CN112206762A - Na-gamma-Al2O3Preparation method of catalyst and application of catalyst in catalytic synthesis of anisole - Google Patents

Na-gamma-Al2O3Preparation method of catalyst and application of catalyst in catalytic synthesis of anisole Download PDF

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CN112206762A
CN112206762A CN202011275387.3A CN202011275387A CN112206762A CN 112206762 A CN112206762 A CN 112206762A CN 202011275387 A CN202011275387 A CN 202011275387A CN 112206762 A CN112206762 A CN 112206762A
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catalyst
anisole
phenol
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张璐
舒军政
张智芳
高雯雯
冯利军
王兴富
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Yulin University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/02Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the alkali- or alkaline earth metals or beryllium
    • B01J23/04Alkali metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/02Boron or aluminium; Oxides or hydroxides thereof
    • B01J21/04Alumina
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C41/00Preparation of ethers; Preparation of compounds having groups, groups or groups
    • C07C41/01Preparation of ethers
    • C07C41/16Preparation of ethers by reaction of esters of mineral or organic acids with hydroxy or O-metal groups
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The invention discloses Na-gamma-Al2O3The preparation method of catalyst and its application in catalytic synthesis of anisole are characterized by that firstly, the gamma-Al is added2O3Calcining at high temperature to activate gamma-Al2O3(ii) a Then the activated gamma-Al is added2O3、CH3OH and Na are stirred and react for 4-4.5 hours at the temperature of 350-400 ℃ in a reaction kettle in a molar ratio of 0.5-1.5: 2.5-3.5: 1-3 to obtain Na-gamma-Al2O3A catalyst. The invention adopts a one-step method to prepare Na-gamma-Al2O3The catalyst has the advantages of simple and rapid synthesis steps, good activity and high catalytic efficiency when used for catalyzing the reaction of dimethyl carbonate and phenol to prepare anisole, high conversion rate of phenol up to more than 80%, basically 100% selectivity of anisole, reusability and regeneration of the catalyst, and good industrial application prospect.

