CN112196425A - Ultra-high ultra-wide flat cabinet door and production method thereof - Google Patents
Ultra-high ultra-wide flat cabinet door and production method thereof Download PDFInfo
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- CN112196425A CN112196425A CN202011072929.7A CN202011072929A CN112196425A CN 112196425 A CN112196425 A CN 112196425A CN 202011072929 A CN202011072929 A CN 202011072929A CN 112196425 A CN112196425 A CN 112196425A
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- aluminum
- frame
- solid wood
- aluminum frame
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/72—Door leaves consisting of frame and panels, e.g. of raised panel type
- E06B3/74—Door leaves consisting of frame and panels, e.g. of raised panel type with wooden panels or frame
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B2003/7059—Specific frame characteristics
- E06B2003/7061—Wooden frames
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B2003/7059—Specific frame characteristics
- E06B2003/7074—Metal frames
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- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
The invention provides an ultra-high ultra-wide flat cabinet door, which comprises: the ultrahigh cabinet door mainly comprises a solid wood frame, an outer aluminum frame, an inner solid wood frame, an inner aluminum frame, at least two aluminum honeycombs and two surface plates, and the ultrahigh cabinet door mainly comprises a solid wood frame and a connection mode between a core plate and an aluminum square tube, and the aluminum square tube plays a role in supporting and preventing deformation; the ultra-wide cabinet door mainly comprises a solid wood frame, an aluminum square tube and an aluminum honeycomb connecting and combining structure, and solves the problems of deformation and excessive weight.
Description
Technical Field
The invention belongs to the field of cabinet doors of furniture cabinets, and particularly relates to a novel ultra-high ultra-wide flat cabinet door and a production method thereof.
Background
The solid wood cabinet door is generally of a four-in-one structure, four side frames are mainly inserted together through tenons, a core plate is assembled afterwards, the side frames of the door body are generally combined together through nails, and the core plate is inserted in mortises of the side frames through mortise-tenon joint. The cabinet door processed in the mode generally has requirements on the width and the length of the cabinet door, the length cannot exceed 1600 mm, and the width cannot exceed 600 mm. However, as market demands increase, consumers prefer cabinet doors having a larger width than conventional sizes, and as the length and width of the cabinet door increase, the technical requirements for processing the cabinet door increase. The longer the frame size of cabinet door is, the easier the warpage is, and a novel cabinet door processing mode is urgently needed to serve the super-long super-wide cabinet door.
Disclosure of Invention
In order to solve the above problems, the present invention provides an ultra-high and ultra-wide flat-panel cabinet door, comprising:
the outer-layer solid wood frame comprises a large solid wood frame right stile, a large solid wood frame left stile, a large solid wood frame upper cap and a large solid wood frame lower cap, wherein the large solid wood frame right stile, the large solid wood frame left stile, the large solid wood frame upper cap and the large solid wood frame lower cap are connected through glue and air nails;
the outer-layer aluminum frame is arranged on the inner side of the outer-layer solid wood frame and comprises a large aluminum frame right side strip, a large aluminum frame left side strip, a large aluminum frame upper side strip and a large aluminum frame lower side strip, and the large aluminum frame right side strip, the large aluminum frame left side strip, the large aluminum frame upper side strip and the large aluminum frame lower side strip are connected through aluminum frame connecting pieces;
the inner-layer solid wood frame is arranged on the inner side of the outer-layer aluminum frame and comprises a small solid wood frame right stile, a small solid wood frame left stile, a small solid wood frame upper cap and a small solid wood frame lower cap, and the small solid wood frame right stile, the small solid wood frame left stile, the small solid wood frame upper cap and the small solid wood frame lower cap are connected through glue and air nails;
the inner-layer aluminum frame is arranged on the inner side of the inner-layer solid wood frame and comprises a small aluminum frame right side strip, a small aluminum frame left side strip, a small aluminum frame upper side strip and a small aluminum frame lower side strip, the small aluminum frame right side strip, the small aluminum frame left side strip, the small aluminum frame upper side strip and the small aluminum frame lower side strip are connected through an aluminum frame connecting piece, and at least one transversely extending aluminum frame middle strip is arranged in the middle of the inner-layer aluminum frame to divide an area in the middle of the inner-layer aluminum frame into at least two mounting areas;
at least two aluminum honeycombs mounted within the mounting area;
two surface plates which are respectively attached to the front and rear surfaces of the cabinet door.
