CN112209631A - Screen printing process for glass embossed surface - Google Patents
Screen printing process for glass embossed surface Download PDFInfo
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- CN112209631A CN112209631A CN202011102267.3A CN202011102267A CN112209631A CN 112209631 A CN112209631 A CN 112209631A CN 202011102267 A CN202011102267 A CN 202011102267A CN 112209631 A CN112209631 A CN 112209631A
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- glass
- embossed
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/12—Stencil printing; Silk-screen printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
- B41M1/34—Printing on other surfaces than ordinary paper on glass or ceramic surfaces
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B27/00—Tempering or quenching glass products
- C03B27/012—Tempering or quenching glass products by heat treatment, e.g. for crystallisation; Heat treatment of glass products before tempering by cooling
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/70—Properties of coatings
- C03C2217/72—Decorative coatings
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/10—Deposition methods
- C03C2218/11—Deposition methods from solutions or suspensions
- C03C2218/119—Deposition methods from solutions or suspensions by printing
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Ceramic Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Printing Methods (AREA)
Abstract
The invention belongs to the technical field of glass product manufacturing, and particularly relates to a screen printing process for a glass embossed surface, which comprises the steps of selecting single-sided embossed glass with the thickness of 3-12 mm as a raw material, cutting, edging, chamfering and cleaning the single-sided embossed glass, printing the embossed surface of the embossed glass on a screen printing machine by adopting a customized screen plate and high-temperature printing ink, wherein the tension of the customized screen plate is 18 +/-2N/cm, the thickness of a film layer of the customized screen plate is 95 +/-10 mu m, the mesh number of the screen cloth is 150 meshes, the pressure of a scraper on the screen printing machine is 0.5-0.7 MPa, and the hardness of the scraper is HS 60-HS 70; and packaging after drying, toughening, secondary cleaning and other processes. The invention can ensure that high-quality printed patterns of different patterns, dermatoglyphs, similar stones, rock plates and the like can be realized on the uneven glass embossing surface, the visual and attractive effect and the touch effect of the product are enhanced, the printing quality and the printing efficiency of the product are improved, and the labor intensity of workers is reduced.
Description
Technical Field
The invention belongs to the technical field of glass product manufacturing, and particularly relates to a screen printing process for a glass embossed surface.
Background
The patterned glass is also called patterned glass or knurled glass, and is generally divided into patterned glass, vacuum coating patterned glass and colored film patterned glass. The single-sided embossed glass has the characteristics of light transmission and no perspective, has privacy, and is taken as bathroom and bathroom door and window glass, and the embossed surface of the glass is outward. For better expansion single face knurling glass's range of application, need paint or print the pattern on single face knurling glass's the corrugated surface, among the prior art, mainly lean on the increase of artifical the painting realization pattern, the operating efficiency is low, artifical intensity of labour is big, and adopt conventional screen printing technology, it is difficult to satisfy and realize high-quality pattern printing on corrugated surface glass knurling, influence the pleasing to the eye effect of vision and the touch effect of product, for this reason, need to develop a glass knurling face screen printing technology urgently, with the printing efficiency who improves glass knurling face, guarantee printing quality, the pleasing to the eye effect of vision and the touch effect of reinforcing product, and reduce artifical intensity of labour.
Disclosure of Invention
In order to solve the technical problem, the screen printing process of the glass embossed surface provided by the invention comprises the following steps:
1) materials: single-side embossed glass with the thickness of 3-12 mm is selected as a raw material so as to meet the requirement of printing the embossed surfaces of glass products with different thicknesses.
2) Cutting: and cutting the figured glass into required specification and size by using an automatic cutting machine, wherein the tolerance is +/-0.2 mm.
3) Edging: and edging the periphery of the patterned glass by adopting a bilateral edging machine.
4) Chamfering: and processing four corners of the embossed glass into corners with required shapes and sizes by using a chamfering machine.
5) Cleaning: the surface of the patterned glass was cleaned with pure water by a cleaning machine and then dried.
