Disclosure of Invention
The invention aims to provide a high-speed blister packaging production line, which aims to solve the technical problem that unqualified products cannot be adjusted in time after detection in the blister production process in the prior art.
The invention provides a high-speed blister packaging production line which comprises a blister feeding mechanism, a cover film feeding mechanism, a hot melting mechanism for enabling a blister to be attached to a cover film and a cutting mechanism for cutting a product, wherein a blister forming mechanism, a raw material feeding mechanism and a detection leakage repairing mechanism are sequentially arranged between the blister feeding mechanism and the cover film feeding mechanism, the blister forming mechanism comprises a blister forming assembly, an anti-sticking assembly and a guide assembly, the anti-sticking assembly is arranged on the blister forming assembly, the guide assembly is arranged on two sides of the blister forming assembly, the detection leakage repairing mechanism comprises a fixing frame, a detection assembly, a leakage repairing assembly and a linkage assembly, and the detection assembly is matched with the leakage repairing assembly through the linkage assembly.
Further, the detecting component comprises a detecting cylinder and a detecting block, the detecting cylinder is inversely arranged on the fixing frame, the detecting block is located below the fixing frame and fixedly connected with the output end of the detecting block and the detecting cylinder, and a plurality of detecting parts which are distributed at equal intervals are arranged in the detecting block.
Further, every the detection part all includes detects groove, inspection hole, restriction piece, detection pole, detects head and detection spring, it sets up in the detection piece to detect the groove, the inspection hole sets up on detecting the piece and the upper end and the detection groove intercommunication of inspection hole, the size of inspection hole is less than the size that detects the groove, restriction piece is located detects inslot and both sliding fit, the upper end and the restriction piece fixed connection of detection pole, the lower extreme of detection pole runs through the inspection hole and extends to the below that detects the piece, detect the head and install the lower extreme at the detection pole, it establishes respectively with detecting the head and detecting the piece conflict in the lower part of detection pole and the both ends that detect the spring to detect the spring housing.
Further, the mending leakage subassembly includes mending leakage piece and mending leakage hole, the mending leakage piece is installed on the mount, the mending leakage hole is provided with a plurality of, a plurality of the mending leakage hole is equidistant subsection on the mending leakage piece, and a plurality of mending leakage hole and a plurality of detecting element one-to-one, every the lower part of mending leakage hole all is equipped with the through-hole and keeps off the hook with mending leakage piece articulated, it extends to in the mending leakage hole through the through-hole to keep off the lower extreme of hook, be equipped with the separation spring between the upper end of keeping off the hook and the mending leakage piece.
Further, the linkage subassembly includes extension rod and linkage dysmorphism pole, the one end of extension rod and the lower part fixed connection who detects the pole, be equipped with on the detection piece with extension rod sliding fit's spout, linkage dysmorphism pole and extension rod fixed connection and linkage dysmorphism pole's middle part are located between the lower part of block hook and the mending leakage piece.
Further, bubble cap shaping subassembly includes mounting bracket, upper die base, die holder and shaping cylinder, the top at the mounting bracket is installed to the upper die base, the shaping cylinder is installed and is run through the mounting bracket at the lower extreme of mounting bracket and the output of shaping cylinder, the die holder is located the upper die base with the output fixed connection of shaping cylinder and die holder under, be equipped with a plurality of guide bar around the die holder, all be equipped with rather than sliding fit's guiding hole on the mounting bracket for every guide bar, be equipped with a plurality of matrix distribution's shaping groove on the die holder, be equipped with a plurality of and the lug of shaping groove one-to-one on the upper die base.
Further, antiseized subassembly includes a plurality of antiseized spring, be equipped with antiseized groove on the upper die base, a plurality of antiseized spring is all installed at antiseized inslot, antiseized inslot is equipped with the antiseized frame rather than sliding fit, all antiseized spring all contradicts with antiseized frame.
