CN112216506A - Inductor production winding device - Google Patents
Inductor production winding device Download PDFInfo
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- CN112216506A CN112216506A CN202011167935.0A CN202011167935A CN112216506A CN 112216506 A CN112216506 A CN 112216506A CN 202011167935 A CN202011167935 A CN 202011167935A CN 112216506 A CN112216506 A CN 112216506A
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- inductor
- frame
- driving motor
- rod
- winding device
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention provides a winding device for inductor production, which comprises a frame, an inductor driving mechanism and an inductance line moving mechanism, wherein the frame is of a rectangular structure, the inductor driving mechanism is arranged on vertical rods on two sides of the frame, and the inductance line moving mechanism is arranged below a cross rod on the top of the frame; the inductor actuating mechanism includes the location riser, deposits frame and miniature cylinder, deposits the frame and is provided with two, and the activity sets up in two montants inboardly respectively, and the inside of depositing the frame is provided with miniature cylinder, and one side of miniature cylinder is passed one side of depositing the frame and is connected with the location riser. According to the invention, the ball screw is arranged to drive the threaded moving block to move left and right, and the winding on the inductor passes through the first wire hole formed in the bottom of the threaded moving block, so that the winding can be driven to move left and right, and the inductance wire can be uniformly wound on the inductor.
Description
Technical Field
The invention relates to the field of inductors, in particular to a winding device for inductor production.
Background
An inductor is a component that can convert electrical energy into magnetic energy for storage. The inductor is similar in structure to a transformer, but has only one winding. The inductor has an inductance that only impedes the change in current. If the inductor is in a state where no current is passing, it will try to block the current from flowing through it when the circuit is on; if the inductor is in a current passing state, the inductor will try to keep the current unchanged when the circuit is opened. Inductors are also known as chokes, reactors, dynamic reactors.
However, the inductor has some defects in the production and processing process, and the problems that the winding of the inductance wire is not uniform and the tension degree is not easy to adjust exist in the conventional inductor when the inductance wire is wound.
Disclosure of Invention
The invention aims to provide a winding device for inductor production, which aims to solve the technical problem.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides an inductor production winding device, includes frame, inductor actuating mechanism and inductance line moving mechanism, its characterized in that: the framework is of a rectangular structure, inductor driving mechanisms are arranged on vertical rods on two sides of the framework, and an inductance wire moving mechanism is arranged below a cross rod on the top of the framework;
the inductor driving mechanism comprises two positioning vertical plates, two storage frames and a micro air cylinder, the two storage frames are respectively and movably arranged on the inner sides of the two vertical rods, the micro air cylinder is arranged inside the storage frames, one side of each micro air cylinder penetrates through one side of each storage frame to be connected with the corresponding positioning vertical plate, one side of one storage frame is in transmission connection with a third driving motor, and the third driving motor is arranged on the outer side of the corresponding vertical rod;
inductance line moving mechanism includes ball, screw thread movable block and first driving motor, ball transversely sets up the below at the top horizontal pole, ball's one end and first driving motor transmission are connected, first driving motor sets up the outside at corresponding montant, ball's outside screw thread has cup jointed the screw thread movable block, and wherein first line hole has been seted up to the bottom of screw thread movable block.
Preferably, the top of the threaded moving block slides on the top cross bar of the frame.
Preferably, be provided with a plurality of hydraulic cylinder on the location riser, wherein two adjacent hydraulic cylinder are connected to respectively on two upper and lower centre gripping diaphragms through the telescopic link, two the centre gripping diaphragm all is provided with the rubber pad towards one side of location riser central point department.
Preferably, a tensioning device is further arranged in the frame and on one of the vertical rods.
Preferably, overspeed device tensioner includes tensioning piece, slide bar, activity montant, dwang and second driving motor, second driving motor sets up in the outside of one of them montant, and wherein second driving motor's top transmission is connected with the dwang, there is the slide bar top one side of dwang through activity montant swing joint, the slide bar runs through the sliding tray of seting up on the montant and is connected with the tensioning piece, the second line hole has been seted up on the tensioning piece.