6) Printing the embossed surface of the embossed glass: printing the patterned surface of the patterned glass on a screen printing machine by adopting a customized screen and high-temperature ink, wherein the tension of the customized screen is 18 +/-2N/cm, the thickness of a film layer of the customized screen is 95 +/-10 mu m, the mesh number of the screen is 150 meshes, the pressure of a scraper on the screen printing machine is 0.5-0.7 MPa, and the hardness of the scraper is HS 60-HS 70. By limiting the hardness range of the scraper, the printing effect can be ensured, the service life of the scraper can be prolonged, and the high-quality printing effect can be realized.
7) Drying: primarily drying and curing the patterned glass printed in the step 6) through a drying channel, wherein the drying temperature is 180-190 ℃.
8) Tempering: and (3) toughening the patterned glass dried in the step 7) by using a horizontal continuous toughening furnace, wherein the toughening temperature is 680-690 ℃, and the toughening time is 160-170S, so that the bonding strength of the high-temperature printing ink and the patterned glass is ensured, and the phenomenon that the toughening time is too long, the production energy consumption is increased, and the quality of the patterned glass is influenced is prevented.
9) And (3) cooling: naturally cooling the tempered patterned glass in the step 8) to room temperature in a horizontal continuous tempering furnace.
10) Secondary cleaning: and (3) carrying out secondary cleaning on the patterned glass cooled in the step 9) by using pure water through a cleaning machine, and then drying.
11) Packaging: wrapping each piece of embossed glass processed in the step 10) with release base paper, and then placing the piece of embossed glass in a wooden box or a paper box for packaging and storing.
Preferably, a step of printing the non-embossed surface of the embossed glass is further included between the step 9) and the step 10), namely, the non-embossed surface of the tempered embossed glass in the step 8) is subjected to low-temperature ink printing, and then is dried at low temperature and naturally cooled to increase the covering performance of the product.
Preferably, in the step of printing the non-embossed surface of the embossed glass, the low-temperature drying temperature is 140 +/-10 ℃, and the low-temperature drying time is 5-10 min, so that the bonding firmness of the low-temperature ink printing layer and the embossed glass is ensured.
The invention also comprises other conventional steps which can lead the glass embossed surface silk-screen printing process to be normally used, and are conventional technical means in the field. In addition, the technical means which are not limited in the invention adopt the conventional technical means in the field.
Compared with the prior art, the invention has the beneficial effects that through customizing the screen plate, high-quality printing patterns of different patterns, dermatoglyphs, similar stones, rock plates and the like can be ensured to be realized on the uneven glass embossing surface under the set scraper pressure, the visual and attractive effect and the touch effect of the product can be improved, the printing quality and the printing efficiency of the product can be improved, and the labor intensity of workers can be reduced.
Detailed Description
The present invention will be described more clearly with reference to specific embodiments, which are provided herein for the purpose of illustration only and are not to be construed as limiting the invention. All other embodiments, which can be obtained by those skilled in the art without any inventive step based on the embodiments of the present invention, should be included in the scope of the present invention.
Example 1
The invention provides a screen printing process of a glass embossed surface, which comprises the following steps:
1) materials: single-sided patterned glass with the thickness of 3mm is selected as a raw material.
2) Cutting: and cutting the figured glass into required specification and size by using an automatic cutting machine, wherein the tolerance is +/-0.2 mm.
3) Edging: and edging the periphery of the patterned glass by adopting a bilateral edging machine.
4) Chamfering: and processing four corners of the embossed glass into corners with required shapes and sizes by using a chamfering machine.
5) Cleaning: the surface of the patterned glass was cleaned with pure water by a cleaning machine and then dried.
