CN112246779B - Cleaning method, cleaning device and storage medium for tool pad - Google Patents
Cleaning method, cleaning device and storage medium for tool pad Download PDFInfo
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- CN112246779B CN112246779B CN202011006371.2A CN202011006371A CN112246779B CN 112246779 B CN112246779 B CN 112246779B CN 202011006371 A CN202011006371 A CN 202011006371A CN 112246779 B CN112246779 B CN 112246779B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/60—Analysis of geometric attributes
- G06T7/62—Analysis of geometric attributes of area, perimeter, diameter or volume
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06V—IMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
- G06V20/00—Scenes; Scene-specific elements
Abstract
The application discloses a cleaning method, cleaning equipment and storage medium of a tool pad, wherein the cleaning method of the tool pad comprises the following steps: when the tool pad reaches the detection position, controlling a blowing device to blow air to the tool pad; the air draft device is controlled to send out the sundries through an air draft channel matched with the air draft device, the sundries are attachments on the surface of the tool pad blown out by the air blowing device, and the sundries are separated from the surface of the tool pad through the action of the air draft device and the air blowing device. The problem of when adopting artifical clean frock pad can appear clean effect poor, consume time long is solved, through the mode that uses updraft ventilator's suction and blast apparatus's air current to mutually support, make whole clean working process form an organic whole, improved clean efficiency and clean quality.
Description
Technical Field
The present disclosure relates to cleaning technologies, and particularly to a method for cleaning a tool pad, a cleaning device, and a storage medium.
Background
The existing production lines of the flat panel terminal are basically divided into two types, one type is a double-speed chain type, the other type is a belt pulling type, and the two production lines are matched with corresponding 'tooling sponge pads' to be used together. The frock foam-rubber cushion can keep apart the buffering between dull and stereotyped terminal and the assembly line frock board, makes dull and stereotyped terminal front shell paint and screen glass obtain basic protection, avoids fish tail and bruise. However, when the sponge mat for the tool is used for a long time, metal chips, dust and other impurities generally exist on the surface of the sponge mat. At present, the sponge cushion for the tool usually adopts a manual cleaning and cleaning mode at regular time, but is influenced by factors of cleaning tool limitation and personnel responsibility, so that the cleaning effect is poor, time and labor are wasted, and the problem that some scratches are generated in a fixed-time cleaning neutral period can not be effectively avoided.
Disclosure of Invention
The embodiment of the application aims to solve the problems of poor cleaning effect and long consumed time when the tool pad is cleaned manually by providing the cleaning method, the cleaning equipment and the storage medium for the tool pad.
To achieve the above object, in one aspect, the present application provides a method for cleaning a tool pad, including the steps of:
when the tool pad reaches the detection position, controlling a blowing device to blow air to the tool pad;
and controlling the air draft device to send out sundries through an air draft channel matched with the air draft device, wherein the sundries are attachments blown out by the air blowing device on the surface of the tool pad, and separating the sundries from the surface of the tool pad under the action of the air draft device and the air blowing device.
Optionally, the step of controlling the blowing device to blow air to the tooling pad includes:
acquiring a picture of the tooling pad, and executing identification operation of the picture of the tooling pad to determine the blowing direction and blowing wind speed of the blowing device;
and controlling the blowing device to blow air to the tooling pad according to the blowing direction and the blowing air speed.
Optionally, the step of performing an operation of recognizing a picture of the tooling pad to determine a blowing direction and a blowing wind speed of the blowing device includes:
acquiring the identification operation of the picture of the tool pad to obtain picture identification information, and determining the position data and the area data of the sundries according to the picture identification information;
and determining the blowing direction of the blowing device according to the position data of the sundries and determining the blowing wind speed of the blowing device according to the area data.
Optionally, after the step of obtaining the image identification information by the image identification operation of the tooling pad, and determining the position data and the area data of the sundries according to the image identification information, the method further includes:
determining sundry types according to the picture identification information, and acquiring area data corresponding to each sundry type;
and determining the air draft speed of the air draft device according to the area data corresponding to each sundry type.
Optionally, after the step of extracting the impurities that cannot be adsorbed by the magnetic member, the method includes:
acquiring a target picture of the tooling pad after the cleaning operation is finished, and executing the identification operation of the target picture to determine whether sundries exist on the tooling pad;
if the tool pad has sundries, determining the blowing direction and blowing wind speed of the blowing device according to the identification operation of the target picture, and executing the step of controlling the blowing device to blow to the tool pad according to the blowing direction and the blowing wind speed;
and if no sundries exist on the tooling pad, executing the cleaning operation of the next tooling pad.
Optionally, before the step of control updraft ventilator through with updraft ventilator complex convulsions passageway with debris go out, still include:
activating the magnetic member;
and adsorbing sundries generated when the blowing device blows air to the tool pad after the magnetic part is started.