Preferably, elastic pads are arranged on two sides of the inner part of the sliding groove.
Compared with the related art, the winding device for producing the inductor, provided by the invention, has the following beneficial effects:
firstly, the threaded moving block can be driven to move left and right by arranging the ball screw, and a winding on the inductor passes through a first wire hole formed in the bottom of the threaded moving block, so that the winding can be driven to move left and right, and the inductance wire can be uniformly wound on the inductor;
secondly, the adjustable clamping cross rod is arranged, the inductor can be clamped and fixed up and down by adjusting the clamping cross rod, and the inductor can be clamped and fixed left and right by arranging the micro air cylinder through the two positioning vertical plates, so that the inductor is fixed, the stability is higher, meanwhile, the inductor can be driven to rotate by arranging the third driving motor, and the inductance wire can be wound on the inductor;
finally, can drive the dwang through second driving motor and rotate, and then can remove in the sliding tray through activity montant pulling slide bar, further pulling tensioning piece removes, because the inductance line passes the second wire hole on the tensioning piece, consequently the inductance line can be pulled in the above-mentioned setting to can adjust the tensioning dynamics of inductance line, guarantee that the inductance line can be more even and stable winding on the inductor, stability is higher.
Drawings
FIG. 1 is a schematic structural diagram of a winding apparatus for manufacturing inductors according to the present invention;
FIG. 2 is a side view of a locating riser of the present invention;
FIG. 3 is a side view of the frame of the present invention;
reference numerals: 1. a frame; 2. a threaded moving block; 3. a first wire hole; 4. a ball screw; 5. a second wire hole; 6. a tensioning block; 7. a first drive motor; 8. a slide bar; 9. a movable vertical rod; 10. rotating the rod; 11. a second drive motor; 12. positioning a vertical plate; 13. clamping the transverse plate; 14. a rubber pad; 15. a micro cylinder; 16. a storage frame; 17. a third drive motor; 18. a hydraulic cylinder; 19. a telescopic rod; 20. a sliding groove; 21. an elastic pad.
Detailed Description
In order to make the technical means, the original characteristics, the achieved purposes and the effects of the invention easily understood, the invention is further described below with reference to the specific embodiments and the attached drawings, but the following embodiments are only the preferred embodiments of the invention, and not all embodiments. Based on the embodiments in the implementation, other embodiments obtained by those skilled in the art without any creative efforts belong to the protection scope of the present invention.
Referring to fig. 1, fig. 2 and fig. 3, fig. 1 is a schematic structural diagram of a winding apparatus for manufacturing an inductor according to the present invention; FIG. 2 is a side view of a locating riser of the present invention; fig. 3 is a side view of the frame of the present invention.
In the specific implementation process, as shown in fig. 1 to 3, the winding device for inductor production comprises a frame 1, an inductor driving mechanism and an inductance wire moving mechanism, and is characterized in that: the framework 1 is in a rectangular structure, inductor driving mechanisms are arranged on vertical rods on two sides of the framework 1, and an inductor moving mechanism is arranged below a cross rod on the top of the framework 1; the inductor driving mechanism comprises two positioning vertical rods 12, two storage frames 16 and two micro cylinders 15, wherein the two storage frames 16 are respectively and movably arranged on the inner sides of the two vertical rods, the micro cylinders 15 are arranged inside the storage frames 16, one side of each micro cylinder 15 penetrates through one side of each storage frame 16 to be connected with the corresponding positioning vertical rod 12, one side of one storage frame 16 is in transmission connection with a third driving motor 17, and the third driving motor 17 is arranged on the outer side of the corresponding vertical rod; inductance line moving mechanism includes ball 4, screw thread movable block 2 and first driving motor 7, and ball 4 transversely sets up in the below of top horizontal pole, and ball 4's one end is connected with the transmission of first driving motor 7, and first driving motor 7 sets up in the outside of corresponding montant, and ball 4's outside screw thread has cup jointed screw thread movable block 2, and wherein first wire hole 3 has been seted up to screw thread movable block 2's bottom.