Preferably, two aluminum frame middle bars are installed in the middle of the inner-layer aluminum frame, the aluminum frame middle bars divide the middle area of the inner-layer aluminum frame into three equal-height installation areas, and an aluminum honeycomb is paved in each installation area.
Preferably, the aluminum frame connecting piece is in a symmetrical L shape.
Preferably, two surfaces of the cabinet door body are coated with a layer of 5mm multi-layer ultra-flat single panel, and the single panel forms the surface plate.
Preferably, the height of the cabinet door is larger than 1600 mm, and the width of the cabinet door is larger than 600 mm.
Preferably, the outer layer aluminum frame and the inner layer aluminum frame are both made of aluminum square tubes.
The invention also provides a method for producing the ultra-high and ultra-wide flat cabinet door by using a composite method, which is characterized by comprising the following steps: a quadrilateral group large wood frame, a quadrilateral group large aluminum frame, a quadrilateral group small wood frame, a quadrilateral group small aluminum frame, an aluminum frame middle strip, paving an aluminum honeycomb and attaching a surface plate;
the large quadrilateral-group wood frames are used for forming outer-layer solid wood frames, the large quadrilateral-group aluminum frames are used for forming outer-layer aluminum frames, the small quadrilateral-group wood frames are used for forming inner-layer solid wood frames, and the small quadrilateral-group wood frames are used for forming inner-layer aluminum frames.
The ultra-long and ultra-wide cabinet door provided by the invention can avoid or slow down the deformation of the cabinet door, because the aluminum frame has high hardness, the stress deformation of wood can be effectively restrained when the aluminum frame is filled in the cabinet door, and the breadth of the plate material in the cabinet door is reduced from large to small after the aluminum square tube is added, and the probability of the deformation of the wood plate can be reduced when the breadth is small. The aluminum honeycomb filled in the ultra-wide cabinet door is a supporting surface plate which can reduce the using amount of wood and can be fine, the strength of the middle position of the cabinet door can meet the using requirement, the manufacturing cost is reduced, and the weight of the wooden door can be reduced, so that the transportation and the installation are convenient.
Drawings
Fig. 1-3 are sectional views of the structure of the ultra-high and ultra-wide flat-plate cabinet door provided by the invention;
FIG. 4 is a schematic structural view of an aluminum frame connector according to the present invention;
fig. 5 is a production process of the ultra-high and ultra-wide cabinet door provided by the invention.
Detailed Description
In the description of the present invention, it is to be understood that the terms "upper", "lower", "inside", "outside", "front", "rear", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, are not to be construed as limiting the present invention. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; may be mechanically coupled, may be electrically coupled or may be in communication with each other; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The existing solid wood cabinet door is manufactured by milling notches in the four sides of the cabinet door and inserting a core plate, namely a frame assembly type. The four side frames are made of a whole piece of wood, and the core plate is made of small logs by gluing and splicing and four-sided milling. Due to the difference of the moisture content of the wood, the effect of dry shrinkage and wet expansion and self stress and the influence of humidity in a use area, the wood is easy to crack and deform, and the wider and longer breadth of the plate is more easy to warp and deform.
