CN112199903B - Numerical simulation method of discrete element nanoparticle plugging shale pores based on multi-parameter - Google Patents
Numerical simulation method of discrete element nanoparticle plugging shale pores based on multi-parameter Download PDFInfo
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Abstract
本发明公开了一种基于多参数的离散元纳米颗粒封堵页岩孔隙数值模拟方法,包括建立适用于水平井和垂直井的纳米颗粒‑流体耦合流动模型,采用基于隐式时间积分的四面体网格和楔形网格单元并设定纳米颗粒和流体的边界条件和初始条件,编写代码重建纳米颗粒在流体中的拖拽力模型,计算不同井况下孔隙的纳米颗粒量和流体总量,建立释放速度大小、方向以及尺寸各不相同的纳米颗粒参数模型,计算实时的流体、纳米颗粒速度和压力等参数,通过理论公式推导验证和实验验证两种方式与模拟结果进行比较。采用本发明模拟方法的模拟结果更接近水平井和垂直井的实际情况,为实际纳米颗粒封堵页岩孔隙提供准确参考。
The invention discloses a multi-parameter-based numerical simulation method for plugging shale pores with discrete element nanoparticles. Grid and wedge grid cells and set the boundary conditions and initial conditions of nanoparticles and fluids, write code to reconstruct the drag force model of nanoparticles in the fluid, calculate the amount of nanoparticles and the total amount of fluid in pores under different well conditions, A parameter model of nanoparticles with different release rates, directions and sizes was established, and real-time parameters such as fluid, nanoparticle velocity and pressure were calculated, and the simulation results were compared through theoretical formula derivation verification and experimental verification. The simulation results using the simulation method of the present invention are closer to the actual situation of horizontal wells and vertical wells, and provide an accurate reference for the actual nanoparticle plugging of shale pores.
Description
技术领域technical field
本发明涉及非常规油气勘探开发技术和深部地质钻探领域,特别是页岩孔隙的封堵,具体是一种基于多参数的离散元纳米颗粒封堵页岩孔隙数值模拟方法。The invention relates to the field of unconventional oil and gas exploration and development technology and deep geological drilling, in particular to the plugging of shale pores, in particular to a multi-parameter-based numerical simulation method for plugging shale pores with discrete element nanoparticles.
背景技术Background technique
能源是我国经济长期稳定发展的有力保障。然而,随着化石能源的不断消耗,开发难度的日益增大,环保形势的日趋严峻,开发环境友好型的大储量清洁能源成为全球学者、政企关注的焦点。页岩气作为一种储量巨大的非常规能源,是实现现代多元能源体系的重要一环,2019年,页岩气新增探明地质储量1247亿立方米,有望超过常规气成为中国天然气主力气源。勘探开发页岩气和深部地质钻探过程中维持页岩井壁稳定离不开钻井与钻井液。Energy is a powerful guarantee for the long-term and stable development of my country's economy. However, with the continuous consumption of fossil energy, the increasing difficulty of development and the increasingly severe environmental protection situation, the development of environmentally friendly large reserves of clean energy has become the focus of global scholars, governments and enterprises. As a kind of unconventional energy with huge reserves, shale gas is an important part of realizing a modern multi-energy system. In 2019, shale gas added 124.7 billion cubic meters of proven geological reserves, which is expected to surpass conventional gas and become the main natural gas in China. source. The maintenance of shale wellbore stability during the exploration and development of shale gas and deep geological drilling is inseparable from drilling and drilling fluids.
勘探开发页岩气和深部地质钻探过程中维持页岩井壁稳定离不开钻井与钻井液。维持井内压力大于地层孔隙压力(但不高于破裂压力)是页岩气钻井、深部地质钻探合理的安全开采方式。在此条件下,水基钻井液不可避免地会侵入页岩地层。The maintenance of shale wellbore stability during the exploration and development of shale gas and deep geological drilling is inseparable from drilling and drilling fluids. Keeping the pressure inside the well higher than the formation pore pressure (but not higher than the fracturing pressure) is a reasonable and safe way of shale gas drilling and deep geological drilling. Under these conditions, water-based drilling fluids inevitably invade shale formations.
要解决上述问题,就需要在维持井壁稳定的同时尽可能地降低钻井液侵入程度。加入纳米材料封堵页岩孔隙是增强井壁稳定性的有效方法之一。由于纳米材料在物理尺度上与页岩纳米孔隙匹配,当纳米颗粒运移至页岩孔隙深部时,颗粒堆积并阻滞水分的再次侵入。To solve the above problems, it is necessary to reduce the degree of drilling fluid invasion as much as possible while maintaining the stability of the wellbore. Adding nanomaterials to plug shale pores is one of the effective methods to enhance wellbore stability. Since the nanomaterials match the shale nanopores on the physical scale, when the nanoparticles migrate deep into the shale pores, the particles accumulate and block the re-invasion of water.
但目前纳米颗粒钻井液对页岩孔隙的封堵效果多限于物理实验数据,关于纳米颗粒封堵页岩孔隙维持井壁稳定的数值模拟研究鲜有报道。钻井液中纳米颗粒侵入页岩孔隙后的运移、动态堆积与微观封堵机理并不明确。However, the plugging effect of nanoparticle drilling fluid on shale pores is mostly limited to physical experimental data, and there are few reports on the numerical simulation research on nanoparticle plugging of shale pores to maintain wellbore stability. The migration, dynamic accumulation and microscopic plugging mechanisms of nanoparticles in drilling fluids after invading shale pores are not clear.
实验数据问题为纳米级物理实验,动态观测难度大、成本高、不易成功,因此通过纳米物理实验完全掌握纳米颗粒封堵微观机理在目前的条件下不具可行性。The problem of experimental data is that of nanoscale physical experiments. Dynamic observation is difficult, costly, and difficult to succeed. Therefore, it is not feasible to fully grasp the microscopic mechanism of nanoparticle plugging through nanophysical experiments under the current conditions.
此外,孔隙复杂度、流体物理性能和孔隙应力的影响使得纳米颗粒封堵页岩孔隙机理研究变的更加复杂和困难。In addition, the influence of pore complexity, fluid physical properties and pore stress makes the research on the mechanism of nanoparticle plugging of shale pores more complicated and difficult.
