CN112223500A - Concrete prefabricated part forming die - Google Patents
Concrete prefabricated part forming die Download PDFInfo
- Publication number
- CN112223500A CN112223500A CN202011122287.7A CN202011122287A CN112223500A CN 112223500 A CN112223500 A CN 112223500A CN 202011122287 A CN202011122287 A CN 202011122287A CN 112223500 A CN112223500 A CN 112223500A
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- CN
- China
- Prior art keywords
- grooves
- mold
- shaped
- filler
- wall
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention provides a concrete prefabricated part forming die which comprises a die body, a filler discharge hole, a pull ring and an installation cover, wherein the die body is provided with a plurality of cavities; the design of the multiple groups of mould grooves enables the mould grooves to be used for producing precast concrete in batch, the production efficiency of the precast concrete is improved, in addition, the design of the filling bin can be used for fixing and forming the mould through the filler, and can be used for discharging the filler in the filling bin through the filler discharging hole, so that the mould grooves and the filling bin are combined together, the precast concrete and the mould body are convenient to separate, meanwhile, in the separation process, the design of the cleaning roller can be used for synchronously cleaning silt on the surface of the precast concrete, a special cleaning device is not needed to clean the precast concrete, the trouble and the labor are saved, and the production cost of the precast concrete is reduced.
Description
Technical Field
The invention relates to the technical field of concrete prefabricated parts, in particular to a forming die for a concrete prefabricated part.
Background
The concrete is one of the most important civil engineering materials in the present generation, has the characteristics of rich raw materials, low price, simple production process, arbitrary molding and large rigidity, and simultaneously has the characteristics of high compressive strength, good durability, wide strength grade range and the like. A concrete structure commonly used in construction sites is a concrete preform, which refers to a concrete product produced by standardized, mechanized processes in a factory. The corresponding traditional cast-in-place concrete needs site moulding, site pouring and site maintenance, the concrete prefabricated member is widely applied to the fields of buildings, traffic, water conservancy and the like, plays an important role in national economy, and compared with cast-in-place concrete, the concrete prefabricated member produced in a factory has the advantages of safety, accelerated installation speed, low cost and the like.
In the manufacturing process of concrete prefabricated member, need use the mould to process manufacturing, however, mould simple structure among the prior art, unable mass production concrete prefabricated member, the production efficiency who leads to the concrete prefabricated member is low, in addition, the mould among the prior art is the integrated molding structure mostly, the concrete prefabricated member of processing completion takes out the difficulty like this, need clear up its surperficial silt when the concrete prefabricated member takes out the back from the mould simultaneously, need use ash removal device in addition to clear up it this moment, waste time and energy, the manufacturing cost of concrete prefabricated member has been improved.
Disclosure of Invention
In order to achieve the purpose, the invention adopts the following technical scheme that the concrete prefabricated part forming die comprises a die body, filler discharge holes, pull rings and mounting covers, wherein the pull rings are respectively mounted at the centers of the outer walls of the left side and the right side of the die body, the filler discharge holes are respectively drilled at the bottom of the front side and the bottom of the right side of the die body, and the mounting covers are mounted at the top of the die body, wherein:
the mould body comprises a mould frame body, mould grooves, blocking pieces and filling bins, wherein the mould frame body is a prism, a plurality of groups of L-shaped mould grooves are formed in the inner cavity of the mould frame body, the two side surfaces of the inner side of each group of mould grooves are sequentially lapped on the two side surfaces of the outer side of the adjacent mould groove, the filling bins are arranged at the two ends of each mould groove, the filling bins are in conduction connection with the mould grooves, and the blocking pieces are slidably mounted at the connection positions of the filling bins and the mould grooves;
the mounting cover comprises a cover body, clamping blocks, fixing bolts, cleaning rollers, mounting gears, chains, first motors, second motors, L-shaped sealing plugs, L-shaped through grooves and fixing lugs, the clamping blocks are arranged on the outer wall of the peripheral bottom of the cover body, the top of each clamping block is hinged with the outer wall of the cover body through hinges, the bottom of each clamping block is respectively lapped on the outer wall of the peripheral top of the mold frame body, the fixing bolts penetrate through the outer surface of the bottom of each clamping block, the tail ends of the fixing bolts are lapped on the outer wall of the mold frame body, a plurality of groups of L-shaped through grooves are chiseled on the surface of the cover body, the two side surfaces of the inner side of each group of L-shaped through grooves are sequentially lapped on the two side surfaces of the outer side of the adjacent L-shaped through groove, the surfaces of the tops of the L-shaped through grooves are provided with the L-shaped grooves, the top surface of the right-angle end of each group of the L-shaped through grooves is provided with a fixed lug, the inner end of each group of the cleaning rollers is respectively connected with the outer wall of the fixed lug in a rotating way, a plurality of groups of mounting gears are uniformly arranged on the equal distance of the front side surface and the right side surface of the cover body, the inner end of each group of the mounting gears penetrates through the outer wall of the cover body through a rotating shaft and then is sequentially connected with the outer center of the cleaning rollers in a rotating way, the plurality of groups of the mounting gears on the front side surface of the cover body and the plurality of groups of the mounting gears on the right side surface of the cover body are connected through chain transmission, the front side surface of the cover body is provided with a first motor, the rotating shaft of the first motor is rotatably connected with the outer center of the mounting gear on the rightmost end of, and the rotating shaft of the second motor is rotatably connected with the outer center of the mounting gear positioned at the foremost side of the right side surface of the cover body.
