High pulse dust collector of security
Technical Field
The invention belongs to the technical field of environment-friendly equipment, and particularly relates to a pulse dust collector with high safety.
Background
The pulse dust collector is a novel high-efficiency pulse dust collector improved on the basis of a bag type dust collector, integrates the advantages of various pulse blowing dust collectors with chamber back blowing, overcomes the defects of insufficient chamber dust cleaning strength, uneven distribution of inlet air and outlet air and the like, and enlarges the application range; the pulse dust collector adopts a chamber-divided off-line pulse dust cleaning technology, overcomes the respective defects of back-blowing dust cleaning and general pulse dust cleaning, and has the advantages of strong dust cleaning capacity, high dust cleaning efficiency, low emission concentration, small air leakage rate, low energy consumption and reliable and stable operation. However, according to the above principle, most of the existing pulse dust collectors are of a bag type structure, which is very susceptible to abrasion in frequent dust collection operation, resulting in reduced dust collection effect; meanwhile, the conventional pulse dust collector is often large in size, so that falling accidents and the like are easy to occur in the maintenance process of maintenance workers, and the potential safety hazards are high; in view of the above, we have designed a pulse dust collector with high safety.
Disclosure of Invention
The invention aims to provide a pulse dust collector with high safety, and solves the problems that the cloth bag type structure of the existing pulse dust collector is short in service life, easy to damage, difficult to maintain due to large volume and large in potential safety hazard.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a high-safety pulse dust collector which comprises a mounting rack, dust removing barrels and a high-pressure air pump, wherein the mounting rack is in bolted fit with a plurality of dust removing barrels, the dust removing barrels are in bolted fit with the high-pressure air pump, the dust removing barrels are communicated with the high-pressure air pump, the upper surface of the mounting rack is in bolted fit with the high-pressure air pump, and all structures are in bolted fit with each other, so that the size and the occupied area of equipment are reduced from the whole structure, and potential safety hazards are reduced; meanwhile, the equipment is convenient to assemble and maintain;
the dust removal barrel comprises a support wall and a discharge top, the support wall is of a tubular structure, the discharge top is of a funnel-shaped structure, one surface of the support wall is welded with the discharge top, the support wall is used for removing dust from air, and the air after dust removal is easier to gather after being discharged from the discharge top, so that gas loss is avoided; the peripheral side surface of the supporting wall is glued with an air inlet pipe, and the air inlet pipe is communicated with the interior of the dust removal barrel and used for introducing gas to be subjected to dust removal into the dust removal barrel;
the inner surface of the supporting wall is provided with a sliding groove, a fixing ring is welded on the inner surface of one sliding groove, a cleaning plate and a plurality of frameworks are adhered to the inner side surface of the fixing ring, a sliding ring is installed inside the sliding groove and is in sliding fit with the frameworks, a dust removing plate is adhered to the inner side surface of the sliding ring, and the sliding ring, the fixing ring and the sliding groove are mutually matched to form a dust removing bag structure, so that the service life of the dust removing structure is prolonged, resources are saved, and the working efficiency is improved; a plurality of electromagnetic blocks are welded on the other inner surface of the sliding chute;
support wall internal surface welding has the mount, dust removal bucket internally mounted has clean motor, the side is glued to have the dirt proof boot all around to clean motor, prevents that the dust from falling into clean motor, influences motor work, the output shaft of clean motor extends to the mount to with mount normal running fit, the side welding all around of output shaft has a plurality of scraper blades, utilizes the scraper blade to scrape the dust on dust removal plate surface and gets off, avoids the dust to harden to influence dust collection efficiency.
Further, cleaning plate upper surface glued joint has the pressure boost pipe, the pressure boost pipe extends to the top outside of discharging, install the solenoid valve between pressure boost pipe and the high pressure air pump, utilize solenoid valve control high pressure air pump to pour into high-pressure gas into dust removal bag structure into, can provide the helping hand for the collection and the emission of dust.
Furthermore, a plurality of the discharge tops are connected and communicated with a collecting pipe in a gluing mode, the periphery of the collecting pipe is connected and communicated with a discharge pipe in a gluing mode, and therefore clean air in each dedusting barrel can be discharged together after being converged.
Further, the mounting rack comprises a supporting plate, a fixing plate and supporting columns, and the supporting plate is in bolted fit with the fixing plate through the supporting columns.