同时,前人采用的纳米颗粒封堵模型颗粒参数较为单一,只包含1种颗粒参数即颗粒粒径不同所计算的封堵效率值(基于现有专利CN104504192B公开的内容)。At the same time, the particle parameters of the nanoparticle plugging model adopted by the predecessors are relatively single, and only include one particle parameter, that is, the plugging efficiency value calculated from different particle sizes (based on the content disclosed in the existing patent CN104504192B).
同时,前人研究内容不包含流体粘度改变所带来的封堵性能评测和模型验证。以上限制导致不同流体物性特征和多样颗粒参数下纳米颗粒封堵效率和钻井液实时侵入量不易快速确定。At the same time, the previous studies did not include the plugging performance evaluation and model verification brought about by the change of fluid viscosity. The above limitations make it difficult to quickly determine the nanoparticle plugging efficiency and the real-time invasion amount of drilling fluid under different fluid physical properties and diverse particle parameters.
页岩气实际钻进过程中,会有垂直井和水平井两种形式,目前没有技术方法能同时模拟两种井况下的纳米颗粒封堵数值模拟方法。其中,技术难点是如何确定进入垂直井和水平井的颗粒量和流体量,如何设定颗粒释放模式,如何设定进入孔隙的流体滤液粘度和如何设置颗粒参数多样性等问题。In the actual drilling process of shale gas, there will be two types of vertical wells and horizontal wells. At present, there is no technical method that can simulate the numerical simulation method of nanoparticle plugging under the two well conditions at the same time. Among them, the technical difficulties are how to determine the amount of particles and fluids entering the vertical and horizontal wells, how to set the particle release mode, how to set the viscosity of the fluid filtrate entering the pores, and how to set the diversity of particle parameters.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是:提供一种基于多参数的离散元纳米颗粒封堵页岩孔隙数值模拟方法,其纳米颗粒-流体耦合流动模型可以适用于水平井和垂直井的孔隙封堵模拟。进一步,编程重构纳米颗粒-流体耦合流动模型中的纳米颗粒拖拽力模型,确定流体粘度参数的选择方法以及流体量和颗粒量的计算方式,使得模拟方法得出的结果更接近实际封堵情况。The technical problem to be solved by the present invention is to provide a multi-parameter-based numerical simulation method for plugging shale pores with discrete element nanoparticles. . Further, the nanoparticle drag force model in the nanoparticle-fluid coupled flow model is programmed and reconstructed, and the selection method of the fluid viscosity parameter and the calculation method of the fluid amount and particle amount are determined, so that the results obtained by the simulation method are closer to the actual plugging. Happening.
本发明的技术方案如下:The technical scheme of the present invention is as follows:
基于多参数的离散元纳米颗粒封堵页岩孔隙数值模拟方法,采用CFD-DEM耦合法,包括,Numerical simulation method of shale pores plugging with discrete element nanoparticles based on multi-parameter, using CFD-DEM coupling method, including,
建立适用于水平井和垂直井的纳米颗粒-流体耦合流动模型,所述纳米颗粒-流体耦合流动模型包括纳米颗粒释放区域、纳米颗粒-流体耦合流动区域和孔隙封堵区域,纳米颗粒释放区域和和孔隙封堵区域分别位于纳米颗粒-流体耦合流动区域左、右端;Establish a nanoparticle-fluid coupled flow model suitable for horizontal and vertical wells, the nanoparticle-fluid coupled flow model includes a nanoparticle release region, a nanoparticle-fluid coupled flow region and a pore plugging region, a nanoparticle release region and and pore plugging areas are located at the left and right ends of the nanoparticle-fluid coupled flow area, respectively;
采用基于隐式时间积分的四面体网格和楔形网格单元并设定纳米颗粒和流体的边界条件和初始条件,其中,纳米颗粒和流体的主体采用四面体网格,边界采用楔形网格,此外网格经过独立性验证;Adopt tetrahedral mesh and wedge mesh elements based on implicit time integration and set the boundary conditions and initial conditions of nanoparticles and fluids. In addition, the grid is independently verified;
编写代码重建纳米颗粒在流体中的拖拽力模型;编写纳米尺度下颗粒所受拖拽力程序,修改标准阻力方程。由于颗粒为纳米颗粒,其所受拖拽力与常规尺寸下颗粒所受拖拽力不同,为确保模拟结果合理性,编程重构纳米尺度下的颗粒拖拽力方程;Write code to reconstruct the drag force model of nanoparticles in fluid; write a program of drag force on particles at the nanoscale, and modify the standard drag equation. Since the particles are nanoparticles, their drag force is different from that of particles with conventional sizes. In order to ensure the rationality of the simulation results, the drag force equation of particles at the nano-scale is programmed and reconstructed;
当Re<0.01,颗粒拖拽力FL由Oseen方程计算;When Re < 0.01, the particle drag force FL is calculated by the Oseen equation;
当Re>1.5×103时,颗粒拖拽力FL满足:When Re>1.5×10 3 , the particle drag force FL satisfies:
当250<Re<1.5×103时,颗粒拖拽力FL满足:When 250<Re<1.5×10 3 , the particle drag force FL satisfies:
当20<Re<250时,颗粒拖拽力FL满足:When 20<Re<250, the particle drag force FL satisfies:
当10<Re<20时,颗粒拖拽力FL满足:When 10<Re<20, the particle drag force FL satisfies:
当0.01<Re<10时,颗粒拖拽力FL满足:When 0.01<Re<10, the particle drag force FL satisfies:
当Re<0.01时,颗粒拖拽力FL满足:When Re < 0.01, the particle drag force FL satisfies:
其中μ是粘度,m颗粒密度,L颗粒直径,Re是雷诺数;where μ is the viscosity, m is the particle density, L is the particle diameter, and Re is the Reynolds number;