Based on this, please refer to fig. 1-3, the present embodiment provides an ultra-high ultra-wide flat-panel cabinet door, which includes:
the outer-layer solid wood frame comprises a large solid wood frame right stile 11, a large solid wood frame left stile 12, a large solid wood frame upper cap 13 and a large solid wood frame lower cap 14, wherein the large solid wood frame right stile 11, the large solid wood frame left stile 12, the large solid wood frame upper cap 13 and the large solid wood frame lower cap 14 are connected through glue and air nails;
the outer-layer aluminum frame is arranged on the inner side of the outer-layer solid wood frame and comprises a large aluminum frame right side edge 31, a large aluminum frame left side edge 32, a large aluminum frame upper edge 33 and a large aluminum frame lower edge 34, and the large aluminum frame right side edge 31, the large aluminum frame left edge 32, the large aluminum frame upper edge 33 and the large aluminum frame lower edge 34 are connected through an aluminum frame connecting piece 61;
the inner layer solid wood frame is arranged on the inner side of the outer layer aluminum frame and comprises a small solid wood frame right stile 21, a small solid wood frame left stile 22, a small solid wood frame upper cap 23 and a small solid wood frame lower cap 24, wherein the small solid wood frame right stile 21, the small solid wood frame left stile 22, the small solid wood frame upper cap 23 and the small solid wood frame lower cap 24 are connected through gluing and air nails;
the inner-layer aluminum frame is arranged on the inner side of the inner-layer solid wood frame and comprises a small aluminum frame right side edge 41, a small aluminum frame left side edge 42, a small aluminum frame upper edge 43 and a small aluminum frame lower edge 44, the small aluminum frame right edge 41, the small aluminum frame left edge 42, the small aluminum frame upper edge 43 and the small aluminum frame lower edge 44 are connected through an aluminum frame connecting piece 61, and at least one transversely extending aluminum frame middle edge 45 is arranged in the middle of the inner-layer aluminum frame to divide the middle area of the inner-layer aluminum frame into at least two installation areas;
at least two aluminum honeycombs 51, the aluminum honeycombs 51 being mounted within the mounting area; in the embodiment, two aluminum frame middle strips 45 are clamped between the inner layer aluminum frames, and 3 aluminum honeycombs are laid between the two aluminum frame middle strips;
the two surface plates are respectively covered and pasted on the front surface and the rear surface of the cabinet door, and the two surface plates are a 5mm multi-layer super-jointed plate single-side pasting plate (mainly used as clear oil) and a 5mm multi-layer super-flat plate single-side UV plate (mainly used as mixed oil); the aluminum tube is an aluminum alloy flat square tube (13 mm multiplied by 38 mm).
The ultra-high ultra-wide cabinet door provided by the invention has the advantages that: referring to fig. 2-3, the solid wood cabinet door needs to be provided with four frames, the outer frame structure is necessary (the appearance requirement, the strength requirement and the width are certain, and the processing is convenient), the ultrahigh cabinet door aims to meet the requirement in the length direction, the aluminum frame and the solid wood frame are arranged in such a way, four aluminum strips are arranged from top to bottom, and the verticality in the length direction can be ensured; the super wide cabinet door on this basis, in order to solve width direction's straightness that hangs down, also need upgrade, increases an aluminium frame, and four aluminium strips altogether from left to right can guarantee that it can not take place width direction's bending, and aluminium honeycomb material is edge uneven all around simultaneously, needs the aluminium frame to retrain, also as the bridge of being connected with little wood frame.
This embodiment compares in the preparation of LVTT panel and produces overlength superelevation cabinet door mode: the method comprises the following steps of slicing or rotary-cutting raw wood as a raw material to prepare a single board, drying and gluing the single board, assembling the single board according to the straight grains or most of the straight grains, carrying out hot-pressing gluing on the single board, taking the single board as a base material, pasting a poplar middle board or a stable layer (middle density board) on the front side and the back side of the base material, and pasting peach blossom core wood veneer or technical wood veneer on the surface of the base material; before attempting to produce ultra-wide and ultra-high cabinet doors by using a composite method, attempting to produce ultra-long and ultra-high cabinet doors by using LVTT plates; the LVTT plate is cut into a whole plate when the flat-plate cabinet door is manufactured, and a straightener is required to be arranged on the back surface of the cabinet door in the mode, because the arrangement direction of the core plate material of the LVTT plate is vertical to the panel, the staggered structure of the core plate and the surface plate of the LVTT plate can be damaged due to the arrangement of the straightener, and the cabinet door plate can be bent towards the front direction of the door plate after long-time use and placement, so that the mode is not feasible; finally, a composite method of combining a wood frame and an aluminum pipe is adopted.