Further, the guide assembly includes first guiding axle and two second guiding axles, first guiding axle is located one side of mounting bracket upper end, two the second guiding axle all is located the opposite side of mounting bracket upper end, and two second guiding axles set up side by side, all be equipped with a plurality of guide wheel on first guiding axle and two second guiding axles, the one end of one of them second guiding axle is equipped with output and its fixed connection's guide motor, is equipped with between two second guiding axles and makes both synchronous antiport's gear assembly.
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the detection device, the detection assembly is used for detecting each object groove, the linkage assembly and the leakage repairing assembly do not work if the object grooves have the packing materials, and the detection assembly drives the leakage repairing assembly to work through the linkage assembly to supplement the object grooves lacking the packing materials if the object grooves have no packing materials, so that the condition of empty package is prevented.
(2) The detection assembly, the linkage assembly and the leakage repairing assembly are simple in structure, mechanical automatic operation is achieved in the whole leakage detecting and repairing process, control work of central control equipment is not needed, on one hand, the overall cost of the equipment can be reduced, on the other hand, the control operation of the leakage repairing device can be simplified, and the requirements on operators are reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a top view of the blister forming mechanism of the present invention;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2;
FIG. 4 is an enlarged view at B in FIG. 3;
FIG. 5 is a schematic perspective view of the leak detection mechanism of the present invention;
FIG. 6 is a top view of the leak detection and repair mechanism of the present invention;
FIG. 7 is a cross-sectional view taken along line C-C of FIG. 6;
FIG. 8 is a cross-sectional view of a leak detection and repair mechanism of the present invention;
fig. 9 is an enlarged view at D in fig. 8.
Reference numerals:
the cover film feeding mechanism 1, the hot melting mechanism 2, the cutting mechanism 3, the blister forming mechanism 4, the blister forming assembly 41, the mounting frame 411, the upper die holder 412, the lower die holder 413, the forming cylinder 414, the guide bar 415, the forming groove 416, the bump 417, the anti-sticking assembly 42, the anti-sticking spring 421, the anti-sticking groove 422, the anti-sticking frame 423, the guide assembly 43, the first guide shaft 431, the second guide shaft 432, the guide wheel 433, the guide motor 434, the raw material feeding mechanism 5, the leakage detection mechanism 6, the fixing frame 61, the detection assembly 62, the detection cylinder 621, the detection block 622, the detection groove 623, the detection hole 624, the limiting block 625, the detection rod 626, the detection head 627, the detection spring 628, the leakage detection assembly 63, the leakage filling block 631, the leakage filling hole 632, the through hole 633, the blocking hook 634, the blocking spring 635, the linkage assembly 64, the extension rod 641, the linkage rod 642 and the.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 9, an embodiment of the present invention provides a high-speed blister packaging production line, including a blister feeding mechanism, a cover film feeding mechanism 1, a hot melting mechanism 2 for adhering a blister and a cover film, and a cutting mechanism 3 for cutting a product, a bubble cap forming mechanism 4, a raw material feeding mechanism 5 and a leakage detection and repair mechanism 6 are sequentially arranged between the bubble cap feeding mechanism and the cover film feeding mechanism 1, the blister-forming mechanism 4 comprises a blister-forming assembly 41, an anti-adhesive assembly 42 and a guide assembly 43, the anti-adhesive assembly 42 is arranged on the blister forming assembly 41, the guide assemblies 43 are arranged on both sides of the blister forming assembly 41, the leakage detection and repair mechanism 6 comprises a fixing frame 61, a detection assembly 62, a leakage repair assembly 63 and a linkage assembly 64, wherein the detection assembly 62 is matched with the leakage repair assembly 63 through the linkage assembly 64. Wherein, bubble cap feed mechanism, cover membrane feed mechanism 1, hot melt mechanism 2 and cut mechanism 3 and be prior art, do not do the repeated description here, and bubble cap feed mechanism does not show in the drawing yet, and in addition, raw materials feed mechanism 5 also is prior art, mainly goes up charging tray and material way cooperation work through the vibration, does not give unnecessary details here yet.
