CN112222126B - Inner chamber wiper mechanism to glass bottle - Google Patents
Inner chamber wiper mechanism to glass bottle Download PDFInfo
- Publication number
- CN112222126B CN112222126B CN202011012884.4A CN202011012884A CN112222126B CN 112222126 B CN112222126 B CN 112222126B CN 202011012884 A CN202011012884 A CN 202011012884A CN 112222126 B CN112222126 B CN 112222126B
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- Prior art keywords
- gas
- liquid
- cleaning
- pipe
- glass bottle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/283—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking by gas jets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/36—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by using brushes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses an inner cavity cleaning mechanism for a glass bottle, which comprises a cleaning pipe, an umbrella-shaped nozzle, a telescopic pipe and a gas-liquid transmission slip ring which are coaxially arranged; the upper half section of the cleaning pipe is a cleaning section, the lower half section of the cleaning pipe is a guide section, the outer wall of the cleaning section is provided with exhaust holes and bristles, and the bottom of the guide section is connected with the telescopic pipe through an air-liquid connector; the umbrella-shaped nozzle is arranged at the top of the cleaning section; the telescopic pipe comprises an inner pipe and an outer pipe, wherein the inner pipe can only axially move relative to the outer pipe and cannot rotate around a shaft; the gas-liquid transmission slip ring comprises a rotor mandrel and a stator shell, a gas inlet and a liquid inlet are positioned on the side wall of the stator shell, a gas outlet and a liquid outlet are positioned on the upper end surface of the rotor mandrel, and the top end of the rotor mandrel is fixedly connected with the bottom of the telescopic pipe through a joint. The inner cavity cleaning mechanism can be used for spraying water, brushing and drying the inner cavity of the glass bottle in the glass bottle cleaning device designed by the inventor, so that the inner cavity of the glass bottle can be cleaned in a mechanized mode.
Description
Technical Field
The invention relates to the field of glass bottle production, in particular to an inner cavity cleaning mechanism for a glass bottle.
Background
After the glass bottle is manufactured, impurities or waste materials are remained in the inner cavity and need to be cleaned. At present, dedicated belt cleaning device is not many, and most mills all adopt artificial mode to wash, but the inner chamber of bottle is not like the outer wall so easy washing, and is consequently time-consuming when wasing, and efficiency is generally not high, has leaded to the increase of human cost.
In view of the above, the inventor intends to design a glass bottle cleaning device to replace the current manual glass bottle cavity cleaning method by a mechanized method. For the glass bottle cleaning device, the work flow envisaged by the inventor is as follows: the glass bottle is firstly inverted and fixed, then water is sprayed to the inner cavity of the glass bottle, then the inner cavity is scrubbed by the bristles, and finally hot air is blown into the inner cavity for drying.
In view of such a flow, the inventor specially designs the inner cavity cleaning mechanism of the invention, so that the inner cavity cleaning mechanism can perform the tasks of water spraying, brushing and drying on the inner cavity of the glass bottle in the whole glass bottle cleaning device.
Disclosure of Invention
The invention aims to provide a glass bottle inner cavity cleaning mechanism, so that the glass bottle inner cavity cleaning mechanism can play the above-mentioned tasks of water spraying, brushing and drying in a glass bottle cleaning device designed by the inventor.
The technical scheme adopted by the invention for solving the technical problems is as follows: an inner cavity cleaning mechanism for a glass bottle comprises a cleaning pipe, an umbrella-shaped nozzle, an extension pipe and a gas-liquid transmission slip ring which are coaxially arranged; the cleaning tube is of a hollow circular tube structure, the upper half section of the cleaning tube is a cleaning section, the lower half section of the cleaning tube is a guide section, a plurality of exhaust holes communicated with the inside and the outside are uniformly distributed around the cleaning section, a plurality of bristles for cleaning the inner wall of a glass bottle are densely distributed on the outer wall of the cleaning section while avoiding the exhaust holes, the bottom of the guide section is hermetically connected with the top of a gas-liquid connector, and the gas-liquid connector is of a hollow cylindrical structure which is surrounded at the periphery and is provided with cover plates at the upper part and the lower part, wherein a liquid outlet and a plurality of air outlet holes are formed in the cover plate at the top part, an air inlet and an liquid inlet are formed in the cover plate at the bottom part, the liquid inlet is communicated with the liquid outlet through a pipeline, and the air inlet is not communicated with the air outlet holes and is communicated with the air outlet holes only through the inner cavity of the gas-liquid connector; the umbrella-shaped nozzle is hermetically arranged at the top of the cleaning section of the cleaning pipe, and a liquid inlet end at the bottom of the umbrella-shaped nozzle is communicated with a liquid outlet of the gas-liquid connector through a pipeline; the telescopic pipe comprises an inner pipe and an outer pipe, the inner pipe is sleeved in the outer pipe, the inner pipe can only axially move relative to the outer pipe and cannot rotate around a shaft, the top of the inner pipe is connected with the bottom of the gas-liquid connector, the bottom of the outer pipe is provided with a gas interface and a liquid interface, the gas interface is connected with a gas inlet of the gas-liquid connector through a spirally wound telescopic hose A, and the liquid interface is connected with a liquid inlet of the gas-liquid connector through another spirally wound telescopic hose B; the gas-liquid transmission slip ring comprises a rotor mandrel and a stator shell sleeved outside the rotor mandrel, the stator shell extends from the upper end and the lower end of the rotor mandrel, a gas inlet and a liquid inlet of the gas-liquid transmission slip ring are located on the side wall of the stator shell, a gas outlet and a liquid outlet are located on the upper end face of the rotor mandrel, the top end of the rotor mandrel is fixedly connected with the bottom of the outer tube through a connecting head, and the gas outlet and the liquid outlet of the gas-liquid transmission slip ring are respectively communicated with a gas interface and a liquid interface at the bottom of the outer tube.
