CN112238649A - Stacking machine - Google Patents

Stacking machine Download PDF

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Publication number
CN112238649A
CN112238649A CN202011044916.9A CN202011044916A CN112238649A CN 112238649 A CN112238649 A CN 112238649A CN 202011044916 A CN202011044916 A CN 202011044916A CN 112238649 A CN112238649 A CN 112238649A
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CN
China
Prior art keywords
conveying
glue
materials
conveying track
gluing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011044916.9A
Other languages
Chinese (zh)
Inventor
叶芳
孙超
朱聘臣
鲁江林
刘建飞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Haoda Machinery Co ltd
Original Assignee
Zhejiang Haoda Machinery Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Haoda Machinery Co ltd filed Critical Zhejiang Haoda Machinery Co ltd
Priority to CN202011044916.9A priority Critical patent/CN112238649A/en
Publication of CN112238649A publication Critical patent/CN112238649A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/02Feeding or positioning sheets, blanks or webs
    • B31B50/04Feeding sheets or blanks
    • B31B50/042Feeding sheets or blanks using rolls, belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/006Controlling; Regulating; Measuring; Improving safety
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/60Uniting opposed surfaces or edges; Taping
    • B31B50/62Uniting opposed surfaces or edges; Taping by adhesives
    • B31B50/624Applying glue on blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/74Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H31/00Pile receivers
    • B65H31/34Apparatus for squaring-up piled articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Coating Apparatus (AREA)

Abstract

The invention provides a stacking machine, which belongs to the field of plate processing machinery and comprises a conveying mechanism for conveying materials to a next station, at least two gluing mechanisms and an aligning mechanism for keeping the stacked materials aligned, wherein the gluing mechanisms are arranged on a conveying rail in a spanning mode along the conveying direction according to the processing sequence, one gluing mechanism is used for adding bottom-layer materials into the conveying rail, and the other gluing mechanism is used for stacking new materials on the materials conveyed from the previous station to the conveying rail. The invention develops a new method, replaces the prior processing method of directly using the thicker base material for processing by stacking and thickening, not only reduces the material cost of directly using the thicker base material, but also can only thicken the part of the combined box body according to the actual requirement or control the thickened thickness according to the actual requirement, thereby adapting to the actual use requirement.