6) Printing the embossed surface of the embossed glass: printing the patterned surface of the patterned glass on a screen printing machine by adopting a customized screen plate and high-temperature ink, wherein the tension of the customized screen plate is 16N/cm, the thickness of a film layer of the customized screen plate is 85 micrometers, the mesh number of the screen is 150 meshes, the pressure of a scraper on the screen printing machine is 0.5MPa, and the hardness of the scraper is HS 60; through customizing the otter board to can guarantee to print the high-quality pattern that needs on unevenness's glass knurling face under the scraper pressure of setting for, through the hardness scope of injecing the scraper, can guarantee the printing effect and prolong the life of scraper. By limiting the hardness of the doctor blade, the printing effect can be ensured and the service life of the doctor blade can be prolonged, thereby realizing a high-quality printing effect.
7) Drying: primarily drying and curing the patterned glass printed in the step 6) through a drying channel, wherein the drying temperature is 180 ℃.
8) Tempering: and (3) carrying out toughening processing on the patterned glass dried in the step 7) by adopting a horizontal continuous toughening furnace, wherein the toughening temperature is 680 ℃, the toughening time is 160S, the bonding strength of the high-temperature printing ink and the patterned glass is ensured, and meanwhile, the phenomenon that the toughening time is too long, the production energy consumption is increased, and the quality of the patterned glass is influenced is prevented.
9) And (3) cooling: naturally cooling the tempered patterned glass in the step 8) to room temperature in a horizontal continuous tempering furnace.
91) Printing the non-embossed surface of the embossed glass: namely, low-temperature ink printing is carried out on the non-embossed surface of the tempered embossed glass in the step 9), and then the non-embossed surface is dried at low temperature and naturally cooled to improve the covering performance of the product; the low-temperature drying temperature is 130 ℃, and the low-temperature drying time is 5min, so that the bonding firmness of the low-temperature ink printing layer and the embossed glass is ensured.
10) Secondary cleaning: the patterned glass cooled in step 91) is washed twice with pure water by a washer and then dried.
11) Packaging: wrapping each piece of embossed glass processed in the step 10) with release base paper, and then placing the piece of embossed glass in a wooden box or a paper box for packaging and storing.
Example 2
The invention provides a screen printing process of a glass embossed surface, which comprises the following steps:
1) materials: single-sided patterned glass with the thickness of 8mm is selected as a raw material.
2) Cutting: and cutting the figured glass into required specification and size by using an automatic cutting machine, wherein the tolerance is +/-0.2 mm.
3) Edging: and edging the periphery of the patterned glass by adopting a bilateral edging machine.
4) Chamfering: and processing four corners of the embossed glass into corners with required shapes and sizes by using a chamfering machine.
5) Cleaning: the surface of the patterned glass was cleaned with pure water by a cleaning machine and then dried.
6) Printing the embossed surface of the embossed glass: printing the patterned surface of the patterned glass on a screen printing machine by adopting a customized screen plate and high-temperature ink, wherein the tension of the customized screen plate is 18N/cm, the thickness of a film layer of the customized screen plate is 95 microns, the mesh number of the screen is 150 meshes, the pressure of a scraper on the screen printing machine is 0.6MPa, and the hardness of the scraper is HS 65; through customizing the otter board to can guarantee to print the high-quality pattern that needs on unevenness's glass knurling face under the scraper pressure of setting for, through the hardness scope of injecing the scraper, can guarantee the printing effect and prolong the life of scraper. By limiting the hardness of the doctor blade, the printing effect can be ensured and the service life of the doctor blade can be prolonged, thereby realizing a high-quality printing effect.
7) Drying: primarily drying and curing the patterned glass printed in the step 6) through a drying channel, wherein the drying temperature is 185 ℃.
8) Tempering: and (3) carrying out toughening processing on the patterned glass dried in the step 7) by adopting a horizontal continuous toughening furnace, wherein the toughening temperature is 685 ℃, the toughening time is 165S, the bonding strength of the high-temperature printing ink and the patterned glass is ensured, and meanwhile, the phenomenon that the toughening time is too long, the production energy consumption is increased, and the quality of the patterned glass is influenced is prevented.