Further, backup pad upper surface and support wall bolt cooperation, a plurality of chip removal notches have been seted up to the backup pad upper surface, and with the inside intercommunication of dust removal bucket, the backup pad lower surface clamps and is connected with sealed lid, opens sealed lid and can collect and discharge the dust of scraping and getting off.
Further, the slip ring is magnetic structure, and the magnetism when circular telegram with the electromagnetism piece is repelled, the slip ring is the same with solid fixed ring's shape and size, sealed cooperation between slip ring and the spout strengthens the inside gas tightness of dust removal bag structure, improves dust collection efficiency.
Further, the welding of the all sides of output shaft of clean motor has a plurality of limiting plates, the limiting plate suits with the position of mount, the scraper blade suits with the position of spout, and mutually supports with the dust removal board, and when dust removal bag structure injected into the pressurized air inflation, the position of dust removal board slip to the scraper blade, the scraper blade of being convenient for is directly scraped the dust on its surface and is got.
The invention has the following beneficial effects:
according to the invention, the plurality of dust removing barrels are bolted in the mounting frame, and the original integral structure is set to be a modular assembly structure, so that the corresponding assembly is conveniently carried out according to the working strength, the volume of the equipment is reduced, the integral equipment is more convenient for maintenance and treatment of maintenance personnel, and meanwhile, the potential safety hazard is greatly reduced due to certain limitation on the height; through set up solid fixed ring, slip ring and spout in the dust removal bucket, utilize clean board and dust removal board to constitute seal structure's dust removal bag structure, replaced traditional sack formula structure, avoided frequently changing the structural configuration and leaded to dust collector life-span reduction and influence dust collection efficiency's problem.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view showing a high safety pulse dust collector according to the present invention;
FIG. 2 is a front view of a pulse dust collector of the present invention with high safety;
FIG. 3 is a schematic structural view of section A-A in FIG. 2;
FIG. 4 is a partial display view of portion B of FIG. 3;
FIG. 5 is a partial view of portion C of FIG. 3;
FIG. 6 is a schematic structural view of section D-D in FIG. 3;
FIG. 7 is a schematic structural view of section E-E in FIG. 3;
fig. 8 is a schematic structural view of a section F-F in fig. 3.
In the drawings, the components represented by the respective reference numerals are listed below:
1. a mounting frame; 2. a dust removal barrel; 3. a high pressure air pump; 201. a support wall; 202. discharging the roof; 203. an air inlet pipe; 2011. a chute; 2012. a fixing ring; 2013. cleaning the plate; 2014. a framework; 2015. a slip ring; 2016. a dust removal plate; 2017. an electromagnetic block; 2018. a fixed mount; 204. cleaning the motor; 2041. a dust-proof sleeve; 2042. a squeegee; 205. a pressure increasing pipe; 301. an electromagnetic valve; 2021. a collector pipe; 2022. a discharge pipe; 101. a support plate; 102. a fixing plate; 103. a support pillar; 1011. a chip removal notch; 1012. a sealing cover; 2043. and a limiting plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "middle", "outer", "inner", and the like, indicate orientations or positional relationships, are used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referenced components or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-8, the invention relates to a high-safety pulse dust collector, which comprises an installation frame 1, a dust collection barrel 2 and a high-pressure air pump 3, wherein the installation frame 1 is in bolted fit with a plurality of dust collection barrels 2, the dust collection barrels 2 are in bolted fit with the high-pressure air pump 3, the dust collection barrels 2 are communicated with the high-pressure air pump 3, the upper surface of the installation frame 1 is in bolted fit with the high-pressure air pump 3, and all structures are in bolted fit with each other, so that the volume and the floor area of the equipment are reduced from the whole structure, and the potential safety hazard is reduced; meanwhile, the equipment is convenient to assemble and maintain;
the dust removal barrel 2 comprises a supporting wall 201 and a discharge top 202, the supporting wall 201 is of a tubular structure, the discharge top 202 is of a funnel-shaped structure, one surface of the supporting wall 201 is welded with the discharge top 202, the supporting wall 201 is used for removing dust through air, and the air after dust removal is easier to gather after being discharged through the discharge top 202, so that gas loss is avoided; the circumferential side surface of the supporting wall 201 is glued with an air inlet pipe 203, and the air inlet pipe 203 is communicated with the interior of the dust removing barrel 2 and is used for introducing gas to be removed into the dust removing barrel 2;