Description

Stacking machine
Technical Field
The invention relates to the field of plate processing, in particular to a stacking machine for stacking and processing plates and sheets.
Background
The packing box is used for packing products and can be divided into paper boxes, iron boxes, wood boxes, leather boxes and the like, and the packing box has the functions of ensuring the safety of the products in transportation, improving the grade of the products and the like. Therefore, in today's market, the need for packages is great, and the requirements, sizes, etc. of packages for different products are often different.
In some products, the requirement for the thickness of the box body of the packing box is higher, or a groove is formed on the packing box for the product to be embedded and fixed on the box body. However, if the thickness of the box body material of the packing box is increased, the packing box has the problems of high cost and inconvenient processing in the aspects of cutting, folding and the like.
Based on this, the present application is proposed.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a stacking machine which can be used for stacking and processing plates or sheets, wherein the plates or sheets are thickened in a stacking mode, so that the difficulty in increasing the thickness of a box body material of a packing box in the prior art is solved, and the thickening of the box body material of the packing box is realized at lower cost.
To achieve the above object, the stacker of the present invention has the following structure: the method comprises the following steps:
the conveying mechanism comprises a conveying track and a conveying roller and is used for transferring the materials to the next station;
the glue feeding mechanism comprises at least two glue passing mechanisms, a feeding mechanism and a glue feeding mechanism, wherein the feeding mechanism is provided with a material pushing unit, a material groove and a glue feeding unit, the material pushing unit pushes the material placed in the material groove to push out the material groove, and the material is fed into the conveying track after being fed by the glue feeding unit; the gluing mechanism is used for adding a bottom material into the conveying track, and the other gluing mechanism is used for stacking a new material on the material conveyed from the previous station on the conveying track;
the aligning mechanism is arranged on the conveying track and used for keeping the stacked materials aligned;
the gluing mechanism is arranged on the conveying track in a spanning mode along the conveying direction according to the processing sequence.
Among the above-mentioned technical scheme, one crosses during gluey mechanism places the bottom material that has coated glue into delivery track, again by delivery track with the bottom material carry to another on next station cross gluey mechanism below, cross gluey mechanism by another and pile up a layer new materials on the basis of bottom material. The conveying track enables the bottom layer materials to be installed and conveyed in the direction, and the bottom layer materials are finally output after being stacked through one or even a plurality of gluing mechanisms. The aligning mechanism is used for aligning the stacked materials to be consistent, and the stacked materials form a new material which has the same shape as the bottom material and increased thickness after the glue is dried.
Through the technical scheme, the feeding and gluing are combined, and the gluing is carried out in a material pushing mode, so that the material pushing and the gluing are integrated in one material pushing step, the processing steps are reduced, and the processing efficiency is greatly improved; the two are combined, the structure is simplified, the length of the conveying track is shortened, and the manufacturing cost of the device is greatly reduced.
In addition, the gluing mechanism has the functions of pushing and gluing, and the other purpose of the gluing mechanism is that starting from the bottom material, when new materials are stacked in each subsequent step, the pushing action and the gluing action can be in one-to-one correspondence and can be kept synchronous, so that the whole parts of the stacking machine are clear in division, clear in structure and arranged along with the functional mechanism. In the in-service use process, can be very conveniently according to the quantity that the material piled up, and choose two at least equipment in a plurality of gluey mechanisms of crossing to pile up the material for use at will, it is more convenient, also more nimble to use.
The gluing mechanism realizes the independence and modularization of the feeding and gluing functions, thereby simplifying the structure, reducing the production cost and reducing the difficulty of assembly and maintenance.
The invention further provides the following: the pressing mechanism is arranged and used for providing pressure for stacked materials and enabling the stacked materials to be tightly bonded, and the pressing mechanism comprises a pressing head and a driving device for driving the pressing head to press down. In addition, the flattening mechanism can also be used for extruding gaps among stacked materials, so that the thickness of the finally stacked materials meets the processing requirement and is suitable for use.
The invention further provides the following: the gluing unit of the gluing mechanism is used for gluing the upper surface.
Among the above-mentioned technical scheme, through adopting the mode of upper surface rubberizing, on the one hand can avoid when adopting lower surface rubberizing glue easy drip and lead to gluing volume to reduce, the upper and lower two-layer condition of piling up between the material bonding insecure, untight appears, guarantees to pile up final material bonding firm, stable, the wholeness that forms and good. On the other hand, the glue can be prevented from being adhered to the bottom surface to influence normal conveying.
The invention further provides the following: the structure of the gluing unit of the gluing mechanism is as follows:
comprises a backup plate, a rubber scraping plate, a rubber blocking block and a rubber amount adjusting block with a telescopic mechanism;
the backup plate is obliquely arranged, and the bottom of the backup plate faces the side surface of the rubber roll and is arranged at intervals with the side surface of the rubber roll;
the glue scraping plate is abutted against the surface of the backup plate opposite to the rubber roller, the bottom of the glue scraping plate extends out of the backup plate and is in clearance fit with the side face of the rubber roller, the top of the glue scraping plate is connected with the backup plate through the telescopic mechanism, and the clearance between the glue scraping plate and the rubber roller is adjusted through the telescopic mechanism;
the top of the glue blocking block is fixedly connected to the backup plate through a connecting seat;
