CN112209835B - Method for preparing p-phenylenediamine - Google Patents
Method for preparing p-phenylenediamine Download PDFInfo
- Publication number
- CN112209835B CN112209835B CN202010983176.9A CN202010983176A CN112209835B CN 112209835 B CN112209835 B CN 112209835B CN 202010983176 A CN202010983176 A CN 202010983176A CN 112209835 B CN112209835 B CN 112209835B
- Authority
- CN
- China
- Prior art keywords
- reaction
- phenylenediamine
- preparing
- nitrobenzene
- catalyst
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 18
- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 claims abstract description 68
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 42
- 238000006243 chemical reaction Methods 0.000 claims abstract description 38
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 33
- 239000003054 catalyst Substances 0.000 claims abstract description 32
- TYMLOMAKGOJONV-UHFFFAOYSA-N 4-nitroaniline Chemical compound NC1=CC=C([N+]([O-])=O)C=C1 TYMLOMAKGOJONV-UHFFFAOYSA-N 0.000 claims abstract description 27
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 19
- SALQMMXSINGXMI-UHFFFAOYSA-N 4-nitrosoaniline Chemical compound NC1=CC=C(N=O)C=C1 SALQMMXSINGXMI-UHFFFAOYSA-N 0.000 claims abstract description 16
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 27
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 12
- 238000009833 condensation Methods 0.000 claims description 11
- 230000005494 condensation Effects 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- 150000001408 amides Chemical class 0.000 claims description 9
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N dimethyl sulfoxide Natural products CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 8
- 239000003513 alkali Substances 0.000 claims description 8
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 7
- -1 alkali metal alkoxides Chemical class 0.000 claims description 7
- 239000002585 base Substances 0.000 claims description 7
- 239000002274 desiccant Substances 0.000 claims description 7
- 239000002904 solvent Substances 0.000 claims description 7
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 6
- 239000004202 carbamide Substances 0.000 claims description 6
- 239000003960 organic solvent Substances 0.000 claims description 5
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 4
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical class [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 3
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 claims description 3
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 3
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 3
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 3
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 3
- 239000000292 calcium oxide Substances 0.000 claims description 3
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 3
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 2
- 229910052783 alkali metal Inorganic materials 0.000 claims description 2
- 150000008044 alkali metal hydroxides Chemical class 0.000 claims description 2
- 229910001860 alkaline earth metal hydroxide Inorganic materials 0.000 claims description 2
- 239000001110 calcium chloride Substances 0.000 claims description 2
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 239000002808 molecular sieve Substances 0.000 claims description 2
- 229910000510 noble metal Inorganic materials 0.000 claims description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 claims description 2
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 2
- 150000005622 tetraalkylammonium hydroxides Chemical class 0.000 claims description 2
- 238000005292 vacuum distillation Methods 0.000 claims description 2
- IAZDPXIOMUYVGZ-WFGJKAKNSA-N Dimethyl sulfoxide Chemical group [2H]C([2H])([2H])S(=O)C([2H])([2H])[2H] IAZDPXIOMUYVGZ-WFGJKAKNSA-N 0.000 claims 1
- 230000001476 alcoholic effect Effects 0.000 claims 1
- 239000000908 ammonium hydroxide Substances 0.000 claims 1
- 238000009903 catalytic hydrogenation reaction Methods 0.000 abstract description 3
- 238000009776 industrial production Methods 0.000 abstract description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 16
- 125000000217 alkyl group Chemical group 0.000 description 14
- 238000003756 stirring Methods 0.000 description 14
- 125000001424 substituent group Chemical group 0.000 description 13
- 239000011541 reaction mixture Substances 0.000 description 12
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 10
- 125000003545 alkoxy group Chemical group 0.000 description 10
- 238000004817 gas chromatography Methods 0.000 description 9
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 229910052736 halogen Inorganic materials 0.000 description 8
- 150000002367 halogens Chemical class 0.000 description 8
- 125000003342 alkenyl group Chemical group 0.000 description 7
- 125000003118 aryl group Chemical group 0.000 description 7
