CN112221536B - Titanium-silicon molecular sieve encapsulated nano copper catalyst and preparation method and application thereof - Google Patents
Titanium-silicon molecular sieve encapsulated nano copper catalyst and preparation method and application thereof Download PDFInfo
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- CN112221536B CN112221536B CN202011105750.7A CN202011105750A CN112221536B CN 112221536 B CN112221536 B CN 112221536B CN 202011105750 A CN202011105750 A CN 202011105750A CN 112221536 B CN112221536 B CN 112221536B
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- 239000010949 copper Substances 0.000 title claims abstract description 89
- 239000003054 catalyst Substances 0.000 title claims abstract description 76
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 48
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 47
- 239000002808 molecular sieve Substances 0.000 title claims abstract description 38
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 title claims abstract description 38
- 238000002360 preparation method Methods 0.000 title claims abstract description 26
- UGACIEPFGXRWCH-UHFFFAOYSA-N [Si].[Ti] Chemical compound [Si].[Ti] UGACIEPFGXRWCH-UHFFFAOYSA-N 0.000 title claims abstract description 23
- XPFVYQJUAUNWIW-UHFFFAOYSA-N furfuryl alcohol Chemical compound OCC1=CC=CO1 XPFVYQJUAUNWIW-UHFFFAOYSA-N 0.000 claims abstract description 112
- HYBBIBNJHNGZAN-UHFFFAOYSA-N furfural Chemical compound O=CC1=CC=CO1 HYBBIBNJHNGZAN-UHFFFAOYSA-N 0.000 claims abstract description 107
- 238000006243 chemical reaction Methods 0.000 claims abstract description 67
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 29
- 230000003197 catalytic effect Effects 0.000 claims abstract description 10
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical group C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims abstract description 8
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 8
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 8
- 239000011734 sodium Substances 0.000 claims abstract description 8
- 239000002904 solvent Substances 0.000 claims abstract description 3
- 238000003756 stirring Methods 0.000 claims description 44
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 34
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 26
- 239000001257 hydrogen Substances 0.000 claims description 26
- 229910052739 hydrogen Inorganic materials 0.000 claims description 26
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 24
- 238000010438 heat treatment Methods 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 238000001816 cooling Methods 0.000 claims description 12
- 229910052757 nitrogen Inorganic materials 0.000 claims description 12
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 12
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 10
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 claims description 10
- SXTLQDJHRPXDSB-UHFFFAOYSA-N copper;dinitrate;trihydrate Chemical compound O.O.O.[Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O SXTLQDJHRPXDSB-UHFFFAOYSA-N 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 10
- 239000008367 deionised water Substances 0.000 claims description 9
- 229910021641 deionized water Inorganic materials 0.000 claims description 9
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 claims description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical group CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 7
- LPSKDVINWQNWFE-UHFFFAOYSA-M tetrapropylazanium;hydroxide Chemical compound [OH-].CCC[N+](CCC)(CCC)CCC LPSKDVINWQNWFE-UHFFFAOYSA-M 0.000 claims description 7
- 238000002425 crystallisation Methods 0.000 claims description 6
- 230000008025 crystallization Effects 0.000 claims description 6
- 239000007789 gas Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 150000004699 copper complex Chemical class 0.000 claims description 4
- NHWGPUVJQFTOQX-UHFFFAOYSA-N ethyl-[2-[2-[ethyl(dimethyl)azaniumyl]ethyl-methylamino]ethyl]-dimethylazanium Chemical compound CC[N+](C)(C)CCN(C)CC[N+](C)(C)CC NHWGPUVJQFTOQX-UHFFFAOYSA-N 0.000 claims description 4
- 238000005342 ion exchange Methods 0.000 claims description 4
- 239000002243 precursor Substances 0.000 claims description 4
- 235000010344 sodium nitrate Nutrition 0.000 claims description 4
- 239000004317 sodium nitrate Substances 0.000 claims description 4
- 230000032683 aging Effects 0.000 claims description 2
- 238000005119 centrifugation Methods 0.000 claims description 2
- 238000011049 filling Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 239000000376 reactant Substances 0.000 claims description 2
- 230000035484 reaction time Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 1
- 239000002105 nanoparticle Substances 0.000 abstract description 14
- 239000002253 acid Substances 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 6
- 239000013078 crystal Substances 0.000 abstract description 4
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 239000002082 metal nanoparticle Substances 0.000 abstract 1
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 14
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 9
- 239000000499 gel Substances 0.000 description 9
- 239000010936 titanium Substances 0.000 description 9
- 229910052719 titanium Inorganic materials 0.000 description 9
- 238000012512 characterization method Methods 0.000 description 8
- 239000012295 chemical reaction liquid Substances 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 238000004458 analytical method Methods 0.000 description 7