In addition, in order to achieve the above object, another aspect of the present application further provides a cleaning device for cleaning a tool pad, the cleaning device including:
the conveying line is used for conveying the tool pad, and a cleaning station is formed on a conveying path of the conveying line;
the air draft device is arranged at the cleaning station and used for exhausting air of the tool pad conveyed to the cleaning station; and
and the blowing device is arranged on the cleaning station and used for blowing the tool pad conveyed to the cleaning station and blowing air flow to the air draft device.
Optionally, the air extraction device comprises:
the exhaust fan is arranged at the cleaning station;
one end of the air guide pipe is communicated with the exhaust fan; and
the air guide cover is communicated with one end, far away from the exhaust fan, of the air guide pipe, and the opening of the air guide cover faces the tool pad located on the cleaning station.
Optionally, the air draft device further comprises a magnetic part, and the magnetic part is arranged on the air guide cover.
In addition, to achieve the above object, another aspect of the present application provides a computer-readable storage medium having a cleaning program for a tool pad stored thereon, where the cleaning program for the tool pad, when executed by a processor, implements the steps of the method for cleaning the tool pad.
When the tool pad reaches the detection position, the blowing device is controlled to blow air to the tool pad; the air draft device is controlled to send out sundries through the air draft channel matched with the air draft device, wherein the sundries are attachments on the surface of the tool pad blown out by the air blowing device, and the sundries are separated from the surface of the tool pad under the mutual matching effect of the suction force of the air draft device and the air flow of the air blowing device, so that the whole cleaning working process is integrated, and the cleaning efficiency and the cleaning quality are improved.
Drawings
Fig. 1 is a schematic terminal structure diagram of a hardware operating environment according to an embodiment of the present application;
FIG. 2 is a schematic flow chart illustrating a first embodiment of a method for cleaning a tool pad according to the present invention;
FIG. 3 is a schematic flow chart illustrating a second embodiment of a method for cleaning a tool pad according to the present invention;
FIG. 4 is a schematic flow chart illustrating a third embodiment of a method for cleaning a tool pad according to the present invention;
FIG. 5 is a schematic flow chart illustrating a fourth embodiment of a method for cleaning a tool pad according to the present invention;
FIG. 6 is a schematic flow chart of the cleaning method for the tool pad according to the present application, before the step of controlling the air draft device to send out the sundries through the air draft channel matched with the air draft device;
FIG. 7 is a schematic flow chart illustrating a process of performing an operation of recognizing a picture of the tool pad to determine a blowing direction and a blowing wind speed of the blowing device in the cleaning method for the tool pad according to the present application;
fig. 8 is a schematic structural view of the cleaning apparatus of the present application.
The reference numbers illustrate:
the implementation, functional features and advantages of the objectives of the present application will be further explained with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
The main solution of the embodiment of the application is as follows: when the tool pad 40 reaches the detection position, controlling the blowing device 30 to blow air to the tool pad 40; the air draft device 20 is controlled to send out the sundries through an air draft channel matched with the air draft device 20, the sundries are attachments on the surface of the tooling pad 40 blown out by the air blowing device 30, and the sundries are separated from the surface of the tooling pad 40 under the action of the air draft device 20 and the air blowing device 30.
The sponge cushion of the existing tool usually adopts manual cleaning and cleaning at regular time, but is influenced by factors such as cleaning tool limitation, personnel responsibility and the like, so that the problems of poor cleaning effect and long time consumption are caused. When the tool pad 40 reaches the detection position, the blowing device 30 is controlled to blow air to the tool pad 40; the air draft device 20 is controlled to send out the sundries through the air draft channel matched with the air draft device 20, wherein the sundries are attachments on the surface of the tooling pad 40 blown out by the air blowing device 30, and the sundries are separated from the surface of the tooling pad 40 under the mutual matching action of the suction force of the air draft device 20 and the air flow of the air blowing device 30, so that the whole cleaning working process is integrated, and the cleaning efficiency and the cleaning quality are improved.
As shown in fig. 1, fig. 1 is a schematic terminal structure diagram of a hardware operating environment according to an embodiment of the present application.
As shown in fig. 1, the terminal may include: a processor 1001, such as a CPU, a network interface 1004, a user interface 1003, a memory 1005, a communication bus 1002. Wherein a communication bus 1002 is used to enable connective communication between these components. The user interface 1003 may include a Display screen (Display), an input unit such as a Keyboard (Keyboard), and the optional user interface 1003 may also include a standard wired interface, a wireless interface. The network interface 1004 may optionally include a standard wired interface, a wireless interface (e.g., WI-FI interface). The memory 1005 may be a high-speed RAM memory or a non-volatile memory (e.g., a magnetic disk memory). The memory 1005 may alternatively be a storage device separate from the processor 1001.
Optionally, the terminal may further include a camera, a Radio Frequency (RF) circuit, a sensor, a remote controller, an audio circuit, a WiFi module, a detector, and the like. Of course, the terminal may also be configured with other sensors such as a gyroscope, a barometer, a hygrometer and a temperature sensor, which are not described herein again.