In the specific implementation, as shown in fig. 1-3, the top of the threaded moving block 2 slides on the top cross bar of the frame 1.
In the specific implementation process, as shown in fig. 1-3, a plurality of hydraulic cylinders 18 are arranged on the positioning vertical plate 12, wherein two adjacent hydraulic cylinders 18 are respectively connected to the upper clamping transverse plate 13 and the lower clamping transverse plate 13 through telescopic rods 19, and rubber pads 14 are arranged on one sides of the two clamping transverse plates 13 facing to the central position of the positioning vertical plate 12.
In the specific implementation process, as shown in fig. 1-3, a tensioning device is further arranged in the frame 1 and on one of the vertical rods; the tensioning device comprises a tensioning block 6, a sliding rod 8, a movable vertical rod 9, a rotating rod 10 and a second driving motor 11, wherein the second driving motor 11 is arranged on the outer side of one vertical rod, the top of the second driving motor 11 is in transmission connection with the rotating rod 10, one side of the top of the rotating rod 10 is movably connected with the sliding rod 8 through the movable vertical rod 9, the sliding rod 8 penetrates through a sliding groove 20 formed in the vertical rod and is connected with the tensioning block 6, and a second wire hole 5 is formed in the tensioning block 6; elastic pads 21 are provided on both sides of the inside of the sliding groove 20.
The working principle of the invention is as follows:
when the device is used, firstly, an inductor is placed between two positioning vertical plates 12, then the two positioning vertical plates 12 are driven by two micro cylinders 15 to move towards the middle position simultaneously, the two positioning vertical plates 12 fix the inductor from two sides of the inductor, then the clamping transverse plates 13 on the upper side and the lower side of the positioning vertical plates 12 are driven by a hydraulic cylinder 18 to fix two ends of the inductor, so that the inductor is stably clamped, after the inductor is clamped, an inductance wire passes through a first wire hole 3 and a second wire hole 5 and is wound on the inductor, then the inductor is driven to rotate by a third driving motor 17, the inductance wire can be wound on the inductor, in the process, the ball screw 4 can be driven to rotate by a first driving motor 7, a thread moving block 2 is further driven to move on the ball screw 4, and the position of the inductance wire on the inductor can be adjusted, ensuring that the inductance wire is uniformly wound on the inductor;
in the use, still can drive dwang 10 through second driving motor 11 and rotate, dwang 10 through the 9 pulling slide bar 8 of activity montant, and then the pulling inductance line, can adjust the tensioning dynamics of inductance line, the flexibility is higher.
Compared with the related art, the winding device for producing the inductor, provided by the invention, has the following beneficial effects:
firstly, the threaded moving block 2 can be driven to move left and right by arranging the ball screw 4, and the winding on the inductor passes through the first wire hole 3 formed in the bottom of the threaded moving block 2, so that the winding can be driven to move left and right, and the inductance wire can be uniformly wound on the inductor;
secondly, the adjustable clamping cross rod 13 is arranged, the inductor can be clamped and fixed up and down by adjusting the clamping cross rod 13, and the inductor can be clamped and fixed left and right by arranging the micro air cylinder 15 through the two positioning vertical plates 12, so that the inductor is fixed, the stability is higher, meanwhile, the third driving motor 17 is arranged to drive the inductor to rotate, so that the inductance wire can be wound on the inductor, and by adopting the series of arrangements, the winding efficiency of the inductance wire can be greatly improved, the winding is more uniform, and the flexibility is higher;
