CN112208045A - Key cooling and demoulding mode - Google Patents

Key cooling and demoulding mode Download PDF

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Publication number
CN112208045A
CN112208045A CN201910639405.2A CN201910639405A CN112208045A CN 112208045 A CN112208045 A CN 112208045A CN 201910639405 A CN201910639405 A CN 201910639405A CN 112208045 A CN112208045 A CN 112208045A
Authority
CN
China
Prior art keywords
cooling
key
demoulding
vacuum
key product
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910639405.2A
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Chinese (zh)
Inventor
高瑞三
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chung Ting Alfa Electronic Technology Shenzhen Co ltd
Original Assignee
Chung Ting Alfa Electronic Technology Shenzhen Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chung Ting Alfa Electronic Technology Shenzhen Co ltd filed Critical Chung Ting Alfa Electronic Technology Shenzhen Co ltd
Priority to CN201910639405.2A priority Critical patent/CN112208045A/en
Publication of CN112208045A publication Critical patent/CN112208045A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/52Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/50Removing moulded articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/43Removing or ejecting moulded articles using fluid under pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/72Heating or cooling
    • B29C45/73Heating or cooling of the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/50Removing moulded articles
    • B29C2043/5046Removing moulded articles using vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/46Knobs or handles, push-buttons, grips
    • B29L2031/466Keypads, keytops

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The present invention provides a key cooling and demolding method, which comprises: a key product, and there is a demoulding edging formed together at the leftover of the key product, this is to avoid tearing and causing the key product to damage because of the insufficient membrane thickness of the leftover when demold, and make by at least one vacuum cooling demoulding tool with the same size of shaping male mold button made of high coefficient of thermal conductivity material, this can fully laminate the inner wall of the key product and set up the vacuum suction pipe and cooling water inlet pipe in this tool, use the high thermal conductivity of the high coefficient of thermal conductivity material and double cooling of the cooling water inlet pipe to achieve the material expansion, soft rot produced when the fast local cooling of its key product because of high-temperature solidification; and the mode of sucking air comprehensively in vacuum is used for demoulding, and the damage of the key product caused by uneven force application during demoulding can be avoided: the key cooling demoulding mode can effectively improve the demoulding yield and the demoulding efficiency.