the glue scraping plate is in clearance-free fit with the glue blocking blocks tightly attached to the two sides of the glue scraping plate and the side faces of the glue rollers to form a glue groove.
The invention further provides the following: the glue quantity adjusting block is provided with a through hole with threads, the telescopic mechanism is an adjusting screw, and the bottom of the adjusting screw penetrates through the glue quantity adjusting block and is fixedly connected with the top of the glue scraping plate through threads.
The invention further provides the following: the material pushing unit of the glue passing mechanism comprises the following components: the pushing device comprises a pushing block, a pusher and a pushing guide rail, wherein the pushing block is assembled on the pushing guide rail in a sliding mode and controlled by the pusher to reciprocate on the pushing guide rail; the material groove and the gluing unit are sequentially distributed along the pushing direction of the pushing block, one end of the bottom of the material groove directly abuts against the pushing block, and the other end of the bottom of the material groove is adjacent to and opposite to the rubber roller of the gluing unit; the conveying track is arranged below the other side of the rubber roller.
Through the technical scheme, the invention provides the gluing mechanism which can directly push materials into the conveying track and glue at one time through the rubber roller in the pushing process.
In order to be suitable for practical use, the invention further comprises the following steps: the glue passing mechanism can be assembled on a mounting frame which extends from the side edge of the conveying track and stretches to the upper part of the conveying track in a sliding mode, and the glue passing mechanism and the mounting frame are matched to be in different position states above the conveying track and above the side edge of the conveying track.
Above-mentioned technical scheme makes gluing mechanism can remove outside the delivery track under the condition of not using or need to overhaul delivery track to avoid influencing the normal work that gluing mechanism influences the gluing mechanism in the user state, or be convenient for overhaul delivery track.
In order to push the glue passing mechanism to move back and forth on the mounting rack, the invention is further provided with the following components: the bottom of the glue passing mechanism is provided with a sliding connection unit, the sliding connection unit consists of at least two sliding blocks and a sliding block seat, and the sliding blocks are fixed on the sliding block seat; the sliding block is slidably arranged in a sliding rail on the mounting rack, and the sliding block seat is detachably and fixedly connected with a fixed connecting seat in the mounting rack; preferably, the number of the sliding connection units is at least two.
The invention further provides the following: the aligning mechanism is arranged on the conveying track and comprises an aligning head for aligning materials, a driver for driving the aligning head to act and a controller for controlling the driver to act, slots for the aligning head to extend into or withdraw from are formed in the side walls of the two sides of the conveying track, the aligning head enters or withdraws from the conveying track in a rotating or swinging mode, furthermore, an aligning mechanism is arranged on the conveying track in the coming direction of the conveying track and comprises a pushing head and an action driver, and the pushing head gives a forward moving thrust to the stacked materials from the rear ends of the stacked materials when the front ends of the stacked materials are contacted with the aligning head under the action of the action driver; and/or a stop block is arranged on the conveying surface of the conveying track and is abutted against the rear end of the material or the stacked material in the conveying process.
The invention further provides the following: the feeding mechanism is used for stacking new materials which are not glued to the materials conveyed by the conveying track from the previous station, and can be arranged at the tail end of the conveying direction and used for adding the last layer of materials to be stacked;
or the gluing unit in the gluing mechanism is used for gluing on two sides, and the conveying track is also provided with a feeding mechanism which can be arranged at the tail end of the conveying direction and used for adding the last layer of materials to be stacked, and/or the feeding mechanism is arranged after the gluing mechanism in a penetrating way and used for stacking new materials which are not glued on the materials conveyed from the previous station by the conveying track;
or a feeding mechanism can be arranged at the initial position of the conveying direction and used for adding the bottom layer materials which are not glued to the conveying track.
The invention has the following beneficial effects: the invention develops a new method, replaces the prior processing method of directly using the thicker base material for processing by stacking and thickening, not only reduces the material cost of directly using the thicker base material, but also can only thicken the part of the combined box body according to the actual requirement or control the thickened thickness according to the actual requirement, thereby adapting to the actual use requirement.
In addition, the gluing mechanism is arranged above the conveying track in a transverse sliding mode, gluing mechanisms in different numbers or different positions can be flexibly selected according to actual use requirements, and the gluing mechanism is simple in structure and convenient to use.
Drawings
Fig. 1 is an overall schematic view of an embodiment 1 of the present invention.
Fig. 2 is a schematic view of the overall state of embodiment 1 of the present invention.
Fig. 3a is a schematic perspective view of a conveying track according to an embodiment of the present invention.
Fig. 3b is a schematic structural diagram of a conveying track body according to an embodiment of the present invention.
Fig. 4 is a schematic perspective view of a conveying track according to an embodiment of the present invention.
FIG. 5 is a schematic side view of a conveying track according to an embodiment of the present invention.
Fig. 6 is a schematic perspective view of a second embodiment of the conveying unit according to the present invention.
Fig. 7 is a schematic diagram of an aligned state of the conveying unit according to the embodiment of the invention.
FIG. 8 is a schematic diagram of a non-aligned state of a conveying unit according to an embodiment of the present invention
FIG. 9 is a schematic view of a flattening mechanism according to an embodiment of the present invention.
Fig. 10 is an overall schematic view of a gluing mechanism according to an embodiment of the invention.
Fig. 11 is a cross-sectional view of a gluing mechanism according to an embodiment of the invention.
Fig. 12 is a schematic diagram of a glue amount adjusting structure according to an embodiment of the invention.