When the bubble cap forming machine works, the bubble caps are firstly fed through the bubble cap feeding mechanism, then the bubble caps are heated and shaped through the bubble cap forming assembly 41 under the help of the anti-sticking assembly 42 and the guide assembly 43, so that object grooves are formed on the bubble caps, then the bubble caps are conveyed to the raw material feeding mechanism 5, and the packaged objects are conveyed into the object grooves one by one through the raw material feeding mechanism 5. And then, detecting each object groove through the detection component 62, wherein the linkage component 64 and the leakage repairing component 63 do not work if the object grooves have packing materials, and if the object grooves have no packing materials, the detection component 62 drives the leakage repairing component 63 to work through the linkage component 64 to supplement the object grooves lacking the packing materials, so that the empty package is prevented.
Besides the embodiment, the device for stacking and boxing the bubble caps can be connected in sequence to realize the linkage production of the packaging and the automatic boxing of the bubble caps, and the subsequent device for stacking and boxing the bubble caps is the prior art.
Specifically, the detection assembly 62 includes a detection cylinder 621 and a detection block 622, the detection cylinder 621 is disposed upside down on the fixing frame 61, the detection block 622 is located below the fixing frame 61, the detection block 622 is fixedly connected with the output end of the detection cylinder 621, and a plurality of detection components distributed at equal intervals are disposed in the detection block 622; in operation, the detection cylinder 621 operates to drag the detection block 622 to move downwards, and the detection block 622 drives all the detection components to move downwards together to detect the object slots on the bubble caps.
Specifically, each detection component comprises a detection groove 623, a detection hole 624, a limiting block 625, a detection rod 626, a detection head 627 and a detection spring 628, wherein the detection groove 623 is arranged in the detection block 622, the detection hole 624 is arranged on the detection block 622, the upper end of the detection hole 624 is communicated with the detection groove 623, the size of the detection hole 624 is smaller than that of the detection groove 623, the limiting block 625 is arranged in the detection groove 623 and is in sliding fit with the detection groove 623, the upper end of the detection rod 626 is fixedly connected with the limiting block 625, the lower end of the detection rod 626 penetrates through the detection hole 624 and extends to the lower part of the detection block 622, the detection head 627 is mounted at the lower end of the detection rod 626, the detection spring 628 is sleeved at the lower part of the detection rod 626, and the two ends of the detection spring 628 are respectively abutted against the detection head 627 and the detection block 622; during operation, detect the piece 622 and drive the detection part and move down, when there is the packing material in the thing groove, detect head 627 and can conflict with the packing material earlier for detect head 627 and detect pole 626 and can't continue to descend, at this moment, detect the shrink of spring 628, detect piece 622 and can also continue to move down, it is less to detect the height variation of pole 626 promptly, when there is not the packing material in the thing groove, detect the tank bottom that head 627 directly extended to the thing groove, at this moment, the height variation of detecting pole 626 is great.
Specifically, mending-leakage subassembly 63 includes mending-leakage block 631 and mending-leakage hole 632, mending-leakage block 631 is installed on mount 61, mending-leakage hole 632 is provided with a plurality of, a plurality of mending-leakage hole 632 is equidistant subsection on mending-leakage block 631, and a plurality of mending-leakage hole 632 and a plurality of detection part one-to-one, every mending-leakage hole 632's lower part all is equipped with through-hole 633 and keeps off hook 634 with mending-leakage block 631 articulated, keep off hook 634's lower extreme and extend to in mending-leakage hole 632 through-hole 633, keep off and be equipped with separation spring 635 between hook 634's upper end and mending-leakage block 631.
Specifically, the linkage assembly 64 includes an extension rod 641 and a linkage special-shaped rod 642, one end of the extension rod 641 is fixedly connected with the lower portion of the detection rod 626, a sliding groove 643 in sliding fit with the extension rod 641 is arranged on the detection block 622, the linkage special-shaped rod 642 is fixedly connected with the extension rod 641, and the middle portion of the linkage special-shaped rod 642 is located between the lower portion of the blocking hook 634 and the leakage repairing block 631.