Those skilled in the art will appreciate that the terminal structure shown in fig. 1 does not constitute a limitation of the terminal device and may include more or fewer components than those shown, or some components may be combined, or a different arrangement of components.
As shown in fig. 1, a memory 1005, which is one type of computer-readable storage medium, may include therein an operating system, a network communication module, a user interface module, and a cleaning program for the tool pad 40.
In the terminal shown in fig. 1, the network interface 1004 is mainly used for connecting to a backend server and performing data communication with the backend server; the user interface 1003 is mainly used for connecting a client (user side) and performing data communication with the client; and the processor 1001 may be configured to invoke a cleaning program for the tooling pad 40 stored in the memory 1005 and perform the following operations:
when the tool pad 40 reaches the detection position, controlling the air blowing device 30 to blow air to the tool pad 40;
and controlling the air draft device 20 to send out sundries through an air draft channel matched with the air draft device 20, wherein the sundries are attachments blown out by the blowing device 30 on the surface of the tooling pad 40, and separating the sundries from the surface of the tooling pad 40 under the action of the air draft device 20 and the blowing device 30.
Referring to fig. 2, fig. 2 is a schematic flow chart illustrating a first embodiment of a cleaning method for a tool pad 40 according to the present application.
While the embodiments of the present application provide examples of methods of cleaning the tool pad 40, it should be noted that although a logical sequence of blowing is shown in the flow chart, in some cases, the steps shown or described may be performed in a different sequence than that shown.
The cleaning method of the tool pad 40 includes:
step S10, when the tool pad 40 reaches the detection position, controlling the blowing device 30 to blow air to the tool pad 40;
the tooling pad 40 in the embodiment is a tooling spongy cushion on the production lines of flat televisions, computers and the like, and the tooling spongy cushion can isolate and buffer between the flat televisions and the production line tooling plates, so that paint and screen glass of the front shell of the flat television are basically protected, and scratches and bruises are avoided. However, when the tool pad 40 is used, foreign materials such as dust and metal chips are attached to the surface of the tool pad 40, which affects the quality of the product. For example, taking the production of flat panel televisions as an example, in the actual production of flat panel televisions, because the 'tooling sponge mat' is circulated along with a production line, a large amount of sundries can be attached to the surface of the tooling sponge mat, and the sundries can cause the problem that a screen and a panel shell are slightly scratched in the process of producing the flat panel televisions; the sundries on the surface of the tool pad 40 mainly have the following aspects: when the tool plate and the spongy cushion flow through the lower layer of return line in no-load manner, metal scraps generated by the operation of the chain fall onto the surface of the spongy cushion; some processing residual debris carried by the structural material falls onto the surface of the spongy cushion after assembly vibration; metal debris generated when the fixing screw or the metal structural member is locked at the operation post falls on the surface of the spongy cushion; the sponge pad is exposed to some dust and particulate matter that falls on the surface in an open environment for a long period of time. Therefore, the tooling pad 40 needs to be cleaned in time to avoid the problem of affecting the product quality.
When the cleaning equipment detects that the tooling pad 40 reaches a detection position, the blowing device 30 is controlled to blow air to the tooling pad 40, wherein the detection position is below the air guide cover 22 in the cleaning equipment, and the air guide cover 22 can completely cover the tooling pad 40, namely the size (length and width) of the air guide cover 22 is larger than the size of the tooling pad 40; specifically, the tooling pad 40 is placed on the transmission line 10, and an air draft device 20, an air blowing device 30, a detection device and the like are arranged above the transmission line 10, wherein the detection device is used for detecting the tooling pad 40 on the transmission line 10; when the tooling pad 40 reaches the lower part of the air guide cover 22 along with the transmission line 10, triggering the detection device to detect the tooling pad 40 on the transmission line 10, for example, shooting a picture of the transmission line 10 through a high-definition camera arranged on a cleaning device, and further identifying the picture to determine whether an article on the transmission line 10 is the tooling pad 40; when the cleaning equipment determines that the article transmitted on the transmission line 10 is the tooling pad 40, the cleaning function of the tooling pad 40 is triggered, an opening instruction is sent to the blowing device 30 based on the cleaning function, and the blowing device 30 is further controlled to blow air to the tooling pad 40 according to the opening instruction, wherein the blowing device 30 comprises a plurality of blowers 31, and the blowers 31 are arranged around the air guide cover 22 to ensure that the air flow is gathered in the middle of the direction of the blown air flow.
And step S20, controlling the air draft device 20 to send out sundries through an air draft channel matched with the air draft device 20, wherein the sundries are attachments on the surface of the tooling pad 40 blown out by the air blowing device 30, and the sundries are separated from the surface of the tooling pad 40 under the action of the air draft device 20 and the air blowing device 30.