Fig. 13 is a schematic view of a trough structure of a gluing mechanism according to an embodiment of the invention.
Fig. 14 is a schematic structural diagram of a pushing unit according to an embodiment of the present invention.
FIG. 15 is a schematic view of an alignment mechanism according to an embodiment of the present invention.
Reference numerals: 1-a machine base, 2-a conveying mechanism, 3-an aligning mechanism, 4-a flattening mechanism, 5-a fourth glue passing mechanism, 6-a third glue passing mechanism, 7-a second glue passing mechanism, 8-a first glue passing mechanism, 9-a mounting frame, 10-a pushing and aligning mechanism, 11-a material, 12-a stop block;
210-five conveying units, 220-four conveying units, 230-three conveying units, 240-two conveying units, 250-one conveying units, 260-one conveying belts, 221-one sensor bases, 222-guide vanes, 223-guide vane bases, 224-guide vane adjusting bases, 225-conveying tracks, 226-side walls of the conveying tracks, 227-supporting profiles, 228-track adjusting bases, 229-track adjusting sleeves and 220-1-middle grooves;
211-a small cylinder base, 212-a first rotating shaft, 213-a small cylinder, 214-a fisheye bearing, 215-a first rotating connecting plate, 216-a rotating base, 217-a second rotating shaft, 218-an alignment head, 219-a second rotating connecting plate, 210-1-a side groove and 210-2-a second sensor base;
401-conveyor belt two, 402-conveyor roller, 403-conveyor motor, 404-side guide roller, 405-lower tension roller, 406-upper tension roller;
511-a backup plate, 512-a glue scraping plate, 513-a glue blocking block I, 514-a connecting seat, 515-a glue blocking block II, 516-a glue amount adjusting block, 517-an adjusting screw and 518-a buffer spring;
510-glue amount adjusting structure, 520-glue roller, 530-glue applying motor, 540-height limiting unit, 550-material groove, 560-control box body, 570-driving roller;
541-a height limiting seat, 542-a height limiting block, 543-a height adjusting groove, 544-a left baffle, 545-a left adjusting rod, 546-a left length adjusting slider, 547-a left width adjusting slider, 548-a sliding rod, 549-a right baffle;
551, a pushing groove, 552, a pushing block, 553, a guide rail seat, 554, a guide rail, 555, a linear motor and 556, a pushing seat;
581, a first sliding block seat, 582, a sliding block, 583, a second sliding block seat and 584, a fixed connecting block;
901-slide rail, 902-mounting plate, 902-1-fixed mounting groove;
1001-mounting bracket I, 1002-mounting bracket II, 1003-mounting bracket III, 1004-front and rear cylinders, 1005-upper and lower cylinders, 1006-pushing head.
Detailed Description
It should be noted that, if there is no specific description or there is a contradiction in the description, the direction in which the conveying track 225 advances is taken as the front or the head end, and vice versa is taken as the rear or the tail end in this embodiment; in the orientation of the device in normal use (i.e. in the state shown in fig. 1) as up and down. With respect to the "left" and "right" directions, reference is generally made to the corresponding figures.
Embodiment 1 this embodiment provides a stacker, mainly by conveying mechanism 2, alignment mechanism 3, flattening mechanism 4 and first cross gluey mechanism 8, the second crosses gluey mechanism 7, the third crosses gluey mechanism 6, the fourth crosses gluey mechanism 5 and constitutes, first cross gluey mechanism 8, the second crosses gluey mechanism 7, the third crosses gluey mechanism 6, the fourth crosses gluey mechanism 5 according to the direction of delivery of conveying mechanism 2, interval distribution in proper order on conveying mechanism 2, in this embodiment, alignment mechanism 3, flattening mechanism 4 are all only provided with one at the terminal of conveying mechanism 2 and align, and flattening mechanism 4 sets up behind alignment mechanism 3.
In this embodiment, the first glue passing mechanism 8, the second glue passing mechanism 7, the third glue passing mechanism 6 and the fourth glue passing mechanism 5 have the same specific structure, and referring to fig. 10, the structure of the first glue passing mechanism 8 is described as an example: the feeding device mainly comprises a pushing unit, a material groove 550, a gluing unit and a sliding connection unit, wherein the material groove 550 is positioned between the pushing unit and the gluing unit, materials placed in the material groove 550 directly enter the gluing unit for gluing when pushed out by the pushing unit, and directly enter the conveying track 225 for material addition after gluing. The sliding connection unit is located at the bottom of the glue passing mechanism and is used for being in sliding fit with a mounting frame 9 erected on the conveying track 225.
Bearing above, gluing unit adopts upper surface rubberizing mode among this embodiment, and its structure is as follows:
referring to fig. 10 and 11, the glue applying unit includes a glue roller 520, a glue groove, a glue applying motor 530, a driving roller 570 and a glue amount adjusting structure 510, the glue roller 520 is located above and below the driving roller 570, a gap between the two is relatively arranged, the gap is adapted to the thickness of the processed material, the glue amount adjusting structure 510 is arranged between the glue groove and the glue roller 520, as shown in fig. 12, the glue applying unit mainly includes a backup plate 511, a glue scraping plate 512, a glue blocking block, and a glue amount adjusting block 516, the backup plate 511 is obliquely arranged, the bottom of the backup plate 511 faces the side of the glue roller 520 and is arranged at an interval with the side, the glue scraping plate 512 is abutted against the surface of the backup plate 511 opposite to the glue roller 520, and the glue scraping plate 512 is in gapless fit with the glue blocking blocks arranged at two sides of the backup plate 511 and the. Meanwhile, the bottom of the rubber stopper extends out of the backup plate 511 and is in clearance fit with the side surface of the rubber roller 520, and the clearance forms a rubber outlet clearance. Set adjusting screw 517 in seting up threaded through-hole, the through-hole on gluing volume regulating block 516, adjusting screw 517's bottom pass with glue volume regulating block 516 after with scrape the top thread fixed connection of offset plate 512, adjust the relative distance between scraping offset plate 512 and gluing volume regulating block 516 through adjusting screw 517, can adjust the clearance between scraping offset plate 512 and the rubber roll 520, realize gluing the volume and adjust.
In the above-mentioned structure, the top of keeping off the gluey piece is through a connecting seat 514 fixed connection on backup plate 511, as preferred, for realizing out the width in gluey clearance, gluey volume regulating block 516 and connecting seat 514 can adopt the slip or insert locate on backup plate 511's top, cooperate the adjustable connected mode that the locating pin fixed.