- 238000004817 gas chromatography Methods 0.000 description 7
- 238000000926 separation method Methods 0.000 description 7
- 239000000741 silica gel Substances 0.000 description 7
- 229910002027 silica gel Inorganic materials 0.000 description 7
- 229960001866 silicon dioxide Drugs 0.000 description 7
- 238000006555 catalytic reaction Methods 0.000 description 5
- 238000005303 weighing Methods 0.000 description 5
- 229910000510 noble metal Inorganic materials 0.000 description 4
- 238000001228 spectrum Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000000851 scanning transmission electron micrograph Methods 0.000 description 3
- 239000002028 Biomass Substances 0.000 description 2
- 239000012691 Cu precursor Substances 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N Furan Chemical group C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 150000001879 copper Chemical class 0.000 description 2
- 238000003795 desorption Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 229910001415 sodium ion Inorganic materials 0.000 description 2
- 230000002194 synthesizing effect Effects 0.000 description 2
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 2
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 1
- 239000002841 Lewis acid Substances 0.000 description 1
- WTQFIWBPGZZVFN-UHFFFAOYSA-N O.O.O.O.O.O.O.O.O.[N+](=O)([O-])[O-].[Cu+2].[N+](=O)([O-])[O-] Chemical compound O.O.O.O.O.O.O.O.O.[N+](=O)([O-])[O-].[Cu+2].[N+](=O)([O-])[O-] WTQFIWBPGZZVFN-UHFFFAOYSA-N 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- GXDVEXJTVGRLNW-UHFFFAOYSA-N [Cr].[Cu] Chemical compound [Cr].[Cu] GXDVEXJTVGRLNW-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 125000003172 aldehyde group Chemical group 0.000 description 1
- 150000001299 aldehydes Chemical group 0.000 description 1
- 238000005882 aldol condensation reaction Methods 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009903 catalytic hydrogenation reaction Methods 0.000 description 1
- 239000013064 chemical raw material Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 230000000536 complexating effect Effects 0.000 description 1
- 229910001431 copper ion Inorganic materials 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 150000007517 lewis acids Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/89—Silicates, aluminosilicates or borosilicates of titanium, zirconium or hafnium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/391—Physical properties of the active metal ingredient
- B01J35/393—Metal or metal oxide crystallite size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/396—Distribution of the active metal ingredient
- B01J35/399—Distribution of the active metal ingredient homogeneously throughout the support particle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
- B01J37/0018—Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,(e.g. forming of pores; protective layer, desintegrating by heat)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/30—Ion-exchange
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D307/00—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
- C07D307/02—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings
- C07D307/34—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members
- C07D307/38—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members with substituted hydrocarbon radicals attached to ring carbon atoms
- C07D307/40—Radicals substituted by oxygen atoms
- C07D307/42—Singly bound oxygen atoms
- C07D307/44—Furfuryl alcohol
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2229/00—Aspects of molecular sieve catalysts not covered by B01J29/00
- B01J2229/10—After treatment, characterised by the effect to be obtained
- B01J2229/18—After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
- B01J2229/186—After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself not in framework positions
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/584—Recycling of catalysts
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Abstract
The invention provides a titanium-silicon molecular sieve crystal internal packaging copper metal nanoparticle catalyst and application thereof in furfuryl alcohol preparation reaction by furfural selective hydrogenation, which can realize that under mild conditions, the furfural conversion rate is up to more than 99%, and the furfuryl alcohol selectivity is up to more than 98%. The catalyst consists of a titanium-silicon molecular sieve carrier, an active component and a catalytic auxiliary agent, wherein the active component and the catalytic auxiliary agent are loaded on the carrier, the active component is copper nano-particles, and the catalytic auxiliary agent is sodium. The metal is uniformly dispersed on the carrier, and the valence state of copper is 72 percent by taking monovalent copper as the main component; the auxiliary sodium optimally adjusts the proportion of monovalent copper and the acid quantity, and adjusts and improves the selectivity of the furfuryl alcohol product. The reaction system is simple, the reaction condition is mild, and the catalyst and the solvent are easy to separate and recycle. The copper nanoparticle-loaded titanium-silicon molecular sieve catalyst provided by the invention has a novel structure, is applied to furfuryl alcohol preparation reaction by selective hydrogenation of furfural, has higher reaction activity and selectivity, and has wide application in the furfuryl alcohol preparation application field by selective hydrogenation of furfural.