Further, still include the belt pulley, this belt pulley fixed connection is in the bottom of gas-liquid transmission sliding ring rotor dabber, and the axis of belt pulley and the axis collineation of rotor dabber.
Furthermore, a transverse rod is fixed on each of the left side and the right side of the outer wall of the guide section, and a T-shaped sliding block is fixed at the bottom of one end, far away from the guide section, of each transverse rod.
Furthermore, the bristles are processed by goose feathers.
Furthermore, when the cleaning section of the cleaning pipe extends into the inner cavity of the glass bottle to be cleaned, the bristles can touch the inner wall of the glass bottle.
Furthermore, the outer tube comprises a sealing cover, the sealing cover is sealed at the bottom of the outer tube, the gas interface and the liquid interface of the outer tube are positioned at the bottom surface of the sealing cover, and external threads are arranged on the periphery of the sealing cover; the top of the gas-liquid transmission slip ring rotor mandrel is also provided with an external thread; the upper end and the lower end of the connecting head are both provided with internal threads, wherein the internal threads at the upper end are connected with the external threads of the sealing cover, and the internal threads at the lower end are connected with the external threads at the top of the rotor mandrel, so that the gas-liquid transmission sliding ring is fixedly connected with the telescopic pipe.
The specific working principle of the inner cavity cleaning mechanism of the invention will be explained in detail in the following embodiments, and the beneficial effects are as follows: the inner cavity cleaning mechanism can be used for spraying water, brushing and drying the inner cavity of the glass bottle in the glass bottle cleaning device designed by the inventor; therefore, the cleaning of the inner cavity of the glass bottle is realized in a mechanized mode, the traditional manual cleaning mode can be replaced, and the efficiency and the cost can be improved for glass bottle manufacturers with larger yield.
Drawings
FIG. 1 is a schematic structural view of a glass bottle cleaning device, wherein a sliding sleeve is at the lowest point of a working stroke;
FIG. 2 is an enlarged view of the dashed box A in FIG. 1;
FIG. 3 is an enlarged view of the dashed box B in FIG. 1;
FIG. 4 is a state diagram of the sliding sleeve of FIG. 1 moving to the highest point of the working stroke;
FIG. 5 is an enlarged view of the dashed box C in FIG. 4;
FIG. 6 is a schematic view showing the structure of FIG. 1 with the bristles omitted for clarity;
FIG. 7 is a schematic view of the structure of FIG. 4 with the bristles omitted for clarity;
fig. 8 is a perspective view of a second fixing cover;
FIG. 9 is a schematic view of the lumen cleaning mechanism showing the telescoping tubes in a retracted state and omitting the bristles;
FIG. 10 is an enlarged view of the dashed box D in FIG. 9;
FIG. 11 is an enlarged view of the dashed box E in FIG. 9;
FIG. 12 is a view of the bellows of FIG. 9 when it is extended to its maximum;
FIG. 13 illustrates one manner in which the power unit controls the synchronous up and down movement of the sliding sleeves;
FIG. 14 is a schematic view of the work surface of FIG. 13 with the work surface omitted;
fig. 15 illustrates one way in which the belt drive mechanism controls the synchronous rotation of the various pulleys.
Detailed Description
The present invention will be described in further detail with reference to specific examples, but the embodiments of the present invention are not limited thereto.
Example 1:
as shown in fig. 9-12, the present embodiment provides an inner cavity cleaning mechanism 5 for a glass bottle, which comprises a cleaning tube 51, an umbrella-shaped nozzle 52, a telescopic tube 53 and a gas-liquid transmission slip ring 54, which are coaxially arranged; the cleaning tube 51 is a hollow circular tube structure, the upper half section of the cleaning tube is a cleaning section 511, the lower half section of the cleaning tube is a guide section 512, a plurality of vent holes 5111 communicated with the inside and the outside are uniformly distributed around the cleaning section 511, a plurality of bristles 56 (see figures 1 and 4) for cleaning the inner wall of the glass bottle are densely distributed on the outer wall of the cleaning section 511 avoiding the vent holes 5111, the bottom of the guide section 512 is hermetically connected with the top of an air-liquid connector 57, the gas-liquid connector 57 is a hollow cylindrical structure with the periphery enclosed and the upper and the lower cover plates, wherein, the cover plate at the top is provided with a liquid outlet 573 and a plurality of air outlet holes 574, the cover plate at the bottom is provided with an air inlet 572 and an liquid inlet 571, the liquid inlet 571 is communicated with the liquid outlet 573 through a pipeline, and a communicating pipeline is not arranged between the gas inlet 572 and the gas outlet 574 and is communicated only through an inner cavity of the gas-liquid connector 57; the umbrella-shaped nozzle 52 is hermetically installed at the top of the cleaning section 511 of the cleaning pipe 51, and a liquid inlet end 521 at the bottom of the umbrella-shaped nozzle 52 is communicated with a liquid outlet 573 of the gas-liquid connector 57 through a pipeline; the telescopic pipe 53 comprises an inner pipe 531 and an outer pipe 532, the inner pipe 531 is sleeved in the outer pipe 532, the inner pipe 531 only can move axially relative to the outer pipe 532 and cannot rotate around the shaft, wherein the top of the inner pipe 531 is connected with the bottom of the gas-liquid connector 57, the bottom of the outer pipe 532 is provided with a gas interface 5321 and a liquid interface 5322, the gas interface 5231 is connected with a gas inlet 572 of the gas-liquid connector 57 through a spirally wound telescopic hose A533, and the liquid interface 5322 is connected with a liquid inlet 571 of the gas-liquid connector 57 through another spirally wound telescopic hose B534; the gas-liquid transmission slip ring 54 comprises a rotor mandrel 541 and a stator housing 542 sleeved outside the rotor mandrel 541, the stator housing 542 extends from the upper end and the lower end of the rotor mandrel 541, a gas inlet 543 and a liquid inlet 544 of the gas-liquid transmission slip ring 54 are located on the side wall of the stator housing 542, a gas outlet 545 and a liquid outlet 546 are located on the upper end surface of the rotor mandrel 541, the top end of the rotor mandrel 541 is fixedly connected with the bottom of the outer tube 532 through an adapter 58, and the gas outlet 545 and the liquid outlet 546 of the gas-liquid transmission slip ring 54 are respectively communicated with a gas interface 5321 and a liquid interface 5322 at the bottom of the outer tube 532.