针对水平井和垂直井的不同井况,计算进入水平井和垂直井孔隙的颗粒量、流体总量和孔隙流通度,建立释放速度大小、方向以及尺寸各不相同的纳米颗粒参数模型,计算实时的流体、纳米颗粒速度和压力参数;According to the different well conditions of horizontal and vertical wells, calculate the amount of particles entering the pores of horizontal and vertical wells, the total amount of fluid and the pore fluidity, establish a parameter model of nanoparticles with different release rates, directions and sizes, and calculate real-time fluid, nanoparticle velocity and pressure parameters;
计算不同井况、不同流体粘度、不同纳米颗粒参数下孔隙封堵区域的封堵效率和钻井液侵入量模拟结果,其中流体粘度取适用于页岩气井的高性能水基钻井液滤液粘度(由于井壁生成泥饼,进入孔隙中的流体为钻井液滤液,基于钻井液滤液粘度,而非钻井液粘度,基于微量流体粘度仪确定流体粘度,因为适用于页岩气的高性能水基钻井液滤液非常少(不到1mL),普通粘度设备不能测量,需要特定仪器才能测出其粘度值),不同纳米颗粒参数包括粒径、浓度、速度、离散度、级配比例、重力、旋转、材料密度、形状和粗糙度;The simulation results of the plugging efficiency and drilling fluid invasion in the pore plugging area under different well conditions, different fluid viscosities, and different nanoparticle parameters were calculated. The mud cake is formed on the wellbore, and the fluid entering the pores is the drilling fluid filtrate. Based on the viscosity of the drilling fluid filtrate, not the drilling fluid viscosity, the fluid viscosity is determined based on a microfluidic viscometer, because it is a high-performance water-based drilling fluid suitable for shale gas. The filtrate is very small (less than 1mL), which cannot be measured by ordinary viscosity equipment, and requires a specific instrument to measure its viscosity value). Different nanoparticle parameters include particle size, concentration, speed, dispersion, gradation ratio, gravity, rotation, material density, shape and roughness;
通过理论公式推导验证和实验验证两种方式与模拟结果进行比较,对纳米颗粒封堵垂直井和水平井的页岩孔隙进行评价和分析。The shale pores plugged by nanoparticles in vertical and horizontal wells are evaluated and analyzed by comparing with the simulation results through theoretical formula derivation verification and experimental verification.
进一步,计算进入水平井和垂直井孔隙的颗粒量、流体总量和孔隙流通度时,通过扫描电镜实验分析垂直于层理面和平行于层理面的页岩孔隙微观图片,基于统计数据,总结层面间的孔隙度比率,从而确定垂直井和水平井的流体总量和颗粒进入量。同时,基于渗透率实验(液测渗透率),测试确定模型垂直于层理面和平行于层理面的渗透率,基于渗透率比率反向验证从而设定模型中孔隙流通度,进而确定最终的流体总量和颗粒进入量这两个重要参数,为后续模拟提供准确的计算基础。Further, when calculating the amount of particles entering the pores of the horizontal and vertical wells, the total amount of fluid and the pore fluidity, the microscopic pictures of the shale pores perpendicular to the bedding plane and parallel to the bedding plane were analyzed by scanning electron microscopy experiments. Based on statistical data, Summarize porosity ratios between layers to determine total fluid and particle ingress for vertical and horizontal wells. At the same time, based on the permeability experiment (liquid measured permeability), the test determines the permeability of the model perpendicular to the bedding plane and parallel to the bedding plane. Based on the reverse verification of the permeability ratio, the pore fluidity in the model is set, and then the final permeability is determined. Two important parameters, the total amount of fluid and the amount of particles entering, provide an accurate calculation basis for subsequent simulations.
进一步,采用基于隐式时间积分的四面体网格和楔形网格单元并设定纳米颗粒和流体的边界条件和初始条件时,孔隙壁面为无滑移界面的固定壁面,纳米颗粒碰撞具有反射性,壁面反射系数分为法向和切向系纳米颗粒碰撞之间的法向接触力基于spring-dashpot模型。Further, when the tetrahedral mesh and wedge mesh elements based on implicit time integration are used and the boundary conditions and initial conditions of nanoparticles and fluid are set, the pore wall is a fixed wall without slip interface, and the collision of nanoparticles is reflective. , the wall reflection coefficients are divided into normal and tangential systems and the normal contact force between collisions between nanoparticles is based on the spring-dashpot model.
进一步,采用基于隐式时间积分的四面体网格和楔形网格单元并设定纳米颗粒和流体的边界条件和初始条件时,网格细度基于纳米颗粒碰撞随机度划分,纳米颗粒碰撞之间的切向接触力使用粘着摩擦系数和滑动摩擦系数计算,Further, when the tetrahedral mesh and wedge mesh elements based on implicit time integration are used and the boundary conditions and initial conditions of nanoparticles and fluids are set, the mesh fineness is divided based on the randomness of nanoparticle collisions. The tangential contact force of is calculated using the sticking friction coefficient and the sliding friction coefficient,
当vr≤vglide时:When v r ≤ v glide :
当vglide≤vr≤vlimit时:When v glide ≤ v r ≤ v limit :
-μ(vr)=μglide -μ(v r )=μ glide
当vr>vlimit时:When v r > v limit :
-μratio=(vr-vlimit)/slopelimit -μ ratio =(v r -v limit )/slope limit
-μratio=μglide/μlimit -μ ratio = μ glide / μ limit
其中,in,
μstick为粘摩擦系数;μ stick is the coefficient of viscous friction;
μglide为滑动摩擦系数;μ glide is the sliding friction coefficient;
μlimit为高速极限摩擦系数;μ limit is the high speed limit friction coefficient;
vglide是滑动速度,对于低速状态,μ为μstick和μglide的二次插值;v glide is the sliding speed, for the low speed state, μ is the quadratic interpolation of μ stick and μ glide ;
vlimit为限制速度,对于高速流体,μ(vr)接近μlimit;v limit is the limiting speed, for high-speed fluid, μ(v r ) is close to μ limit ;
slopelimit为μ(vr)接近μlimit的确定参数。The slope limit is a definite parameter where μ(v r ) is close to μ limit .