Description
Technical Field
The invention belongs to the technical field of catalysis, and particularly relates to a molecular sieve catalyst containing copper nano particles, a preparation method thereof and application thereof in furfuryl alcohol preparation reaction by selective hydrogenation of furfural.
Background
With the increasing exhaustion of non-renewable fossil energy sources and the continuous worsening of environmental problems, development of bio-based chemicals that use renewable biomass resources to produce high added values has been the focus of research in recent years. The furfural is an inexpensive chemical raw material prepared from cheap and easily available wood or agricultural and sideline products with wide sources through the processes of hydrolysis, dehydration, distillation, refining and the like, is taken as an important biomass platform molecule, and is an important intermediate for synthesizing various chemical products. Furfuryl alcohol is an important product prepared by catalytic hydrogenation of furfural, and is widely applied to synthesis of industrial products such as resin, rubber, fiber, pesticide and the like.
Since the molecular structure of furfural is special, furan ring functional groups and aldehyde functional groups exist in the molecular structure of furfural at the same time, so that the chemical property of the furfural is very active, and the hydrogenation reaction of the furfural is a complex product (ChemSusChem, 2012,5 (1): 150-66). Therefore, how to avoid excessive hydrogenation of furan ring, ensure preferential hydrogenation of aldehyde group is the first problem to be solved in the process of synthesizing furfuryl alcohol by selective hydrogenation of furfural, and developing a proper catalyst plays a key role in solving the problem.
The industrial production of furfuryl alcohol by gas phase hydrogenation of furfural using copper-chromium catalyst has problems of severe hydrogenation conditions, high cost, and easy heavy metal pollution (Chemical Reviews,2007, 107:2411-2502). The liquid-phase hydrogenation of furfural can be carried out under milder conditions, and the catalyst generally does not contain heavy metals. Active metals used in the furfural liquid-phase hydrogenation catalyst include common noble metal catalysts such as palladium, platinum and ruthenium (Fuel, 2018,226:607-617;Applied Catalysis B:Environmental,2016,180:580-585) and non-noble metal catalysts such as nickel, copper and cobalt (Journal of Catalysis,2011,277 (1): 1-13;Journal of Catalysis,2016,336:107-115; fuel,2010,89 (10): 2697-2702). Noble metal catalysts, although having high hydrogenation activity, suffer from the disadvantages of high cost, difficult selectivity control, and the like. In order to solve the above problems, research and development of non-noble metal catalysts in the reaction are receiving increasing attention from researchers, especially the precise preparation of catalysts at the nanometer level. Therefore, it is necessary to develop a catalyst with low cost, high activity and high selectivity and a corresponding preparation process thereof.
Disclosure of Invention
The invention aims to provide a copper nanoparticle catalyst, a preparation method thereof and application thereof in furfuryl alcohol preparation reaction by furfural selective hydrogenation, and solves the problem that the existing copper-based catalyst taking copper as an active component has lower activity in furfuryl alcohol preparation by furfural hydrogenation. According to the invention, the titanium-silicon molecular sieve crystal structure is utilized to encapsulate the copper nano particles in situ, and the aggregation and growth of copper can be inhibited due to the limited domain effect of the molecular sieve framework and the pore canal structure, so that copper clusters with smaller size are obtained, and the activity of the copper clusters on the hydrogenation reaction of furfural is improved. Meanwhile, the addition of sodium can effectively modulate the electronic structure of copper, inhibit side reactions in the reaction process, such as aldol condensation reaction and the like, improve the selectivity of the copper to furfuryl alcohol, and have important research value and application potential.
The invention adopts the following technical means:
a titanium-silicon molecular sieve encapsulated nano copper catalyst comprises a molecular sieve carrier, an active component and a catalytic auxiliary agent, wherein the active component and the catalytic auxiliary agent are loaded on the molecular sieve carrier; the molecular sieve carrier is TS-1; the active component is metallic copper; the catalyst promoter is sodium.
Further, the mass percentage of the active component metallic copper is 0.5-3wt%, wherein the monovalent copper accounts for 60-80%, and the zero-valent copper accounts for 20-40%.
Further, the mass percent of the catalyst promoter sodium is 0.05 to 0.25 percent.