Preferably, referring to fig. 1, the present embodiment further includes a pulley 55, the pulley 55 is fixedly connected to the bottom of the rotor spindle 541 of the gas-liquid transmission slip ring 54, and the axis of the pulley 55 is collinear with the axis of the rotor spindle 541.
Preferably, referring to fig. 10, a transverse rod 513 is fixed on each of the left and right sides of the outer wall of the guide section 512, and a T-shaped sliding block 514 is fixed on the bottom of each of the ends of the two transverse rods 31 far away from the guide section 512.
Preferably, the bristles 56 are formed by goose feathers.
Preferably, referring to fig. 4, when the cleaning section 511 of the cleaning tube 51 extends into the inner cavity of the glass bottle to be cleaned, the bristles 56 can touch the inner wall of the glass bottle.
Preferably, referring to fig. 11, the outer tube 532 includes a sealing cap 5323, the sealing cap 5323 is closed at the bottom of the outer tube 532, the gas port 5321 and the liquid port 5322 of the outer tube 532 are located at the bottom surface of the sealing cap 5323, and the sealing cap 5323 is provided with external threads on the periphery thereof; the top of the rotor mandrel 541 of the gas-liquid transmission slip ring 54 is also provided with external threads; the upper end and the lower end of the adapter 58 are both provided with internal threads, wherein the internal threads at the upper end are connected with the external threads of the sealing cover 5323, and the internal threads at the lower end are connected with the external threads at the top of the rotor mandrel 541, so that the gas-liquid transmission sliding ring 54 is fixedly connected with the telescopic pipe 53.
The inner cavity cleaning mechanism of the embodiment can be used for spraying, brushing and drying the inner cavity of the glass bottle in the glass bottle cleaning device designed by the inventor. The entire structure of the glass bottle washing apparatus will be described in detail in example 2.
Example 2:
the present embodiment shows a glass bottle cleaning device designed by the inventor, and the embodiment can fully show how the cavity cleaning mechanism 5 of embodiment 1 cooperates with other components, and how to spray water, brush and dry the cavity of the glass bottle.
As shown in fig. 1 to 12, the present embodiment provides a glass bottle cleaning device, which comprises a work table 1, a first fixing sleeve 2, a second fixing sleeve 3, a clamping mechanism 4 and an inner cavity cleaning mechanism 5 of embodiment 1.
As shown in fig. 1 and 2, the working table 1 is horizontally arranged, a circular hole 11 longitudinally penetrating through the working table 1 is provided on the working table 1, a circle of annular groove 12 is provided around the circular hole 11 for the bottle mouth of the glass bottle to be cleaned to be inverted therein, and a strip-shaped notch 13 extending along the left and right directions and penetrating through the working table 1 is respectively provided on the left and right sides of the annular groove 12.
As shown in fig. 1 and 2, the first fixing sleeve 2 includes a first circular tube 21 and two side plates 22, the first circular tube 21 is located under the circular hole 11, and an axial line of the first circular tube 21 coincides with an axial line of the circular hole 11, the two side plates 22 are horizontally fixed on left and right sides of a top of the first circular tube 21, and the two side plates 22 are both fixed to a lower surface of the working table 1.
As shown in fig. 1-3 and 8, the second fixing sleeve 3 comprises a second circular tube 31 and a seat plate 32; the second circular tube 31 is fixed under the first circular tube 21 with a gap therebetween, the axial lines of the second circular tube 31 and the first circular tube 21 are coincident, the inner diameter and the outer diameter are consistent, the left side and the right side of the second circular tube 31 are respectively provided with a linear notch 311 extending up and down, the linear notch 311 penetrates through the wall surface of the second circular tube 31, the top of the linear notch is not closed, the linear notch extends to the top surface of the second circular tube 31, and the bottom of the linear notch is closed and is positioned at the middle-lower part of the second circular tube 31; the seat plate 32 is located at the periphery of the bottom of the second round tube 31 and fixed with the second round tube 31 into a whole, and the seat plate 32 is provided with a plurality of screw holes 321 for fixing the second fixing sleeve 3.