- 125000004432 carbon atom Chemical group C* 0.000 description 7
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 238000006482 condensation reaction Methods 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 6
- 229910052739 hydrogen Inorganic materials 0.000 description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 6
- 229910052759 nickel Inorganic materials 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 6
- 125000003710 aryl alkyl group Chemical group 0.000 description 5
- KXDAEFPNCMNJSK-UHFFFAOYSA-N benzene carboxamide Natural products NC(=O)C1=CC=CC=C1 KXDAEFPNCMNJSK-UHFFFAOYSA-N 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
- 239000012295 chemical reaction liquid Substances 0.000 description 4
- 125000001188 haloalkyl group Chemical group 0.000 description 4
- 239000011259 mixed solution Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 125000000018 nitroso group Chemical group N(=O)* 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- DDFYFBUWEBINLX-UHFFFAOYSA-M tetramethylammonium bromide Chemical compound [Br-].C[N+](C)(C)C DDFYFBUWEBINLX-UHFFFAOYSA-M 0.000 description 4
- 150000008431 aliphatic amides Chemical class 0.000 description 3
- 150000003936 benzamides Chemical class 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 3
- QPQKUYVSJWQSDY-CCEZHUSRSA-N 4-(phenylazo)aniline Chemical compound C1=CC(N)=CC=C1\N=N\C1=CC=CC=C1 QPQKUYVSJWQSDY-CCEZHUSRSA-N 0.000 description 2
- CZGCEKJOLUNIFY-UHFFFAOYSA-N 4-Chloronitrobenzene Chemical compound [O-][N+](=O)C1=CC=C(Cl)C=C1 CZGCEKJOLUNIFY-UHFFFAOYSA-N 0.000 description 2
- DLFVBJFMPXGRIB-UHFFFAOYSA-N Acetamide Chemical compound CC(N)=O DLFVBJFMPXGRIB-UHFFFAOYSA-N 0.000 description 2
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
- 229910021543 Nickel dioxide Inorganic materials 0.000 description 2
- UHBGYFCCKRAEHA-UHFFFAOYSA-N P-toluamide Chemical compound CC1=CC=C(C(N)=O)C=C1 UHBGYFCCKRAEHA-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Chemical group 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- VBIIFPGSPJYLRR-UHFFFAOYSA-M Stearyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[N+](C)(C)C VBIIFPGSPJYLRR-UHFFFAOYSA-M 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 229940054066 benzamide antipsychotics Drugs 0.000 description 2
- HTZCNXWZYVXIMZ-UHFFFAOYSA-M benzyl(triethyl)azanium;chloride Chemical group [Cl-].CC[N+](CC)(CC)CC1=CC=CC=C1 HTZCNXWZYVXIMZ-UHFFFAOYSA-M 0.000 description 2
- KXHPPCXNWTUNSB-UHFFFAOYSA-M benzyl(trimethyl)azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CC1=CC=CC=C1 KXHPPCXNWTUNSB-UHFFFAOYSA-M 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 125000000392 cycloalkenyl group Chemical group 0.000 description 2
- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- 150000001470 diamides Chemical class 0.000 description 2
- 238000006193 diazotization reaction Methods 0.000 description 2
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 150000007529 inorganic bases Chemical class 0.000 description 2
- WFKAJVHLWXSISD-UHFFFAOYSA-N isobutyramide Chemical compound CC(C)C(N)=O WFKAJVHLWXSISD-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 125000002950 monocyclic group Chemical group 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 229920001223 polyethylene glycol Chemical group 0.000 description 2
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 2
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 2
- VDZOOKBUILJEDG-UHFFFAOYSA-M tetrabutylammonium hydroxide Chemical compound [OH-].CCCC[N+](CCCC)(CCCC)CCCC VDZOOKBUILJEDG-UHFFFAOYSA-M 0.000 description 2
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 description 2
- MYXKPFMQWULLOH-UHFFFAOYSA-M tetramethylazanium;hydroxide;pentahydrate Chemical compound O.O.O.O.O.[OH-].C[N+](C)(C)C MYXKPFMQWULLOH-UHFFFAOYSA-M 0.000 description 2
- XXUNIGZDNWWYED-UHFFFAOYSA-N 2-methylbenzamide Chemical compound CC1=CC=CC=C1C(N)=O XXUNIGZDNWWYED-UHFFFAOYSA-N 0.000 description 1
- QIKYZXDTTPVVAC-UHFFFAOYSA-N 4-Aminobenzamide Chemical compound NC(=O)C1=CC=C(N)C=C1 QIKYZXDTTPVVAC-UHFFFAOYSA-N 0.000 description 1
- BLNVISNJTIRAHF-UHFFFAOYSA-N 4-chlorobenzamide Chemical compound NC(=O)C1=CC=C(Cl)C=C1 BLNVISNJTIRAHF-UHFFFAOYSA-N 0.000 description 1
- GUCPYIYFQVTFSI-UHFFFAOYSA-N 4-methoxybenzamide Chemical compound COC1=CC=C(C(N)=O)C=C1 GUCPYIYFQVTFSI-UHFFFAOYSA-N 0.000 description 1
- MTWHRQTUBOTQTE-UHFFFAOYSA-N 4-nitro-n-(4-nitrophenyl)aniline Chemical compound C1=CC([N+](=O)[O-])=CC=C1NC1=CC=C([N+]([O-])=O)C=C1 MTWHRQTUBOTQTE-UHFFFAOYSA-N 0.000 description 1
- ZESWUEBPRPGMTP-UHFFFAOYSA-N 4-nitrobenzamide Chemical compound NC(=O)C1=CC=C([N+]([O-])=O)C=C1 ZESWUEBPRPGMTP-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- GVNWZKBFMFUVNX-UHFFFAOYSA-N Adipamide Chemical compound NC(=O)CCCCC(N)=O GVNWZKBFMFUVNX-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- CXRFDZFCGOPDTD-UHFFFAOYSA-M Cetrimide Chemical compound [Br-].CCCCCCCCCCCCCC[N+](C)(C)C CXRFDZFCGOPDTD-UHFFFAOYSA-M 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 1