进一步,建立释放速度大小、方向以及尺寸各不相同的纳米颗粒参数模型时,纳米颗粒粒径级配比基于罗姆-拉姆勒经典模型,在纳米颗粒释放区域建立含不同粒径尺寸的纳米颗粒,且纳米颗粒平均粒径可控、纳米颗粒尺寸数可调整。Further, when establishing the parameter model of nanoparticles with different release rates, directions and sizes, the particle size gradation ratio of nanoparticles is based on the Romm-Ramler classical model. The average particle size of the nanoparticles can be controlled, and the size of the nanoparticles can be adjusted.
进一步,建立释放速度大小、方向以及尺寸各不相同的纳米颗粒参数模型时,粒子旋转基于移动参考框架,粒子旋转后的位置和速度以移动参考框架下的新坐标系确定;建立颗粒团模型,在颗粒碰撞区域建立直角坐标网格,其中网格边缘长度与直径最大的颗粒长度相当,此方法计算量锐减,计算效率高。Further, when building a parameter model of nanoparticles with different release velocity sizes, directions and sizes, the particle rotation is based on the moving reference frame, and the rotated position and speed of the particles are determined by the new coordinate system under the moving reference frame; the particle cluster model is established, A rectangular coordinate grid is established in the particle collision area, and the length of the grid edge is equivalent to the length of the particle with the largest diameter. This method reduces the amount of calculation sharply and has high calculation efficiency.
进一步,计算实时的流体、纳米颗粒速度和压力参数时,颗粒位置和速度可通过Runge-Kutta框架进行计算,原始的常微分方程看做向量,其中左边为导数,方程右侧为任意函数:Further, when calculating the real-time fluid, nanoparticle velocity and pressure parameters, the particle position and velocity can be calculated through the Runge-Kutta framework. The original ordinary differential equation is regarded as a vector, where the left side is the derivative, and the right side of the equation is an arbitrary function:
其中,参数a2~a6,B21~b65和c1~c6通过Cash和Karp理论得到。The parameters a 2 -a 6 , B 21 -b 65 and c 1 -c 6 are obtained by Cash and Karp theory.
进一步,计算不同井况、不同流体粘度、不同纳米颗粒参数下孔隙封堵区域的封堵效率和钻井液侵入量模拟结果时,纳米颗粒尺寸、浓度、速度、密度设定基于原始球体模型。Furthermore, when calculating the plugging efficiency of the pore plugging area and the simulation results of drilling fluid invasion under different well conditions, different fluid viscosities, and different nanoparticle parameters, the size, concentration, velocity, and density of nanoparticles are set based on the original sphere model.
进一步,计算不同井况、不同流体粘度、不同纳米颗粒参数下孔隙封堵区域的封堵效率和钻井液侵入量模拟结果时,离散元纳米颗粒粗糙度通过轮廓算术平均偏差Ra确定,Ra值通过纳米颗粒的TEM实验测量;粒子旋转关联粒子粗糙度及表面摩擦系数。Further, when calculating the plugging efficiency of the pore plugging area and the simulation results of drilling fluid invasion under different well conditions, different fluid viscosities, and different nanoparticle parameters, the discrete element nanoparticle roughness is determined by the profile arithmetic mean deviation Ra, and the Ra value is determined by TEM experimental measurements of nanoparticles; particle rotation correlates particle roughness and surface friction coefficient.
进一步,计算不同井况、不同流体粘度、不同纳米颗粒参数下孔隙封堵区域的封堵效率和钻井液侵入量模拟结果时,纳米颗粒级配比、旋转、形状、粗糙度等参数基于原始球体模型、罗姆-拉姆勒模型、移动参考框架模型编写程序,继而并入流体动力学主程序进行计算。Further, when calculating the plugging efficiency of the pore plugging area and the simulation results of drilling fluid invasion under different well conditions, different fluid viscosities, and different nanoparticle parameters, the parameters such as nanoparticle gradation ratio, rotation, shape, and roughness are based on the original sphere. Model, Rohm-Ramler model, and moving reference frame model are programmed, and then integrated into the main program of fluid dynamics for calculation.
与现有技术相比,本发明提供了一种基于多参数的离散元纳米颗粒封堵页岩孔隙数值模拟方法。本发明的方案具有如下优点:Compared with the prior art, the present invention provides a multi-parameter-based numerical simulation method for plugging shale pores with discrete element nanoparticles. The scheme of the present invention has the following advantages:
(1)实际钻进过程中,会有垂直井和水平井两种形式,本发明建立的纳米尺度的离散元流固耦合力学模型能同时模拟两种井况下的纳米颗粒封堵。(1) In the actual drilling process, there are two types of vertical wells and horizontal wells. The nanoscale discrete element fluid-solid coupling mechanics model established by the present invention can simultaneously simulate nanoparticle plugging under two well conditions.
(2)纳米颗粒释放模式多样,且平均粒径可控,针对流体场和碰撞场,网格细度和网格类型可调控,且颗粒运动捕捉更加精确,与实际情况更加符合;(2) There are various release modes of nanoparticles, and the average particle size is controllable. For the fluid field and collision field, the mesh fineness and mesh type can be adjusted, and the particle motion capture is more accurate and more in line with the actual situation;
(3)建立流体物性(粘度)变换模式,建立多参数纳米颗粒模型,包括:粒径、浓度、速度、离散度、级配比例、重力、旋转、材料密度、形状、粗糙度,几乎涵盖了颗粒所有参数,模型适用性较强。(3) Establish a fluid physical property (viscosity) transformation model, and establish a multi-parameter nanoparticle model, including: particle size, concentration, velocity, dispersion, gradation ratio, gravity, rotation, material density, shape, roughness, almost covering All parameters of the particle, the model has strong applicability.
(4)针对水平井和垂直井不同的井况,先通过扫描电镜实验分析垂直于层理面和平行于层理面的页岩孔隙微观图片,基于统计数据,总结层面间的孔隙度比率,从而确定垂直井和水平井的流体总量和颗粒进入量,然后通过液测渗透率实验确定设置的孔隙流通度(即弯折管道的曲折度),该方法相比现有的随机设置弯折孔隙更准确,这是因为平行于层理容易流动,垂直于层理不易流动,因此孔隙流通度的设定对模拟结果的准确性有重要影响。(4) According to the different well conditions of horizontal wells and vertical wells, the microscopic pictures of shale pores perpendicular to the bedding plane and parallel to the bedding plane are firstly analyzed by scanning electron microscopy experiments. Based on statistical data, the porosity ratio between layers is summarized. Thereby, the total amount of fluid and the amount of particles entering the vertical well and the horizontal well are determined, and then the set pore fluidity (that is, the tortuosity of the bent pipe) is determined by the liquid permeability experiment. Compared with the existing random set bending Pores are more accurate, because it is easy to flow parallel to the bedding, and difficult to flow perpendicular to the bedding, so the setting of the pore fluidity has an important impact on the accuracy of the simulation results.