Description

Key cooling and demoulding mode
Technical Field
The present invention relates to a key cooling and mold releasing method, and more particularly to a method for cooling and mold releasing a key by using the physical property of high thermal conductivity of a material with high thermal conductivity (thermal conductivity of the material: copper 401 Wm)-1K-1Aluminum 237Wm-1K-1) And double rapid local cooling of cooling water in key demoulding (the key production mould is usually made of iron and steel, and the thermal conductivity of the material is iron 80Wm-1K-160Wm of steel-1K-1) Therefore, the vacuum cooling demolding jig is cooled by the double rapid coolingThe key size is consistent with that of the forming male die, so that the key can be completely attached to the inner wall of the key product, and the targeted rapid cooling effect can be achieved and the key can reach the depth of the key product; and a demoulding edge strip for avoiding tearing and damage caused by insufficient film thickness during demoulding is additionally arranged at the corner excess material of the key product consisting of silicon rubber or rubber; and a vacuum suction pipeline is arranged on the vacuum cooling demoulding jig, so that the button product damage caused by uneven force application during demoulding can be avoided by adopting a comprehensive vacuum suction mode for demoulding, and the yield and the efficiency of the button product during demoulding can be effectively improved by using the button demoulding mode.
Background
Generally, when the silicone rubber or rubber of the key product made of silicone rubber or rubber is molded at high temperature, the physical properties of the material are swelling and soft; because the key product expands to enlarge the size of the key product, and further the expansion force between the key product and the molding master die expands to increase the adhesion and the friction between the key product and the molding master die, the demoulding difficulty and the demoulding reject ratio of the key product are increased; in addition, the physical properties of the material are soft and inelastic during high-temperature curing, and the key product is damaged by pulling during demolding, which causes the yield and efficiency of demolding the key product at high temperature to be low.
Generally, when demoulding a key product, manual demoulding and high-pressure air gun cooling are adopted, and when the key product is demoulded manually, uneven force application and insufficient bearing force and scalding of hands of personnel due to direct facing to the high temperature of a production mould are caused; when the high-pressure air gun is used, the air gun can only be cooled in a single point and a certain range, so that the key product in a small or deep position is not easy to cool, the key product which is most required to be cooled and is deeply sunk in the production master die cannot be effectively cooled, the production master die is continuously blown by high-pressure air to be cooled, and the production master die is not easy to demould and leaves the heating time for too long to generate temperature drop, so that the production master die needs to be heated by the die for one time before the next key product is produced due to uneven temperature and insufficient temperature of the die, otherwise, the key product produced secondarily is not cured in some places due to uneven temperature distribution and insufficient temperature of the die, the leveling of the key product composition material and other production defects are generated, and the production period is prolonged; especially when the distance between the keys of the key product is not enough and the height of the keys is too high, the demoulding difficulty of the key product is increased; and because the high pressure of the high pressure air gun is concentrated on one point, the high pressure air gun still stays at high temperature and the constituent materials are not cooled to complete bonding with the material properties of the constituent materials such as: in the case of high ductility and high elasticity, the key product may be damaged by the high pressure blow from the high pressure air gun.
The corner material of the key product is often placed only for ensuring the finish degree of the key product and the convenience of demoulding, and the composition material will diffuse and flow around at high temperature, which also causes the problem of insufficient film thickness at the corner material, and the insufficient film thickness will also cause the physical properties of the high-ductility and high-elasticity material of the composition material to be reduced, so that the corner material will be damaged from the corner material due to uneven force application during manual demoulding, and the key product will be damaged.
Disclosure of Invention