- OKIZCWYLBDKLSU-UHFFFAOYSA-M N,N,N-Trimethylmethanaminium chloride Chemical compound [Cl-].C[N+](C)(C)C OKIZCWYLBDKLSU-UHFFFAOYSA-M 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- YIKSCQDJHCMVMK-UHFFFAOYSA-N Oxamide Chemical compound NC(=O)C(N)=O YIKSCQDJHCMVMK-UHFFFAOYSA-N 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000008052 alkyl sulfonates Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 125000005228 aryl sulfonate group Chemical group 0.000 description 1
- 239000000987 azo dye Substances 0.000 description 1
- DMLAVOWQYNRWNQ-UHFFFAOYSA-N azobenzene Chemical compound C1=CC=CC=C1N=NC1=CC=CC=C1 DMLAVOWQYNRWNQ-UHFFFAOYSA-N 0.000 description 1
- GAUZCKBSTZFWCT-UHFFFAOYSA-N azoxybenzene Chemical compound C=1C=CC=CC=1[N+]([O-])=NC1=CC=CC=C1 GAUZCKBSTZFWCT-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- UDYGXWPMSJPFDG-UHFFFAOYSA-M benzyl(tributyl)azanium;bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CC1=CC=CC=C1 UDYGXWPMSJPFDG-UHFFFAOYSA-M 0.000 description 1
- VJGNLOIQCWLBJR-UHFFFAOYSA-M benzyl(tributyl)azanium;chloride Chemical compound [Cl-].CCCC[N+](CCCC)(CCCC)CC1=CC=CC=C1 VJGNLOIQCWLBJR-UHFFFAOYSA-M 0.000 description 1
- CHQVQXZFZHACQQ-UHFFFAOYSA-M benzyl(triethyl)azanium;bromide Chemical compound [Br-].CC[N+](CC)(CC)CC1=CC=CC=C1 CHQVQXZFZHACQQ-UHFFFAOYSA-M 0.000 description 1
- UUZYBYIOAZTMGC-UHFFFAOYSA-M benzyl(trimethyl)azanium;bromide Chemical compound [Br-].C[N+](C)(C)CC1=CC=CC=C1 UUZYBYIOAZTMGC-UHFFFAOYSA-M 0.000 description 1
- NDKBVBUGCNGSJJ-UHFFFAOYSA-M benzyltrimethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)CC1=CC=CC=C1 NDKBVBUGCNGSJJ-UHFFFAOYSA-M 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- WOWHHFRSBJGXCM-UHFFFAOYSA-M cetyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+](C)(C)C WOWHHFRSBJGXCM-UHFFFAOYSA-M 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 208000012839 conversion disease Diseases 0.000 description 1
- 125000004093 cyano group Chemical group *C#N 0.000 description 1
- 150000001983 dialkylethers Chemical class 0.000 description 1
- DDXLVDQZPFLQMZ-UHFFFAOYSA-M dodecyl(trimethyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCCCC[N+](C)(C)C DDXLVDQZPFLQMZ-UHFFFAOYSA-M 0.000 description 1
- XJWSAJYUBXQQDR-UHFFFAOYSA-M dodecyltrimethylammonium bromide Chemical compound [Br-].CCCCCCCCCCCC[N+](C)(C)C XJWSAJYUBXQQDR-UHFFFAOYSA-M 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 229940047889 isobutyramide Drugs 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- KTDMLSMSWDJKGA-UHFFFAOYSA-M methyl(tripropyl)azanium;hydroxide Chemical compound [OH-].CCC[N+](C)(CCC)CCC KTDMLSMSWDJKGA-UHFFFAOYSA-M 0.000 description 1
- ALIFPGGMJDWMJH-UHFFFAOYSA-N n-phenyldiazenylaniline Chemical compound C=1C=CC=CC=1NN=NC1=CC=CC=C1 ALIFPGGMJDWMJH-UHFFFAOYSA-N 0.000 description 1
- SFDJOSRHYKHMOK-UHFFFAOYSA-N nitramide Chemical group N[N+]([O-])=O SFDJOSRHYKHMOK-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 150000007530 organic bases Chemical class 0.000 description 1
- 239000003444 phase transfer catalyst Substances 0.000 description 1
- 150000004714 phosphonium salts Chemical group 0.000 description 1
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- RPDAUEIUDPHABB-UHFFFAOYSA-N potassium ethoxide Chemical compound [K+].CC[O-] RPDAUEIUDPHABB-UHFFFAOYSA-N 0.000 description 1
- LPNYRYFBWFDTMA-UHFFFAOYSA-N potassium tert-butoxide Chemical compound [K+].CC(C)(C)[O-] LPNYRYFBWFDTMA-UHFFFAOYSA-N 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- QLNJFJADRCOGBJ-UHFFFAOYSA-N propionamide Chemical compound CCC(N)=O QLNJFJADRCOGBJ-UHFFFAOYSA-N 0.000 description 1
- 229940080818 propionamide Drugs 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- QDRKDTQENPPHOJ-UHFFFAOYSA-N sodium ethoxide Chemical compound [Na+].CC[O-] QDRKDTQENPPHOJ-UHFFFAOYSA-N 0.000 description 1
- RCOSUMRTSQULBK-UHFFFAOYSA-N sodium;propan-1-olate Chemical compound [Na+].CCC[O-] RCOSUMRTSQULBK-UHFFFAOYSA-N 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000003107 substituted aryl group Chemical group 0.000 description 1
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- MHSKRLJMQQNJNC-UHFFFAOYSA-N terephthalamide Chemical compound NC(=O)C1=CC=C(C(N)=O)C=C1 MHSKRLJMQQNJNC-UHFFFAOYSA-N 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- LPSKDVINWQNWFE-UHFFFAOYSA-M tetrapropylazanium;hydroxide Chemical compound [OH-].CCC[N+](CCC)(CCC)CCC LPSKDVINWQNWFE-UHFFFAOYSA-M 0.000 description 1
- QVOFCQBZXGLNAA-UHFFFAOYSA-M tributyl(methyl)azanium;hydroxide Chemical compound [OH-].CCCC[N+](C)(CCCC)CCCC QVOFCQBZXGLNAA-UHFFFAOYSA-M 0.000 description 1
- JAJRRCSBKZOLPA-UHFFFAOYSA-M triethyl(methyl)azanium;hydroxide Chemical compound [OH-].CC[N+](C)(CC)CC JAJRRCSBKZOLPA-UHFFFAOYSA-M 0.000 description 1
- SZEMGTQCPRNXEG-UHFFFAOYSA-M trimethyl(octadecyl)azanium;bromide Chemical compound [Br-].CCCCCCCCCCCCCCCCCC[N+](C)(C)C SZEMGTQCPRNXEG-UHFFFAOYSA-M 0.000 description 1