As shown in fig. 1-3, the clamping mechanism 4 is used for clamping the outer wall of the glass bottle, and includes a sliding sleeve 41, two sets of linkage mechanisms 42, and two clamping plates 43; the sliding sleeve 41 is slidably sleeved on the periphery of the second circular tube 31, a circle of concave T-shaped sliding grooves 411 are formed in the upper surface of the sliding sleeve 41, and two lug plates 412 are arranged on two sides of the sliding sleeve 41 respectively; two sets of link mechanism 42 be located the left and right sides of sliding sleeve 41 respectively, link mechanism 42 include a fixed arm 421, a straight-bar 422 and a pole 423 of buckling, fixed arm 421 horizontal arrangement and one end be fixed in the lateral wall at sliding sleeve 41 top, the other end is unsettled, straight-bar 422 slope arrange and the bottom is articulated with the end of hanging of fixed arm 421, pole 423 of buckling constitute by the connecting rod 4231 that is located the downside and the swinging arms 4232 that is located the upside, connecting rod 4231 is fixed as an organic whole with swinging arms 4232 and the contained angle between them is less than 90 ° (55 ° in the figure), the bottom of connecting rod 4231 is articulated with the top of straight-bar 422, the junction of connecting rod 4231 and swinging arms 43232 with the one end that first pipe 21 is kept away from to curb plate 22 is articulated, the position of two swinging arms 4232 respectively with two bar scarce groove 13 of table surface 1 correspond to, and the size of bar scarce groove 13 can guarantee that swinging arms 4232 can overturn and cross table surface 1 when swinging around the pin joint point with curb plate 22 swings The above step (1); the two clamping plates 43 are respectively fixed on one side of the two swing rods 4232, which is far away from the connecting rod 4231; when the sliding sleeve 41 is located at the lowest point of the working stroke, the swinging rod 4232 is in a horizontal state (see fig. 1), and when the sliding sleeve 41 is located at the highest point of the working stroke, the link mechanism 42 drives the swinging rod 4232 to be in a vertical state, and meanwhile, the distance between the two clamping plates 43 is matched with the outer diameter of the glass bottle to be cleaned, so that the glass bottle can be clamped by the two clamping plates 43 (see fig. 4).
As shown in fig. 1 and fig. 9-11, the inner cavity cleaning mechanism 5 comprises a cleaning pipe 51, an umbrella-shaped nozzle 52, a telescopic pipe 53, a gas-liquid transmission slip ring 54 and a belt pulley 55 which are coaxially arranged; the cleaning tube 51 is arranged in the first circular tube 21 and the second circular tube 31, the cleaning tube 51 is a hollow circular tube structure, the upper half section is a cleaning section 511, the lower half section is a guiding section 512, the outer diameter of the cleaning section 511 is smaller than the diameter of the circular hole 11 of the working table 1, a plurality of vent holes 5111 communicated with the inside and the outside are uniformly distributed around the cleaning section 511, a plurality of bristles 56 used for cleaning the inner wall of the glass bottle are densely distributed on the outer wall of the cleaning section 511 while avoiding the vent holes 5111, the left side and the right side of the outer wall of the guiding section 512 are respectively fixed with a transverse rod 513, the two transverse rods 513 respectively penetrate through the linear notches 311 on the two sides of the second circular tube 31 and extend to the outside of the second circular tube 31, the bottom of one end of the transverse rod 31 far away from the guiding section 512 is also fixed with a T-shaped sliding block 514, the T-shaped sliding block 514 is embedded in the T-shaped sliding groove 411 of the sliding sleeve 41 and can freely slide along the T-shaped sliding groove 411, the bottom of the guiding section 512 is hermetically connected with the top of an air-liquid connector 57, the structure of the gas-liquid connector 57 is a hollow cylindrical structure which is enclosed at the periphery and is provided with cover plates at the upper part and the lower part, wherein a liquid outlet 573 and a plurality of gas outlet holes 574 are arranged on the cover plate at the top part, a gas inlet 572 and a liquid inlet 571 are arranged on the cover plate at the bottom part, the liquid inlet 571 is communicated with the liquid outlet 573 through a pipeline, a communicating pipeline is not arranged between the gas inlet 572 and the gas outlet holes 574, and the communicating pipeline is only communicated through an inner cavity of the gas-liquid connector 57; the umbrella-shaped nozzle 52 is hermetically installed at the top of the cleaning section 511 of the cleaning pipe 51, and a liquid inlet end 521 at the bottom of the umbrella-shaped nozzle 52 is communicated with a liquid outlet 573 of the gas-liquid connector 57 through a pipeline; the telescopic pipe 53 comprises an inner pipe 531 and an outer pipe 532, the inner pipe 531 is sleeved in the outer pipe 532, the inner pipe 531 only can move axially relative to the outer pipe 532 and cannot rotate around the shaft, wherein the top of the inner pipe 531 is connected with the bottom of the gas-liquid connector 57, the bottom of the outer pipe 532 is provided with a gas interface 5321 and a liquid interface 5322, the gas interface 5231 is connected with a gas inlet 572 of the gas-liquid connector 57 through a spirally wound telescopic hose A533, and the liquid interface 5322 is connected with a liquid inlet 571 of the gas-liquid connector 57 through another spirally wound telescopic hose B534; the gas-liquid transmission slip ring 54 comprises a rotor mandrel 541 and a stator housing 542 sleeved outside the rotor mandrel 541, the stator housing 542 extends from the upper end and the lower end of the rotor mandrel 541, a gas inlet 543 and a liquid inlet 544 of the gas-liquid transmission slip ring 54 are positioned on the side wall of the stator housing 542, a gas outlet 545 and a liquid outlet 546 are positioned on the upper end surface of the rotor mandrel 541, the top end of the rotor mandrel 541 is fixedly connected with the bottom of the outer tube 532 through an adapter 58, wherein the gas outlet 545 and the liquid outlet 546 of the gas-liquid transmission slip ring 54 are respectively communicated with a gas interface 5321 and a liquid interface 5322 at the bottom of the outer tube 532; the belt pulley 55 is fixedly connected to the bottom of a rotor mandrel 541 of the gas-liquid transmission slip ring 54; when the sliding sleeve 41 is located at the lowest point of the working stroke, the top end of the umbrella-shaped nozzle 52 is located below the working platform 1 (see fig. 1), and when the sliding sleeve 41 is located at the highest point of the working stroke, the telescopic pipe 53 extends to the longest point, at this time, the cleaning section 511 of the cleaning pipe 51 can fully extend into the inner cavity of the glass bottle to be cleaned, and meanwhile, the transverse rod 513 is located at the gap between the first circular pipe 21 and the second circular pipe 31 (see fig. 4).