9) And (3) cooling: naturally cooling the tempered patterned glass in the step 8) to room temperature in a horizontal continuous tempering furnace.
91) Printing the non-embossed surface of the embossed glass: namely, low-temperature ink printing is carried out on the non-embossed surface of the tempered embossed glass in the step 9), and then the non-embossed surface is dried at low temperature and naturally cooled to improve the covering performance of the product; the low-temperature drying temperature is 140 ℃, and the low-temperature drying time is 8min, so that the bonding firmness of the low-temperature ink printing layer and the embossed glass is ensured.
10) Secondary cleaning: the patterned glass cooled in step 91) is washed twice with pure water by a washer and then dried.
11) Packaging: wrapping each piece of embossed glass processed in the step 10) with release base paper, and then placing the piece of embossed glass in a wooden box or a paper box for packaging and storing.
Example 3
The invention provides a screen printing process of a glass embossed surface, which comprises the following steps:
1) materials: single-sided patterned glass with the thickness of 12mm is selected as a raw material.
2) Cutting: and cutting the figured glass into required specification and size by using an automatic cutting machine, wherein the tolerance is +/-0.2 mm.
3) Edging: and edging the periphery of the patterned glass by adopting a bilateral edging machine.
4) Chamfering: and processing four corners of the embossed glass into corners with required shapes and sizes by using a chamfering machine.
5) Cleaning: the surface of the patterned glass was cleaned with pure water by a cleaning machine and then dried.
6) Printing the embossed surface of the embossed glass: printing the patterned surface of the patterned glass on a screen printing machine by adopting a customized screen plate and high-temperature ink, wherein the tension of the customized screen plate is 20N/cm, the thickness of a film layer of the customized screen plate is 105 micrometers, the mesh number of the screen is 150 meshes, the pressure of a scraper on the screen printing machine is 0.7MPa, and the hardness of the scraper is HS 70; through customizing the otter board to can guarantee to print the high-quality pattern that needs on unevenness's glass knurling face under the scraper pressure of setting for, through the hardness scope of injecing the scraper, can guarantee the printing effect and prolong the life of scraper. By limiting the hardness of the doctor blade, the printing effect can be ensured and the service life of the doctor blade can be prolonged, thereby realizing a high-quality printing effect.
7) Drying: primarily drying and curing the patterned glass printed in the step 6) through a drying channel, wherein the drying temperature is 190 ℃.
8) Tempering: and (3) carrying out toughening processing on the patterned glass dried in the step 7) by adopting a horizontal continuous toughening furnace, wherein the toughening temperature is 690 ℃, and the toughening time is 170S, so that the bonding strength of the high-temperature printing ink and the patterned glass is ensured, and meanwhile, the phenomenon that the toughening time is too long, the production energy consumption is increased, and the quality of the patterned glass is influenced is prevented.
9) And (3) cooling: naturally cooling the tempered patterned glass in the step 8) to room temperature in a horizontal continuous tempering furnace.
91) Printing the non-embossed surface of the embossed glass: namely, low-temperature ink printing is carried out on the non-embossed surface of the tempered embossed glass in the step 9), and then the non-embossed surface is dried at low temperature and naturally cooled to improve the covering performance of the product; the low-temperature drying temperature is 150 ℃, and the low-temperature drying time is 10min, so that the bonding firmness of the low-temperature ink printing layer and the embossed glass is ensured.
10) Secondary cleaning: the patterned glass cooled in step 91) is washed twice with pure water by a washer and then dried.
11) Packaging: wrapping each piece of embossed glass processed in the step 10) with release base paper, and then placing the piece of embossed glass in a wooden box or a paper box for packaging and storing.
Having described embodiments of the present invention, the foregoing description is intended to be exemplary, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the illustrated embodiments.
