CN112238015A - Intelligent paint spraying device for sheet metal parts - Google Patents
Intelligent paint spraying device for sheet metal parts Download PDFInfo
- Publication number
- CN112238015A CN112238015A CN202010860801.0A CN202010860801A CN112238015A CN 112238015 A CN112238015 A CN 112238015A CN 202010860801 A CN202010860801 A CN 202010860801A CN 112238015 A CN112238015 A CN 112238015A
- Authority
- CN
- China
- Prior art keywords
- sheet metal
- metal parts
- metal part
- paint spraying
- base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002184 metal Substances 0.000 title claims abstract description 52
- 238000005507 spraying Methods 0.000 title claims abstract description 43
- 239000003973 paint Substances 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- 239000011248 coating agent Substances 0.000 claims description 17
- 238000000576 coating method Methods 0.000 claims description 17
- 239000004973 liquid crystal related substance Substances 0.000 claims description 6
- 230000004888 barrier function Effects 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 3
- 230000001174 ascending effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
- G01B11/0616—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material of coating
Abstract
The invention discloses an intelligent paint spraying device for sheet metal parts, which comprises a base and a turntable, and is characterized in that: a mounting rack is arranged above the base, a bearing is fixed in the middle of a horizontal rod of the mounting rack, a rotating shaft is rotatably arranged below the bearing, the bottom end of the rotating shaft is rotationally connected with a gear box, the gear box is rotationally connected with a first motor through a transmission shaft, the intelligent paint spraying device for the sheet metal parts fixes the strip sheet metal parts on the sheet metal part clamping tools on the upper part of the turntable, the driving motor drives the turntable to rotate, so that the strip sheet metal parts rotate, in the rotation process of the strip sheet metal part, the blocking plate on the left side of the material spraying nozzle is combined with the blocking plate to control the exposure time and the exposure area of the sheet metal part in front of the material spraying nozzle, so that the spraying of the strip sheet metal part is more uniform, and the product quality is ensured.
Description
Technical Field
The invention relates to the technical field of spraying equipment, in particular to an intelligent paint spraying device for sheet metal parts.
Background
The spraying is an important link in industrial production, and can improve the corrosion resistance and hardness of parts and the surface appearance of the parts. The long strip sheet metal part is the thin sheet metal part that part width is narrower and length is longer, present long strip sheet metal part is most still the method that adopts manual spraying at the spraying in-process, handheld spraying equipment spraying from this end of long strip sheet metal part one side to that one end, again with the part turn over to the another side, handheld spraying equipment spraying from this end of long strip sheet metal part another side to that one end, work efficiency is low, work quality relies on workman's experience to control completely, quality control is poor. After spraying, random sampling is adopted, the spraying quality of the parts is detected by means of the oil pointer caliper, and the detection method is backward and cannot guarantee the quality requirement of each product.
Therefore, it is necessary to invent an intelligent paint spraying device for sheet metal parts to solve the above problems.
Disclosure of Invention
The invention aims to provide an intelligent paint spraying device for sheet metal parts, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a sheet metal component intelligence paint spraying apparatus, includes base and carousel, its characterized in that: the coating machine is characterized in that a mounting frame is arranged above the base, a bearing is fixed in the middle of a horizontal rod of the mounting frame, a rotating shaft is rotatably arranged below the bearing, the bottom end of the rotating shaft is rotatably connected with a gearbox, the gearbox is rotatably connected with a first motor through a transmission shaft, a turntable is welded on the upper surface of the bearing, a sheet metal part clamping tool is arranged on the upper surface of the turntable, a sheet metal part is clamped by the sheet metal part clamping tool, a coating box is arranged at the right side end inside the base, a main control unit and a power supply are arranged at the left side end inside the base, a support rod is arranged on the upper surface of the base at the left side of the mounting frame, a light emitter and a thickness detector are fixed at the top end of the support rod, a support plate is arranged on the, the material distributing pipe is provided with a material spraying nozzle, the material distributing pipe is connected with the coating box in a sealing mode through a hose, and the hose is provided with a coating pump.