- CEYYIKYYFSTQRU-UHFFFAOYSA-M trimethyl(tetradecyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCCCCCC[N+](C)(C)C CEYYIKYYFSTQRU-UHFFFAOYSA-M 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C209/00—Preparation of compounds containing amino groups bound to a carbon skeleton
- C07C209/02—Preparation of compounds containing amino groups bound to a carbon skeleton by substitution of hydrogen atoms by amino groups
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C209/00—Preparation of compounds containing amino groups bound to a carbon skeleton
- C07C209/30—Preparation of compounds containing amino groups bound to a carbon skeleton by reduction of nitrogen-to-oxygen or nitrogen-to-nitrogen bonds
- C07C209/32—Preparation of compounds containing amino groups bound to a carbon skeleton by reduction of nitrogen-to-oxygen or nitrogen-to-nitrogen bonds by reduction of nitro groups
- C07C209/36—Preparation of compounds containing amino groups bound to a carbon skeleton by reduction of nitrogen-to-oxygen or nitrogen-to-nitrogen bonds by reduction of nitro groups by reduction of nitro groups bound to carbon atoms of six-membered aromatic rings in presence of hydrogen-containing gases and a catalyst
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Abstract
The application discloses a method for obtaining 4-nitrosoaniline and 4-nitroaniline by adopting nitrobenzene and ammonia to react under the action of a catalyst, and then obtaining high-purity p-phenylenediamine by hydrogenation. The nitrobenzene reacts with ammonia under the action of the catalyst to generate 4-nitrosoaniline and 4-nitroaniline, the reaction has high selectivity, no ortho-position or meta-position products are generated, and the yield is high. The 4-nitrosoaniline and 4-nitroaniline are subjected to catalytic hydrogenation to obtain the p-phenylenediamine with high selectivity and high purity, so that the method is suitable for industrial production.
Description
Technical Field
The application relates to the field of chemical synthesis, in particular to a method for preparing p-phenylenediamine, and more particularly relates to a method for preparing 4-nitrosoaniline and 4-nitroaniline by adopting nitrobenzene and ammonia to react under the action of a catalyst and then carrying out hydrogenation.
Background
P-phenylenediamine is a widely used chemical intermediate, and can be used for preparing azo dyes, fur dyes, antioxidants and photographic developers, and particularly can be used as a raw material of aramid fibers and rubber additives.
At present, two main technological methods for producing p-phenylenediamine are available. The first method is that chlorobenzene reacts with nitric acid to obtain paranitrochlorobenzene, then the paranitrochlorobenzene reacts with ammonia to generate paranitroaniline, and finally the paranitroaniline is reduced to obtain p-phenylenediamine. The conversion rate of the paranitroaniline in the production process is low, the purity of the obtained paranitroaniline is low, and a large amount of wastewater is generated in the production process. The second method is that aniline diazotization is carried out, then the aniline diazotization reacts with excessive aniline to generate 1, 3-diphenyl triazene, then the molecule rearrangement is carried out to obtain 4-amino azobenzene, and finally the 4-amino azobenzene is hydrogenated to obtain p-phenylenediamine. The method has the problems of low reaction efficiency, low product purity, serious three wastes and the like.
In addition, US6245943 discloses a process for the preparation of p-phenylenediamine comprising reacting urea with nitrobenzene in the presence of a base to give 4-nitrosoaniline and 4-nitroaniline and then subjecting the mixture to catalytic hydrogenation. Since urea reacts with nitrobenzene, a large amount of urea is consumed in order to avoid the formation of 4,4' -dinitrodiphenylamine.
Disclosure of Invention
The present application has been completed in order to overcome the above-described drawbacks. The application provides a method for obtaining 4-nitrosoaniline and 4-nitroaniline by adopting nitrobenzene and ammonia to react under the action of a catalyst, and then obtaining high-purity p-phenylenediamine by hydrogenation.
In the prior art, the problems of low reaction conversion rate, poor selectivity and environmental pollution exist, and the inventor surprisingly discovers that nitrobenzene and ammonia react under the action of a catalyst to generate 4-nitrosoaniline and 4-nitroaniline, the selectivity of the reaction is high, products in ortho-position or meta-position are not generated, and the yield is high. The 4-nitrosoaniline and 4-nitroaniline are subjected to catalytic hydrogenation to obtain the p-phenylenediamine with high selectivity and high purity, so that the method is suitable for industrial production.