Preferably, the side plate 22 of the first pouch 2 is fixed to the lower surface of the worktop 1 by screws, see fig. 2.
Preferably, the clamping plate 43 is made of rubber, and the surface of the clamping plate 43 is wavy.
Preferably, the clearance between the outer wall of the cleaning section 511 and the inner wall of the first tube 21 or the second tube 31 is not less than 1 cm.
Preferably, the bristles 56 are formed by goose feathers.
Preferably, when the cleaning section 511 of the cleaning tube 51 extends into the inner cavity of the glass bottle, the bristles 56 can touch the inner wall of the glass bottle, see fig. 4.
Preferably, as shown in fig. 11, the outer tube 532 includes a sealing cap 5323, the sealing cap 5323 is closed at the bottom of the outer tube 532, the gas port 5321 and the liquid port 5322 of the outer tube 532 are located at the bottom surface of the sealing cap 5323, and the sealing cap 5323 is provided with external threads on its periphery; the top of the rotor mandrel 541 of the gas-liquid transmission slip ring 54 is also provided with external threads; the upper end and the lower end of the adapter 58 are both provided with internal threads, wherein the internal threads at the upper end are connected with the external threads of the sealing cover 5323, and the internal threads at the lower end are connected with the external threads at the top of the rotor mandrel 541, so that the gas-liquid transmission sliding ring 54 is fixedly connected with the telescopic pipe 53. Therefore, when the pulley 55 rotates, the power is transmitted upward through the gas-liquid transmission slip ring 54, the joint 58, the extension tube 53 and the gas-liquid connector 57 in sequence, and finally the cleaning tube 51 is driven to rotate.
Preferably, the upper surface of the working table 1 is further provided with a water drainage groove 14, the concave depth of the water drainage groove 14 is greater than that of the annular groove 12, one end of the water drainage groove 14 is communicated with the annular groove 12, and the other end of the water drainage groove extends to the edge of the working table 1.
The working principle of the invention is as follows:
in the initial state:
as shown in fig. 1, the sliding sleeve 41 is located at the lowest point of the working stroke, at this time, the swinging rod 4232 is in a horizontal state, the holding plate 43 is located below the working platform 1, meanwhile, the cleaning section 511 of the cleaning pipe 51 is completely retracted into the first round pipe 21 and the second round pipe 31, and the top end of the umbrella-shaped nozzle 52 is located below the working platform 1;
in the working process:
before cleaning, the glass bottle 8 to be cleaned is firstly buckled on the worktable 1 upside down, so that the bottle mouth of the glass bottle 8 is arranged in the annular groove 12 of the worktable 1, and the figure 1 and the figure 2 are shown; then the sliding sleeve 41 is driven to move upwards by the power component until the sliding sleeve 41 moves to the highest point of the working stroke, at this time, the swinging rod 4232 is in a vertical state, the two clamping plates 43 can clamp the glass bottle 8 from two sides, meanwhile, the cleaning section 511 of the cleaning pipe 51 can completely extend into the inner cavity of the glass bottle 8, and at this time, the transverse rod 513 is positioned at the gap between the first circular pipe 21 and the second circular pipe 31, see fig. 4 and 5;
during cleaning (at this time, the positional relationship between the glass bottle cleaning device and the glass bottle 8 can be seen in fig. 4), pressurized water is injected from the liquid inlet 544 of the gas-liquid transmission slip ring 54, then the belt pulley 55 below the gas-liquid transmission slip ring 54 is driven to rotate through the belt transmission mechanism, after a short time (about 4-6 seconds), water injection is stopped, the rotation of the belt pulley 55 is kept unchanged, and then high-temperature compressed gas is injected into the gas inlet 543 of the gas-liquid transmission slip ring 54; wherein, the injected pressurized water is finally sprayed out from the top of the umbrella-shaped nozzle 52, and the pressurized water is dispersed to the periphery when being sprayed out, so that the top of the inner cavity of the glass bottle 8 can be washed, and the impurities and the water which are washed down can flow downwards along the inner wall of the glass bottle 8; the rotation of the belt pulley 55 finally drives the cleaning pipe 51 to rotate together, the rotation of the cleaning pipe 51 can enable the bristles 56 on the outer wall of the cleaning section 511 to expand around under the action of centrifugal force and simultaneously rotate together with the cleaning pipe 51, and in the rotating process, because water flows downwards along the inner wall of the glass bottle 8, the bristles 56 can be wetted instead of being dry, and the wet bristles 56 can better brush stains and impurities on the inner wall of the glass bottle 8; the high temperature compressed gas that injects will be discharged from the exhaust hole 5111 all around of washing section 511 finally, owing to stopped the water injection this moment, therefore the nozzle is no longer sprayed water, and the compressed hot gas that is discharged by exhaust hole 5111 this moment can be by the root rapid flow direction of brush hair 56 tip of brush hair 56 and touch glass bottle 8 inner wall, consequently, can blow dry brush hair 56 fast on the one hand, can also blow away the impurity of hiding among brush hair 56 simultaneously, on the other hand can also blow dry glass bottle 8's inner wall, so that follow-up need not to dry glass bottle 8 inner chamber alone again.
After the cleaning, the gas injection into the gas inlet 543 of the gas-liquid transmission slide ring 54 is stopped (before this, the water injection into the liquid inlet 544 of the gas-liquid transmission slide ring 54 is stopped), and the rotation of the pulley 55 is stopped; then the power component drives the sliding sleeve 41 to move downwards until the sliding sleeve 41 moves to the lowest point of the working stroke, at the moment, the swinging rod 4232 and the cleaning pipe 51 return to the initial position again, see fig. 1; and then, the cleaned glass is taken away manually or through a corresponding manipulator, and then the next glass bottle can be cleaned.