When the cleaning function of the tool pad 40 is triggered, the air blowing device 30 and the air draft device 20 are started together, and the cleaning equipment controls the air draft device 20 to send out sundries through an air draft channel matched with the air draft device 20; the sundries are attachments, including dust, metal scraps, plastic scraps and the like, on the surface of the tooling pad 40 blown by the blowing device 30, and the sundries are separated from the surface of the tooling pad 40 through the action of the air draft device 20 and the blowing device 30. Specifically, a working area image of the cleaning device, that is, an image of the tool pad 40, is obtained, information of the sundries, such as the type, size, density, position and the like of the sundries, is further identified according to the working area image, a cleaning time period is set according to the information of the sundries, for example, the cleaning time period is set based on the density of the sundries, and when the density of the sundries is detected to be greater than or equal to a set density (such as 70%), the cleaning time period is set to be 4 minutes; when the density of the detected impurities is less than the set density, the cleaning time is set to be 2 minutes. After setting for when clean, control blast apparatus 30 is long to blowing to frock pad 40 according to the clean long-time of setting for, opens updraft ventilator 20 simultaneously, breaks away from the surface of frock pad 40 with debris under updraft ventilator 20's suction and 30 air current mutually supporting's of blast apparatus effect, and further control updraft ventilator 20 is through sending out debris with updraft ventilator 20 complex convulsions passageway.
Alternatively, before controlling the blowing device 30 to blow air to the tooling pad 40, a cleaning path may be determined, for example, the tooling pad 40 is divided into a plurality of different cleaning areas, such as area 1, area 2, area 3, and the like; determining the density of sundries in each cleaning area, determining the cleaning time length of each cleaning area based on the density of the sundries, and further determining a cleaning path according to the sequence of the cleaning time lengths, wherein if the cleaning time length of the area 1 is 2 minutes, the cleaning time length of the area 2 is 3 minutes, and the cleaning time length of the area 3 is 4 minutes, the cleaning path is from the area 3 to the area 2 and then to the area 1.
Further, referring to fig. 6, before the step of controlling the air exhaust device 20 to send out the sundries through the air exhaust channel matched with the air exhaust device 20, the method further includes:
step S24, activating the magnetic member 23;
step S25, attracting the sundries generated when the blowing device 30 blows air to the tooling pad 40 after the magnetic member 23 is activated.
A plurality of strong permanent magnets, namely the magnetic part 23, are arranged around the inlet end of the air draft channel, and further the magnetic part 23 can be replaced by an electromagnet; the magnetic member 23 is mainly used for adsorbing large-sized metal scraps, such as iron scraps, in the impurities. Before the sundries pumped by the air draft device 20 enter the air draft channel, the magnetic part 23 can adsorb large metal fragments in the sundries, and the sundries (such as dust, plastic fragments and the like) which cannot be adsorbed by the magnetic part 23 are discharged through the air draft channel. Through arranging magnetic part 23 around the entry end at exhaust passage for filter operation has been carried out before debris are seen off, has avoided the metal debris of large granule to block up exhaust passage.
In the embodiment, when the tool pad 40 reaches the detection position, the blowing device 30 is controlled to blow air to the tool pad 40; the air draft device 20 is controlled to send out the sundries through the air draft channel matched with the air draft device 20, wherein the sundries are attachments on the surface of the tooling pad 40 blown out by the air blowing device 30, and the sundries are separated from the surface of the tooling pad 40 under the mutual matching action of the suction force of the air draft device 20 and the air flow of the air blowing device 30, so that the whole cleaning working process is integrated, and the cleaning efficiency and the cleaning quality are improved.
Further, referring to fig. 3, a second embodiment of the cleaning method for the tool pad 40 of the present application is provided.
The second embodiment of the cleaning method of the tool pad 40 is different from the first embodiment of the cleaning method of the tool pad 40 in that the step of controlling the blowing device 30 to blow air to the tool pad 40 includes:
step S11, acquiring a picture of the tooling pad 40, and performing an operation of identifying the picture of the tooling pad 40 to determine a blowing direction and a blowing wind speed of the blowing device 30;
and step S12, controlling the blowing device 30 to blow air to the tooling pad 40 according to the blowing direction and the blowing air speed.
Because the type, quantity, density, size and the like of the sundries on each tooling pad 40 are different, before the tooling pads 40 are cleaned, the blowing parameters such as the blowing direction, the blowing wind speed, the blowing wind quantity and the like of the blowing device 30 need to be determined so as to ensure that the attachments on the tooling pads 40 are blown up; in addition, the blowing speed and the blowing air volume of the blowing device 30 are different in different cleaning stages, for example, in the early cleaning stage, the blowing speed and the blowing air volume are larger due to more impurities, and in the later cleaning stage, the blowing speed and the blowing air volume are correspondingly reduced due to less impurities.
Be provided with a plurality of high definition digtal cameras on the cleaning device, the high definition digtal camera mountable is in updraft ventilator 20 one side towards clean station, and sets up in equidirectional, if can arrange around wind scooper 22 for can all-roundly shoot the picture of frock pad 40. When the tool pad 40 enters the detection position, the high-definition camera is started to shoot the picture of the tool pad 40, the shot picture is further sent to the processor, AI intelligent identification is carried out on the picture of the tool pad 40 in the processor, the picture is scanned, and the image information identified in the picture, such as position information, type information, density information and the like of sundries, is extracted. And determining the blowing direction and blowing wind speed of the blowing device 30 through the recognized graphic information, thereby controlling the blowing device 30 to blow the tooling pad 40 according to the determined blowing direction and blowing wind speed.