The invention also provides a preparation method of the catalyst, which comprises the following steps:
(1) Uniformly mixing tetraethoxysilane and tetrapropylammonium hydroxide to obtain silica sol; uniformly mixing butyl titanate and isopropanol, adding the mixture into the silica sol, stirring, adding deionized water, and stirring to generate titanium-silica sol; stirring and aging the titanium-silicon sol at the temperature of between 30 and 90 ℃ to obtain titanium-silicon gel;
(2) Dissolving copper nitrate trihydrate in deionized water, adding tetravinyl pentamine, and uniformly mixing to obtain a copper complex solution; adding a copper complex solution into the titanium-silicon gel to obtain a copper-containing titanium-silicon gel precursor;
(3) Filling the obtained copper-containing titanium-silicon gel precursor into a reaction kettle, crystallizing at 160-200 ℃ for 24-72 hours, and cooling to room temperature after crystallization; centrifuging the cooled product, drying for 2-12 hours at 60-100 ℃, and roasting for 6-12 hours at 550-600 ℃ to obtain the target molecular sieve;
(4) Adding the target molecular sieve obtained in the step (3) into 0.5-1.5 mol/L sodium nitrate solution, heating to 80-90 ℃ for ion exchange, keeping for 2-4 hours, centrifuging, and drying the molecular sieve obtained by centrifugation at 60-100 ℃ for 2-12 hours; and (3) placing the dried molecular sieve in a hydrogen/nitrogen mixed gas with the hydrogen volume fraction of 5%, and reducing for 1-4 hours at the temperature of 250-450 ℃ to obtain the target catalyst.
Further, in the step (1), the molar ratio of tetrapropylammonium hydroxide to tetraethoxysilane is 0.1-2; the mol ratio of the isopropanol to the butyl titanate is 10-100.
Further, in the step (2), the molar ratio of the tetravinyl pentamine to the copper nitrate trihydrate is 0.1-3.
The invention also provides application of the catalyst in furfuryl alcohol preparation reaction by selective hydrogenation of furfural.
Further, the furfuryl alcohol is prepared by selectively hydrogenating the furfural in a closed high-pressure reaction kettle with stirring, the reactant is furfural, the solvent is ethanol or isopropanol, and the concentration of the reaction solution is 0.05-0.5 mol/liter.
Further, the reaction temperature of furfuryl alcohol preparation reaction by selective hydrogenation of furfural is 100-140 ℃; the reaction time is 0.5-4 hours.
Further, the hydrogen pressure in the reaction kettle for preparing furfuryl alcohol by selectively hydrogenating furfural is 0.5-2 megapascals.
Compared with the prior art, the invention has the following advantages:
(1) The complexing mode of the organic amine and the copper ions can effectively promote the copper precursor to be uniformly dispersed in the initial gel synthesized by the molecular sieve, and ensure that the copper precursor is encapsulated in the molecular sieve crystal in the crystallization process. Due to the limited domain function of the molecular sieve pore canal, the sintering resistance of the copper nano particles can be improved, so that the copper nano particles are highly dispersed in the molecular sieve crystal, and the particle size is obviously smaller than that of the copper-loaded titanium silicon molecular sieve obtained by the impregnation method.
(2) The introduction of sodium changes the valence state of copper, reduces the proportion of monovalent copper, reduces the acidity of the catalyst, and is beneficial to improving the selectivity of furfural.
(3) The catalyst provided by the invention has excellent catalytic activity when used for catalyzing furfuryl alcohol preparation reaction by selective hydrogenation of furfural, the conversion rate can reach more than 99%, and the furfuryl alcohol selectivity can reach more than 98%.
(4) When the catalyst is used for catalyzing furfuryl alcohol preparation reaction by selective hydrogenation of furfural, the reaction system is simple (comprising furfural, isopropanol and catalyst), the reaction condition is mild, and the catalyst and the reaction liquid are easy to separate and recycle.
Drawings
Fig. 1: (a) is a scanning transmission electron micrograph of Na-Cu@TS-1 prepared in example 1, (b) is a scanning transmission electron micrograph of Cu@TS-1 prepared in comparative example 1, and (c) is a scanning transmission electron micrograph of Na-Cu/TS-1 prepared in comparative example 2;
fig. 2: cu LMM Auger electron energy spectra of catalyst samples, wherein Na-Cu@TS-1, cu@TS-1 and Na-Cu/TS-1 correspond to the catalyst samples obtained in example 1, comparative example 1 and comparative example 2, respectively.