Description

Na-gamma-Al2O3Preparation method of catalyst and application of catalyst in catalytic synthesis of anisole
Technical Field
The invention belongs to the technical field of anisole synthesis, and relates to Na-gamma-Al2O3A preparation method of the catalyst and application of the catalyst in catalytic synthesis of anisole.
Background
Anisole, also known as anisole and methoxybenzene, is the most basic aromatic ether compound. Anisole is easy to have electrophilic substitution reaction, so that it is widely used for synthesizing compounds containing methoxyl group, and is an intermediate for synthesizing various medicines and organic chemicals; because of its special fragrance, people usually use it as an additive for soaps or detergents; because of its large dielectric constant and high boiling point, it can be used as excellent general-purpose reagent, initiator, solvent, thermostat filler, etc.; in addition, the gasoline can be used as a gasoline additive to replace methyl tert-butyl ether due to the improvement of the octane number of the gasoline. In recent years, the demand of anisole in the market has increased year by year.
At present, the method for industrially producing anisole mainly comprises the steps of reacting phenol with alkali to generate sodium phenate, and reacting the sodium phenate with dimethyl sulfate to synthesize anisole, namely a two-step method.
The equation is as follows:
Figure BDA0002778865150000011
dimethyl sulfate in the method is a hypertoxic, excessive alkali is needed to be used, a large amount of salt-containing wastewater is generated, the safety risk is high, and the environmental pollution is serious. With the increasing environmental protection importance of China, the traditional high-pollution process is bound to be limited, and the development of the low-cost, green and efficient production process of anisole is bound to be carried out.
Methanol is taken as a methylating agent to react and synthesize anisole under alkaline conditions:
Figure BDA0002778865150000021
the method for synthesizing anisole from methanol and phenol has the potential advantages of low raw material cost and simple post-treatment, but the methanol has low reaction activity, and is simultaneously subjected to C-methylation and O-methylation reactions in the reaction process of phenol, so that the improvement of the selectivity of anisole is a key point. The process route of methanol as a methylating agent is difficult to industrialize due to its low reactivity and target product selectivity.
Dimethyl carbonate is taken as a methylating agent to generate anisole under the action of an alkaline catalyst:
Figure BDA0002778865150000022
dimethyl carbonate is used as an environment-friendly methylating agent, when the dimethyl carbonate is used for synthesizing anisole with phenol, alkali is not needed, carbon dioxide and methanol with equimolar amount are generated, and no pollutant is generated in the reaction process. Compared with methanol as a methylation reagent, the dimethyl carbonate has obvious relative advantages, is environment-friendly, pollution-free, high in selectivity and high in conversion rate, and the product is easy to separate and can be recycled, so that the dimethyl carbonate becomes the most effective process route at present, but the dimethyl carbonate needs to be carried out under the condition of a high-temperature high-pressure catalyst when participating in the methylation reaction. Ouk and the like, and anisole is synthesized under normal pressure using a solid/liquid phase transfer catalyst. The reaction was carried out using tetrabutylammonium bromide (TBAB) as the phase transfer catalyst, 0.75 equivalents of K2CO3The reaction is carried out at 93 ℃ for 5 hours under normal pressure, the yield of anisole reaches 99 percent, but the dosage of dimethyl carbonate is larger (30 equivalents). And the Antonac and the like use TBD as a catalyst, the temperature is controlled at 170 ℃, and microwave irradiation is carried out for 10 minutes, so that the complete conversion of phenol is realized, and the selectivity of anisole reaches 100%. However, DBU and TBD are expensive, high in cost and not easy to realize industrialization. In conclusion, the green process for synthesizing anisole by catalyzing phenol and dimethyl carbonate does not realize industrial production, is always limited by high equipment investment and high raw material cost, and the preparation and selection of a proper supported catalyst is a problem to be solved urgently by scientific researchers.
Disclosure of Invention
The invention aims to provide Na-gamma-Al aiming at the problems of longer process route, environmental pollution, low catalytic activity of a catalyst, unstable catalytic activity and the like in the synthesis of anisole2O3A preparation method of a catalyst, which aims to solve the problems in the prior art.
Na-gamma-Al used in the invention2O3The preparation method of the catalyst comprises the following steps:
1. mixing gamma-Al2O3Calcining at 500-550 ℃ for 5-6 hours to activate gamma-Al2O3
2. gamma-Al in molar ratio2O3:CH3OH: na is 0.5-1.5: 2.5-3.5: 1-3, and the activated gamma-Al in the step 1 is subjected to anhydrous and oxygen-free sealing conditions2O3、CH3OH and Na are stirred and react for 4-4.5 hours at the temperature of 350-400 ℃ to obtain Na-gamma-Al2O3A catalyst.
In the step 1, the stirring speed is preferably 600 to 650 rpm.
In the above step 2, γ -Al is preferable2O3:CH3OH: the molar ratio of Na is 0.8-1: 3-3.3: 1.5-2.
Na-gamma-Al of the invention2O3The method for synthesizing anisole by the catalysis of the catalyst comprises the following steps: mixing dimethyl carbonate, phenol and Na-gamma-Al2O3Adding the catalyst into a high-pressure reaction kettle, and reacting for 1-6 hours at 170-220 ℃ under a closed condition to obtain anisole.
In the method for catalytically synthesizing anisole, the mass ratio of dimethyl carbonate to phenol is preferably 2: 1-4: 1, and Na-gamma-Al is preferably selected2O3The adding amount of the catalyst is 2-9% of the total mass of the dimethyl carbonate and the phenol.
In the method for catalytically synthesizing anisole, the reaction is preferably carried out for 1 to 3 hours at 180 to 200 ℃ under a sealed condition.
The invention has the following beneficial effects:
1. the invention changes the traditional method of using gamma-Al2O3The traditional preparation method of the super-strong base is that the carrier is treated by alkali hydroxide, then alkali simple substance is added at the melting point temperature of the alkali hydroxide for further treatment, the whole preparation process needs two steps and is not easy to realize the continuity of operation, and the industrialization is difficult to realize; the invention adopts a one-step method to prepare Na-gamma-Al2O3Catalyst, i.e. mixing of gamma-Al2O3、CH3OH and Na are added according to a certain molar ratio, and the metal sodium reacts with methanol to generate sodium methoxide and then reacts with gamma-Al2O3Combined with Na-gamma-Al2O3A catalyst.
2. Compared with the common catalyst, the catalyst has super-strong alkalinity, can provide reaction conditions for dimethyl carbonate and phenol, the conversion rate of the phenol can reach more than 80 percent, and the selectivity of anisole can basically reach 100 percent; compared with the same type of catalyst, the catalyst has the advantages of simple and rapid synthesis steps, good activity, high catalytic efficiency, no environmental pollution, no corrosion to equipment, repeated use and regeneration, and good industrial application prospect.
Drawings
FIG. 1 shows the activated γ -Al of example 12O3(left) and prepared Na-gamma-Al2O3SEM image of catalyst (right).
FIG. 2 shows Na-. gamma. -Al prepared in example 12O3XRD pattern of the catalyst.
Detailed Description
The invention is described in detail below with reference to the figures and examples, but the scope of protection of the invention is not limited to these examples.
Example 1
1. Taking gamma-Al2O310.2417g (0.1mol) were charged into a muffle furnaceCalcining at 550 ℃ for 6 hours to activate gamma-Al2O3Taking out the gamma-Al when the temperature of the muffle furnace is reduced to room temperature2O3
2. Will N2Introducing the mixture into a high-pressure reaction kettle, purging for 10 minutes, and adding activated gamma-Al2O3Continuously purging to obtain CH3OH 13mL (0.33mol) was charged into the autoclave, and sodium metal 4.6956g (0.2mol) was added to wait for CH3After the reaction of OH and metallic sodium is finished, 5g of CaO is added to absorb moisture and improve the alkalinity of the catalyst; removing N2Blowing and closing the high-pressure reaction kettle cover, stirring and reacting for 4 hours at the temperature of 350 ℃ at 650 rpm to obtain gray powder Na-gamma-Al2O3A catalyst.
As can be seen from FIG. 1, the activated gamma-Al2O3The surface appearance is irregular small particles, the pore size is uniform, the surface structure is regular, and the prepared Na-gamma-Al2O3The catalyst has more ideal surface structure, rich surface pore structure, high crystallization degree and wider pore diameter range; in fig. 2, the diffraction peaks at 2 θ of 36.86 °, 45.29 °, and 67.27 ° are typical γ -Al2O3Diffraction peak, wider base line and unobvious peak pattern, which indicates gamma-Al2O3The crystallization is incomplete and the product is in a microcrystalline state. Meanwhile, comparing a standard PDF card library by Jade 6 data processing software to obtain a diffraction peak NaAlCO at the 2 theta (32.89 degrees)3(OH)2A characteristic peak of (dawsonite) whose crystal system is an orthorhombic hexagonal system and whose crystal grain size is
Figure BDA0002778865150000041
The diffraction peak at 7.45 ° 2 θ is C2H2AlNaO6·3H2Characteristic peak of O, grain size of
Figure BDA0002778865150000042
Example 2
1. Taking gamma-Al2O310.2417g (0.1mol) were added to a muffle furnace and calcined at 500 ℃ for 6 hours to activate gamma-Al2O3Temperature of furnace waiting for muffleCooling to room temperature and taking out the gamma-Al2O3
2. Will N2Introducing the mixture into a high-pressure reaction kettle, purging for 10 minutes, and adding activated gamma-Al2O3Continuously purging to obtain CH3OH 13mL (0.32mol) was charged into the autoclave, and sodium metal 4.1425g (0.18mol) was added to wait for CH3After the reaction of OH and metallic sodium is finished, 5g of CaO is added to absorb moisture and improve the alkalinity of the catalyst; removing N2Blowing and closing the high-pressure reaction kettle cover, stirring and reacting for 4 hours at the temperature of 400 ℃ at 650 rpm to obtain gray powder Na-gamma-Al2O3A catalyst.
Example 3
1. Taking gamma-Al2O310.2417g (0.1mol) were put into a muffle furnace and calcined at 550 ℃ for 5 hours to activate gamma-Al2O3Taking out the gamma-Al when the temperature of the muffle furnace is reduced to room temperature2O3
2. Will N2Introducing the mixture into a high-pressure reaction kettle, purging for 10 minutes, and adding activated gamma-Al2O3Continuously purging to obtain CH3OH 12mL (0.3mol) was charged into the autoclave, and sodium metal 3.4536g (0.15mol) was added to wait for CH3After the reaction of OH and metallic sodium is finished, 5g of CaO is added to absorb moisture and improve the alkalinity of the catalyst; removing N2Blowing and closing the high-pressure reaction kettle cover, stirring and reacting for 4.5 hours at the temperature of 400 ℃ at 600 revolutions per minute to obtain powdered Na-gamma-Al2O3A catalyst.
Example 4
Dimethyl carbonate and phenol are added into a high-pressure reaction kettle according to different mol ratios, and Na-gamma-Al prepared in the example 1 with different mass contents of the total mass of the dimethyl carbonate and the phenol is added2O3And (3) the catalyst is reacted at different temperatures for different times under a closed condition, and the conversion rate of the phenol and the ratio of the anisole in the product are measured by a gas-mass spectrometer. Specific reaction conditions and reaction results are shown in table 1.
TABLE 1
Reaction temperature/. degree.C Reaction time/h Reactant proportioning Amount of catalyst/% Conversion rate/% Yield/%)
170 2 2 5 81.86 80.99
180 1 3 7 81.26 80.38
180 1 3 3 98.75 96.55
180 3 3 7 83.17 81.22
180 1 4 5 80.58 80.06
180 3 3 3 96.63 95.46
190 2 3 7 84.58 81.75
190 2 2 5 86.29 85.59
190 3 3 5 84.09 81.12
190 2 3 3 81.35 80.89
As can be seen from Table 1, when the catalyst of the invention is used for catalyzing dimethyl carbonate to react with phenol to synthesize anisole, the conversion rate of the phenol can reach more than 80%, and the yield of the anisole is further improved.