The invention aims to provide a key cooling demoulding way, which comprises a key product consisting of silicon rubber or rubber, and a demoulding edge strip which is formed at the corner excess material of the key product together, so as to avoid the damage of the key product caused by the tearing due to the insufficient film thickness at the corner excess material during demoulding, and the key product can be removed together with the removal of the corner excess material in the future without adding extra processing and removing procedures; and at least one vacuum cooling demolding jig which is made of a material with high heat conductivity coefficient and has the same size with the key on the molding male mold, the vacuum cooling demolding jig can completely and completely adhere to the inner wall of the key product so as to completely and deeply conduct heat conduction and temperature reduction aiming at the needed key product, and a vacuum suction pipeline and a cooling water inlet pipeline are arranged in the jig; the key product is quickly and pertinently cooled by the high heat conductivity characteristic of the high heat conductivity coefficient material and the double cooling of cooling inlet water, the key product is expanded and softened due to the material generated in the high-temperature forming process, and the damage of the key product caused by uneven force application in the demoulding process can be reduced by fully sucking air in vacuum to demould.
The vacuum cooling demolding jig is composed of copper or aluminum with high thermal conductivity coefficient and alloy thereof (thermal conductivity: copper 401 Wm)-1K-1Aluminum 237Wm-1K-1) Generally, the key production mold is made of iron or steel (thermal conductivity: iron 80Wm-1K-160Wm of steel-1K-1) The key product which needs to be rapidly cooled is subjected to heat conduction and cooling by virtue of the physical characteristics of high heat conduction of the high-heat-conductivity material (the heat conduction speed of copper and aluminum can be 3-8 times faster than that of iron and steel); even if a material with high heat conductivity coefficient is used, the heat conduction and heat dissipation efficiency of the high heat conduction material can be ensured only by the environment with temperature difference and heat dissipation at two ends, so that a cooling water inlet pipeline is arranged in the vacuum cooling demolding jig, the temperature rise of the vacuum cooling demolding jig caused by a continuous cooling program can be effectively reduced, the heat conduction and heat dissipation efficiency of the vacuum cooling demolding jig is reduced, cooling water with different temperatures can be provided according to the required cooling efficiency, and the cooling water inlet pipeline not only can cool the vacuum cooling demolding jig, but also can provide a cold source for cooling key products; the vacuum cooling demolding jig can be composed of more than one component made of materials with high thermal conductivity according to the difficulty degree of the vacuum cooling demolding jig in the processing and installation procedures, and only the required vacuum air suction pipeline and the cooling water inlet pipeline are respectively processed on the materials with high thermal conductivity, and then the components of the materials with high thermal conductivity which are respectively processed are combined into the vacuum cooling demolding jig.
In order to achieve the purpose, the key cooling demolding mode provided by the invention can be comprehensively attached to the inner wall of a key product to provide targeted, rapid and effective heat conduction and temperature reduction, can also ensure that the material physical properties of the key product can be bonded to complete the material physical properties with high ductility and high elasticity due to rapid temperature reduction, and the demolding edgings can double improve the demolding yield and the production efficiency, and can also ensure that an operator does not need to directly contact a high-temperature production mold and a key product during the operation and demolding due to the vacuum cooling demolding jig, thereby effectively ensuring the safety of the operator and the production efficiency; therefore, even when the distance between the key units of the key product is insufficient and the key units are too high, the demoulding is difficult, the demoulding yield and the demoulding efficiency can be effectively improved; the vacuum cooling demoulding jig is composed of at least one component according to the difficulty of the processing and installation procedures of a vacuum suction pipeline and a cooling water inlet pipeline to be arranged, and the vacuum cooling demoulding jig is composed of at least one component made of high-thermal-conductivity materials, so that the functions of vacuum suction and cooling water inlet cannot be influenced, and the processing and assembly procedures of the vacuum cooling demoulding jig are simpler and more convenient.
Drawings
The objects of the invention and its attendant advantages will be further elaborated upon in the following description in conjunction with the accompanying drawings in which:
FIG. 1 is an assembly diagram of the present invention.
FIG. 2 is a schematic cross-sectional view of the present invention.
FIGS. 3(a) and (b) are schematic diagrams of the key product of the present invention.
FIGS. 4(a) and (b) are schematic cross-sectional views of the vacuum cooling demolding jig of the present invention.
FIGS. 5(a) and (b) are schematic sectional views of the vacuum cooling demolding jig of the present invention.
Detailed Description