The specific structure of the trough 550 is shown in fig. 13, and the trough 550 includes a material placing platform, and a left baffle 544 a, a left baffle 544 b, a right baffle 549 a, and a right baffle 549 b vertically arranged on the material placing platform, wherein the left baffle 544 a, the left baffle 544 b, the right baffle 549 a, and the right baffle 549 b are distributed at four corners to form a rectangular trough 550 for placing materials with the material placing platform. In order to avoid the pushing unit from pushing a plurality of materials at one time, a height limiting unit can be further arranged at the junction of the trough 550 and the rubber roller 520, as an implementation mode, the height limiting unit can be composed of a height limiting seat 541 and a height limiting block 542, a positioning hole is formed in the height limiting block 542, a strip-shaped and vertically-arranged height adjusting groove 543 is formed in the height limiting seat 541, the height limiting seat 541 is fixedly mounted on a frame body in an up-and-down mode, the relative gap between the height limiting block 542 and the discharging platform can be adjusted by adjusting the position of the height limiting block 542 mounted on the height limiting seat 541, and the relative gap is adaptive to the thickness of a single material, so that only a single material enters the gluing unit when being pushed at each time.
As shown in fig. 13, a pushing groove 551 is provided in the middle of the discharging platform, the pushing groove 551 is disposed along the conveying direction, one end of the pushing groove 551 is disposed near the edge of the rear side of the discharging platform, and the other end of the pushing groove 551 extends into the trough 550, preferably to 1/4 on the length of the trough 550 in the side direction, and can be as close as possible to the rubber roller 520 without damaging the structure of the discharging platform, so as to push materials with different sizes.
The pushing unit is shown in fig. 14 and comprises a pushing block 552, a pusher and a pushing guide 554, wherein the pushing block 552 can be assembled on the pushing guide 554 in a sliding manner, the pushing guide 554 is assembled on a guide 554 seat 553, and the guide 554 seat 553 is fixed with the body part of the gluing mechanism. The pusher block 552 is controlled by the pusher to reciprocate on the pusher rail 554.
It can be known from the foregoing that, in this embodiment, silo 550, rubberizing unit distribute in proper order along the promotion direction that promotes the piece and the three is adjacent and as close to the setting as far as possible, for this reason, the combination of propelling movement and rubberizing action can be realized through the promotion action of less distance to this embodiment gluing mechanism, and then can be fast during material propelling movement gets into the delivery track 225 of its below.
As shown in fig. 3a and 3b, the conveying mechanism 2 includes a conveying track 225 and a conveying roller 402, and in this embodiment, the conveying track 225 is divided into five parts, namely a first conveying unit 250, a second conveying unit 240, a third conveying unit 230, a fourth conveying unit 220 and a fifth conveying unit 210, in order to correspond to the plurality of glue applying mechanisms, respectively, in this embodiment, the first glue applying mechanism 8, the second glue applying mechanism 7, the third glue applying mechanism 6 and the fourth glue applying mechanism 5 are correspondingly disposed above the second conveying unit 240, the third conveying unit 230, the fourth conveying unit 220 and the fifth conveying unit 210, respectively, to form a processing station. The first conveying unit 250 is arranged corresponding to the aligning mechanism 3 to form an independent station. The flattening mechanism 4 has its own feed structure which directly interfaces with the end of the feed track 225.
The structure of the conveying unit is shown in fig. 6, and the main body part of the conveying unit is composed of a conveying bottom surface and conveying track side walls 226 positioned at two sides of the conveying bottom surface, wherein the conveying bottom surface is composed of two conveying steel plates arranged in parallel at intervals, and the bottoms of the conveying steel plates are supported by two parallel support profiles 227 arranged side by side. The interval between the two conveying steel plates is a middle slot 220-1. The conveying rollers 402 are disposed on two sides of the conveying track 225, a first conveying belt 260 is disposed between the conveying rollers 402, and a stopper 12 is fixedly connected to the first conveying belt 260. With continued reference to fig. 3, the first conveyor belt 260 is located below the middle slot 220-1, and the upper portion of the stopper 12 thereon is in a strip-shaped column structure and is exposed above the conveying bottom surface after passing upward through the middle slot 220-1. When the plate-shaped material is conveyed, the conveying roller 402 rotates to drive the first conveying belt 260 to move, and when the front end of the stop block 12 is contacted with the rear end of the material, the material can be driven to move along the conveying direction, so that the material is conveyed. In this embodiment, the conveying surface is mainly used for supporting the plate-shaped material and keeping the material stable in the horizontal direction. In addition, compared with a conveying belt with the driving width equivalent to the width of the conveyed material, the width of the conveying belt can be greatly reduced, for example, a chain is adopted, so that the conveying stability is ensured, and the power of the equipment is reduced.
And in order to detect whether materials need to be stacked under the current station, a first infrared sensor can be arranged in the second conveying unit 240, the third conveying unit 230 and the fourth conveying unit 220, the first infrared sensor is arranged on a first sensor seat 221 shown in fig. 3, detected data is transmitted to a control system of a gluing mechanism on the current station or of the whole machine, and if no materials are detected below the conveying track 225, the control system can stop the emptying of the gluing mechanism on the current station. Of course, in order to realize comprehensive detection and ensure the accuracy and stability of the operation of the whole machine, the detection structures can be arranged in the first conveying unit 250 and the fifth conveying unit 210.