Preferably; the filling bin is filled with filler, and the filler is fine sand.
Preferably; the surface of the filler discharge port is provided with a baffle, and any one side of the baffle is hinged with the outer wall of the die body through a hinge.
Preferably; the cleaning roller comprises a roller shaft and a brush sleeve, and the brush sleeve is adhered to the periphery of the surface of the roller shaft.
Preferably; the bottoms of the filling bins are all positioned in the filler discharging port.
Preferably; the number of the L-shaped through grooves is equal to that of the mold grooves, and the combination of the mold grooves and the filling bins adjacent to the mold grooves is the same as the L-shaped through grooves in shape and size.
Has the advantages that:
the design of the multiple groups of mould grooves enables the mould grooves to be used for producing precast concrete in batch, the production efficiency of the precast concrete is improved, in addition, the design of the filling bin can be used for fixing and forming the mould through the filler, and can be used for discharging the filler in the filling bin through the filler discharging hole, so that the mould grooves and the filling bin are combined together, the precast concrete and the mould body are convenient to separate, meanwhile, in the separation process, the design of the cleaning roller can be used for synchronously cleaning silt on the surface of the precast concrete, a special cleaning device is not needed to clean the precast concrete, the trouble and the labor are saved, and the production cost of the precast concrete is reduced.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a front view of the present invention;
FIG. 2 is a top view of the die body of the present invention;
FIG. 3 is a top view of the mounting cup of the present invention;
FIG. 4 is an enlarged schematic view of A in FIG. 1;
FIG. 5 is an enlarged schematic view of B of FIG. 3;
fig. 6 is a schematic perspective view of the concrete preform product of the present invention.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention. Therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 6, a concrete prefabricated part forming die comprises a die body 1, filler discharge ports 2, pull rings 3 and mounting covers 4, wherein the pull rings 3 are respectively mounted at the centers of the outer walls of the left side and the right side of the die body 1, the filler discharge ports 2 are respectively drilled at the bottom of the front side and the bottom of the right side of the die body 1, baffles are inlaid on the surfaces of the filler discharge ports 2, any one side of each baffle is hinged with the outer wall of the die body 1 through a hinge, and the mounting covers 4 are mounted at the top of the die body 1;
the mold body 1 comprises a mold frame body 11, a plurality of groups of L-shaped mold grooves 12, blocking pieces 13 and filling bins 14, wherein the mold frame body 11 is a prism, the inner cavity of the mold frame body 11 is provided with the plurality of groups of L-shaped mold grooves 12, the two side surfaces of the inner side of each group of mold grooves 12 are sequentially lapped on the two side surfaces of the outer side of the adjacent mold groove 12, the two ends of each mold groove 12 are respectively provided with the filling bins 14, the filling bins 14 are filled with filler, the filler is fine sand, the filling bins 14 are in conduction connection with the mold grooves 12, the blocking pieces 13 are slidably mounted at the joints of the filling bins 14 and the mold grooves 12, and the bottoms of the plurality of groups of filling bins 14 are all located in the filler discharge port 2;
the mounting cover 4 comprises a cover body 41, a fixture block 42, a fixing bolt 43, a cleaning roller 44, a mounting gear 45, a chain 46, a first motor 47, a second motor 48, an L-shaped sealing plug 49, an L-shaped through groove 410 and a fixing bump 411, wherein the peripheral bottom outer wall of the cover body 41 is provided with the fixture block 42, the top of each set of fixture block 42 is hinged with the outer wall of the cover body 41 through a hinge, the bottom of each set of fixture block 42 is respectively lapped on the peripheral top outer wall of the mold frame body 11, the outer surface of the bottom of each set of fixture block 42 is provided with the fixing bolt 43 in a penetrating way, the tail end of the fixing bolt 43 is lapped on the outer wall of the mold frame body 11, the surface of the cover body 41 is provided with a plurality of sets of L-shaped through grooves 410, the inner two side surfaces of each set of L-shaped through groove 410 are sequentially lapped on the outer side surfaces of the L-shaped through grooves 410 adjacent thereto, the combination of the mold groove 12 and the filling bin 14 adjacent to the mold groove 12 is the same as the L-shaped through groove 410 in shape and size; the surface of the top of the L-shaped through groove 410 is provided with an L-shaped sealing plug 49, the surface of the cover body 41 between two adjacent groups of L-shaped through grooves 410 is sequentially provided with cleaning rollers 44, each cleaning roller 44 comprises a roller shaft and a brush sleeve, the brush sleeves are adhered around the surface of the roller shaft, the top surface of the right-angle end of each group of L-shaped through grooves 410 is provided with a fixed bump 411, the inner end of each group of cleaning rollers 44 is respectively and rotatably connected with the outer wall of the fixed bump 411, the front side surface and the right side surface of the cover body 41 are uniformly provided with a plurality of groups of mounting gears 45 at equal intervals, the inner end of each group of mounting gears 45 penetrates through the outer wall of the cover body 41 through a rotating shaft and then is sequentially and rotatably connected with the outer center of the cleaning rollers 44, the plurality of groups of mounting gears 45 positioned on the front side surface of the cover body 41 and the plurality of, a first motor 47 is arranged on the front side surface of the cover 41, the rotating shaft of the first motor 47 is rotatably connected with the outer center of the mounting gear 45 which is arranged at the rightmost end of the front side surface of the cover 41, a second motor 48 is arranged on the right side surface of the cover 41, and the rotating shaft of the second motor 48 is rotatably connected with the outer center of the mounting gear 45 which is arranged at the frontmost side of the right side surface of the cover 41.