As can be seen from the above two sections, when there is a package in the object slot, during detection, the height change of the detection rod 626 is small, so that the linkage special-shaped rod 642 does not change, and does not affect the blocking hook 634, when there is no package in the object slot, during detection, the height change of the detection rod 626 is large, at this time, the detection rod 626 drives the extension rod 641 and the linkage special-shaped rod 642 to move downward, the linkage special-shaped rod 642 extrudes the blocking hook 634, so that the lower end of the blocking hook 634 is separated from the leakage repairing hole 632, so that the lowest package in the leakage repairing hole 632 falls down, when the empty object slot just detected moves to this place, the package can fall into the object slot, and at the same time, the detection assembly 62, the linkage assembly 64, and the leakage repairing assembly 63 recover to the original positions, and the lower end of the blocking hook 634 returns to the leakage repairing hole 632, so as to block the second package below, thereby.
The detection assembly 62, the linkage assembly 64 and the leakage repairing assembly 63 are simple in structure, mechanical automatic operation is achieved in the whole leakage detecting and repairing process, control work of central control equipment is not needed, on one hand, the overall cost of the equipment can be reduced, on the other hand, the control operation of the leakage repairing device can be simplified, and requirements for operators are reduced.
Specifically, the blister forming assembly 41 includes a mounting frame 411, an upper die holder 412, a lower die holder 413 and a forming cylinder 414, the upper die holder 412 is installed above the mounting frame 411, the forming cylinder 414 is installed at the lower end of the mounting frame 411, an output end of the forming cylinder 414 penetrates through the mounting frame 411, the lower die holder 413 is fixedly connected with an output end of the forming cylinder 414, the lower die holder 413 is located right below the upper die holder 412, a plurality of guide rods 415 are arranged around the lower die holder 413, a guide hole in sliding fit with each guide rod 415 is formed in the mounting frame 411, a plurality of forming grooves 416 distributed in a matrix are formed in the lower die holder 413, and a plurality of protruding blocks 417 corresponding to the forming grooves 416 one to one are formed in the upper die holder 412; in operation, the lower die holder 413 is pushed to move upwards by the operation of the forming cylinder 414, and the upper die holder 412 and the lower die holder 413 extrude the bubble caps and simultaneously perform heat forming.
Specifically, the anti-sticking assembly 42 includes a plurality of anti-sticking springs 421, an anti-sticking groove 422 is formed in the upper die base 412, the plurality of anti-sticking springs 421 are all installed in the anti-sticking groove 422, an anti-sticking frame 423 slidably fitted with the anti-sticking groove 422 is arranged in the anti-sticking groove 422, and all the anti-sticking springs 421 are abutted against the anti-sticking frame 423; the setting of antiseized subassembly 42 is, after the bubble cap shaping, lower bolster 413 downstream, and the thing groove on the bubble cap can block with the ejector pad on the upper die base 412, and at this moment, through antiseized spring 421 works for antiseized frame 423 carries out the propelling movement to the bubble cap, can separate bubble cap and upper die base 412, and subsequent packing of being convenient for is handled.
Specifically, the guide assembly 43 includes a first guide shaft 431 and two second guide shafts 432, the first guide shaft 431 is located on one side of the upper end of the mounting frame 411, the two second guide shafts 432 are located on the other side of the upper end of the mounting frame 411, and the two second guide shafts 432 are arranged side by side, a plurality of guide wheels 433 are respectively arranged on the first guide shaft 431 and the two second guide shafts 432, one end of one second guide shaft 432 is provided with a guide motor 434 with an output end fixedly connected with the one end, and a gear assembly for synchronously and reversely rotating the two second guide shafts 432 is arranged between the two second guide shafts 432; the guide assembly 43 is provided for drawing the blisters for transport.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.