Further, referring to fig. 7, the step of performing a recognition operation of a picture of the tooling pad 40 to determine a blowing direction and a blowing wind speed of the blowing device 30 includes:
step S110, obtaining picture identification information by obtaining the picture identification operation of the tooling pad 40, and determining the position data and the area data of the sundries according to the picture identification information;
and step S111, determining the blowing direction of the blowing device 30 according to the position data of the sundries and determining the blowing wind speed of the blowing device 30 according to the area data.
When a processor in the cleaning device acquires picture identification information of the tool pad 40, wherein the picture identification information comprises position information, area information, density information, size information and the like of the sundries, position data of the sundries is acquired based on the position information of the sundries, wherein the position data comprises coordinate data or area data and the like of the sundries, and the area data of the sundries is determined based on the area information of the sundries, and comprises information of the size of the sundries, the number of the sundries and the like; further, the blowing direction of the blowing device 30 is determined according to the position data of the sundries, and the blowing wind speed of the blowing device 30 is determined according to the area data. For example, when a picture of the tool pad 40 is identified, a two-dimensional coordinate system is established on the picture surface, for example, the center of the tool pad 40 in the picture is taken as the origin of coordinates, an X-axis and a Y-axis are established at the origin, and further, the coordinate point of the sundries in the picture is determined according to the established two-dimensional coordinate system. If the coordinate of the sundries obtained currently is (4, 2), the sundries are located at the upper right of the tooling pad 40, and the blower 31 is controlled to blow air to the upper right of the tooling pad 40; if the coordinates of the currently acquired sundries are (-4, -3), the sundries are positioned at the lower left of the tooling pad 40, and the blower 31 is controlled to blow air to the lower left of the tooling pad 40. Further acquiring area data of the sundries in the blowing position, and if the area occupied by the sundries is 20 square centimeters and large-particle metal scraps and dust with a large density value exist, adjusting the blowing air speed of the blower 31 to be three levels; if the area occupied by the obtained impurities is 10 square centimeters, only dust exists, and no other impurities exist, the blowing air speed of the blower 31 is adjusted to be one level.
The embodiment determines the position data and the area data of the sundries according to the picture identification information of the tooling pad 40, further determines the blowing direction of the blowing device 30 according to the position data of the sundries and determines the blowing wind speed of the blowing device 30 according to the area data, so that the sundries at all positions in the tooling pad 40 can be blown up, and the cleaning strength is ensured.
Further, referring to fig. 4, a third embodiment of the cleaning method for the tooling pad 40 of the present application is presented.
The third embodiment of the method for cleaning the tooling pad 40 is different from the first and second embodiments of the method for cleaning the tooling pad 40 in that the step of obtaining the picture of the tooling pad 40 to obtain the picture identification information and determining the position data and the area data of the sundries according to the picture identification information further comprises the following steps:
step S112, determining sundry types according to the picture identification information, and acquiring area data corresponding to each sundry type;
and S113, determining the air draft speed of the air draft device 20 according to the area data corresponding to each sundry type.
Because some large metal scraps or plastic scraps exist in the sundries, if only the blowing wind speed of the blowing device 30 is adjusted but the extraction wind speed of the air extraction device 20 is not adjusted, the sundries can only be blown up, and the sundries cannot be extracted away. Therefore, when adjusting the blowing wind speed of the blowing device 30, the induced wind speed of the induced draft device 20 also needs to be adjusted accordingly. Further, the air draft speed of the air draft device 20 can be adjusted based on the type of the sundries and the quantity of the sundries, specifically, the type of the sundries, such as dust, metal debris, plastic debris and the like, is determined according to the identification information, and area data corresponding to each type of the sundries, namely the quantity corresponding to each type of the sundries, is acquired; and determining the air draft speed of the air draft device 20 according to the area data corresponding to each sundry type. For example, the currently identified sundries are large-particle metal scraps, the occupied area is 20 square centimeters, and at this time, the air draft speed of the air draft device 20 needs to be adjusted to three levels; for example, if the currently recognized type of the sundries is dust and the occupied area is 10 square centimeters, the air speed of the air draft device 20 is adjusted to be one level.
In the embodiment, the sundries types are determined through the picture identification information of the tool pad 40, the area data corresponding to each sundries type is determined, and the air draft speed of the air draft device 20 is further determined according to the area data corresponding to each sundries type, so that all the sundries blown by the air draft device 30 are drawn away by the air draft device 20, and the cleaning force is ensured.
Further, referring to fig. 5, a fourth embodiment of the cleaning method for the tool pad 40 of the present application is provided.