Accordingly, the present application relates to a process for the preparation of p-phenylenediamine comprising: in the presence of a condensation catalyst, nitrobenzene reacts with ammonia in an organic solvent to obtain 4-nitrosoaniline and 4-nitroaniline, and then hydrogenation is carried out in an alcohol solvent by adopting a hydrogenation catalyst to obtain p-phenylenediamine.
The condensation catalyst used in the present application is a mixture of a base and an amide or a base, preferably a mixture of a base and an amide.
The amides include, but are not limited to, substituted benzamides, substituted aliphatic amides, diamides.
The substituted benzamide refers to benzamide containing one or more substituents on a benzene ring, wherein the substituents are independently selected from hydrogen, halogen, nitro, amino, alkoxy, sulfonate, sulfonic acid, hydroxyl, aldehyde, carboxyl and alkyl, aryl and aralkyl containing at least one amino group.
Examples of substituted benzamides useful in the present application include, but are not limited to, one of benzamide, 4-methylbenzamide, 4-methoxybenzamide, 4-chlorobenzamide, 2-methylbenzamide, 4-nitrobenzamide, 4-aminobenzamide, or combinations thereof.
The substituted aliphatic amide is represented by formula (I). The structural formula of formula (I) is as follows:
wherein n is 0 or 1, R is selected from the group consisting of alkyl, aralkyl, alkenyl, aralkenyl, cycloalkyl and cycloalkenyl, and X is selected from the group consisting of hydrogen, halogen, nitro, amine, alkoxy, sulfonate, hydroxyl, aldehyde, carboxyl, and alkyl, aryl, aralkyl containing at least one amine group.
Examples of substituted aliphatic amides useful in the present application include, but are not limited to, one of isobutyramide, urea, acetamide, propionamide, or a combination thereof.
The diamide is represented by formula (II). The structural formula of the formula (II) is as follows:
wherein R1 and R2 are independently selected from aryl, aliphatic and direct bond, A is selected from-SO 2-, -O-, -S-, and,And a direct bond.
The diamides used in the present application include, but are not limited to, one of adipoamide, oxamide, terephthalamide, 4' -biphenyldicarboxamide, or a combination thereof.
The alkali is organic alkali or inorganic alkali or a mixture thereof. Inorganic bases include, but are not limited to, for example, alkali metal hydroxides such as sodium hydroxide, potassium hydroxide; alkaline earth metal hydroxides such as calcium hydroxide. For the inorganic base, one compound may be used alone or a mixture thereof may be used. Organic bases include, but are not limited to, for example, alkali metal alkoxides such as sodium methoxide, sodium ethoxide, sodium propoxide, potassium ethoxide, potassium tert-butoxide; tetra-substituted amine hydroxides. For tetra-substituted ammonium hydroxides, wherein each substituent is selected from alkyl, aryl, aralkyl, preferably containing 1 to 18 carbon atoms, more preferably tetraalkylammonium hydroxides such as tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, methyltributylammonium hydroxide, methyltripropylammonium hydroxide, methyltriethylammonium hydroxide, trimethylbenzylammonium hydroxide, N-trimethylphenylammonium hydroxide, particularly preferably tetramethylammonium hydroxide. For selectivity and conversion of the product, the base is preferably tetramethylammonium hydroxide.
The molar ratio of the nitrobenzene to the condensation catalyst is 1:1-1:0.2. Further, when the condensation catalyst is alkali and amide, the molar ratio of nitrobenzene to the condensation catalyst is 1:1-1:0.2, preferably 1:0.9-1:0.5, wherein the molar ratio of alkali to amide is 1:1-1.5:1; when the condensation catalyst is alkali, the molar ratio of nitrobenzene to the condensation catalyst is 1:1-1:0.5, preferably 1:0.9-1:0.7.
Optionally, a phase transfer catalyst such as a quaternary ammonium salt, a quaternary ammonium base, a quaternary phosphonium salt, polyethylene glycol, a polyethylene glycol dialkyl ether, pyridine, a cyclic crown ether, etc., preferably a quaternary ammonium salt, is added to the reaction system. They may be used alone or in combination. The quaternary ammonium salt is preferably benzyltriethylammonium chloride, dodecyltrimethylammonium chloride, tetradecyltrimethylammonium chloride, hexadecyltrimethylammonium chloride, octadecyltrimethylammonium chloride, benzyltrimethylammonium chloride, benzyltributylammonium chloride, tetramethylammonium chloride, tetrabutylammonium bromide, dodecyltrimethylammonium bromide, tetradecyltrimethylammonium bromide, hexadecyltrimethylammonium bromide, octadecyltrimethylammonium bromide, benzyltrimethylammonium bromide, benzyltriethylammonium bromide, benzyltributylammonium bromide, tetramethylammonium bromide, more preferably tetrabutylammonium bromide, tetramethylammonium bromide, tetraethylammonium bromide, hexadecyltrimethylammonium bromide, octadecyltrimethylammonium chloride, particularly preferably tetramethylammonium bromide.
In the preparation method of the present application, the organic solvent includes, but is not limited to, dimethyl sulfoxide, dimethylformamide, ethylene glycol, methanol, N-methylpyrrolidone, preferably dimethyl sulfoxide. The solvent may be used alone or in combination, and is not limited to the above. The weight ratio of the organic solvent to the nitrobenzene is in the range of 45:1 to 6:1, preferably 18:1 to 12:1.