Detailed Description
Example 1 preparation of Na-Cu@TS-1 catalyst
Weighing 20 g of ethyl orthosilicate, adding the ethyl orthosilicate into 11.4 g of tetrapropylammonium hydroxide (the concentration is 25%), stirring for 30 minutes to obtain a silica sol, adding 1.08 g of butyl titanate into 13.1 g of isopropanol, stirring for 5 minutes, adding the butyl titanate into the silica sol, stirring for 60 minutes, adding 37.68 g of deionized water, and stirring for 30 minutes to obtain titanium-silica sol; placing the obtained titanium-silicon gel in a water bath at 60 ℃ for heating and stirring for 150 minutes to remove alcohol, so as to obtain titanium-silicon gel; adding 0.43 g of copper nitrate trihydrate into 13.1 g of deionized water, stirring until the copper nitrate trihydrate is dissolved, adding 0.37 g of tetraethylenepentamine, stirring for 5 minutes, adding the copper nitrate trihydrate into titanium-silicon gel, and stirring for 1 hour; putting the titanium-silicon gel into a reaction kettle, crystallizing for 48 hours at 170 ℃, cooling to room temperature after crystallization, centrifuging the obtained product, drying for 6 hours at 100 ℃, and roasting for 6 hours at 550 ℃; adding the obtained product into 1 mol/L sodium nitrate solution, heating to 90 ℃ for ion exchange for 2 hours, centrifuging the obtained product, and drying at 100 ℃ for 6 hours; and (3) placing the obtained product in a reducing atmosphere (hydrogen and nitrogen mixed gas with the hydrogen volume fraction of 5 percent), and reducing at 400 ℃ for 1 hour to obtain the Na-Cu@TS-1 molecular sieve catalyst.
The scanning transmission electron microscope of the obtained Na-Cu@TS-1 catalyst is shown in FIG. 1a, and it can be seen from the figure that the copper nanoparticles with average particle diameters of 1-2 nanometers are obtained in example 1 and are highly dispersed in the TS-1 molecular sieve.
The Cu LMM Auger electron spectrum of the obtained Na-Cu@TS-1 catalyst is shown in FIG. 2, and the content of monovalent copper in the copper nanoparticles obtained in example 1 is 72%.
The Lewis acid site characterization result of the obtained Na-Cu@TS-1 catalyst is shown in Table 1, NH 3 The total acid content of example 1 was determined to be 0.054mmol/g by TPD characterization, the weak acid content of example 1 was determined to be 0.034mmol/g by pyridine IR characterization at a desorption temperature of 200 degrees Celsius, and the strong acid content was determined to be 0.019mmol/g at a desorption temperature of 350 degrees Celsius.
Preparation of comparative example 1 Cu@TS-1 catalyst
Weighing 20 g of ethyl orthosilicate, adding the ethyl orthosilicate into 11.4 g of tetrapropylammonium hydroxide (the concentration is 25%), stirring for 30 minutes to obtain a silica sol, adding 1.08 g of butyl titanate into 13.1 g of isopropanol, stirring for 5 minutes, adding the butyl titanate into the silica sol, stirring for 60 minutes, adding 37.68 g of deionized water, and stirring for 30 minutes to obtain a titanium silica sol; placing the obtained titanium silicagel in a water bath at 60 ℃ for heating and stirring for 150 minutes to remove alcohol, thus obtaining titanium silicagel; adding 0.43 g of copper nitrate trihydrate into 13.1 g of deionized water, stirring until the copper nitrate trihydrate is dissolved, adding 0.37 g of tetraethylenepentamine, stirring for 5 minutes, adding the copper nitrate trihydrate into titanium silicagel, and stirring for 1 hour; putting the titanium silicagel into a reaction kettle, crystallizing for 48 hours at 170 ℃, cooling to room temperature after crystallization, centrifuging the obtained product, drying for 6 hours at 100 ℃, and roasting for 6 hours at 550 ℃; and (3) placing the obtained product in a reducing atmosphere (hydrogen and nitrogen mixed gas with the hydrogen volume fraction of 5 percent), and reducing at 400 ℃ for 1 hour to obtain the Cu@TS-1 molecular sieve catalyst.
The scanning transmission electron microscope of the obtained Cu@TS-1 catalyst is shown in FIG. 1b, and as can be seen from the figure, the comparative example 1 obtains copper nanoparticles of 1-2 nanometers, and the copper nanoparticles are highly dispersed in a TS-1 molecular sieve.
The Cu LMM Auger electron spectrum of the obtained Cu@TS-1 catalyst is shown in FIG. 2, and the content of monovalent copper in the obtained copper nanoparticles of comparative example 1 is 83%, which is obviously higher than the monovalent copper proportion (72%) in example 1.
The characterization result of the acid site of the obtained Cu@TS-1 catalyst is shown in table 1, NH 3 TPD characterization measures a total acid amount of 0.060mmol/g for comparative example 1, which is significantly higher than the total acid amount (0.054 mmol/g) in example 1. This comparative example illustrates that the introduction of Na ions reduces the number of acid sites of the catalyst.