附图说明Description of drawings
图1是颗粒碰撞模型示意图;Figure 1 is a schematic diagram of a particle collision model;
图2是水平和垂直井纳米孔隙流固耦合模型示意图;Figure 2 is a schematic diagram of the nanopore fluid-structure coupling model of horizontal and vertical wells;
图3是纳米孔隙流固耦合楔形网格与四面体网格组合示意图;Figure 3 is a schematic diagram of the combination of a nanopore fluid-structure coupled wedge mesh and a tetrahedral mesh;
图4是网格独立性验证结果示意图;Fig. 4 is the schematic diagram of grid independence verification result;
图5是水平和垂直井纳米颗粒封堵动态堆积计算云图;Fig. 5 is a cloud map of the dynamic stacking calculation for the plugging of nanoparticles in horizontal and vertical wells;
图6是模拟数据与Kozeny-Carman理论方程计算数据的压降数据对比示意图;Figure 6 is a schematic diagram showing the comparison of the pressure drop data between the simulated data and the data calculated by the Kozeny-Carman theoretical equation;
图7是不同颗粒浓度下的实验数据与模拟数据对比示意图。Figure 7 is a schematic diagram of the comparison between experimental data and simulated data at different particle concentrations.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的描述,但本发明的保护范围不局限于以下所述。The present invention will be further described below with reference to the accompanying drawings, but the protection scope of the present invention is not limited to the following.
基于多参数的离散元纳米颗粒封堵页岩孔隙数值模拟方法,配合ANSYS Fluent、EDEM等软件进行模拟,包括以下步骤:Based on the multi-parameter discrete element nanoparticle plugging shale pore numerical simulation method, the simulation is carried out with ANSYS Fluent, EDEM and other software, including the following steps:
S1.编写纳米尺度下颗粒所受拖拽力程序,修改标准拖曳力方程。由于颗粒为纳米颗粒,其所受拖拽力与常规尺寸下颗粒所受拖拽力不同,为确保模拟结果合理性,基于小雷诺数下的粘性流Oseen方程,Pruppacher-Steinberger的实验数据拟合公式,Dennis和Walker的球体层流计算方程,以及Goin和Lawrence提出的不同尺寸球体阻力系数公式,编程重构纳米颗粒拖拽力方程;S1. Write a program for the drag force on particles at the nanoscale, and modify the standard drag force equation. Since the particles are nanoparticles, the drag force they experience is different from that of particles with conventional sizes. In order to ensure the rationality of the simulation results, the Pruppacher-Steinberger experimental data fitting is based on the Oseen equation of viscous flow at a small Reynolds number. Formula, Dennis and Walker's sphere laminar flow calculation equation, and Goin and Lawrence's formula for drag coefficient of spheres with different sizes, programming and reconstructing the drag force equation of nanoparticles;
为保证合理性,并未直接使用标准颗粒拖拽曲线,而是基于对球体颗粒可用数据的筛选与验证,使用修正版本的拖拽曲线,以下为修改拖拽力公式的基本原理:In order to ensure rationality, the standard particle drag curve is not directly used, but the modified version of the drag curve is used based on the screening and verification of the available data of spherical particles. The following is the basic principle of modifying the drag force formula:
其中μ是粘度,m颗粒密度,L颗粒直径,Re是雷诺数。where μ is the viscosity, m is the particle density, L is the particle diameter, and Re is the Reynolds number.
通过自定义编程函数,对于Re<0.01,通过实验验证,Oseen结果更加可靠。颗粒碰撞模型如图1所示。With a custom programming function, for Re < 0.01, the Oseen results are more reliable experimentally verified. The particle collision model is shown in Figure 1.
当Re>1.5×103时,基于Beard经验公式,经推导得出颗粒拖拽力公式为:When Re>1.5×10 3 , based on Beard’s empirical formula, the particle drag force formula is derived as:
当250<Re<1.5×103时,经推导得出颗粒拖拽力公式为:When 250<Re<1.5×10 3 , the formula of particle drag force is derived as:
当20<Re<250时,经推导得出颗粒拖拽力公式为:When 20<Re<250, the formula of particle drag force is derived as:
当10<Re<20时,经Pruppacher和Steinberger的两组特定数据推导得出颗粒拖拽力公式为:When 10<Re<20, the formula of particle drag force is derived from two sets of specific data of Pruppacher and Steinberger:
当0.01<Re<10时,基于实验数据,经推导得出颗粒拖拽力公式为:When 0.01<Re<10, based on the experimental data, the formula of particle drag force is derived as:
当Re<0.01时,基于实验数据,经推导得出颗粒拖拽力公式为:When Re < 0.01, based on the experimental data, the formula of particle drag force is derived as:
基于上述纳米颗粒拖拽力方程,流固耦合模型假定孔隙流体是连续的并且由局部Navier-Stoke方程描述。根据质量守恒方程和动量守恒方程,流体由下列等式计算:Based on the above nanoparticle drag force equation, the fluid-structure interaction model assumes that the pore fluid is continuous and is described by the local Navier-Stoke equation. According to the conservation of mass and momentum equations, the fluid is calculated by the following equations:
这里,ρ是流体的密度,是流体的速度,S是从分散的第二相添加到连续相的质量,ρ是静压,是应力张量,和是引力体力和外力。Here, ρ is the density of the fluid, is the velocity of the fluid, S is the mass added to the continuous phase from the dispersed second phase, ρ is the static pressure, is the stress tensor, and gravitational force and external force.