the inner surface of the supporting wall 201 is provided with a sliding groove 2011, a fixing ring 2012 is welded on the inner surface of the sliding groove 2011, the inner side surface of the fixing ring 2012 is adhered with a cleaning plate 2013 and a plurality of frameworks 2014, a sliding ring 2015 is installed inside the sliding groove 2011, the sliding ring 2015 is in sliding fit with the frameworks 2014, the inner side surface of the sliding ring 2015 is adhered with a dust removal plate 2016, and the sliding ring 2015, the fixing ring 2012 and the sliding groove 2011 are mutually matched to form a dust removal bag structure, so that the service life of the dust removal structure is prolonged, resources are saved, and the working efficiency is improved; a plurality of electromagnetic blocks 2017 are welded on the other inner surface of the chute 2011;
supporting wall 201 inner surface welding has mount 2018, 2 internally mounted of dust removal bucket has clean motor 204, clean motor 204 week side bonding has dirt proof boot 2041, prevent that the dust from falling into clean motor 204, influence the motor work, the output shaft of clean motor 204 extends to mount 2018 to with mount 2018 normal running fit, the welding of output shaft week side has a plurality of scrapers 2042, utilize the scraper 2042 to scrape the dust on dust removal board 2016 surface and get off, avoid the dust to harden and influence dust collection efficiency.
Preferably, the upper surface of the cleaning plate 2013 is connected with a pressure increasing pipe 205 through glue, the pressure increasing pipe 205 extends to the outside of the discharge top 202, an electromagnetic valve 301 is installed between the pressure increasing pipe 205 and the high-pressure air pump 3, the high-pressure air pump 3 is controlled by the electromagnetic valve 301 to inject high-pressure air into the dust removing bag structure, and assistance can be provided for dust collection and discharge.
Preferably, the plurality of discharge tops 202 are connected with the manifold 2021 by glue, and the discharge pipes 2022 are connected with the peripheral side of the manifold 2021 by glue, so that the clean air in the dust-removing buckets 2 can be discharged in the same way after being converged.
Preferably, the mounting rack 1 comprises a supporting plate 101, a fixing plate 102 and supporting columns 103, wherein the supporting plate 101 and the fixing plate 102 are in bolted fit through a plurality of supporting columns 103.
Preferably, the upper surface of the supporting plate 101 is in bolted fit with the supporting wall 201, the upper surface of the supporting plate 101 is provided with a plurality of chip removal notches 1011 and is communicated with the inside of the dust removing barrel 2, the lower surface of the supporting plate 101 is connected with a sealing cover 1012 in a clamping manner, and the scraped dust can be collected and discharged by opening the sealing cover 1012.
Preferably, slip 2015 is the magnetic structure, and repels with the magnetism when electromagnetism piece 2017 circular telegram, and slip 2015 is the same with the shape and the size of solid fixed ring 2012, sealed cooperation between slip 2015 and the spout 2011, the inside gas tightness of reinforcing dust removal bag structure, improvement dust collection efficiency.
Preferably, a plurality of limiting plates 2043 are welded on the peripheral side face of the output shaft of the cleaning motor 204, the limiting plates 2043 are adapted to the position of the fixing frame 2018, the scraping plates 2042 are adapted to the position of the sliding groove 2011 and are matched with the dust removing plates 2016, when the dust removing bag structure is filled with pressurized air to expand, the dust removing plates 2016 slide to the scraping plates 2042, and dust on the surfaces of the dust removing plates 2042 can be scraped directly.
Referring to fig. 1-8, it should be further explained that, when the cleaning motor 204 of the present invention is a 40W three-phase asynchronous motor, in an initial state, when the present apparatus is used for operation, gas enters the dust removing barrel 2 through the gas inlet pipe 203, is filtered and dedusted by the dedusting bag structure, and is then discharged from the discharge top 202; when the dust removing plate 2016 needs to be cleaned, high-pressure air is injected into the dust removing bag structure by the high-pressure air pump 3, the dust removing plate 2016 is far away from the cleaning plate 2013 and is in contact with the scraper 2042, and dust is scraped, collected and discharged under the driving of the cleaning motor 204.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.