The fourth embodiment of the method for cleaning the tooling pad 40 is different from the first, second and third embodiments of the method for cleaning the tooling pad 40 in that the step of pumping away the impurities which cannot be adsorbed by the magnetic member 23 comprises the following steps:
step S21, acquiring a target picture of the tooling pad 40 after the cleaning operation is completed, and performing an identification operation of the target picture to determine whether foreign objects exist on the tooling pad 40;
step S22, if sundries exist on the tooling pad 40, determining the blowing direction and blowing wind speed of the blowing device 30 according to the identification operation of the target picture, and executing the step of controlling the blowing device 30 to blow to the tooling pad 40 according to the blowing direction and the blowing wind speed;
in step S23, if there is no foreign object on the tooling pad 40, the cleaning operation of the next tooling pad 40 is performed.
After the cleaning operation of the tooling pad 40 is completed, starting the high-definition camera again to shoot a target picture of the tooling pad 40 after the cleaning operation is completed, identifying the target picture to determine whether sundries still exist on the tooling pad 40, if so, carrying out AI intelligent identification on the target picture, scanning the picture and extracting image information identified in the picture, and determining whether sundries exist on the tooling pad 40 according to the identified image information, if so, acquiring the density value of the sundries in the picture, and if the density value of the sundries is greater than or equal to the density threshold value (if 40%) after the cleaning operation is completed, indicating that the sundries still exist on the tooling pad 40; if the density value of the impurities is less than the density threshold value after the cleaning is finished, the impurities do not exist on the tool pad 40. Optionally, the images taken before and after cleaning may be compared to determine whether the tool pad 40 has impurities, and if the pixel change in the images taken before and after cleaning is not large or basically unchanged, it is determined that the tool pad 40 has impurities; if the pixel change in the pictures taken before and after cleaning is large, it indicates that there is no foreign matter in the tool pad 40.
If sundries exist on the tooling pad 40, the blowing direction and the blowing wind speed of the blowing device 30 are determined according to the identification operation of the target picture, the blowing device 30 is controlled to blow towards the tooling pad 40 according to the blowing direction and the blowing wind speed, the air draft speed of the air draft device 20 is adjusted, and the sundries are sent out through an air draft channel in the air draft device 20. If there is no foreign material on the tooling pad 40, the next cleaning operation of the tooling pad 40 is performed, specifically, when the tooling pad 40 completes the cleaning operation and no foreign material is detected on the target image, the transmission line 10 automatically moves to transmit the uncleaned tooling pad 40 to the detection position for cleaning. After all the tool pads 40 on the transmission line 10 are cleaned, a cleaning summary table is generated, which includes information about the number of the cleaning tool pads 40, whether the cleaning is qualified, the cleaning time, and the like. Alternatively, if large particles of metal or plastic debris in the impurities fail to be separated from the surface of the tooling pad 40 by the air draft device 20 and the air blowing device 30, the cleaning is manually performed. Specifically, when large metal chips or plastic chips are obtained in the target picture, voice prompt information is sent to a cleaner to remind the cleaner to manually clean the tool pad 40; alternatively, the tooling pad 40 may be marked, such as by applying a clean-miss label, for verification by a cleaner.
In the embodiment, whether sundries exist in the tooling pad 40 after the cleaning operation is finished is detected, and if the sundries exist, the blowing device 30 and the air draft device 20 are readjusted to be cleaned; if no sundries exist, the next tooling pad 40 is cleaned, and the cleaning quality is ensured.
Referring to fig. 8, the present application also provides a cleaning apparatus for cleaning a tooling pad 40, comprising: a transmission line 10, an air draft device 20, and a blower device 30. The conveying line is used for conveying the tool pad 40, and a cleaning station is formed on a conveying path of the conveying line; the air draft device 20 is arranged at the cleaning station and used for exhausting air to the tool pad 40 conveyed to the cleaning station; the blowing device 30 is arranged at the cleaning station and used for blowing the tool pad 40 conveyed to the cleaning station and blowing air flow to the air draft device 20.
In this embodiment, air extraction device 20 and blast apparatus 30 electric connection, and all close to clean station setting, when transmission line 10 carried frock pad 40 to clean station, control blast apparatus 30 bloied to frock pad 40 to the debris that air extraction device 20 blown up blast apparatus 30 is taken away. Sundries are separated from the surface of the tool pad 40 under the mutual matching action of the suction force of the air draft device 20 and the air flow of the air blowing device 30, so that the whole cleaning working process is integrated, and the cleaning efficiency and the cleaning quality are improved.