通过在拉格朗日参考系中写在粒子上的平衡力来整合离散相粒子的轨迹。这种平衡力将颗粒惯性与作用于颗粒上的力等同起来。Re被定义为:Integrate the trajectories of discrete-phase particles by means of equilibrium forces written on the particles in the Lagrangian frame of reference. This balancing force equates particle inertia with the force acting on the particle. Re is defined as:
这里,FD是额外的加速度(力/单位质量)项,是单位颗粒质量的阻力,ρp是颗粒的密度,是流体相速度,是颗粒速度,μ是流体的分子粘度,ρ是流体密度,dp是颗粒直径。Here, F D is the additional acceleration (force/unit mass) term, is the resistance per unit particle mass, ρ p is the particle density, is the fluid phase velocity, is the particle velocity, μ is the molecular viscosity of the fluid, ρ is the fluid density, and d p is the particle diameter.
维纳斯托克斯方程中包含虚拟质量力,其中第一个是“虚拟质量”力,该力是加速粒子周围流体的力。The Venus-Stokes equations contain virtual mass forces, the first of which is the "virtual mass" force, which is the force that accelerates the fluid around the particle.
其中,Cvm是虚拟质量力因子。where Cvm is the virtual mass force factor.
当流体的密度远低于颗粒的密度时,虚拟质量和压力梯度力并不重要,就像气体流中的液体/固体颗粒一样。When the density of the fluid is much lower than the density of the particles, the virtual mass and pressure gradient forces do not matter, as is the case with liquid/solid particles in a gas flow.
当流体具有一定的温度,悬浮在具有温度梯度的流体中的小颗粒在与梯度相反的方向上承受力,这种现象称为热泳。When a fluid has a certain temperature, small particles suspended in a fluid with a temperature gradient are subjected to forces in the opposite direction to the gradient, a phenomenon known as thermophoresis.
其中,DT,P为热泳系数。where D T,P is the thermophoretic coefficient.
同时,对于亚微米颗粒,布朗运动的影响可以可选地包含在附加力项中。布朗力的分量被建模为高斯白噪声过程,其频谱强度为:Meanwhile, for submicron particles, the effect of Brownian motion can optionally be included in the additional force term. The components of Brownian force are modeled as Gaussian white noise processes with spectral intensities:
对于亚微米颗粒,布朗运动的影响可以可选地包含在附加力项中。布朗力的分量被建模为高斯白噪声过程,其频谱强度为For submicron particles, the effect of Brownian motion can optionally be included in the additional force term. The component of Brownian force is modeled as a Gaussian white noise process with a spectral intensity of
Sn,ij=S0δij (14)S n,ij =S 0 δ ij (14)
其中,δij克罗内克德尔塔函数,而S0推导公式为:Among them, δ ij Kronecker delta function, and the derivation formula of S 0 is:
其中,T为流体绝对温度,v是动粘度,Cc为坎宁安校正,kB为玻尔兹曼常数。where T is the absolute temperature of the fluid, v is the kinematic viscosity, Cc is the Cunningham correction, and k B is the Boltzmann constant.
S2.发展基于隐式时间积分的四面体网格和楔形网格单元,设定流体和纳米颗粒边界条件和初始条件;孔隙壁面为无滑移界面的固定壁面(图2),粒子碰撞具有反射性,壁面反射系数分为法向和切向系数。粒子碰撞之间的法向接触力基于spring-dashpot模型,而粒子碰撞之间的切向接触力则使用粘着摩擦系数和滑动摩擦系数计算;模型的网格分结构化网格和非结构化网格(图3),网格细度基于颗粒碰撞随机度划分;四面体网格是主体网格,主要用于流体流动和粒子迁移,楔形网格被用作边界网格,以更准确地区分边界层的接触和碰撞。此外,进行网格独立性计算,保证划分网格精准有效捕捉颗粒运动特征(图4)。S2. Develop tetrahedral meshes and wedge meshes based on implicit time integration, set fluid and nanoparticle boundary conditions and initial conditions; pore walls are fixed walls with no slip interface (Fig. 2), and particle collisions have reflections The wall reflection coefficient is divided into normal and tangential coefficients. The normal contact force between particle collisions is based on the spring-dashpot model, while the tangential contact force between particle collisions is calculated using the sticking friction coefficient and the sliding friction coefficient; the mesh of the model is divided into structured mesh and unstructured mesh grid (Fig. 3), the mesh fineness is divided based on the randomness of particle collision; the tetrahedral mesh is the main mesh, mainly used for fluid flow and particle migration, and the wedge mesh is used as the boundary mesh to distinguish more accurately Boundary layer contact and collision. In addition, the mesh independence calculation is performed to ensure that the meshing is accurate and effective to capture the particle motion characteristics (Fig. 4).
水平井和垂直井况下,重力方向垂直于页岩层理面,因此,流体对于页岩孔隙的影响不同。首先,基于扫描电镜实验分析垂直于层理面和平行于层理面的页岩孔隙微观图片,基于统计数据,总结层面间的孔隙度比率,从而确定垂直井和水平井的流体总量和颗粒进入量。此外,基于渗透率实验,测试确定模型垂直于层理面和平行于层理面的渗透率,基于渗透率比率反向验证从而设定模型中孔隙流通度。基于上述实验和参数,通过S1中颗粒拖拽力公式,以及适用于此模型的网格设置,从而计算不同井况下的颗粒动态堆积数。In horizontal and vertical wells, the direction of gravity is perpendicular to the shale bedding plane, so fluids have different effects on shale pores. First, the microscopic pictures of shale pores perpendicular to the bedding plane and parallel to the bedding plane are analyzed based on SEM experiments, and the porosity ratio between layers is summarized based on statistical data, so as to determine the total fluid volume and particle size of vertical wells and horizontal wells amount of entry. In addition, based on permeability experiments, the test determines the permeability of the model perpendicular to the bedding plane and parallel to the bedding plane, and based on the reverse verification of the permeability ratio, the pore fluidity in the model is set. Based on the above experiments and parameters, the particle drag force formula in S1 and the grid settings suitable for this model are used to calculate the dynamic accumulation of particles under different well conditions.
