 405, the horizontal pipe 406 of ejection of compact, ejection of compact rubber head 407, place case 5, preliminary sterilization mechanism 6, boil case 601, L shape inlet tube 602, hot plate 603, first outlet duct 604, drain pipe 605, inlet pipe 7, connective bar 8, electric putter 9, pinion rack 10, gear 11, installation hose 12, L shape mounting panel 13, first fork board 14, second fork board 15, bottom plate 16, output pipeline 17, connection horizontal pipeline 18, blast pipe 19, sterilizer 20.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: an automatic filling device with double sterilization functions for beverage production comprises a vertical square column 1, a transverse square column 2 is welded and installed on one side of the vertical square column 1, a stirring box 3 is welded and installed on the top of the transverse square column 2, a lifting mechanism 4 is arranged on the vertical square column 1, a preliminary sterilization mechanism 6 is arranged on one side of the vertical square column 1, a feeding pipe 7 is welded and installed on the top of the stirring box 3, the feeding pipe 7 is communicated with the inside of the stirring box 3, a liquid outlet box is welded and installed on the bottom of the transverse square column 2, a liquid outlet pipeline is welded and installed on the bottom of the stirring box 3, the liquid outlet pipeline is welded and installed with the input end of the liquid outlet box, an installation hose 12 is welded and installed on the output end of the liquid outlet box, one end of the installation hose 12 is connected with the lifting mechanism 4, an L-shaped installation plate 13 is welded and installed on one side of the vertical square column 1, a placement box 5 is welded and installed on the L-shaped installation plate 13, a first fork plate 14 and a second fork plate 15 are arranged inside the placement box 5, the ventilation design of first fork board 14 can guarantee the circulation of high temperature steam, wherein the quantity of first fork board 14 is eight groups, first fork board 14 and second fork board 15 are perpendicular alternately to be set up and will place case 5 and cut apart into nine groups of cavitys, place the grove hole on the second fork board 15, the inner wall of placing the grove hole is provided with sealed the pad, second fork board 15's inside welded mounting has bottom plate 16 and connects horizontal pipeline 18, the outer wall welded mounting who connects horizontal pipeline 18 has nine groups of output pipeline 17, output pipeline 17 communicates with each other with the inside of connecting horizontal pipeline 18, nine groups of air outlet opening have been seted up on the bottom plate 16, the other end of output pipeline 17 is connected with the outer wall of bottom plate 16 and is located the air outlet opening part, the net is installed and is placed to the inner wall of air outlet opening inlay, the outer wall welded mounting blast pipe 19 of connecting horizontal pipeline 18, the other end of blast pipe 19 extends to the below of placing case 5.
The lifting mechanism 4 comprises a motor 401, a threaded rod 402, an installation transverse plate 403, a fixed vertical pipe 404, a cover box 405, a horizontal discharge pipe 406 and a discharge rubber head 407, wherein a chute is formed in the vertical column 1, the threaded rod 402 is rotatably installed in the chute, the motor 401 is welded to the top of the vertical column 1, an output shaft of the motor 401 extends into the vertical column 1 through a coupler and is welded to one end of the threaded rod 402, an opening is formed in one side of the chute of the vertical column 1, an installation transverse plate 403 is slidably installed in the chute, the installation transverse plate 403 is in threaded connection with the threaded rod 402, one side of the installation transverse plate 403 extends to the upper side of the placing box 5 through the opening, the fixed vertical pipe 404 is welded to the bottom of the installation transverse plate 403, the cover box 405 is welded to one end of the fixed vertical pipe 404, one end of the installation hose 12 extends to the lower side of the installation transverse plate 403 and is welded to and communicated with the fixed vertical pipe 404, one end of a fixed vertical pipe 404 extends into the cover box 405 and is welded with a transverse discharge pipe 406, the fixed vertical pipe 404 is communicated with the transverse discharge pipe 406, the outer wall of the transverse discharge pipe 406 is welded with nine groups of transverse discharge rubber heads 407, the transverse discharge rubber heads 407 are communicated with the inner part of the transverse discharge pipe 406, one end of the transverse discharge rubber head 407 far away from the transverse discharge pipe 406 extends into the box 5, the inner wall of the cover box 405 is attached to the outer wall of the box 5, a control motor 401 is started to drive a threaded rod 402 to rotate, a mounting transverse plate 403 is driven to longitudinally move until the transverse discharge rubber heads 407 are contacted with the opening of a beverage bottle, the control motor 401 stops running, the cover box 405 can be driven to longitudinally move, on one hand, the beverage bottle can be conveniently placed in the box 5, the use and operation are convenient, the next sterilization operation can be conveniently carried out, on the other hand, the placing box 5 can be wrapped, and the beverage bottle inside the box 5 is filled, the filling environment is ensured to be in a closed environment, the influence on the quality of beverage bottles and beverages is reduced, the breeding of bacteria is reduced, the deterioration of the beverages is reduced, the influence on reputation and property of factories is reduced, a plurality of groups of discharging rubber heads 407 are arranged, the filling operation can be simultaneously carried out on a plurality of groups of beverage bottles, the working efficiency is accelerated, the preliminary sterilization mechanism 6 comprises a boiling box 601, an L-shaped water inlet pipe 602, a heating plate 603, a first air outlet pipe 604 and a water outlet pipe 605, the boiling box 601 is welded and installed on one side of a vertical square column 1, the L-shaped water inlet pipe 602 