finally, can drive dwang 10 through second driving motor 11 and rotate, and then can remove in sliding tray 20 through activity montant 9 pulling slide bar 8, further stimulate tensioning block 6 and remove, because the inductance line passes second line hole 5 on tensioning block 6, consequently the inductance line can be drawn in the aforesaid setting, thereby can adjust the tensioning dynamics of inductance line, guarantee that the inductance line can be more even and stable winding on the inductor, stability is higher.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides an inductor production winding device, includes frame (1), inductor actuating mechanism and inductance line moving mechanism, its characterized in that: the frame (1) is of a rectangular structure, inductor driving mechanisms are arranged on vertical rods on two sides of the frame (1), and an inductance wire moving mechanism is arranged below a cross rod on the top of the frame (1);
the inductor driving mechanism comprises two positioning vertical rods (12), two storage frames (16) and micro cylinders (15), the two storage frames (16) are respectively and movably arranged on the inner sides of the two vertical rods, the micro cylinders (15) are arranged inside the storage frames (16), one side of each micro cylinder (15) penetrates through one side of each storage frame (16) to be connected with the corresponding positioning vertical rod (12), one side of one storage frame (16) is in transmission connection with a third driving motor (17), and the third driving motor (17) is arranged on the outer side of the corresponding vertical rod;
inductance line moving mechanism includes ball (4), screw thread movable block (2) and first driving motor (7), ball (4) transversely set up the below at the top horizontal pole, the one end and the first driving motor (7) transmission of ball (4) are connected, first driving motor (7) set up in the outside of corresponding montant, the outside screw thread of ball (4) has cup jointed screw thread movable block (2), and wherein first line hole (3) have been seted up to the bottom of screw thread movable block (2).
2. An inductor production winding device according to claim 1, characterized in that: the top of the threaded moving block (2) slides on a top cross bar of the frame (1).
3. An inductor production winding device according to claim 1, characterized in that: be provided with a plurality of hydraulic cylinder (18) on location riser (12), wherein two adjacent hydraulic cylinder (18) are connected to respectively on two centre gripping diaphragm (13) from top to bottom through telescopic link (19), two one side of centre gripping diaphragm (13) towards location riser (12) central point department all is provided with rubber pad (14).
4. An inductor production winding device according to claim 1, characterized in that: and a tensioning device is also arranged in the frame (1) and on one of the vertical rods.
5. An inductor production winding device according to claim 4, characterized in that: the tensioning device comprises a tensioning block (6), a sliding rod (8), a movable vertical rod (9), a rotating rod (10) and a second driving motor (11), wherein the second driving motor (11) is arranged on the outer side of one of the vertical rods, the top of the second driving motor (11) is connected with the rotating rod (10), one side of the top of the rotating rod (10) is connected with the sliding rod (8) through the movable vertical rod (9), the sliding rod (8) penetrates through a sliding groove (20) formed in the vertical rod and is connected with the tensioning block (6), and a second wire hole (5) is formed in the tensioning block (6).
6. An inductor production winding device according to claim 5, characterized in that: elastic pads (21) are arranged on two sides of the interior of the sliding groove (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011167935.0A CN112216506A (en) | 2020-10-28 | 2020-10-28 | Inductor production winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011167935.0A CN112216506A (en) | 2020-10-28 | 2020-10-28 | Inductor production winding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112216506A true CN112216506A (en) | 2021-01-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011167935.0A Pending CN112216506A (en) | 2020-10-28 | 2020-10-28 | Inductor production winding device |