颗粒堆积模型,轨迹方程以及任何描述粒子传递热量或传质的辅助方程都是通过在离散时间步长上逐步积分来实现的。粒子在轨迹上的每个点的速度,及其轨迹可由以下方程计算:Particle packing models, trajectory equations, and any auxiliary equations describing the transfer of heat or mass by particles are implemented by stepwise integration over discrete time steps. The velocity of the particle at each point on the trajectory, and its trajectory can be calculated by the following equation:
a包括除阻力以外的所有其他因素引起的加速度。aIncludes acceleration due to all factors other than drag.
对于隐式和梯形方案,新粒子的位置始终由梯形离散化计算:For implicit and trapezoidal schemes, the positions of new particles are always computed by trapezoidal discretization:
颗粒位置和速度可通过Runge-Kutta框架进行计算,原始的常微分方程可以看做向量,其中左边为导数,方程右侧为任意函数。The particle position and velocity can be calculated through the Runge-Kutta framework. The original ordinary differential equation can be regarded as a vector, where the left side is the derivative and the right side of the equation is an arbitrary function.
其中,参数a2~a6,B21~b65和c1~c6通过Cash和Karp理论得到,以上计算方案提供了一个嵌入式错误控制,当未启用“准确性控制”时,该控制将关闭。对于运动参考系,积分是在运动系中进行的,颗粒受力考量运动方程中的的受力额外项,因此考虑了系统旋转。同时,使用可用于精度控制的机制,轨迹整合将及时准确地完成。Among them, the parameters a 2 ~ a 6 , B 21 ~ b 65 and c 1 ~ c 6 are obtained by Cash and Karp theory, the above calculation scheme provides an embedded error control, when the "accuracy control" is not enabled, the control will close. For the kinematic reference frame, the integration is performed in the kinematic frame, and the particle force takes into account the additional term of the force in the equation of motion, thus accounting for the system rotation. At the same time, using mechanisms available for precision control, trajectory integration will be done in a timely and accurate manner.
在颗粒运动存在较大的步骤以及在颗粒与连续流不处于流体力学平衡的情况下,以上计算方法可能不准确。隐式和梯形数值方案与颗粒自动跟踪相结合,考虑了作用在粒子上的力的大部分变化,具有较强适应性。The above calculation method may be inaccurate when there are large steps in particle motion and when the particle is not in hydrodynamic equilibrium with the continuous flow. The implicit and trapezoidal numerical schemes are combined with automatic particle tracking, which takes into account most of the changes in the forces acting on the particles and has strong adaptability.
离散元方法基于Cundall和Strack的理论,同时该理论解释粒子碰撞产生的力。颗粒所受的其他力由的决定。粒子碰撞力由颗粒的形态决定,变形的程度取决于颗粒之间的重叠。The discrete element method is based on the theory of Cundall and Strack, which explains the forces created by particle collisions. Other forces on the particles are due to Decide. The particle collision force is determined by the shape of the particles, and the degree of deformation depends on the overlap between the particles.
颗粒摩擦力基于摩擦碰撞法,而摩擦碰撞定律基于库仑摩擦方程,Particle friction is based on the frictional collision method, which is based on the Coulomb friction equation,
其中,μ是摩擦系数,是指与表面垂直的力。摩擦力的方向与相对切向运动相反,并且可能会或可能不会阻止相对切向运动,具体取决于以下内容:切向动量的大小和其他切向力的大小(例如,重力和阻力产生的切向分量)。where μ is the coefficient of friction, is the force normal to the surface. The frictional force is in the opposite direction of relative tangential motion and may or may not prevent relative tangential motion, depending on the magnitude of the tangential momentum and the magnitude of other tangential forces (e.g., due to gravity and drag) tangential component).
摩擦系数是相对切向速度大小的函数基于不同速度标准:The coefficient of friction is a function of relative tangential velocity magnitude based on different velocity criteria:
当vr≤vglide时:When v r ≤ v glide :
当vglide≤vr≤vlimit时:When v glide ≤ v r ≤ v limit :
-μ(vr)=μglide (31)-μ(v r )=μ glide (31)
当vr>vlimit时:When v r > v limit :
-μratio=(vr-vlimit)/slopelimit (32)-μ ratio = (v r -v limit )/slope limit (32)
-μratio=μglide/μlimit (33)-μ ratio = μ glide / μ limit (33)
其中,in,
μstick为粘摩擦系数;μ stick is the coefficient of viscous friction;
μglide为滑动摩擦系数;μ glide is the sliding friction coefficient;
μlimit为高速极限摩擦系数;μ limit is the high speed limit friction coefficient;
vglide是滑动速度,对于低速状态,μ为μstick和μglide的二次插值;v glide is the sliding speed, for the low speed state, μ is the quadratic interpolation of μ stick and μ glide ;
vlimit为限制速度,对于高速流体,μ(vr)接近μlimit;v limit is the limiting speed, for high-speed fluid, μ(v r ) is close to μ limit ;
slopelimit为μ(vr)接近μlimit的确定参数。The slope limit is a definite parameter where μ(v r ) is close to μ limit .
模型中颗粒、壁面和流体基础参数如表2:The basic parameters of particle, wall and fluid in the model are shown in Table 2:
表2颗粒、壁面和流体基础参数Table 2 Particle, Wall and Fluid Basic Parameters
S3.建立释放速度大小、方向以及尺寸各不相同的颗粒参数模型,计算实时的流体、颗粒速度和压力参数;颗粒大小和尺寸基于S2中公式计算,但纳米颗粒在流体运动过程中会产生旋转,因此方向还未确定,基于下述笛卡尔旋转坐标系确定颗粒旋转对颗粒运移产生的影响;建立颗粒团模型,在颗粒碰撞区域建立直角坐标网格(其中网格边缘长度与直径最大的颗粒长度相当),评价碰撞颗粒团位置、大小及方向,减少模型一半计算量。S3. Establish particle parameter models with different release velocity sizes, directions and sizes, and calculate real-time fluid, particle velocity and pressure parameters; particle size and size are calculated based on the formula in S2, but nanoparticles will rotate during fluid motion , so the direction has not yet been determined, determine the effect of particle rotation on particle migration based on the following Cartesian rotating coordinate system; establish a particle cluster model, and establish a rectangular coordinate grid in the particle collision area (where the grid edge length and diameter are the largest. The particle lengths are equivalent), evaluate the position, size and direction of the colliding particle clusters, and reduce the calculation amount of the model by half.