FIG. 1 is a schematic diagram of an embodiment of an apparatus, which is implemented as follows: when the key product 22 of silicone rubber or rubber is formed by hot pressing or injection molding, and the key product 22 is still in the production master mold 11, the vacuum cooling demolding jig 33 can be completely attached to the inner wall of the key product 22 and does not touch the production master mold 11, and the vacuum cooling demolding jig 33 is made of a material with high thermal conductivity, so that the high temperature of the key product 22 can be quickly led out only by aiming at the part of the key product 22 which needs to be quickly cooled, and the production master mold 11 cannot be cooled because the key product 22 does not touch the production master mold 11; the vacuum cooling demolding jig 33 is provided with a cooling water inlet pipeline 331, so that external cooling water can be introduced into the vacuum cooling demolding jig 33, the temperature rise of the vacuum cooling demolding jig 33 caused by the high temperature of the key product 22 is cooled, and a cold source for reducing the temperature can also be introduced into the key product 22; in addition, the vacuum suction pipe 332 disposed in the vacuum cooling demolding jig 33 is connected to an external vacuum suction generating device, so that the vacuum cooling demolding jig 33 can complete the demolding procedure in a full suction manner when fully adhering to the inner wall of the key product 22, that is, the key product 22 is rapidly and purposefully cooled by the high thermal conductivity of the high thermal conductivity material of the vacuum cooling demolding jig 33 and the dual cooling manner of the cooling water inlet pipe 331, and the vacuum suction pipe 332 is used to fully suck the key product 22 to complete the demolding procedure.
Fig. 2 is a schematic cross-sectional view of an embodiment, in which the key specification and size of the vacuum-cooling demolding jig 33 are consistent with those of the molding male mold 44, so that the vacuum-cooling demolding jig 33 can completely and completely fit the inner wall of the key product 22, i.e., the key width and shape of the vacuum-cooling demolding jig 33 and the molding male mold 44 shown by extended lines L1 and L2 and the key inclined wall shown by extended lines L3 and L4 can also be consistent with those of the key width, shape and inclined wall of the inner surface of the key product 22; the vacuum cooling demolding tool 33 is opened only according to the size and dimension of the key on the forming male mold 44, and the mold opening procedure is not needed to be written for the vacuum cooling demolding tool 33, so that the required vacuum cooling demolding tool 33 can be produced without excessive processing procedures.
FIGS. 3(a) and (b) are schematic diagrams of key products in embodiments, in which a mold release strip 222 is added to the corner excess 221 of the key product 22 to prevent the corner excess 221 from being damaged by pulling during mold release due to insufficient film thickness; and because the demoulding edge strip 222 is arranged at the leftover bits and pieces 221, when the leftover bits and pieces 221 are removed in the future, the leftover bits and pieces 221 can be removed together, so that the processes of forming and removing are not increased.
FIGS. 4(a), (b) are schematic cross-sectional views of an embodiment of a vacuum-cooling demolding jig, wherein a cooling water inlet pipe 331 allowing cooling water to enter and exit is further dug from a side of the vacuum-cooling demolding jig 33 to the inside of the vacuum-cooling demolding jig 33, and after the vacuum-cooling demolding jig 33 is connected to an external cooling water device, the cooling source is provided for the vacuum-cooling demolding jig 33, which is used for cooling the temperature rise caused by the vacuum-cooling demolding jig 33 after multiple demolding operations, and for providing the cooling source for the vacuum-cooling demolding jig 33 during the demolding operations; in addition, a vacuum suction pipe 332 is dug from the side of the vacuum cooling demolding jig 33 to the surface of the individual key on the vacuum cooling demolding jig 33, which can provide the vacuum suction required during demolding after being connected with the external vacuum suction generating equipment, and the individual key on the vacuum cooling demolding jig 33 is dug through and integrated with the vacuum suction pipe 332, so that the suction required during demolding can be provided uniformly on each individual key on the vacuum cooling demolding jig 33, and the demolding damage caused by the nonuniform demolding force can be effectively avoided.
FIGS. 5(a) and (B) are schematic sectional views of an embodiment of a vacuum cooling demolding jig, which comprises an upper portion 33A and a lower portion 33B, wherein the upper portion 33A and the lower portion 33B are made of a material with high thermal conductivity, and the cooling inlet pipe 331 and the vacuum suction pipe 332 are disposed in the upper portion 33A and the lower portion 33B after the required pipe spaces of the cooling inlet pipe 331 and the vacuum suction pipe 332 are dug, respectively, thereby effectively avoiding the difficulty in digging and assembling the pipes due to the cooling inlet pipe 331 and the vacuum suction pipe 332 being disposed deep in the vacuum cooling demolding jig 33, and the vacuum cooling demolding jig 33 after being assembled does not affect the material with high thermal conductivity, High heat dissipation performance.