Because the side wall 226 of the conveying track has a certain height, when the gluing mechanism adds materials into the side wall, the materials are difficult to maintain a flat state during or after falling, and for this reason, a material guiding structure as shown in fig. 6 is provided at a position corresponding to the material adding position of the gluing mechanism in each conveying unit. Guide structure includes guide vane 222, guide vane seat 223 and guide vane regulation seat 224, and guide vane regulation seat 224 is the support that spanes conveying track 225 and sets up, and it is including two stands and connect the leveling lever between two stands, sets up the bar regulation hole that sets up along conveying track 225 width direction on the leveling lever, and the one end of guide vane seat 223 passes through connecting pieces such as bolts promptly and the cooperation of bar regulation hole, detachably fixed mounting on guide vane regulation seat 224. The other end of the vane seat 223 extends forward out of the vane adjusting seat 224. The guide piece 222 includes a material guiding plane and a hinge seat disposed at the bottom of the material guiding plane, and the guide piece 222 is fixedly mounted at the other end of the guide piece seat 223 through a hinge strip-shaped hole disposed on the hinge seat. By presetting the inclination angle of the guide vane 222 relative to the conveying track 225 and the gluing mechanism at the initial stage, the guide vane 222 can receive the materials pushed out by the gluing mechanism and guide the materials into the conveying track 225 as an intermediate structure in the working process.
In view of the fact that when the glue passing mechanism adds materials to the conveying track 225, the materials falling into the conveying track 225 and the materials transferred from the previous station have position deviation, in this embodiment, side slots 210-1 located on the same straight line perpendicular to the conveying direction are formed in the conveying track side walls 226 on both sides of the conveying unit five 210, and a single-side aligning structure mainly composed of a small cylinder 213, an aligning head 218, a first rotating connecting plate 215, a second rotating connecting plate 219, a first rotating shaft 212 and a second rotating shaft 217 is arranged on each side slot 210-1, and the structural configuration is as follows: as shown in fig. 7 and 8, the fixed end of the small cylinder 213 is fixed on the small cylinder seat 211 through the first rotating shaft 212 in a hinged manner, the movable end of the small cylinder 213 (i.e. the head of the movable rod) is fixed with one end of the first rotating connecting plate 215 through the fisheye bearing 214 in a hinged manner, the other end of the first rotating connecting plate 215 is fixedly connected with one end of the second rotating connecting plate 219 and the second rotating shaft 217, and the second rotating shaft 217 is rotatably connected in the rotating seat 216 and can rotate back and forth in the rotating seat 216. The other end of the second rotary connecting plate 219 is fixedly connected with the alignment head 218. In the above structure, the alignment head 218 is perpendicular to the conveying bottom surface, the bottom of the alignment head is in contact with or in clearance fit with the conveying bottom surface, and the first rotary connecting plate 215, the second rotary connecting plate 219 and the small air cylinder 213 are all horizontally arranged. Under the action of the small air cylinder 213, the alignment head 218 can be controlled to swing through the side slot 210-1 into the conveying track 225, thereby forming an obstruction in the conveying direction for blocking the passing stacked material and aligning the material.
In this embodiment, the operation process of the small cylinder 213 is controlled by the control system, and the operation process is as follows: the control system controls the movable rod of the small air cylinder 213 to retract, so that the alignment head 218 enters the conveying track 225 and keeps the state, when the first conveying belt 260 drives the stacked materials to enter the fifth conveying unit 210, the front ends of the stacked materials are aligned under the action of the alignment heads 218 on the two sides, and then (according to the conveying speed, the higher the conveying speed is, the shorter the blocking time is, the lower the conveying speed is, the blocking time can be properly prolonged, and under the condition of 10-15 m/s, the contact time of the alignment heads 218 and the stacked materials is smaller than 3s) the control system controls the movable rod of the small air cylinder 213 to extend, so that the alignment head 218 exits the conveying track 225, and the aligned materials are conveyed forwards continuously.
Finally, as shown in fig. 9, a flattening mechanism 4 is disposed at the end of the conveying track 225, and the flattening mechanism 4 is used for providing pressure to the stacked materials to further tightly bond the stacked layers of materials. In order to achieve the above purpose, the flattening mechanism 4 includes a second conveying belt 401 for guiding the stacked materials into the mechanism, two side conveying rollers 402 for driving the second conveying belt 401 to operate, a conveying motor 403 for driving the conveying rollers 402 to rotate, and a pressing roller for matching with the stacked materials to press the materials, wherein the pressing roller can be arranged above the middle part of the second conveying belt 401, is in clearance fit with the second conveying belt 401, and is also driven to rotate by a motor.
As a preferable mode, in order to ensure the stability of the material in the transition between the conveying track 225 and the flattening mechanism 4, in this embodiment, a roller may be further disposed at the front end of the second conveying belt 401, i.e., at the side close to the conveying track 225, and the roller may be mounted on a mounting seat through a mounting bar in a manner of swinging up and down relative to the conveying surface, so that the roller is pressed against the upper surface of the material when the material enters the second conveying belt 401, and the material is kept relatively stable in the transition process.
For the smoothness of the upper conveying surface of the second conveying belt 401 for conveying the materials, in this embodiment, a side guide roller 404 may be further disposed on the side surface of the second conveying belt 401, and the side guide roller 404 may assist the second conveying belt 401 to keep the upper conveying surface horizontal, so as to flatten the stacked materials.
In addition, in this embodiment, a pressure acting structure formed by a combination of a pressure head and a driving device for driving the pressure head to press down may be used instead of the pressure roller.
Example 2 this example is further configured as follows based on the example: since only 3 or 4 materials may need to be stacked in some cases, 1 or 2 of the four glue-passing mechanisms provided in embodiment 1 may be suspended from use due to the limited number of materials that need to be stacked. However, if the unused first glue spreading mechanism 8 is located right above the conveying track 225, and will cause some interference to the normal use of other glue spreading mechanisms, to eliminate such adverse effects, the present embodiment widens the mounting frame 9 for mounting the glue spreading mechanism, where the mounting frame 9 extends from the side edge of the conveying track 225 and spans to the upper side of the conveying track 225, and makes the glue spreading mechanism slidable and fixable at a certain point on the mounting frame 9 by a detachable fixed connection manner, so that the glue spreading mechanism mounting frame 9 has different positions above the conveying track 225 and above the side edge of the conveying track 225 when being matched.