Further, in one embodiment of the present application, the air extracting device 20 includes an air extractor (not shown), an air guiding duct 21, an air guiding cover 22, a high-definition camera (not shown), and a sensor (not shown). Wherein, the air exhauster is arranged above the cleaning station, and the air exhauster generates negative pressure for pumping away the sundries on the tool pad 40. One end of the air guide pipe 21 is communicated with the exhaust fan, and the other end of the air guide pipe is connected with the air guide cover 22 in a welding mode so as to prevent air leakage. The air guiding cover 22 is communicated with one end of the air guiding pipe 21 far away from the exhaust fan, and the opening of the air guiding cover 22 is arranged towards the tool pad 40 positioned at the cleaning station, and is used for guiding the air flow of the exhaust fan and the blower 31. The high-definition camera and the sensor are arranged on the outer side of the air guide cover 22, and the high-definition camera is arranged towards the cleaning station and used for collecting sundry information on the tool pad 40 reaching the cleaning station; when the sensor senses that the tooling pad 40 reaches the cleaning station, a detection signal is transmitted to the control system to control the high-definition camera to shoot the tooling pad 40 and control the blowing device 30 to blow air to the position where the sundries are located, so that the air flow is blown to the air guide cover 22; meanwhile, the exhaust fan is started, and the sundries blown up by the airflow are extracted out through the air guide pipe 21 by the exhaust fan. That is, the technical scheme of this embodiment can accurately acquire the debris information on the tool pad 40, and jointly draw away debris through blast apparatus 30 and updraft ventilator 20, has improved cleaning efficiency and cleaning quality.
Further, in one embodiment of the present application, the blowing device 30 includes a blower 31, and the blower 31 is rotatably disposed at a side near the cleaning station for blowing the sundries on the tooling pad 40; when the detection unit detects the position information of the sundries on the tooling pad 40, the blower 31 is rotated to blow air to the position of the sundries, and the blower 31 can blow air to any direction of the tooling pad 40 by controlling the rotation of the blower 31.
In an embodiment of the present application, the air draft device 20 further includes a magnetic member 23, the magnetic member 23 is disposed on an inner wall of the air guiding cover 22, wherein the magnetic member 23 may be a strong permanent magnet or an electromagnet. When the impurities enter the air guide pipe 21 from the air guide cover 22, large metal debris in the impurities is adsorbed by the magnetic member 23, and the impurities which cannot be adsorbed by the magnetic member 23 are sent out through the air guide pipe 21. The magnetic part 23 is used for adsorbing metal debris in the impurities, so that the impurities are subjected to one filtering operation before being sent out of the air guide pipe 21, and the phenomenon that the air guide pipe 21 is blocked by large-particle metal debris is avoided.
When executed, the control program of the cleaning device implements the steps of the control method as described in any of the foregoing embodiments, so that at least all the advantages of all the technical solutions in the foregoing embodiments are achieved, which are not repeated herein.
Further, the present application provides a computer readable storage medium having stored thereon a cleaning program for a tool pad 40, the cleaning program for the tool pad 40, when executed by a processor, implementing the steps of the method for cleaning a tool pad 40 as described.
As will be appreciated by one skilled in the art, embodiments of the present application may be provided as a method, system, or computer program product. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present application is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the application. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
It should be noted that in the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word "comprising" does not exclude the presence of elements or steps not listed in a claim. The word "a" or "an" preceding an element does not exclude the presence of a plurality of such elements. The application can be implemented by means of hardware comprising several distinct elements, and by means of a suitably programmed computer. In the unit claims enumerating several means, several of these means may be embodied by one and the same item of hardware. The usage of the words first, second and third, etcetera do not indicate any ordering. These words may be interpreted as names.
While alternative embodiments of the present application have been described, additional variations and modifications of these embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the following claims be interpreted as including alternative embodiments and all such alterations and modifications as fall within the scope of the application.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present application without departing from the spirit and scope of the application. Thus, if such modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is intended to include such modifications and variations as well.
Claims (9)
1. A method of cleaning a tool pad, the method comprising:
when the tool pad is detected to reach a detection position, dividing the tool pad into a plurality of cleaning areas;
determining the density of sundries in each cleaning area, and determining the cleaning time length of each cleaning area based on the density of the sundries;
determining a cleaning route according to the sequence of the cleaning duration of each cleaning area, and controlling a blowing device to blow air to the tool pad according to the cleaning route; the blowing device comprises a plurality of blowers which are arranged on the periphery of the air guide cover, and air flow blown by each blower is gathered towards the middle and blows sundries on the tool pad;
and controlling the air draft device to send out sundries through an air draft channel matched with the air draft device, wherein the sundries are attachments blown out by the air blowing device on the surface of the tool pad, and separating the sundries from the surface of the tool pad under the action of the air draft device and the air blowing device.
2. The method of claim 1, wherein the step of controlling a blowing device to blow air to the tooling pad according to the cleaning route comprises:
acquiring a picture of the tooling pad, and executing identification operation of the picture of the tooling pad to determine the blowing direction and blowing wind speed of the blowing device;
and controlling the blowing device to blow air to the tooling pad according to the cleaning route, the blowing direction and the blowing air speed.