Claims (4)

1. A key cooling demoulding mode comprises the following steps: a key product composed of silicon rubber or rubber, and a demoulding edge strip formed together at the corner excess material of the key product, which is to avoid the key product damage caused by tearing due to insufficient film thickness at the corner excess material during demoulding, and can be removed along with the removal of the corner excess material in the future, and at least one vacuum cooling demoulding jig which is made of high heat conductivity coefficient material and is consistent with the size of the key on the forming male die, and can completely and completely attach to the inner wall of the key product to achieve complete heat conduction and temperature reduction without touching the production female die, so that the temperature of the production female die can not be reduced; the vacuum air suction pipeline and the cooling water inlet pipeline can be arranged in the jig, and the double cooling mode of the high heat conduction physical characteristic of the material with high heat conductivity coefficient and the cooling water inlet is adopted, so that the rubber or silicon rubber key product can be rapidly and locally cooled, the material expansion and the soft rot generated during the high-temperature molding of the rubber or silicon rubber key product can be realized, the temperature rise generated by the demolding procedure of the vacuum cooling demolding jig can be reduced due to the cooling water inlet, and a cold source can be provided for the cooling key product; the key product damage caused by uneven force application during demoulding can be reduced by using the vacuum full-face suction to demould; the key cooling demoulding method can quickly and effectively conduct heat and reduce temperature by comprehensively attaching the key product which needs to be quickly conducted and reduced in temperature and deeply penetrating into the inner wall of the key product, can ensure that the material physical properties of the key product are bonded with the material physical properties of high ductility and high elasticity due to temperature reduction, can also improve the demoulding yield and the production efficiency due to the demoulding edge strips, can ensure that personnel do not need to directly contact a production mould and a key product with high temperature when operating due to the vacuum cooling demoulding jig, also provides effective guarantee for the safety and the production efficiency of the personnel, and can also effectively improve the demoulding yield and the demoulding efficiency even when the distance between the key individuals of the key product is insufficient and the demoulding with the key individuals with too high height is difficult.
2. The key cooling demolding manner according to claim 1, wherein: the high thermal conductivity material is a metal block of aluminum, copper and its alloy, the vacuum cooling demolding jig can utilize the high thermal conductivity of the material to guide out the high temperature on the key product to achieve rapid cooling, and the vacuum cooling demolding jig can be composed of at least one high thermal conductivity material component according to the difficulty of the jig in the processing and assembling procedures.
3. The key cooling demolding manner according to claim 1, wherein: the specification and the size of the key on the vacuum cooling demolding jig are consistent with those of the key on the molding male mold, so that the vacuum cooling demolding jig can be completely and comprehensively attached to the inner wall of a key product; the vacuum cooling demoulding tool is internally provided with a cooling water inlet pipeline and a vacuum suction pipeline, and external cooling water is introduced into the vacuum cooling demoulding tool by the cooling water inlet pipeline, so that the temperature rise of the vacuum cooling demoulding tool caused by the high temperature on the key product is reduced, and a cooling source can be provided for cooling the key product, so that cooling water with different temperatures can be provided according to the required cooling efficiency; the vacuum suction pipeline provides vacuum suction force required by demoulding for the button product which is fully attached to the vacuum suction pipeline after being communicated with external vacuum suction generating equipment, and the button product is demoulded and taken out under uniform stress on the whole surface by means of the full vacuum suction.
4. The key cooling demolding manner according to claim 1, wherein: the demolding edge is formed on the leftover of the key product after hot pressing or injection molding of the rubber or silicon rubber key product, and is used for preventing the leftover from being torn and damaged during demolding due to insufficient film thickness and further damaging the key product; and because the edge and corner excess materials are formed, the edge and corner excess materials can be removed together, so that the forming and removing procedures are not required to be added for forming and removing the demoulding edge strips.
CN201910639405.2A 2019-07-10 2019-07-10 Key cooling and demoulding mode Pending CN112208045A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910639405.2A CN112208045A (en) 2019-07-10 2019-07-10 Key cooling and demoulding mode

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910639405.2A CN112208045A (en) 2019-07-10 2019-07-10 Key cooling and demoulding mode

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Publication Number Publication Date
CN112208045A true CN112208045A (en) 2021-01-12

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113649346A (en) * 2021-07-13 2021-11-16 蚌埠国显科技有限公司 Stripping jig

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04366607A (en) * 1991-06-13 1992-12-18 Shin Etsu Polymer Co Ltd Manufacture and mold device for rubber molded body
JP2000263603A (en) * 1999-03-18 2000-09-26 Nec Corp Resin molding machine and method for releasing molding from mold

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04366607A (en) * 1991-06-13 1992-12-18 Shin Etsu Polymer Co Ltd Manufacture and mold device for rubber molded body
JP2000263603A (en) * 1999-03-18 2000-09-26 Nec Corp Resin molding machine and method for releasing molding from mold

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
王春艳等: "《塑料成型工艺与模具设计》", 28 February 2018, 机械工业出版社 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113649346A (en) * 2021-07-13 2021-11-16 蚌埠国显科技有限公司 Stripping jig

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Application publication date: 20210112