The following points are explained about the working principle:
(1) because the bristles 56 are attached to the outer wall of the cleaning section 511 of the cleaning pipe 51 in the present invention, and the cleaning section 511 needs to be retracted into the first circular pipe 21 and the second circular pipe 31 when not operating, the bristles 56 are made of a soft and fluffy material, so that the bristles 56 can be retracted and squeezed together at the gap between the cleaning section 511 and the first circular pipe 21 and the second circular pipe 31 when the cleaning section 511 is retracted, as shown in fig. 1 and 2; in this regard, the applicant has selected goose feathers as the brush hairs 56 because the goose feathers have the characteristics of good flexibility and high hollowness, and satisfy the above-mentioned purpose of softness and bulkiness, and after the brush hairs 56 are formed, when the cleaning section 511 is retracted, they can be smoothly retracted along with the cleaning section 511 and hidden between the cleaning section 511 and the first and second circular tubes 21 and 31 (see fig. 1), and when the cleaning section 511 is extended, they can be smoothly extended along with the cleaning section 511, and then they are bulkily extended and touch the inner wall of the glass bottle 8 (see fig. 4).
(2) Because the second circular tube 31 is arranged between the sliding sleeve 41 and the cleaning tube 51, and in order to realize that the sliding sleeve 41 can drive the cleaning tube 51 to move up and down together, the inventor specially aims to provide the linear notch 311 (see fig. 1 and 8) on the side wall of the second circular tube 31, and simultaneously realizes the linkage of the sliding sleeve 41 and the cleaning tube 51 by using the transverse rod 513, the T-shaped sliding block 514 and the T-shaped sliding groove 411 (see fig. 3); in addition, the adopted sliding block and the sliding groove are both T-shaped, so that the sliding block and the sliding groove are mutually clamped (see fig. 3), and the sliding sleeve 41 can not only drive the cleaning pipe 51 to move upwards, but also drive the cleaning pipe 51 to move downwards together; therefore, the invention can realize the movement of the holding plate 43 and the cleaning pipe 51 at the same time only by driving the sliding sleeve 41;
the T-shaped structure means that the section of the sliding block or the sliding chute is T-shaped; in addition, in order to ensure that the T-shaped sliding block 514 can slide smoothly, the T-shaped sliding block 514 may have a curvature to better match with the annular T-shaped sliding groove 411 to avoid being stuck during sliding.
(3) Since it is ensured that the sliding sleeve 41 can drive the cleaning tube 51 to move up and down in the second circular tube 31 on the one hand, and that the transverse rod 513 does not obstruct the rotation of the cleaning tube 51 when the cleaning tube 51 rotates on the other hand, the inventor intends to reserve a gap between the first circular tube 21 and the second circular tube 31, and at the same time, ensure that the transverse rod 513 is located at the gap when the cleaning tube 51 rotates (see fig. 4 and 5); so that when the cleaning tube 51 is rotated, the transverse bar 513 can rotate along with it without colliding with the second circular tube 31.
(4) The purpose of setting up the water drainage tank is: since the water sprayed from the umbrella-shaped nozzle 52 flows downwards along the inner wall of the glass bottle 8 and finally flows into the annular groove 12 of the work table 1, and the water needs to be guided to a corresponding position in order to avoid disordered turbulence, the inventor purposely adds the drainage groove 14, the drainage groove 14 is communicated with the annular groove 12 and is deeper than the annular groove 12, so that the water flowing into the annular groove 12 can flow into the drainage groove 14 even if the water is positioned at the inner side of the bottle mouth, and then flows out of the work table 1 along the drainage groove 14;
when the water drainage device is used in a factory, the tail ends of the water drainage grooves 14 can be provided with flow guide grooves so as to guide water drained from each water drainage groove 14 to a corresponding pipeline and then drain the water to a sewage pool;
in addition, in order to ensure that the water flowing down from the inner wall of the glass bottle 8 can completely flow into the annular groove 12 without overflowing, the annular groove 12 needs to be ensured to have a large enough capacity, so that the width and depth of the annular groove 12 need to be made large enough during design, and meanwhile, when the glass bottle 8 is placed on the annular groove 12, a large enough distance is formed between the inner wall of the bottle mouth and the inner side wall of the annular groove 12 (see fig. 2), so that the water flowing down from the inner wall of the glass bottle 8 can be ensured not to flow out of the annular groove 12.
(5) The purpose of arranging the gas-liquid transmission slip ring is as follows: because the cleaning pipe 51 still rotates while spraying water or air, and water and air are conveyed upwards through the pipeline, if no slip ring is arranged, the rotation of the cleaning pipe 51 can cause the twisting of the pipeline, therefore, the inventor specially adds the gas-liquid transmission slip ring 54 to avoid the problem; the gas-liquid transmission slip ring 54 belongs to a mature existing component, can realize the transmission of gas pressure and hydraulic pressure of two relative rotating mechanisms, and is particularly suitable for unlimited continuous rotation and the condition that the gas pressure or the hydraulic pressure needs to be transmitted from a fixed position to a rotating position; the structure of the gas-liquid transmission slip ring adopted by the invention is similar to that of the Chinese patent with the publication number of CN108644509A, except that the invention adjusts the size of the gas-liquid transmission slip ring 54, changes the gas outlet 545 and the liquid outlet 546 on the end surface of the rotor mandrel 541 instead of the side surface, in addition, the side surface of one end of the rotor mandrel 541 is processed with external threads, and the center of the other end is processed with an axle hole, so that one end is connected with the outer tube 532 of the extension tube 53 through the adapter 58, and the other end is connected with the belt pulley 55 through a corresponding axle; the gas-liquid transmission slip ring 54 can also be purchased from Wanxun science and technology Limited, Shenzhen, and then an external thread is processed on the side surface of one end of the rotor mandrel 541 by itself, and a shaft hole is processed in the center of the other end.