Preferably, the coating through-hole has been seted up in the middle of the barrier plate, the top is provided with the ascending guide rail of horizontal direction about the coating through-hole, install the slider on the guide rail, two be provided with the baffle between the slider, down the slider below is fixed with the spiral shell piece, and is lower the holding tank has been seted up to the guide rail below, be provided with the screw rod in the holding tank, the screw rod passes the spiral shell piece, screw rod left side top is provided with the limiting plate, the second motor is installed on screw rod right side top.
Preferably, the main control unit is electrically connected with the power supply, the first motor control switch, the light emitter, the thickness detector, the liquid crystal display and the paint pump intelligent control switch through wires.
Preferably, the turntable is of a disc type, and the light emitter and the thickness detector are connected in series.
The invention has the technical effects and advantages that: according to the intelligent paint spraying device for the sheet metal parts, the strip sheet metal parts are fixed on the sheet metal part clamping tool on the upper portion of the rotary table, the rotary table is driven to rotate by the driving motor, so that the strip sheet metal parts rotate, in the rotating process of the strip sheet metal parts, the exposure time and the exposure area of the sheet metal parts in front of the material spraying nozzle can be controlled by the blocking plate on the left side of the material spraying nozzle and the blocking plate, so that the spraying of the strip sheet metal parts can be more uniform, the product quality is guaranteed, all actions of the strip sheet metal part clamping rotating device and the automatic spraying device in the spraying process are controlled by the main control unit, the sequence is strong, the working efficiency is improved, the paint spraying thickness of the sheet metal parts is detected by the thickness detector, and the working progress and the spraying.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural diagram of a barrier plate according to the present invention.
FIG. 3 is a circuit diagram of the control system of the present invention.
In the figure: the device comprises a light emitter 1, a thickness detector 2, a support rod 3, a mounting rack 4, a main control unit 5, a power supply 6, a sheet metal part 7, a material spraying nozzle 8, a blocking plate 9, a material distribution pipe 10, a fixing device 11, a fixing rack 12, a hose 13, a sheet metal part clamp 14, a rotary table 15, a bearing 16, a rotating shaft 17, a support plate 18, a coating pump 19, a base 20, a transmission shaft 21, a first motor 22, a coating box 23, a gearbox 24, a coating through hole 25, a guide rail 26, a limiting plate 27, a screw 28, an accommodating groove 29, a screw block 30, a second motor 31, a sliding block 32, a baffle 33, a first motor control switch 34, a paint pump intelligent control switch 35 and a liquid crystal.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides an intelligent paint spraying device for sheet metal parts, which comprises a base 20 and a turntable 15, and is characterized in that: the light emitter type solar photovoltaic power generation device is characterized in that a mounting frame 4 is arranged above the base 20, a bearing 16 is fixed in the middle of a horizontal rod of the mounting frame 4, a rotating shaft 17 is installed below the bearing 16 in a rotating mode, the bottom end of the rotating shaft 17 is rotatably connected with a gearbox 24, the gearbox 24 is rotatably connected with a first motor 22 through a transmission shaft 21, a turntable 15 is welded on the upper surface of the bearing 16, a sheet metal part clamping tool 14 is arranged on the upper surface of the turntable 15, a sheet metal part 7 is clamped by the sheet metal part clamping tool 14, a coating box 23 is arranged at the right side end inside the base 20, a main control unit 5 and a power source 6 are arranged at the left side end inside the base 20, a supporting rod 3 is arranged on the left side base 20 of the mounting frame 4 in a surface mounting mode, the light emitter 1 and a thickness detector 2 are fixed at the top end of the, the fixing frame 12 is fixed with a distributing pipe 10 through a fixing device 11, a material spraying nozzle 8 is arranged on the distributing pipe 10, the distributing pipe 10 is connected with a coating box 23 in a sealing mode through a hose 13, and a coating pump 19 is arranged on the hose 13.