The molar ratio of nitrobenzene to ammonia is preferably 1:1.5-1:4, more preferably 1:1.8-1:2.5.
The reaction temperature of nitrobenzene and ammonia in the present application is preferably 25 to 100℃and more preferably 80 to 90 ℃. If the reaction temperature is too low, the reaction rate is slow; the reaction temperature is too high, which increases by-products, resulting in reduced yields of 4-nitrosoaniline and 4-nitroaniline.
The pressure of the reaction of nitrobenzene and ammonia is 0.15-3 MPa, preferably 0.15-1 MPa.
The water produced during the reaction of nitrobenzene with ammonia has a significant effect on yield. In order to remove moisture generated at the start of the reaction or during the reaction from the reaction solution, vacuum distillation may be performed or a desiccant may be used to increase the yield of the reaction. Materials used as the drying agent include anhydrous sodium carbonate, anhydrous sodium sulfate, anhydrous magnesium sulfate, calcium oxide, calcium chloride, potassium hydroxide, sodium hydroxide, molecular sieves, anhydrous aluminum oxide, but are not limited thereto. They may be used alone or in combination.
The reaction of nitrobenzene with ammonia needs to be carried out in an oxygen-containing atmosphere, for example oxygen, air. This is to avoid the production of by-products of azoxybenzene, azobenzene and the like.
The alcohol solvent used in the hydrogenation reaction is one or a combination of methanol, ethanol, propanol and isopropanol, and the amount of the alcohol solvent used is 2 to 6 times the sum of the mass of 4-nitrosoaniline and 4-nitroaniline, preferably methanol.
The hydrogenation catalyst is preferably a noble metal catalyst such as palladium on carbon, platinum on carbon, ruthenium on carbon, or other conventional hydrogenation catalysts such as nickel-based catalysts, supported on a carrier. The nickel-based catalyst is skeletal nickel, amorphous nickel, nickel/silicon dioxide and the like. A more preferred hydrogenation catalyst is palladium on carbon. Wherein the addition amount of the catalyst is 0.1-10% of the sum of the mass of the 4-nitrosoaniline and the mass of the 4-nitroaniline, and preferably 1-5%.
The reaction temperature of the hydrogenation reaction is 50-150 ℃, preferably 80-100 ℃; the reaction pressure is 0.2-3.0 MPa.
The term "halogen" is selected from fluorine, chlorine, bromine, iodine.
The term "alkoxy" refers to an alkoxy group containing 1 to 6 carbon atoms. The alkoxy groups may be substituted or unsubstituted, and when substituted, the substituents may be substituted at any useful point of attachment, independently optionally substituted with one or more substituents selected from halogen, alkyl, haloalkyl, alkoxy, hydroxy, nitro.
The term "sulfonate group" includes alkyl sulfonate, aryl sulfonate, aralkyl sulfonate.
The term "alkyl" refers to an alkyl group containing 1 to 6 carbon atoms. The alkyl group may be substituted or unsubstituted, and when substituted, the substituent may be substituted at any available point of attachment, independently optionally substituted with one or more substituents selected from halogen, alkyl, haloalkyl, alkoxy, hydroxy, nitro.
The term "aryl" is a 6 to 14 membered all carbon monocyclic ring or fused polycyclic ring having a conjugated pi electron system, preferably an all carbon monocyclic ring, such as phenyl. Aryl groups may be substituted or unsubstituted, and when substituted, substituents may be substituted at any useful point of attachment, independently optionally substituted with one or more substituents selected from halogen, alkyl, alkoxy, amino, nitro, cyano.
The term "aralkyl" refers to an alkyl substituted aryl group.
The term "alkenyl" refers to alkenyl groups containing 1 to 6 carbon atoms. Alkenyl groups may be substituted or unsubstituted, and when substituted, substituents may be substituted at any useful point of attachment, independently optionally substituted with one or more substituents selected from halogen, alkyl, haloalkyl, alkoxy, hydroxy, nitro.
The term "aralkenyl" refers to an aryl group containing an alkenyl group of 1 to 6 carbon atoms. Alkenyl groups may be substituted or unsubstituted, and when substituted, substituents may be substituted at any useful point of attachment, independently optionally substituted with one or more substituents selected from halogen, alkyl, haloalkyl, alkoxy, hydroxy, nitro.
The term "cycloalkyl" refers to a monocyclic alkyl group containing 3 to 6 carbon atoms.
The term "cycloalkenyl" refers to a monocyclic alkenyl group containing 3 to 6 carbon atoms.
Compared with the prior art, the method for preparing the p-phenylenediamine has the following beneficial effects: the prepared 4-nitrosoaniline and 4-nitroaniline do not contain by-products of ortho-position or meta-position, and have high selectivity, so that the prepared p-phenylenediamine has high purity, and the products do not need to be separated and purified.
Detailed Description
The gas chromatographs used in the examples were: agilent 7820A GC. Manual sample injection is adopted in the measurement, and a person skilled in the art can understand that errors caused by manual operation are also within an acceptable range. The products in the following examples were determined by gas chromatography and quantitatively analyzed.