In the working process, concrete is poured into the mold groove 12, fine sand is filled into the filling bin 14, the retaining pieces 13 separate the concrete from the fine sand, then the mounting cover 4 is covered, the L-shaped through groove 410 is sealed through the L-shaped sealing plug 49, and the concrete in the mold groove 12 is waited to be solidified; after the concrete solidifies into the concrete prefabricated member, need separate concrete prefabricated member and mould body 1, open the baffle on 2 surfaces of filler discharge gate this moment, let the fine sand discharge from filling storehouse 14 through the filler discharge gate, take out separation blade 13 and L type sealing plug 49 again, rethread lift pull ring 3 rotates 180 with mould body 1, the concrete prefabricated member is followed along L type logical groove 410 downwards to drop under the effect of gravity this moment, start first motor 47 and second motor 48 simultaneously here, each group's installation gear 45 is synchronous rotation under chain 46's effect this moment, thereby let multiunit cleaning roller 44 rotate simultaneously, the completion is cleared up the surface of concrete prefabricated member.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a concrete prefabricated member forming die, includes mould body (1), filler discharge gate (2), pull ring (3) and installation lid (4), its characterized in that: pull rings (3) are installed at the centers of the outer walls of the left side and the right side of the die body (1), filler discharge holes (2) are drilled at the bottom of the front side and the bottom of the right side of the die body (1), and an installation cover (4) is installed at the top of the die body (1);
the mold comprises a mold body (1) and is characterized in that the mold body comprises a mold frame body (11), mold grooves (12), blocking pieces (13) and filling bins (14), the mold frame body (11) is prismatic, a plurality of groups of L-shaped mold grooves (12) are formed in the inner cavity of the mold frame body (11), the two side surfaces of the inner side of each group of mold grooves (12) are sequentially overlapped on the two side surfaces of the outer side of the mold groove (12) adjacent to the mold groove, the filling bins (14) are arranged at the two ends of each mold groove (12), the filling bins (14) are in conduction connection with the mold grooves (12), and the blocking pieces (13) are slidably mounted at the connection positions of the filling bins (14) and the mold grooves (12);
the mounting cover (4) comprises a cover body (41), clamping blocks (42), fixing bolts (43), cleaning rollers (44), mounting gears (45), chains (46), a first motor (47), a second motor (48), L-shaped sealing plugs (49), L-shaped through grooves (410) and fixing lugs (411), the clamping blocks (42) are arranged on the outer wall of the bottom of the periphery of the cover body (41), the top of each clamping block (42) is hinged to the outer wall of the cover body (41) through hinges, the bottom of each clamping block (42) is respectively lapped on the outer wall of the periphery of the top of the mold frame body (11), the fixing bolts (43) penetrate through the outer surface of the bottom of each clamping block (42), the tail ends of the fixing bolts (43) are lapped on the outer wall of the mold frame body (11), and a plurality of groups of L-shaped through grooves (410) are formed in the surface of the cover body (41), the inner side two side surfaces of each group of L-shaped through grooves (410) are sequentially lapped on the outer side two side surfaces of the adjacent L-shaped through grooves (410), the top surface of each L-shaped through groove (410) is provided with an L-shaped sealing plug (49), the surface of the cover body (41) between two adjacent groups of L-shaped through grooves (410) is sequentially provided with cleaning rollers (44), the top surface of the right-angle end of each group of L-shaped through grooves (410) is provided with a fixed lug (411), the inner side tail end of each group of cleaning rollers (44) is respectively and rotatably connected with the outer wall of the fixed lug (411), a plurality of groups of mounting gears (45) are uniformly arranged on the front side surface and the right side surface of the cover body (41) at equal intervals, the inner side tail end of each group of the mounting gears (45) penetrates through the outer wall of the cover body (41) through a rotating shaft and then is sequentially, be located the anterior side surface multiunit of lid (41) between installation gear (45) and be located the right side surface of lid (41) all connect through chain (46) transmission between multiunit installation gear (45), be located the anterior side surface of lid (41) is equipped with first motor (47), the axis of rotation of first motor (47) with be located the rightmost end of the anterior side surface of lid (41) the outside center of installation gear (45) rotates to be connected, is located the right side surface of lid (41) is equipped with second motor (48), the axis of rotation of second motor (48) with be located the foremost side of the right side surface of lid (41) the outside center of installation gear (45) rotates to be connected.