(6) Set up the purpose of gas-liquid connector: in the invention, gas is conveyed upwards through a pipeline, and the gas at the cleaning section 511 needs to be discharged from each vent hole 5111, so that the gas can be uniformly discharged from each vent hole 5111 as much as possible, the inventor specially adds a gas-liquid connector 57 between the telescopic hose A533 and the cleaning pipe 51, and aims to ensure that the gas can uniformly enter an inner cavity of the cleaning pipe 51 in advance, and the situations that the gas amount of some vent holes 5111 is large and the gas amount of some vent holes 5111 is small can be avoided as much as possible during the later gas discharge;
the principle of gas-liquid connector 57 for uniformly distributing gas is as follows: referring to fig. 10, since the interior of the gas-liquid connector 57 is hollow, a plurality of gas outlets 574 are formed in the upper portion of the gas-liquid connector 57, and the lower portion of the gas-liquid connector 57 is connected with the flexible hose a533, gas can uniformly distribute to each position of the inner cavity after entering the inner cavity of the gas-liquid connector 57 through the flexible hose a533 in the lower portion, and then be discharged from each gas outlet 574 in the top portion, and can be uniformly distributed in the inner cavity of the cleaning pipe 51 during discharge;
compared with the mode without the gas-liquid connector 57, if the flexible hose a533 is directly communicated with the inner cavity of the cleaning pipe 51, gas can only enter the inner cavity of the cleaning pipe 51 from one position, so that the gas can not be uniformly supplied, and the gas discharged from each exhaust hole 5111 can also be non-uniformly discharged.
(7) The purpose of setting up the flexible pipe is: because the lower gas-liquid transmission slip ring 54 and the belt pulley 55 are fixed, and the upper cleaning pipe 51 needs to move up and down, a telescopic pipe 53 is required to be arranged in the middle; in the process of extending and retracting the telescopic tube 53, it is necessary to ensure that the inner gas pipeline and the inner liquid pipeline can be extended or shortened together, so as to transmit gas and liquid, therefore, the inventor purposely adopts a telescopic spiral-coiled pipeline inside the telescopic tube 53 to transmit gas and liquid, namely the telescopic hose A533 and the telescopic hose B534.
(8) The temperature of the high-temperature compressed gas is about 60-70 ℃, at the temperature, the air outlet 5111 acts like a blower, and blown wind can flow along the bristles 56, so that the bristles 56 can be dried quickly, and simultaneously, the inner wall of the glass bottle 8 can be dried quickly.
(9) The flow paths for the liquid in the present invention are: referring to fig. 9-11, after being injected from the liquid inlet 544 of the gas-liquid transmission slip ring 54, the liquid flows out from the liquid outlet 546 of the gas-liquid transmission slip ring 54, then flows to the liquid inlet 571 of the gas-liquid connector 57 along the flexible hose B534, then flows out from the liquid outlet 573 of the gas-liquid connector 57, flows to the umbrella-shaped nozzle 52 along the pipeline, and finally is ejected in an umbrella shape from the top of the umbrella-shaped nozzle 52;
the flow paths for the gases in connection with the present invention are: referring to fig. 9-11, after being injected from the gas inlet 543 of the gas-liquid driving slip ring 54, the gas flows out from the gas outlet 545 of the gas-liquid driving slip ring 54, then flows along the flexible hose a533 to the gas inlet 572 of the gas-liquid connector 57, then flows out from each gas outlet 574 of the gas-liquid connector 57, then flows into the inner cavity of the cleaning pipe 51, and finally is discharged from each gas outlet 5111 of the cleaning section 511.
(10) In practical implementation in a factory, a plurality of circular holes 11 and corresponding annular grooves 12, strip-shaped grooves 13 and drainage grooves 14 (see fig. 13) can be formed in the same working table 1, then a plurality of groups of first fixing sleeves 2, second fixing sleeves 3, clamping mechanisms 4, inner cavity cleaning mechanisms 5 and other parts are correspondingly arranged, then a group of power parts are arranged to control synchronous movement of the sliding sleeves 41, and meanwhile, a group of belt transmission mechanisms are arranged to control synchronous rotation of the belt pulleys 55, so that a plurality of glass bottles can be cleaned at one time, and cleaning efficiency is improved;
the arrangement of the power parts can be seen in fig. 13 and 14, wherein, a long rod 61 is respectively penetrated into the ear plates 412 at the same side of each sliding sleeve 41, then a short rod 62 is respectively fixed at the two ends of the two long rods 61 to enclose a rectangular frame, then a flat plate 63 is respectively fixed at the outer sides of the two short rods, and then cylinders 64 are respectively arranged below the two flat plates 63 to push the flat plates 63 to move up and down; therefore, when the two cylinders 64 work synchronously, the two long rods 61 can be driven to move up and down synchronously, and further the synchronous up and down movement of each sliding sleeve 41 is realized;
the belt transmission mechanism is arranged as shown in fig. 15, and includes a motor 71, a belt driving wheel 72 and a belt 73, wherein the belt driving wheel 72 is aligned with each belt pulley 55, an output shaft of the motor 71 is connected with the belt driving wheel 72 to drive the belt driving wheel to rotate, and the belt 73 simultaneously surrounds the belt driving wheel 72 and each belt pulley 55, so that the rotation energy of the belt driving wheel 72 is transmitted to each belt pulley 55 to drive each belt pulley 55 to rotate synchronously.