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| CN (1) | CN112216506A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113460659A (en) * | 2021-07-01 | 2021-10-01 | 忠县南泰电子有限公司 | Automatic rubber belt cutting and feeding device for switching power supply transformer |
| CN113593889A (en) * | 2021-07-30 | 2021-11-02 | 惠州市齐硕科技有限公司 | Inductor coil remolding machine |
| CN114284063A (en) * | 2021-12-14 | 2022-04-05 | 通友智能装备(江苏)有限公司 | Ultra-miniature high-power inductance winding device |
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| CN201501704U (en) * | 2009-09-21 | 2010-06-09 | 河南恒星科技股份有限公司 | Tension structure for line production |
| CN205335070U (en) * | 2015-12-22 | 2016-06-22 | 天津市津阳电子有限公司 | Coil winding device |
| CN107658119A (en) * | 2017-09-28 | 2018-02-02 | 成都科创城科技有限公司 | A kind of transformer installation lifting device easy to remove |
| CN109148147A (en) * | 2018-09-22 | 2019-01-04 | 湖州市练市三峰线缆厂 | A kind of bobbin winder device for electromagnetic wire |
| TWI678714B (en) * | 2018-04-26 | 2019-12-01 | 日商三菱電機股份有限公司 | Tension adjusting apparatus and winding apparatus |
| CN110683422A (en) * | 2019-10-09 | 2020-01-14 | 桃江凤冠电机有限公司 | Inductance element winding device |
| CN110931241A (en) * | 2019-10-12 | 2020-03-27 | 江苏昊诚电气科技有限公司 | Inductor production winding device |
| CN111370223A (en) * | 2020-04-20 | 2020-07-03 | 新沂市新润电子有限公司 | Automatic wire winding device for lead wire for production of high-frequency electronic transformer |
| CN210944297U (en) * | 2019-09-30 | 2020-07-07 | 上海强安线缆材料有限公司 | Tensioning wheel set |
-
2020
- 2020-10-28 CN CN202011167935.0A patent/CN112216506A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201501704U (en) * | 2009-09-21 | 2010-06-09 | 河南恒星科技股份有限公司 | Tension structure for line production |
| CN205335070U (en) * | 2015-12-22 | 2016-06-22 | 天津市津阳电子有限公司 | Coil winding device |
| CN107658119A (en) * | 2017-09-28 | 2018-02-02 | 成都科创城科技有限公司 | A kind of transformer installation lifting device easy to remove |
| TWI678714B (en) * | 2018-04-26 | 2019-12-01 | 日商三菱電機股份有限公司 | Tension adjusting apparatus and winding apparatus |
| CN109148147A (en) * | 2018-09-22 | 2019-01-04 | 湖州市练市三峰线缆厂 | A kind of bobbin winder device for electromagnetic wire |
| CN210944297U (en) * | 2019-09-30 | 2020-07-07 | 上海强安线缆材料有限公司 | Tensioning wheel set |
| CN110683422A (en) * | 2019-10-09 | 2020-01-14 | 桃江凤冠电机有限公司 | Inductance element winding device |
| CN110931241A (en) * | 2019-10-12 | 2020-03-27 | 江苏昊诚电气科技有限公司 | Inductor production winding device |
| CN111370223A (en) * | 2020-04-20 | 2020-07-03 | 新沂市新润电子有限公司 | Automatic wire winding device for lead wire for production of high-frequency electronic transformer |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113460659A (en) * | 2021-07-01 | 2021-10-01 | 忠县南泰电子有限公司 | Automatic rubber belt cutting and feeding device for switching power supply transformer |
| CN113593889A (en) * | 2021-07-30 | 2021-11-02 | 惠州市齐硕科技有限公司 | Inductor coil remolding machine |
| CN114284063A (en) * | 2021-12-14 | 2022-04-05 | 通友智能装备(江苏)有限公司 | Ultra-miniature high-power inductance winding device |
| CN114284063B (en) * | 2021-12-14 | 2024-04-12 | 通友智能装备(江苏)有限公司 | Ultra-miniature high-power inductance winding device |
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Effective date of registration: 20211014 Address after: 415000 No. 107, Qianming Road, Changde economic and Technological Development Zone, Hunan Province (east of floor 2, building 5, zone B, small and medium-sized enterprise Park) Applicant after: Changde Ruiyu Electronic Technology Co.,Ltd. Address before: 415000 No.107 Qianming Road, Changde economic and Technological Development Zone, Hunan Province Applicant before: CHANGDE CITY DEYUN ELECTRONIC EQUIPMENT Co.,Ltd. |
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Application publication date: 20210112 |