Further, in above-mentioned technical scheme, coating through-hole 25 has been seted up in the middle of the barrier plate 9, the top is provided with the ascending guide rail 26 of horizontal direction about coating through-hole 25, install slider 32 on the guide rail 26, two be provided with baffle 33 between the slider 32, down slider 32 below is fixed with spiral shell piece 30, down holding tank 29 has been seted up to guide rail 26 below, be provided with screw rod 28 in the holding tank 29, screw rod 28 passes spiral shell piece 30, the top is provided with limiting plate 27 on the left of screw rod 28, second motor 31 is installed on the top of the right side of screw rod 28.
Further, in the above technical solution, the main control unit 5 is electrically connected to the power supply 6, the first motor control switch 34, the light emitter 1, the thickness detector 2, the liquid crystal display 36 and the paint pump intelligent control switch 35 through wires.
Further, in the above technical solution, the turntable 15 is a disk type, and the light emitter 1 and the thickness detector 2 are connected in series.
This practical theory of operation: firstly, a sheet metal part is fixed on a rotary table through a sheet metal part clamping tool, based on an intelligent control system of the equipment, after a first motor is started through a first motor control switch, a first motor starting signal is transmitted to a main control unit at the same time, the main control unit immediately makes a response, on one hand, a paint pump intelligent control switch is called to enable a paint pump to start working to spray the sheet metal part, on the other hand, a light emitter and a thickness detector are called to start to detect the paint thickness of the sheet metal part in real time, detected data are displayed through a liquid crystal display, when the paint thickness on the sheet metal part meets requirements, the first motor control switch is closed, the first motor control switch is a touch screen virtual switch on the liquid crystal display, after the sheet metal part is finished, two modes of manual or automatic closing can be selected, wherein a coating through hole is formed in the middle of a blocking plate arranged between the sheet metal part and a material spraying nozzle, the effect of the device is to limit the area which is not sprayed at any time, so that the phenomenon that the paint is less and less when the distance from the center of the material spraying nozzle is farther can be prevented, the spraying is uneven, the product quality is improved, the exposure time of a sheet metal part in front of the material spraying nozzle can be limited by the baffle, and the material spraying precision is improved.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (4)
1. The utility model provides a sheet metal component intelligence paint spraying apparatus, includes base (20) and carousel (15), its characterized in that: the improved paint spraying machine is characterized in that a mounting frame (4) is arranged above the base (20), a bearing (16) is fixed in the middle of a horizontal rod of the mounting frame (4), a rotating shaft (17) is installed below the bearing (16) in a rotating mode, the bottom end of the rotating shaft (17) is connected with a gearbox (24) in a rotating mode, the gearbox (24) is connected with a first motor (22) in a rotating mode through a transmission shaft (21), a turntable (15) is welded on the upper surface of the bearing (16), a sheet metal part clamping tool (14) is arranged on the upper surface of the turntable (15), a sheet metal part (7) is clamped by the sheet metal part clamping tool (14), a paint box (23) is arranged at the inner right side end of the base (20), a main control unit (5) and a power supply (6) are arranged at the inner left side end of the base (20), a, bracing piece (3) top is fixed with light emitter (1) and thickness detector (2) mounting bracket (4) right side base (20) upper surface mounting has backup pad (18), backup pad (18) top is provided with barrier plate (9) and mount (12), mount (12) are fixed with distributing pipe (10) through fixing device (11), be provided with on distributing pipe (10) and spout material mouth (8), distributing pipe (10) are through hose (13) and scribble workbin (23) sealing connection, install on hose (13) and scribble paint pump (19).