2. A concrete preform molding die as claimed in claim 1, wherein: the filling bin (14) is filled with filler, and the filler is fine sand.
3. A concrete preform molding die as claimed in claim 1, wherein: the surface of the filler discharge port (2) is provided with a baffle, and any one side of the baffle is hinged with the outer wall of the die body (1) through a hinge.
4. A concrete preform molding die as claimed in claim 1, wherein: the cleaning roller (44) comprises a roller shaft and a brush sleeve, and the brush sleeve is adhered to the periphery of the surface of the roller shaft.
5. A concrete preform molding die as claimed in claim 1, wherein: the bottoms of the plurality of groups of filling bins (14) are all positioned in the filler discharge hole (2).
6. A concrete preform molding die as claimed in claim 1, wherein: the number of the L-shaped through grooves (410) is equal to that of the mold grooves (12), and the combination of the mold grooves (12) and the filling bins (14) adjacent to the mold grooves (12) is the same as the L-shaped through grooves (410) in shape and size.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011122287.7A CN112223500B (en) | 2020-10-20 | 2020-10-20 | Concrete prefabricated part forming die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011122287.7A CN112223500B (en) | 2020-10-20 | 2020-10-20 | Concrete prefabricated part forming die |
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| Publication Number | Publication Date |
|---|---|
| CN112223500A true CN112223500A (en) | 2021-01-15 |
| CN112223500B CN112223500B (en) | 2021-12-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011122287.7A Active CN112223500B (en) | 2020-10-20 | 2020-10-20 | Concrete prefabricated part forming die |
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| DD286711A7 (en) * | 1988-09-16 | 1991-02-07 | Veb Entwicklungs- U. Musterbau,De | PLATTENTRAEGER |
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| CN110038834A (en) * | 2019-03-20 | 2019-07-23 | 赖成凤 | A kind of construction concrete cleaning device |
| CN110618579A (en) * | 2019-10-23 | 2019-12-27 | 浙江更土电子商务有限公司 | Automatic clean projection cloth |
| CN110682415A (en) * | 2019-09-20 | 2020-01-14 | 湖南电气职业技术学院 | Porous ecological slope protection building block prefabricating mold |
| CN209987135U (en) * | 2018-12-11 | 2020-01-24 | 上海宝钢工程咨询有限公司 | Test block mould |
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2020
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| DE3532551A1 (en) * | 1984-04-11 | 1987-03-12 | Dorstener Maschf Ag | Apparatus for gripping newly moulded bricks delivered during the production of bricks, especially of sand-lime bricks |
| DD286711A7 (en) * | 1988-09-16 | 1991-02-07 | Veb Entwicklungs- U. Musterbau,De | PLATTENTRAEGER |
| JPH07214534A (en) * | 1994-02-04 | 1995-08-15 | Souritsu Kogyo:Kk | Apparatus for releasing and cleaning of mold for concrete test piece |
| CN200984780Y (en) * | 2006-11-21 | 2007-12-05 | 郭俊平 | Pressure slip casting and pressure demoulding ceramic blank forming device |
| KR20100065797A (en) * | 2008-12-08 | 2010-06-17 | 민경애 | The production apparatus and method of clay container |
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| CN103507153A (en) * | 2013-10-23 | 2014-01-15 | 刘发清 | Gypsum block unresisted-jacking and forming machine |
| CN203527641U (en) * | 2013-10-23 | 2014-04-09 | 刘发清 | Resistance-free jacking gypsum block making machine |
| CN204844411U (en) * | 2015-07-21 | 2015-12-09 | 龙泉市建春青瓷厂 | Roll forming device of automatic drawing of patterns of pottery idiosome |
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| Publication number | Publication date |
|---|---|
| CN112223500B (en) | 2021-12-14 |
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