Example 1
The air pressure kettle is purged by compressed air, 7.44 g of nitrobenzene, 120 g of dimethyl sulfoxide and 2.2 g of tetramethyl ammonium hydroxide pentahydrate are added into the kettle, 10.6 g of desiccant calcium oxide and 1.2 g of benzyl trimethyl ammonium chloride are added into the kettle, the pressure kettle is closed, 1.63 g of liquid ammonia is filled into the kettle, the pressure in the kettle reaches 1.6 megapascals, the kettle is stirred for 10 minutes under the pressure, and the volume concentration of ammonia in the gas phase in the kettle is measured to be 12%. The reaction mixture was heated to 80℃with stirring and reacted at this temperature for 7 hours. After the reaction, the autoclave was depressurized, cooled, the reaction mixture was weighed and sampled for gas chromatography, and the yield of 4-nitroaniline was calculated to be 56.4% and 42.3% based on nitrobenzene.
Adding the mixed solution obtained by the condensation reaction into a hydrogenation pressure kettle, adding 300 milliliters of methanol, 3 grams of palladium/carbon with the content of 5 percent, sealing the pressure kettle, starting stirring, replacing air in the kettle with nitrogen, detecting that the content of residual oxygen is qualified, introducing hydrogen under stirring, and carrying out hydrogenation reaction at the temperature of 120 ℃ and the pressure of 2.3 megapascals. Detecting that the residual amounts of nitroso and nitro in the reaction liquid are qualified after 4 hours of hydrogenation reaction, and ending the reaction. The hydrogenation autoclave was depressurized, cooled, the reaction mixture was weighed and sampled for gas chromatography analysis, and the yield of p-phenylenediamine calculated as nitrobenzene was calculated to be 95.4%.
Example 2
The empty pressure kettle is purged by compressed oxygen, 7.44 g of nitrobenzene, 240 g of N, N-dimethylformamide, 1.94 g of sodium methoxide and 50 g of anhydrous magnesium sulfate as a drying agent are added into the kettle, then the pressure kettle is closed, 4 g of liquid ammonia is filled, the pressure in the kettle reaches 2 MPa, stirring is carried out for 10 minutes under the pressure, and the volume concentration of ammonia in the gas phase in the kettle is measured to be 85%. The reaction mixture was heated to 96℃with stirring and reacted at this temperature for 7 hours. After the reaction, the autoclave was depressurized, cooled, the reaction mixture was weighed and sampled for gas chromatography, and the yield of 4-nitroaniline calculated as nitrobenzene was 54.7% and the yield of 4-nitroaniline was 43.7%.
Adding the mixed solution obtained by the condensation reaction into a hydrogenation pressure kettle, adding 300 ml of methanol and 3 g of skeleton nickel, sealing the pressure kettle, starting stirring, replacing air in the kettle with nitrogen, detecting that the residual oxygen content is qualified, introducing hydrogen under stirring, and carrying out hydrogenation reaction at a temperature of 150 ℃ and a pressure of 0.8 megapascal. Detecting that the residual amounts of nitroso and nitro in the reaction liquid are qualified after 4 hours of hydrogenation reaction, and ending the reaction. The hydrogenation autoclave was depressurized, cooled, the reaction mixture was weighed and sampled for gas chromatography analysis, and the yield of p-phenylenediamine calculated as nitrobenzene was calculated to be 97.3%.
Example 3
The empty pressure kettle is purged by compressed oxygen, 7.44 g of nitrobenzene, 51 g of N-methyl pyrrolidone and 3.36 g of potassium hydroxide are added into the kettle, 63.6 g of anhydrous sodium carbonate and 3.5 g of tetramethyl ammonium bromide are added into the kettle, the pressure kettle is closed, 2.45 g of liquid ammonia is filled into the kettle, the pressure in the kettle reaches 1.7 megapascals, the kettle is stirred for 10 minutes under the pressure, and the volume concentration of ammonia in the gas phase in the kettle is measured to be 67%. The reaction mixture was heated to 100℃with stirring and reacted at that temperature for 7 hours. After the reaction, the autoclave was depressurized, cooled, the reaction mixture was weighed and sampled for gas chromatography, and the yield of 4-nitroaniline calculated as nitrobenzene was 54.7% and the yield of 4-nitroaniline was 43.7%.
Adding the mixed solution obtained by the condensation reaction into a hydrogenation pressure kettle, adding 300 milliliters of methanol, 3 grams of palladium/carbon with the content of 5 percent, sealing the pressure kettle, starting stirring, replacing air in the kettle with nitrogen, detecting that the content of residual oxygen is qualified, introducing hydrogen under stirring, and carrying out hydrogenation reaction at the temperature of 80 ℃ and the pressure of 0.3 megapascal. Detecting that the residual amounts of nitroso and nitro in the reaction liquid are qualified after 4 hours of hydrogenation reaction, and ending the reaction. The hydrogenation autoclave was depressurized, cooled, the reaction mixture was weighed and sampled for gas chromatography analysis, and the yield of p-phenylenediamine calculated as nitrobenzene was calculated to be 96.2%.