Preparation of comparative example 2 Na-Cu/TS-1 catalyst
Weighing 20 g of ethyl orthosilicate, adding the ethyl orthosilicate into 11.4 g of tetrapropylammonium hydroxide (the concentration is 25%), stirring for 30 minutes to obtain a silica sol, adding 1.08 g of butyl titanate into 13.1 g of isopropanol, stirring for 5 minutes, adding the butyl titanate into the silica sol, stirring for 60 minutes, adding 37.68 g of deionized water, and stirring for 30 minutes to obtain a titanium silica sol; placing the obtained titanium silicagel in a water bath at 60 ℃ for heating and stirring for 150 minutes to remove alcohol, thus obtaining titanium silicagel; putting the titanium silicagel into a reaction kettle, crystallizing for 48 hours at 170 ℃, cooling to room temperature after crystallization, centrifuging the obtained product, drying for 6 hours at 100 ℃, and roasting for 6 hours at 550 ℃ to obtain a TS-1 molecular sieve; weighing 0.076 g of copper nitrate nonahydrate solid, adding 1.32 ml of water for dissolution according to the water absorption capacity of 1 g of TS-1 molecular sieve, weighing 1 g of TS-1 molecular sieve, mixing the solution and the molecular sieve by adopting an isovolumetric impregnation method, uniformly stirring and standing overnight, drying at 80 ℃ for 5 hours, and roasting at 400 ℃ for 4 hours; adding the obtained product into 1 mol/L sodium nitrate solution, heating to 90 ℃ for ion exchange for 2 hours, centrifuging the obtained product, and drying at 100 ℃ for 6 hours; and (3) placing the obtained product in a reducing atmosphere (hydrogen and nitrogen mixed gas with the volume fraction of 5 percent of hydrogen), and reducing at 400 ℃ for 1 hour to obtain the Na-Cu/TS-1 molecular sieve catalyst.
The scanning transmission electron microscope of the obtained Na-Cu/TS-1 catalyst is shown in FIG. 1c, and as can be seen from the figure, the comparative example 2 obtained copper nanoparticles of 5.0 nanometers, and the aggregation phenomenon can be clearly observed.
The Cu LMM Auger electron spectrum of the obtained Na-Cu/TS-1 catalyst is shown in figure 2, and the content of monovalent copper in the copper nano-particles obtained in comparative example 2 is 49%.
The characterization result of the acid site of the obtained Na-Cu/TS-1 catalyst is shown in Table 1, NH 3 TPD characterization measured a total acid amount of 0.036mmol/g for comparative example 2. This comparative example demonstrates that the catalyst Cu particles without a coating structure become larger in size and that the introduction of Na ions greatly reduces the monovalent copper content and acid sites.
Table 1 characterization of the acid sites of different catalysts
Example 2 reaction of furfurol preparation by Selective hydrogenation of Furfural catalyzed by Na-Cu@TS-1 catalyst
The furfuryl alcohol is prepared by selectively hydrogenating furfural in a high pressure reactor with heating jacket. Firstly, 0.3 g of furfural, 0.3 g of Na-Cu@TS-1 catalyst and 23.56 g of isopropanol are added into a 100 ml high-pressure reaction kettle at room temperature, nitrogen is introduced for three times, hydrogen is introduced for three times, the hydrogen pressure is set to 1 megaPa, stirring is carried out at the speed of 200 revolutions per minute, the temperature is increased to 110 ℃, the rotating speed is adjusted to 1000 revolutions per minute at the moment, and the reaction is carried out for 1 hour. After the reaction is finished, stopping stirring and cooling to below 20 ℃, taking a proper amount of reaction liquid for centrifugal separation, and carrying out gas chromatography analysis. The reaction results are shown in Table 2.
Example 3 reaction of furfurol preparation by Selective hydrogenation of Furfural catalyzed by Na-Cu@TS-1 catalyst
The furfuryl alcohol is prepared by selectively hydrogenating furfural in a high pressure reactor with heating jacket. Firstly, 0.3 g of furfural, 0.3 g of Na-Cu@TS-1 catalyst and 23.56 g of isopropanol are added into a 100 ml high-pressure reaction kettle at room temperature, nitrogen is introduced for three times, hydrogen is introduced for three times, the hydrogen pressure is set to 1 megaPa, stirring is carried out at the speed of 200 revolutions per minute, the temperature is increased to 110 ℃, the rotating speed is adjusted to 1000 revolutions per minute at the moment, and the reaction is carried out for 2 hours. After the reaction is finished, stopping stirring and cooling to below 20 ℃, taking a proper amount of reaction liquid for centrifugal separation, and carrying out gas chromatography analysis. The reaction results are shown in Table 2.