附加力项还包括由于参考系的旋转而产生的对粒子的力。当对移动框架建模时,产生颗粒旋转力。对于围绕z轴定义的旋转,笛卡尔x和y方向上的粒子上的力可以写为additional force term Also includes the force on the particle due to the rotation of the reference frame. When modeling a moving frame, particle rotational forces are generated. For a rotation defined around the z-axis, the forces on the particles in the Cartesian x and y directions can be written as
其中,在笛卡尔y方向上的粒子和流体速度分别是up,y和uy,并且是笛卡尔x方向上的粒子和流体速度分别是up,x和ux。where the particle and fluid velocities in the Cartesian y-direction are up ,y and uy , respectively, and the particle and fluid velocities in the Cartesian x -direction are up ,x , and ux, respectively.
S4.取钻井液滤液的粘度作为流体粘度,计算不同流体粘度下,纳米颗粒参数(粒径、浓度、速度、离散度、级配比例、重力、旋转、材料密度、形状、粗糙度)对页岩孔隙封堵效率的影响;首先颗粒从初始位置被释放,释放颗粒直径不同,颗粒直径随机分为10种或更多,颗粒平均直径可设定。当颗粒随流体进入孔道时,颗粒随着流体向前移动,然后颗粒继续释放,当孔隙中颗粒逐渐增加时,颗粒之间会相互碰撞,颗粒与壁面也可发生碰撞。颗粒每一步运动,包括运动速度、运动轨迹和压力都会被系统记录,壁面压力同样会被记录。当封堵计算结束时,可使用图像后处理软件重现颗粒运动轨迹及其速度。从图5可以看出,由于颗粒释放区域在圆形孔道上方,大部分颗粒都碰撞到出口圆柱体上方,云图显示出口圆柱体上方为红色。但此时出口尺寸较入口尺寸更小,颗粒发生反弹,然后与后方颗粒碰撞,从而一起向出口方向移动,随着颗粒的不断增多,出口开始封堵。颗粒实时运动轨迹、速度和颗粒堆积状况可通过模型计算和三维可视化。S4. Take the viscosity of the drilling fluid filtrate as the fluid viscosity, and calculate the nanoparticle parameters (particle size, concentration, velocity, dispersion, gradation ratio, gravity, rotation, material density, shape, roughness) under different fluid viscosities. The influence of the plugging efficiency of rock pores; first, the particles are released from the initial position, and the released particles have different diameters. The particle diameters are randomly divided into 10 types or more, and the average particle diameter can be set. When the particles enter the pores with the fluid, the particles move forward with the fluid, and then the particles continue to be released. When the particles in the pores gradually increase, the particles will collide with each other, and the particles may also collide with the wall. Every step of the particle movement, including the movement speed, movement trajectory and pressure will be recorded by the system, and the wall pressure will also be recorded. When the occlusion calculation is complete, the particle motion trajectory and its velocity can be reproduced using image post-processing software. It can be seen from Figure 5 that since the particle release area is above the circular channel, most of the particles collide above the outlet cylinder, and the cloud map shows that the top of the outlet cylinder is red. But at this time, the size of the outlet is smaller than that of the inlet, and the particles rebound, and then collide with the particles behind, so as to move toward the outlet together. As the particles continue to increase, the outlet begins to be blocked. The real-time movement trajectory, velocity and particle accumulation status of particles can be calculated and visualized in 3D through the model.
S5.模拟结果通过理论公式推导验证和实验验证,增加模型准确度和适用性,最终对纳米颗粒封堵页岩孔隙进行评价和分析;S5. The simulation results are verified by theoretical formula derivation and experimental verification to increase the accuracy and applicability of the model, and finally evaluate and analyze the shale pores plugged by nanoparticles;
理论验证部分:颗粒流速为0.1mm/s,粘度μ为8.9×10-4Pa·s。设置模型和颗粒浓度,监测出口压力损失,根据Kozeny–Carman公式,当平均封堵孔隙度为0.5时,达到相同颗粒堆积厚度时,压力损失为53.4Pa。模拟计算过程中,监测到压力损失为52.28Pa。释放不同浓度和不同大小的颗粒,封堵孔隙度不同,当达到相同堆积厚度时,监测出口的压力损失,结果显示计算压力损失大小与模拟压力损失大小一致(图6);Theoretical verification part: the particle flow rate is 0.1 mm/s, and the viscosity μ is 8.9×10 -4 Pa·s. Set the model and particle concentration, and monitor the outlet pressure loss. According to the Kozeny–Carman formula, when the average plugging porosity is 0.5 and the same particle stacking thickness is reached, the pressure loss is 53.4Pa. During the simulation calculation, the monitored pressure loss was 52.28Pa. Particles of different concentrations and sizes are released, and the plugging porosity is different. When the same accumulation thickness is reached, the pressure loss at the outlet is monitored, and the results show that the calculated pressure loss is consistent with the simulated pressure loss (Fig. 6);
实验验证部分:模型与Kozeny–Carman公式在固体颗粒堆积的压力损失计算方面结果一致,证明了模型的可靠性。对比“水基钻井液+10wt%NPs”VS水基钻井液,“水基钻井液+5wt%NPs”VS水基钻井液,“水基钻井液+10wt%NPs”VS“水基钻井液+5wt%NPs”,得到不含纳米颗粒溶液以及含纳米颗粒但浓度不同的溶液对于封堵效率的影响结果。对比实验数据与模拟计算数据,数据差距小于2%(图7)。Experiment verification part: The model and the Kozeny–Carman formula are consistent in the calculation of the pressure loss of solid particle accumulation, which proves the reliability of the model. Comparison of "water-based drilling fluid + 10wt% NPs" VS water-based drilling fluid, "water-based drilling fluid + 5wt% NPs" VS water-based drilling fluid, "water-based drilling fluid + 10wt% NPs" VS "water-based drilling fluid + 5wt% NPs”, and obtained the results of the effect of the solution without nanoparticles and solutions containing nanoparticles but with different concentrations on the plugging efficiency. Comparing the experimental data with the simulated calculation data, the data gap is less than 2% (Fig. 7).
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