The sliding connection unit is arranged at the bottom of the gluing mechanism and consists of at least two sliders 582 and a first slider seat 581, the sliders 582 are fixed on the first slider seat 581, and the first slider seat 581 is fixed at the bottom of the body of the gluing mechanism. In order to keep stability during sliding, the sliding connection unit in this embodiment is provided with two sliding connection units, namely, a first sliding seat 581 and a second sliding seat 583 as shown in fig. 14. For adapting to the sliding connection unit, two parallel sliding rails 901 are arranged on the mounting frame 9, a mounting plate 902 is arranged on the side edge of the sliding rail 901, the side edge of the sliding rail 901 is adjacent to the sliding rail 901 and is higher than the position of the sliding rail 901, a strip-shaped fixed mounting groove 902-1 consistent with the direction of the sliding rail 901 is formed in the mounting plate 902, a first sliding seat 581 and a second sliding seat 583 can be respectively provided with a fixed connecting block 584, a fixed screw hole is formed in the fixed connecting block 584, and after the gluing mechanism is located, the fixed connecting block 584 and the mounting plate 902 are fixed through fastening screws so as to fix the push-to-talk.
Embodiment 3 this embodiment differs from the above embodiments in that: in this embodiment, the aligning mechanism 10 is disposed on the conveying track 225 in the coming direction, the aligning mechanism 10 includes a pushing head 1006, an actuating driver and a mounting bracket, the mounting bracket includes a first mounting bracket 1001, a second mounting bracket 1002 and a third mounting bracket 1003, the actuating driver includes a front cylinder 1004, a rear cylinder 1005 and an upper cylinder 1005, a movable rod of the upper cylinder 1005 is disposed downward, the pushing head 1006 is fixed at the end of the movable rod of the upper cylinder 1005, the pushing head 1006 descends onto the conveying track 225 under the action of the upper cylinder 1005 and the lower cylinder 1005, the bottom of the pushing head 1006 is in clearance fit with the conveying bottom surface of the conveying track 225, and then the pushing head 1006 applies a forward moving pushing force to the stacked material from the rear end of the stacked material when the front end of the stacked material contacts with the aligning head 218 under the action of the front cylinder 1004. On the one hand, the pushing force can assist in aligning the stacked materials, on the other hand, the pushing force is transmitted to the alignment head 218 through transmission, so that the alignment head 218, together with the second rotary connecting plate 219 and the first rotary connecting plate 215, can rotate to a small extent, and then an infrared sensor arranged opposite to the first rotary connecting plate 215 is triggered, and a detection signal of the infrared sensor is transmitted to a control system, so that the control system is informed to issue a relevant instruction for enabling the alignment head 218 to exit the conveying track 225.
In the above embodiment, the conveying track 225 may be configured as a track with adjustable width, as shown in fig. 6, and the distance between the side walls 226 of the conveying track between the track adjusting sleeves 229 can be controlled by controlling the gap between the two track adjusting sleeves 229 that are slidably sleeved on the track adjusting rods 228. To fix the width, the rail adjusting sleeve 229 may be provided with pin holes, and positioning pins may be disposed in the pin holes to fix the rail adjusting sleeve 229 at a predetermined position. Of course, the track adjusting structure formed by combining the track adjusting bar 228 and the track adjusting sleeve 229 may be provided in plurality in consideration of the stability of the side wall 226 of the conveying track.
In other embodiments, different from the above-described embodiment, a feeding mechanism may be provided, which is not provided with a gluing mechanism for stacking new materials that are not glued onto the materials conveyed by the conveying track 225 from the previous station. The feeding mechanism can be arranged at the tail end of the conveying direction and is used for adding the last layer of materials to be stacked; the glue spreading mechanism can also be arranged at the initial position of the conveying direction, or is arranged after the glue spreading mechanism in an inserting mode and used for stacking new materials which are not glued on the materials conveyed from the previous station to the conveying track 225, but the two latter cases are actually more suitable for the gluing unit in the glue spreading mechanism to be used for double-sided gluing.
In addition, if the trough is suitable for different materials, the trough is preferably of an adjustable structure, as shown in fig. 13, in this embodiment, the bottoms of the left baffle 543 and the left baffle 543 are slidably sleeved on the left adjusting rod 545 through the left length adjusting slider 546, the left adjusting rod 545 is also slidably sleeved on the sliding rod 548 through the left width adjusting slider 547, and the sliding connection can be provided with threaded holes and be provided with fastening screws to fix the positions.
In summary, the present invention provides a full-automatic stacking machine capable of processing a plurality of materials into a thickened material by stacking and bonding, when in use, the fourth glue passing mechanism 5, the third glue passing mechanism 6, the second glue passing mechanism 7 and the first glue passing mechanism 8 which are installed in the conveying direction of the conveying track 225 add a bottom material, a second material, a third material and a fourth material in sequence to the conveying track 225, the glue tank in the first glue passing mechanism 8 can not place glue, and the fourth glue passing mechanism 5, the third glue passing mechanism 6 and the second glue passing mechanism 7 all place glue and glue the materials. Then, the materials in the four-layer stacked state enter the five conveying unit 210 under the driving of the stop block 12, when the materials move to the aligning mechanism 3, the front ends of the materials in the four-layer stacked state are abutted against the aligning head 218, and the rear ends of the materials in the four-layer stacked state are acted by the stop block 12 or the aligning mechanism 10, so that alignment is realized, then the small air cylinder 213 controls the aligning head 218 to retreat from the conveying track 225, the aligned materials in the four-layer stacked state continuously enter the flattening mechanism 4 forward, and are finally conveyed out of the material box after being flattened by the flattening mechanism 4.