Example 4
The air pressure kettle is purged by compressed air, 7.44 g of nitrobenzene, 90 g of dimethyl sulfoxide, 1.8 g of urea, 5.43 g of tetramethyl ammonium hydroxide pentahydrate, 50 g of anhydrous sodium sulfate as a drying agent and 4 g of tetraethylammonium bromide are added into the kettle, the pressure kettle is closed, 3.2 g of liquid ammonia is filled, the pressure in the kettle reaches 2.5 megapascals, stirring is carried out for 10 minutes under the pressure, and the volume concentration of ammonia in the gas phase in the kettle is measured to be 35%. The reaction mixture was heated to 100℃with stirring and reacted at that temperature for 7 hours. After the reaction, the autoclave was depressurized, cooled, the reaction mixture was weighed and sampled for gas chromatography, and the yield of 4-nitroaniline calculated as nitrobenzene was 54.8% and the yield of 4-nitroaniline was 43.5%.
Adding the mixed solution obtained by the condensation reaction into a hydrogenation pressure kettle, adding 300 ml of methanol, 3 g of skeleton nickel, sealing the pressure kettle, starting stirring, replacing air in the kettle with nitrogen, detecting that the residual oxygen content is qualified, introducing hydrogen under stirring, and carrying out hydrogenation reaction at a temperature of 55 ℃ and a pressure of 1.2 megapascals. Detecting that the residual amounts of nitroso and nitro in the reaction liquid are qualified after 4 hours of hydrogenation reaction, and ending the reaction. The hydrogenation autoclave was depressurized, cooled, the reaction mixture was weighed and sampled for gas chromatography analysis, and the yield of p-phenylenediamine calculated as nitrobenzene was calculated to be 97.2%.
Examples 5 to 10
The reaction was carried out under the same conditions as in example 4 except that the type and amount of the amide were changed
Examples 10 to 13
The reaction was carried out under the same conditions as in example 4 except that the temperature and pressure of the condensation reaction were changed
Examples 14 to 16
The reaction was carried out under the same conditions as in example 4 except that the solvent for the condensation reaction was changed
Examples 17 to 19
The reaction was carried out under the same conditions as in example 4 except that the type and amount of the catalyst for hydrogenation reaction were changed. (the amount of the catalyst used in this example means the percentage of the sum of the mass of 4-nitrosoaniline and 4-nitroaniline) added
Examples | Catalyst for hydrogenation | Catalyst amount for hydrogenation | Yield of p-phenylenediamine (%) |
17 | Palladium on carbon | 1% | 98.6% |
18 | Palladium on carbon | 5% | 99.1% |
19 | Amorphous nickel | 3% | 98.3% |
The foregoing describes specific embodiments of the present application. It is to be understood that the application is not limited to the above-described embodiments, which are described in the foregoing description only for the purpose of illustrating the principles of the application. Various insubstantial changes and modifications of the application can be made by those skilled in the art without departing from the spirit of the application, and such changes and modifications are intended to be within the scope of the application as claimed.
Claims (10)
1. A process for preparing p-phenylenediamine comprising: reacting nitrobenzene with ammonia in an organic solvent in the presence of a condensation catalyst to obtain 4-nitrosoaniline and 4-nitroaniline, and then carrying out hydrogenation in an alcohol solvent by using a hydrogenation catalyst to obtain p-phenylenediamine; the condensation catalyst is alkali and amide, the amide is urea, the temperature of the reaction of nitrobenzene and ammonia is 40-100 ℃, the pressure of the reaction is 0.15-3 MPa, the molar ratio of the nitrobenzene to the condensation catalyst is 1:1-1:0.2, and the molar ratio of the alkali to the amide is 1:1-1.5:1; in order to remove moisture generated at the start of the reaction or during the reaction from the reaction solution, vacuum distillation is performed or a drying agent is used, and materials used as the drying agent include anhydrous sodium carbonate, anhydrous sodium sulfate, anhydrous magnesium sulfate, calcium oxide, calcium chloride, potassium hydroxide, sodium hydroxide, molecular sieves, and anhydrous aluminum oxide.
2. The process for preparing p-phenylenediamine according to claim 1, wherein the base is selected from the group consisting of alkali metal hydroxides, alkaline earth metal hydroxides, alkali metal alkoxides and tetra-substituted ammonium hydroxides.
3. The process for preparing p-phenylenediamine according to claim 2, wherein the tetra-substituted ammonium hydroxide is a tetraalkylammonium hydroxide.
4. The process for preparing p-phenylenediamine according to claim 1, wherein the organic solvent is dimethyl sulfoxide, N-dimethylformamide, ethylene glycol, methanol, N-methylpyrrolidone.
5. The process for producing p-phenylenediamine according to claim 1, wherein the hydrogenation catalyst is a noble metal catalyst supported on a carrier.
6. The process for preparing p-phenylenediamine according to claim 1, wherein the molar ratio of nitrobenzene to condensation catalyst is from 1:1 to 1:0.2.
7. The process for preparing p-phenylenediamine according to claim 1, wherein the molar ratio of nitrobenzene to ammonia is from 1:1.5 to 1:4.
8. The process for preparing p-phenylenediamine according to claim 1, wherein the alcoholic solvent is one of methanol, ethanol, propanol, isopropanol or a combination thereof.
9. The method for preparing p-phenylenediamine according to claim 1 or 4, wherein the catalyst is added in an amount of 0.1 to 10% by mass of 4-nitrosoaniline and 4-nitroaniline.
10. The process for producing p-phenylenediamine according to claim 1, wherein the hydrogenation reaction is carried out at a reaction temperature of 50 to 150℃and a reaction pressure of 0.2 to 3.0MPa.
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