(11) In the present invention, the movement of the glass bottles (i.e., placing the glass bottles in the annular groove 12 of the work table 1 and taking the glass bottles from the annular groove 12) may be manual transfer by a worker, or may be a transfer by designing a special robot; of course, if the manipulator is adopted, the automation degree is better, an enterprise can make a selection according to cost control, and the design of the manipulator is not too troublesome.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. An inner cavity cleaning mechanism for a glass bottle is characterized by comprising a cleaning pipe (51), an umbrella-shaped nozzle (52), an extension pipe (53) and a gas-liquid transmission sliding ring (54) which are coaxially arranged; the cleaning tube (51) is of a hollow circular tube structure, the upper half section of the cleaning tube is a cleaning section (511), the lower half section of the cleaning tube is a guide section (512), a plurality of vent holes (5111) communicated with the inside and the outside are uniformly distributed on the periphery of the cleaning section (511), a plurality of bristles (56) used for cleaning the inner wall of the glass bottle are densely distributed on the outer wall of the cleaning section (511) avoiding the vent holes (5111), the bottom of the guide section (512) is hermetically connected with the top of an air-liquid connector (57), the air-liquid connector (57) is of a hollow cylindrical structure with cover plates on the upper and lower sides and surrounded on the periphery, a liquid outlet (573) and a plurality of air outlet holes (574) are arranged on the cover plate at the top, an air inlet (572) and a liquid inlet (574) are arranged on the cover plate at the bottom, the liquid inlet (571) is communicated with the liquid outlet (573) through a pipeline, and a communication pipeline is not arranged between the air inlet (572) and the air outlet holes (574), only communicated through the inner cavity of the gas-liquid connector (57); the umbrella-shaped nozzle (52) is hermetically arranged at the top of the cleaning section (511) of the cleaning pipe (51), and a liquid inlet end (521) at the bottom of the umbrella-shaped nozzle (52) is communicated with a liquid outlet (573) of the gas-liquid connector (57) through a pipeline; the telescopic pipe (53) comprises an inner pipe (531) and an outer pipe (532), the inner pipe (531) is sleeved in the outer pipe (532), the inner pipe (531) can only axially move relative to the outer pipe (532) and cannot rotate around a shaft, wherein the top of the inner pipe (531) is connected with the bottom of the gas-liquid connector (57), the bottom of the outer pipe (532) is provided with a gas interface (5321) and a liquid interface (5322), the gas interface (5321) is connected with a gas inlet (572) of the gas-liquid connector (57) through a spirally wound telescopic hose A (533), and the liquid interface (5322) is connected with a liquid inlet (571) of the gas-liquid connector (57) through another spirally wound telescopic hose B (534); the gas-liquid transmission slip ring (54) comprises a rotor mandrel (541) and a stator shell (542) sleeved outside the rotor mandrel (541), the stator shell (542) extends out of the upper end and the lower end of the rotor mandrel (541), a gas inlet (543) and a liquid inlet (544) of the gas-liquid transmission slip ring (54) are located on the side wall of the stator shell (542), a gas outlet (545) and a liquid outlet (546) are located on the upper end face of the rotor mandrel (541), the top end of the rotor mandrel (541) is fixedly connected with the bottom of the outer tube (532) through an adapter (58), and the gas outlet (545) and the liquid outlet (546) of the gas-liquid transmission slip ring (54) are respectively communicated with a gas interface (5321) and a liquid interface (5322) at the bottom of the outer tube (532).
2. The inner cavity cleaning mechanism for the glass bottle is characterized by further comprising a belt pulley (55), wherein the belt pulley (55) is fixedly connected to the bottom of a rotor mandrel (541) of the gas-liquid transmission sliding ring (54), and the axis of the belt pulley (55) is collinear with the axis of the rotor mandrel (541).
3. The inner cavity cleaning mechanism for the glass bottle as claimed in claim 1, wherein a transverse rod (513) is fixed on each of the left and right sides of the outer wall of the guide section (512), and a T-shaped sliding block (514) is fixed on the bottom of one end of each transverse rod (513) far away from the guide section (512).
4. The mechanism as claimed in claim 1, wherein the bristles (56) are formed from goose feathers.
5. The glass bottle lumen cleaning mechanism as claimed in claim 1, wherein the brush hairs (56) can touch the inner wall of the glass bottle when the cleaning section (511) of the cleaning tube (51) extends into the glass bottle lumen to be cleaned.
6. The inner cavity cleaning mechanism for the glass bottle as claimed in claim 1, wherein the outer tube (532) comprises a sealing cap (5323), the sealing cap (5323) is sealed at the bottom of the outer tube (532), the gas port (5321) and the liquid port (5322) of the outer tube (532) are positioned at the bottom surface of the sealing cap (5323), and the periphery of the sealing cap (5323) is provided with external threads; the top of the rotor mandrel (541) of the gas-liquid transmission slip ring (54) is also provided with external threads; the upper end and the lower end of the connecting head (58) are both provided with internal threads, wherein the internal threads at the upper end are connected with the external threads of the sealing cover (5323), and the internal threads at the lower end are connected with the external threads at the top of the rotor mandrel (541), so that the gas-liquid transmission sliding ring (54) is fixedly connected with the telescopic pipe (53).
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| CN202011012884.4A CN112222126B (en) | 2020-09-24 | 2020-09-24 | Inner chamber wiper mechanism to glass bottle |
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| CN112222126B true CN112222126B (en) | 2021-10-15 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113798295A (en) * | 2021-09-23 | 2021-12-17 | 安徽天地高纯溶剂有限公司 | Bottle belt cleaning device |
| CN117066237B (en) * | 2023-10-18 | 2023-12-15 | 建诺为生物技术(江苏)有限公司 | Cell culture bottle is retrieved with bottle washing system |
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| JPH10216667A (en) * | 1997-02-04 | 1998-08-18 | Ishino Sangyo Kk | Washing machine for tea cups |
| KR100918781B1 (en) * | 2009-05-26 | 2009-09-23 | 허종목 | Automatic cup washer |
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