Example 4 reaction of furfurol preparation by Selective hydrogenation of Furfural catalyzed by Na-Cu@TS-1 catalyst
The furfuryl alcohol is prepared by selectively hydrogenating furfural in a high pressure reactor with heating jacket. Firstly, 0.3 g of furfural, 0.3 g of Na-Cu@TS-1 catalyst and 23.56 g of isopropanol are added into a 100 ml high-pressure reaction kettle at room temperature, nitrogen is introduced for three times, hydrogen is introduced for three times, the hydrogen pressure is set to 1 megaPa, stirring is carried out at the speed of 200 revolutions per minute, the temperature is increased to 110 ℃, the rotating speed is adjusted to 1000 revolutions per minute at the moment, and the reaction is carried out for 3 hours. After the reaction is finished, stopping stirring and cooling to below 20 ℃, taking a proper amount of reaction liquid for centrifugal separation, and carrying out gas chromatography analysis. The reaction results are shown in Table 2.
Example 5 Na-Cu@TS-1 catalyst catalyzes the reaction of preparing furfuryl alcohol by selectively hydrogenating furfuraldehyde
The furfuryl alcohol is prepared by selectively hydrogenating furfural in a high pressure reactor with heating jacket. Firstly, 0.3 g of furfural, 0.3 g of Na-Cu@TS-1 catalyst and 23.56 g of isopropanol are added into a 100 ml high-pressure reaction kettle at room temperature, nitrogen is introduced for three times, hydrogen is introduced for three times, the hydrogen pressure is set to 1 megaPa, stirring is carried out at the speed of 200 revolutions per minute, the temperature is increased to 110 ℃, the rotating speed is adjusted to 1000 revolutions per minute at the moment, and the reaction is carried out for 4 hours. After the reaction is finished, stopping stirring and cooling to below 20 ℃, taking a proper amount of reaction liquid for centrifugal separation, and carrying out gas chromatography analysis. The reaction results are shown in Table 2.
Example 6 Na-Cu@TS-1 catalyst catalyzes the reaction of preparing furfuryl alcohol by selectively hydrogenating furfuraldehyde
The furfuryl alcohol is prepared by selectively hydrogenating furfural in a high pressure reactor with heating jacket. Firstly, 0.3 g of furfural, 0.3 g of Na-Cu@TS-1 catalyst and 23.56 g of isopropanol are added into a 100 ml high-pressure reaction kettle at room temperature, nitrogen is introduced for three times, hydrogen is introduced for three times, the hydrogen pressure is set to 1 megaPa, stirring is carried out at the speed of 200 revolutions per minute, the temperature is increased to 120 ℃, the rotating speed is adjusted to 1000 revolutions per minute at the moment, and the reaction is carried out for 1 hour. After the reaction is finished, stopping stirring and cooling to below 20 ℃, taking a proper amount of reaction liquid for centrifugal separation, and carrying out gas chromatography analysis. The reaction results are shown in Table 2.
Example 7 Na-Cu@TS-1 catalyst catalyzes the reaction of preparing furfuryl alcohol by selectively hydrogenating furfuraldehyde
The furfuryl alcohol is prepared by selectively hydrogenating furfural in a high pressure reactor with heating jacket. Firstly, 0.3 g of furfural, 0.3 g of Na-Cu@TS-1 catalyst and 23.56 g of isopropanol are added into a 100 ml high-pressure reaction kettle at room temperature, nitrogen is introduced for three times, hydrogen is introduced for three times, the hydrogen pressure is set to 1 megaPa, stirring is carried out at the speed of 200 revolutions per minute, the temperature is increased to 130 ℃, the rotating speed is adjusted to 1000 revolutions per minute at the moment, and the reaction is carried out for 1 hour. After the reaction is finished, stopping stirring and cooling to below 20 ℃, taking a proper amount of reaction liquid for centrifugal separation, and carrying out gas chromatography analysis. The reaction results are shown in Table 2.