Claims (10)

1. A stacker, comprising: comprises that
The conveying mechanism comprises a conveying track and a conveying roller and is used for transferring the materials to the next station;
the glue feeding mechanism comprises at least two glue passing mechanisms, a feeding mechanism and a glue feeding mechanism, wherein the feeding mechanism is provided with a material pushing unit, a material groove and a glue feeding unit, the material pushing unit pushes the material placed in the material groove to push out the material groove, and the material is fed into the conveying track after being fed by the glue feeding unit; the gluing mechanism is used for adding a bottom material into the conveying track, and the other gluing mechanism is used for stacking a new material on the material conveyed from the previous station on the conveying track;
the aligning mechanism is arranged on the conveying track and used for keeping the stacked materials aligned;
the gluing mechanism is arranged on the conveying track in a spanning mode along the conveying direction according to the processing sequence.
2. The stacker according to claim 1, wherein: the pressing mechanism is arranged and used for providing pressure for stacked materials and enabling the stacked materials to be tightly bonded, and the pressing mechanism comprises a pressing head and a driving device for driving the pressing head to press down. In addition, the flattening mechanism can also be used for extruding gaps among stacked materials, so that the thickness of the finally stacked materials meets the processing requirement and is suitable for use;
the conveying track is preferably adjustable in conveying surface width.
3. The stacker according to claim 1 or 2, wherein: the gluing unit of the gluing mechanism is used for gluing the upper surface.
4. The stacker according to claim 3, wherein: the structure of the gluing unit of the gluing mechanism is as follows:
comprises a backup plate, a rubber scraping plate, a rubber blocking block and a rubber amount adjusting block with a telescopic mechanism;
the backup plate is obliquely arranged, and the bottom of the backup plate faces the side surface of the rubber roll and is arranged at intervals with the side surface of the rubber roll;
the glue scraping plate is abutted against the surface of the backup plate opposite to the rubber roller, the bottom of the glue scraping plate extends out of the backup plate and is in clearance fit with the side face of the rubber roller, the top of the glue scraping plate is connected with the backup plate through the telescopic mechanism, and the clearance between the glue scraping plate and the rubber roller is adjusted through the telescopic mechanism;
the top of the glue blocking block is fixedly connected to the backup plate through a connecting seat;
the glue scraping plate is in gapless fit with the glue blocking blocks arranged on two sides of the glue scraping plate and the side surfaces of the glue rollers tightly attached to the two sides of the glue scraping plate to form a glue groove;
furthermore, the position of the glue amount adjusting block and/or the connecting seat on the backup plate is adjustable.
5. The stacker according to claim 4, wherein: the glue quantity adjusting block is provided with a through hole with threads, the telescopic mechanism is an adjusting screw, and the bottom of the adjusting screw penetrates through the glue quantity adjusting block and is fixedly connected with the top of the glue scraping plate through threads.
6. The stacker according to any one of claims 1, 2, 4, and 5, wherein: the pushing device comprises a pushing block, a pusher and a pushing guide rail, wherein the pushing block is assembled on the pushing guide rail in a sliding mode and controlled by the pusher to reciprocate on the pushing guide rail; the material groove and the gluing unit are sequentially distributed along the pushing direction of the pushing block, one end of the bottom of the material groove directly abuts against the pushing block, and the other end of the bottom of the material groove is adjacent to and opposite to the rubber roller of the gluing unit; the conveying track is arranged below the other side of the rubber roller;
the material groove is preferably a material groove with adjustable length and width;
and/or a thickness limiting mechanism for limiting the thickness of the material is arranged at the position, opposite to the rubber roller of the gluing unit, of the other end of the material groove.
7. The stacker according to claim 6, wherein: the glue passing mechanism can be assembled on a mounting frame which extends from the side edge of the conveying track and stretches to the upper part of the conveying track in a sliding mode, and the glue passing mechanism and the mounting frame are matched to be in different position states above the conveying track and above the side edge of the conveying track.
8. The stacker according to claim 7, wherein: the bottom of the glue passing mechanism is provided with a sliding connection unit, the sliding connection unit consists of at least two sliding blocks and a sliding block seat, and the sliding blocks are fixed on the sliding block seat; the sliding block is slidably arranged in a sliding rail on the mounting rack, and the sliding block seat is detachably and fixedly connected with a fixed connecting seat in the mounting rack; preferably, the number of the sliding connection units is at least two.
9. The stacker according to any one of claims 1, 2, 4, 5, 7, and 8, wherein: the aligning mechanism comprises an aligning head for aligning materials, a driver for driving the aligning head to act and a controller for controlling the action of the driver, the side walls of the two sides of the conveying track are provided with grooves for the aligning head to extend into or withdraw from, and the aligning head enters or withdraws from the conveying track in a rotating or swinging mode;
further, an aligning mechanism is arranged on the conveying track in the coming direction of the conveying track, and comprises a pushing head and an action driver, wherein the pushing head gives a pushing force for the stacked materials to move forwards from the rear ends of the stacked materials when the front ends of the stacked materials are contacted with the aligning head under the action of the action driver; and/or a stop block is arranged on the conveying surface of the conveying track and is abutted against the rear end of the material or the stacked material in the conveying process.
10. The stacker according to claim 9, wherein: the automatic feeding device is provided with a feeding mechanism, is used for stacking new materials which are not glued on the materials conveyed by the conveying track from the previous station, and can be arranged at the tail end of the conveying direction and used for adding the last layer of materials to be stacked;
or the gluing unit in the gluing mechanism is used for gluing on two sides, and the conveying track is also provided with a feeding mechanism which can be arranged at the tail end of the conveying direction and used for adding the last layer of materials to be stacked, and/or the feeding mechanism is arranged after the gluing mechanism in a penetrating way and used for stacking new materials which are not glued on the materials conveyed from the previous station by the conveying track;
or a feeding mechanism can be arranged at the initial position of the conveying direction and used for adding the bottom layer materials which are not glued to the conveying track.
CN202011044916.9A 2020-09-28 2020-09-28 Stacking machine Pending CN112238649A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011044916.9A CN112238649A (en) 2020-09-28 2020-09-28 Stacking machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011044916.9A CN112238649A (en) 2020-09-28 2020-09-28 Stacking machine

Publications (1)

Publication Number Publication Date
CN112238649A true CN112238649A (en) 2021-01-19

Family

ID=74171913

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011044916.9A Pending CN112238649A (en) 2020-09-28 2020-09-28 Stacking machine

Country Status (1)

Country Link
CN (1) CN112238649A (en)

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