Claims (3)
1. The screen printing process of the embossed surface of the glass is characterized in that: the method comprises the following steps:
1) materials: selecting single-sided patterned glass with the thickness of 3-12 mm as a raw material;
2) cutting: cutting the figured glass into required specification and size by using an automatic cutting machine, wherein the tolerance is +/-0.2 mm;
3) edging: edging the periphery of the patterned glass by adopting a double-side edging machine;
4) chamfering: processing four corners of the figured glass into corners with required shapes and sizes by a chamfering machine;
5) cleaning: washing the surface of the patterned glass with pure water by a washing machine and then drying;
6) printing the embossed surface of the embossed glass: printing the patterned surface of the patterned glass on a screen printing machine by adopting a customized screen plate and high-temperature ink, wherein the tension of the customized screen plate is 18 +/-2N/cm, the thickness of a film layer of the customized screen plate is 95 +/-10 mu m, the mesh number of the screen cloth is 150 meshes, the pressure of a scraper on the screen printing machine is 0.5-0.7 MPa, and the hardness of the scraper is HS 60-HS 70;
7) drying: primarily drying and curing the patterned glass printed in the step 6) through a drying channel, wherein the drying temperature is 180-190 ℃;
8) tempering: tempering the patterned glass dried in the step 7) by using a horizontal continuous tempering furnace, wherein the tempering temperature is 680-690 ℃, and the tempering time is 160-170S;
9) and (3) cooling: naturally cooling the tempered patterned glass in the step 8) to room temperature in a horizontal continuous tempering furnace;
10) secondary cleaning: secondarily cleaning the patterned glass cooled in the step 9) by using pure water through a cleaning machine, and then drying;
11) packaging: wrapping each piece of embossed glass processed in the step 10) with release base paper, and then placing the piece of embossed glass in a wooden box or a paper box for packaging and storing.
2. The glass embossed face screen printing process according to claim 1, characterized in that: and (3) printing the non-embossed surface of the embossed glass between the step 9) and the step 10), namely, printing low-temperature ink on the non-embossed surface of the tempered embossed glass in the step 8), drying at low temperature and naturally cooling.
3. The glass embossed face screen printing process according to claim 2, characterized in that: in the step of printing the non-embossed surface of the embossed glass, the low-temperature drying temperature is 140 +/-10 ℃, and the low-temperature drying time is 5-10 min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011102267.3A CN112209631A (en) | 2020-10-15 | 2020-10-15 | Screen printing process for glass embossed surface |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011102267.3A CN112209631A (en) | 2020-10-15 | 2020-10-15 | Screen printing process for glass embossed surface |
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| CN112209631A true CN112209631A (en) | 2021-01-12 |
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| CN202011102267.3A Pending CN112209631A (en) | 2020-10-15 | 2020-10-15 | Screen printing process for glass embossed surface |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113292251A (en) * | 2021-06-10 | 2021-08-24 | 宁波兴港必利来玻璃科技有限公司 | Processing method of slate glass |
| CN113459714A (en) * | 2021-07-20 | 2021-10-01 | 滕州市方长玻璃有限公司 | Preparation method of anti-dazzle glass craft picture |
| CN114714786A (en) * | 2022-02-11 | 2022-07-08 | 滁州新彩家用玻璃有限公司 | Coating printing method of substrate |
| CN115043595A (en) * | 2022-04-29 | 2022-09-13 | 珠海拾比佰彩图板股份有限公司 | Method for manufacturing rock plate glass with invisible window |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113292251A (en) * | 2021-06-10 | 2021-08-24 | 宁波兴港必利来玻璃科技有限公司 | Processing method of slate glass |
| CN113459714A (en) * | 2021-07-20 | 2021-10-01 | 滕州市方长玻璃有限公司 | Preparation method of anti-dazzle glass craft picture |
| CN114714786A (en) * | 2022-02-11 | 2022-07-08 | 滁州新彩家用玻璃有限公司 | Coating printing method of substrate |
| CN115043595A (en) * | 2022-04-29 | 2022-09-13 | 珠海拾比佰彩图板股份有限公司 | Method for manufacturing rock plate glass with invisible window |
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Application publication date: 20210112 |