Claims (7)

1. Na-gamma-Al2O3A process for the preparation of a catalyst, characterized in that said process consists of the following steps:
(1) mixing gamma-Al2O3Calcining at 500-550 ℃ for 5-6 hours to activate gamma-Al2O3
(2) gamma-Al in molar ratio2O3:CH3OH: na is 0.5-1.5: 2.5-3.5: 1-3, and the activated gamma-Al obtained in the step (1) is subjected to anhydrous, oxygen-free and sealed conditions2O3、CH3OH and Na are stirred and react for 4-4.5 hours at the temperature of 350-400 ℃ to obtain Na-gamma-Al2O3A catalyst.
2. Na- γ -Al according to claim 12O3The preparation method of the catalyst is characterized by comprising the following steps: in the step (2), the stirring speed is 600-650 rpm.
3. Na- γ -Al according to claim 12O3The preparation method of the catalyst is characterized by comprising the following steps: in the step (2), gamma-Al2O3:CH3OH: the molar ratio of Na is 0.8-1: 3-3.3: 1.5-2.
4. A method of using the method of claim 1Na-gamma-Al prepared by the method2O3The method for synthesizing anisole by the catalysis of the catalyst is characterized in that: mixing dimethyl carbonate, phenol and Na-gamma-Al2O3Adding the catalyst into a high-pressure reaction kettle, and reacting for 1-6 hours at 170-220 ℃ under a closed condition to obtain anisole.
5. Na- γ -Al according to claim 42O3The method for synthesizing anisole by the catalysis of the catalyst is characterized in that: the mass ratio of the dimethyl carbonate to the phenol is 2: 1-4: 1.
6. Na- γ -Al according to claim 42O3The method for synthesizing anisole by the catalysis of the catalyst is characterized in that: the Na-gamma-Al2O3The adding amount of the catalyst is 2-9% of the total mass of the dimethyl carbonate and the phenol.
7. Na- γ -Al according to claim 42O3The method for synthesizing anisole by the catalysis of the catalyst is characterized in that: reacting for 1-3 hours at 180-200 ℃ under a sealed condition.
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CN114736105A (en) * 2022-04-19 2022-07-12 邵阳学院 Method for catalytic synthesis of anisole from calcium-aluminum composite oxide

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CN114736105A (en) * 2022-04-19 2022-07-12 邵阳学院 Method for catalytic synthesis of anisole from calcium-aluminum composite oxide
CN114736105B (en) * 2022-04-19 2024-04-12 邵阳学院 Method for synthesizing anisole by catalyzing calcium-aluminum composite oxide

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Application publication date: 20210112