Example 8 reaction of furfurol preparation by Selective hydrogenation of Furfural catalyzed by Na-Cu@TS-1 catalyst
The furfuryl alcohol is prepared by selectively hydrogenating furfural in a high pressure reactor with heating jacket. Firstly, 0.3 g of furfural, 0.3 g of Na-Cu@TS-1 catalyst and 23.56 g of isopropanol are added into a 100 ml high-pressure reaction kettle at room temperature, nitrogen is introduced for three times, hydrogen is introduced for three times, the hydrogen pressure is set to 1 megaPa, stirring is carried out at the speed of 200 revolutions per minute, the temperature is increased to 140 ℃, the rotating speed is adjusted to 1000 revolutions per minute at the moment, and the reaction is carried out for 1 hour. After the reaction is finished, stopping stirring and cooling to below 20 ℃, taking a proper amount of reaction liquid for centrifugal separation, and carrying out gas chromatography analysis. The reaction results are shown in Table 2.
TABLE 2 catalytic reaction results
Example 9 comparison of catalytic reactivity of catalysts
The reaction conditions are the same as in example 2 and the reaction results are shown in Table 3, wherein the reaction performance of the Na-Cu@TS-1, cu@TS-1 and Na-Cu/TS-1 catalysts for catalyzing selective hydrogenation of furfural to prepare furfuryl alcohol are compared.
TABLE 3 comparison of catalytic Properties of different catalysts
As can be seen from Table 3, the Na-Cu@TS-1 catalyst had the highest reactivity and selectivity to furfuryl alcohol.
Claims (7)
1. A titanium-silicon molecular sieve encapsulated nano-copper catalyst for preparing furfuryl alcohol by selective hydrogenation of furfural comprises a molecular sieve carrier, an active component and a catalytic auxiliary agent, wherein the active component and the catalytic auxiliary agent are loaded on the molecular sieve carrier, and the molecular sieve carrier is TS-1; the active component is metallic copper; the catalyst auxiliary agent is sodium;
the mass percentage of the active component metallic copper is 0.5-3wt%, wherein monovalent copper accounts for 60-80%, and zero-valent copper accounts for 20-40%;
the mass percentage of the catalyst promoter sodium is 0.05 to 0.25 percent;
the preparation method of the catalyst comprises the following steps:
(1) Uniformly mixing tetraethoxysilane and tetrapropylammonium hydroxide to obtain silica sol; uniformly mixing butyl titanate and isopropanol, adding the mixture into the silica sol, stirring, adding deionized water, and stirring to generate titanium-silica sol; stirring and aging the titanium-silicon sol at the temperature of between 30 and 90 ℃ to obtain titanium-silicon gel;
(2) Dissolving copper nitrate trihydrate in deionized water, adding tetravinyl pentamine, and uniformly mixing to obtain a copper complex solution; adding a copper complex solution into the titanium-silicon gel to obtain a copper-containing titanium-silicon gel precursor;
(3) Filling the obtained copper-containing titanium-silicon gel precursor into a reaction kettle, crystallizing at 160-200 ℃ for 24-72 hours, and cooling to room temperature after crystallization; centrifuging the cooled product, drying for 2-12 hours at 60-100 ℃, and roasting for 6-12 hours at 550-600 ℃ to obtain the target molecular sieve;
(4) Adding the target molecular sieve obtained in the step (3) into 0.5-1.5 mol/L sodium nitrate solution, heating to 80-90 ℃ for ion exchange, keeping for 2-4 hours, centrifuging, and drying the molecular sieve obtained by centrifugation at 60-100 ℃ for 2-12 hours; and (3) placing the dried molecular sieve in a hydrogen/nitrogen mixed gas with the hydrogen volume fraction of 5%, and reducing for 1-4 hours at the temperature of 250-450 ℃ to obtain the target catalyst.
2. The catalyst of claim 1, wherein in step (1), the molar ratio of tetrapropylammonium hydroxide to tetraethyl orthosilicate is 0.1-2; the mol ratio of the isopropanol to the butyl titanate is 10-100.
3. The catalyst of claim 1, wherein in step (2), the molar ratio of tetravinyl pentamine to copper nitrate trihydrate is 0.1 to 3.
4. Use of the catalyst of claim 1 in a process for preparing furfuryl alcohol by selective hydrogenation of furfural.
5. The method according to claim 4, wherein the furfuryl alcohol is prepared by selectively hydrogenating furfural in a closed high-pressure reactor with stirring, the reactant is furfural, the solvent is ethanol or isopropanol, and the concentration of the reaction solution is 0.05-0.5 mol/liter.
6. The use according to claim 4, wherein the reaction temperature of the furfuryl alcohol preparation reaction by selective hydrogenation of furfural is 100-140 ℃; the reaction time is 0.5-4 hours.
7. The use according to claim 4, wherein the hydrogen pressure of the furfuryl alcohol prepared by selective hydrogenation of furfural is 0.5 to 2 mpa.
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