3. The tool pad cleaning method according to claim 2, wherein the step of performing the recognition operation of the picture of the tool pad to determine the blowing direction and blowing wind speed of the blowing device comprises:
acquiring the identification operation of the picture of the tool pad to obtain picture identification information, and determining the position data and the area data of the sundries according to the picture identification information;
and determining the blowing direction of the blowing device according to the position data of the sundries and determining the blowing wind speed of the blowing device according to the area data.
4. The method of claim 3, wherein the step of obtaining the image of the tool pad to identify the image of the tool pad to obtain image identification information and determining the position data and the area data of the debris according to the image identification information further comprises:
determining sundry types according to the picture identification information, and acquiring area data corresponding to each sundry type;
and determining the air draft speed of the air draft device according to the area data corresponding to each sundry type.
5. The method for cleaning the tool pad according to claim 1, wherein before the step of controlling the air draft device to send out the sundries through the air draft channel matched with the air draft device, the method further comprises the following steps of:
activating the magnetic member;
and adsorbing sundries generated when the blowing device blows air to the tool pad after the magnetic part is started.
6. The method for cleaning the tooling pad of claim 5, wherein the step of adsorbing the impurities generated when the air blowing device blows air to the tooling pad after the magnetic member is started comprises the following steps:
when the air draft device is controlled to draw out sundries which cannot be adsorbed by the magnetic part through an air draft channel matched with the air draft device, a target picture of the tooling pad after cleaning operation is finished is obtained, and identification operation of the target picture is executed to determine whether sundries exist on the tooling pad or not;
if the tool pad has sundries, determining the blowing direction and blowing wind speed of the blowing device according to the identification operation of the target picture, and executing the step of controlling the blowing device to blow to the tool pad according to the blowing direction and the blowing wind speed;
and if no sundries exist on the tooling pad, executing the cleaning operation of the next tooling pad.
7. The utility model provides a cleaning device for clean frock pad, its characterized in that, cleaning device includes:
the conveying line is used for conveying the tool pad, and a cleaning station is formed on a conveying path of the conveying line;
the air draft device is arranged at the cleaning station and used for exhausting air of the tool pad conveyed to the cleaning station; and
the blowing device is arranged at the cleaning station and used for blowing the tool pad conveyed to the cleaning station and blowing air flow to the air draft device; the blowing device comprises a plurality of blowers which are arranged on the periphery of the air guide cover, and air flow blown by each blower is gathered towards the middle and blows sundries on the tool pad;
the air draft device comprises an exhaust fan, an air guide pipe, an air guide cover, a high-definition camera, a control system and a sensor, the exhaust fan is arranged above the cleaning station, one end of the air guide pipe is communicated with the exhaust fan, the other end of the air guide pipe is connected with the air guide cover, the air guide cover is communicated with one end, far away from the exhaust fan, of the air guide pipe, and an opening of the air guide cover faces to a tooling pad on the cleaning station;
when the sensor senses that the tooling pad reaches the cleaning station, a detection signal is transmitted to a control system, the control system controls the high-definition camera to shoot the tooling pad, the tooling pad is divided into a plurality of cleaning areas according to pictures of the tooling pad shot by the high-definition camera, the density of sundries in each cleaning area is determined according to the pictures, the cleaning duration of each cleaning area is determined according to the density of the sundries, a cleaning route is determined according to the sequence of the cleaning durations of each cleaning area, and a plurality of blowers are controlled to blow to the positions of the sundries according to the cleaning route, so that air flow blows to the air guide cover, the exhaust fan is controlled to be started, and the sundries blown by the air flow are extracted through the air guide pipe.
8. The cleaning apparatus as claimed in claim 7, wherein the air draft device further comprises a magnetic member, and the magnetic member is disposed on the air guide cover.
9. A computer-readable storage medium, having stored thereon a cleaning program for a tool pad, which when executed by a processor, performs the steps of the method of any one of claims 1 to 6.
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| CN202011006371.2A CN112246779B (en) | 2020-09-21 | 2020-09-21 | Cleaning method, cleaning device and storage medium for tool pad |
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| CN202011006371.2A CN112246779B (en) | 2020-09-21 | 2020-09-21 | Cleaning method, cleaning device and storage medium for tool pad |
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| KR101773163B1 (en) * | 2010-12-21 | 2017-08-31 | 삼성전자주식회사 | Apparatus and method for controlling operation of cleaner |
| CN203316427U (en) * | 2013-03-19 | 2013-12-04 | 苏州市国晶电子科技有限公司 | Machine core cleaning device |
| CN204171024U (en) * | 2014-09-30 | 2015-02-25 | 北京李尔岱摩斯汽车系统有限公司 | Pallet automatic dust removing apparatus |
| CN211515422U (en) * | 2019-11-11 | 2020-09-18 | 上海华琪实业有限公司 | Plastic bottle cap cleaning device |
| CN211498677U (en) * | 2019-12-23 | 2020-09-15 | 山东中运专用汽车有限公司 | Sweeper with self-cleaning function |
| CN111203404A (en) * | 2020-03-13 | 2020-05-29 | 上海新奥林汽车传感器有限公司 | Automatic dust collector of air quality sensor |
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