2. The intelligent paint spraying device for sheet metal parts according to claim 1, characterized in that: seted up coating through-hole (25) in the middle of barrier plate (9), the top is provided with guide rail (26) on the horizontal direction about coating through-hole (25), install slider (32), two on guide rail (26) be provided with baffle (33) between slider (32), down slider (32) below is fixed with spiral shell piece (30), and is lower holding tank (29) have been seted up to guide rail (26) below, be provided with screw rod (28) in holding tank (29), spiral shell piece (30) are passed in screw rod (28), screw rod (28) left side top is provided with limiting plate (27), second motor (31) are installed on screw rod (28) right side top.
3. The intelligent paint spraying device for sheet metal parts according to claim 1, characterized in that: the main control unit (5) is electrically connected with the power supply (6), the first motor control switch (34), the light emitter (1), the thickness detector (2), the liquid crystal display (36) and the paint pump intelligent control switch (35) through wires.
4. The intelligent paint spraying device for sheet metal parts according to claim 1, characterized in that: the turntable (15) is of a disc type, and the light emitter (1) and the thickness detector (2) are connected in series.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010860801.0A CN112238015A (en) | 2020-08-25 | 2020-08-25 | Intelligent paint spraying device for sheet metal parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010860801.0A CN112238015A (en) | 2020-08-25 | 2020-08-25 | Intelligent paint spraying device for sheet metal parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112238015A true CN112238015A (en) | 2021-01-19 |
Family
ID=74170738
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010860801.0A Pending CN112238015A (en) | 2020-08-25 | 2020-08-25 | Intelligent paint spraying device for sheet metal parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112238015A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005046838A (en) * | 2003-07-15 | 2005-02-24 | Nippon Liner Kk | Device and method for coating |
| CN108311323A (en) * | 2018-03-09 | 2018-07-24 | 陕西来复科技发展有限公司 | The comprehensive automatic detection spray equipment of strip sheet metal component |
| CN208275639U (en) * | 2017-12-20 | 2018-12-25 | 杭州热力管业有限公司 | A kind of spraying trolley for preventing spraying raw material from spilling |
| CN110252576A (en) * | 2019-07-23 | 2019-09-20 | 江苏纵湖涂装设备产业研究院有限公司 | A kind of intelligent coating equipment for hanging object |
| CN210022609U (en) * | 2019-03-26 | 2020-02-07 | 青岛淀钢彩色钢板有限公司 | Locally conductive household appliance painting color plate spraying equipment |
| CN210022653U (en) * | 2019-01-30 | 2020-02-07 | 大连锐欣精密机械有限公司 | High-efficient timesaving sprays paint and shelters from device |
| CN111558479A (en) * | 2020-05-21 | 2020-08-21 | 台州美辰汽车零部件有限公司 | Automobile decoration shields spraying device |
-
2020
- 2020-08-25 CN CN202010860801.0A patent/CN112238015A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005046838A (en) * | 2003-07-15 | 2005-02-24 | Nippon Liner Kk | Device and method for coating |
| CN208275639U (en) * | 2017-12-20 | 2018-12-25 | 杭州热力管业有限公司 | A kind of spraying trolley for preventing spraying raw material from spilling |
| CN108311323A (en) * | 2018-03-09 | 2018-07-24 | 陕西来复科技发展有限公司 | The comprehensive automatic detection spray equipment of strip sheet metal component |
| CN210022653U (en) * | 2019-01-30 | 2020-02-07 | 大连锐欣精密机械有限公司 | High-efficient timesaving sprays paint and shelters from device |
| CN210022609U (en) * | 2019-03-26 | 2020-02-07 | 青岛淀钢彩色钢板有限公司 | Locally conductive household appliance painting color plate spraying equipment |
| CN110252576A (en) * | 2019-07-23 | 2019-09-20 | 江苏纵湖涂装设备产业研究院有限公司 | A kind of intelligent coating equipment for hanging object |
| CN111558479A (en) * | 2020-05-21 | 2020-08-21 | 台州美辰汽车零部件有限公司 | Automobile decoration shields spraying device |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210119 |