is welded and installed on the other side of the vertical square column 1, one end of the L-shaped water inlet pipe 602 penetrates through the vertical square column 1 and extends to the inside of the boiling box 601, the water outlet pipe 605 is welded and installed on one section of the outer wall of the boiling box 601, one end of the water outlet pipe 605 extends to the inside of a placing box 5 and is connected and communicated with a connecting transverse pipeline 18, one end of the exhaust pipe 19 far away from the placing box 5 extends to the inside of the boiling box 601, a first exhaust pipe 604 is welded and installed at the top of the boiling box 601, the first exhaust pipe 604 is communicated with the inside of the boiling box 601, two groups of heating plates 603 are welded and installed at the bottom of the inner side of the boiling box 601 and symmetrically arranged, water is injected into the boiling box 601 through an L-shaped water inlet pipe 602, the water is heated through the heating plates 603, high-temperature steam is generated to enter a connecting transverse pipeline 18 through the exhaust pipe 19, then the beverage bottle is subjected to preliminary sterilization treatment through an output pipeline 17 and a bottom plate 16, the water can be heated, the high-temperature steam is generated to carry out preliminary sterilization treatment on the beverage bottle, through the matching of the cover box 405, the preliminary sterilization treatment on the beverage bottle can be better carried out, the preparation for the next filling operation is well carried out, the situation that the beverage is deteriorated due to the existence of bacteria is reduced, and the heated water can also be used in other places, the resource waste is reduced, the resource waste is utilized, the arrangement of the first air outlet pipe 604 and the pressure gauge reduces the condition that the device is damaged due to overlarge pressure intensity, the pressure relief treatment is carried out on the device in time, the arrangement of the drain pipe 605 recycles water formed by cooling steam in a high-temperature state in the placing box 5 into the boiling box 601, the waste of water resources is avoided, the connecting rod 8 is rotatably arranged in the stirring box 3, the outer wall of the connecting rod 8 is welded with a stirring blade, the electric push rod 9 is welded on one side of the transverse column 2, the toothed plate 10 is welded on the free end of the electric push rod 9, the toothed plate 11 is rotatably arranged on one side of the stirring box 3, the toothed plate 10 is meshed with the gear 11, one end of the connecting rod 8 extends to one side of the stirring box 3 and is fixedly connected with the gear 11, one end of the feed pipe 7 is in threaded connection with the sealing cover, the sealing cover is connected with a pipe and is communicated with the inside of the stirring box 3, through the matching use of the stirring box 3, the feeding pipe 7, the connecting rod 8, the electric push rod 9, the toothed plate 10, the gear 11 and the mounting hose 12, the processed beverage can be stirred, the condition of precipitation is reduced, the next filling operation is prepared, the work efficiency is indirectly accelerated, the pressure gauge is welded and mounted at the top of the boiling box 601, one side of the boiling box 601 is welded and mounted with a water outlet pipe which is communicated with the inside of the boiling box 601, the first air outlet pipe 604 and the water outlet pipe 605 are both provided with one-way valves, the first air outlet pipe 604 is electrically connected with the pressure gauge, the outer walls at two sides of the cover box 405 are both provided with second air outlet pipes which are communicated with the inside of the cover box 405, the exhaust pipe 19 and the second air outlet pipes are both provided with one-way valves, the second air outlet pipe on the cover box 405 is provided with one-way valves, on one hand, the condition that the device is damaged due to overlarge pressure can be avoided, in time handle its pressure release, on the other hand starts the effect of circulation, will cool off or not at the steam escape that is in the high temperature state, agitator tank 3 and cover box 405's front side are all inlayed and are installed observation glass window, one side welded mounting of L shape mounting panel 13 has sterilizer 20, sterilizer 20's output welded mounting has the connection violently to manage, the one end of connecting violently managing is passed L shape mounting panel 13 and is just communicated with each other with blast pipe 19's outer wall welded mounting, the outer wall of connecting violently managing is provided with the valve, can handle placing the beverage bottle secondary sterilization of incasement, reach the effect of dual sterilization, the quality of assurance product that can be better.
The working principle is as follows: the beverage bottle is put into a cavity formed by the first fork plate 14 and the second fork plate 15, the motor 401 is controlled to be started to drive the threaded rod 402 to rotate, the transverse installation plate 403 is driven to move longitudinally until the discharging rubber head 407 is contacted with the opening of the beverage bottle, the motor 401 is controlled to stop running, water is injected into the boiling box 601 through the L-shaped water inlet pipe 602, the heating plate 603 heats the beverage bottle, the generated high-temperature steam enters the connecting transverse pipeline 18 through the exhaust pipe 19, the beverage bottle is subjected to primary sterilization treatment through the output pipeline 17 and the bottom plate 16, the steam which is cooled or not in the high-temperature state is discharged through the second air outlet pipe, after the preliminary sterilization is finished, the one-way valve of the exhaust pipe 19 positioned in the cooking box 601 is closed, the sterilizer 20 is controlled to start, the beverage bottles in the placing box 5 are subjected to secondary sterilization treatment through the connecting transverse pipe, the connecting transverse pipe 18, the output pipe 17 and the bottom plate 16, so that the effect of double sterilization is achieved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.