The ultrahigh cabinet door mainly comprises a solid wood frame and a connection mode between a core plate and an aluminum square tube, and the aluminum square tube plays a role in supporting and preventing deformation; the ultra-wide cabinet door mainly comprises a solid wood frame, an aluminum square tube and an aluminum honeycomb connecting and combining structure, and solves the problems of deformation and excessive weight.
In this embodiment, the solid wood frame is made of fir; two aluminum frame middle strips are installed in the middle of the inner-layer aluminum frame, the aluminum frame middle strips divide the middle area of the inner-layer aluminum frame into three equal-height installation areas, and an aluminum honeycomb is paved in each installation area.
As a preferred embodiment, please refer to fig. 4, the aluminum frame connecting pieces are symmetrical L-shaped, and the right side bar 41, the left side bar 42, the upper side bar 43 and the lower side bar 44 of the small aluminum frame are connected by four aluminum frame connecting pieces 61; the large aluminum frame left edge strip 32, the large aluminum frame upper edge strip 33 and the large aluminum frame lower edge strip 34 are connected through four aluminum frame connecting pieces 61 in an inserting and sleeving manner;
preferably, the height of the cabinet door is larger than 1600 mm, and the width of the cabinet door is larger than 600 mm.
Preferably, the outer layer aluminum frame and the inner layer aluminum frame are both made of aluminum square tubes.
The invention also provides a method for producing the ultra-high and ultra-wide flat cabinet door by using a composite method, which is characterized by comprising the following steps: a quadrilateral group large wood frame, a quadrilateral group large aluminum frame, a quadrilateral group small wood frame, a quadrilateral group small aluminum frame, an aluminum frame middle strip, paving an aluminum honeycomb and attaching a surface plate;
the large quadrilateral-group wood frames are used for forming outer-layer solid wood frames, the large quadrilateral-group aluminum frames are used for forming outer-layer aluminum frames, the small quadrilateral-group wood frames are used for forming inner-layer solid wood frames, and the small quadrilateral-group wood frames are used for forming inner-layer aluminum frames.
Fig. 5 is a production process flow of the ultra-high ultra-wide cabinet door, wherein a core plate, an aluminum square tube and a surface plate are simultaneously processed, after the core plate and the aluminum square tube are processed, the core plate and the aluminum square tube are combined for sanding in a fixed thickness, then aluminum honeycombs are installed, finally the surface plate is installed and pressed together, and subsequent edge sealing and punching are performed.
The manufacturing method of the ultra-long and ultra-wide cabinet door provided by the invention can avoid or slow down the deformation of the cabinet door, and has the advantages that the aluminum square tube has high hardness, the stress deformation of wood can be effectively restrained when the aluminum square tube is filled in the cabinet door, the breadth of the plate material in the cabinet door is reduced from large to small after the aluminum square tube is added, and the probability of the deformation of the wood plate can be reduced when the plate material is small. The aluminum honeycomb filled in the ultra-wide cabinet door is a supporting surface plate which can reduce the using amount of wood and can be fine, the strength of the middle position of the cabinet door can meet the using requirement, the manufacturing cost is reduced, and the weight of the wooden door can be reduced, so that the transportation and the installation are convenient.
Claims (7)
1. The utility model provides an ultra-high super wide flat cabinet door which characterized in that, this cabinet door includes:
the outer-layer solid wood frame comprises a large solid wood frame right stile (11), a large solid wood frame left stile (12), a large solid wood frame upper cap (13) and a large solid wood frame lower cap (14), wherein the large solid wood frame right stile (11), the large solid wood frame left stile (12), the large solid wood frame upper cap (13) and the large solid wood frame lower cap (14) are connected through glue and air nails;
the outer-layer aluminum frame is arranged on the inner side of the outer-layer solid wood frame and comprises a large aluminum frame right side edge strip (31), a large aluminum frame left side edge strip (32), a large aluminum frame upper edge strip (33) and a large aluminum frame lower edge strip (34), wherein the large aluminum frame right side edge strip (31), the large aluminum frame left side edge strip (32), the large aluminum frame upper edge strip (33) and the large aluminum frame lower edge strip (34) are connected through aluminum frame connecting pieces;
the inner-layer solid wood frame is arranged on the inner side of the outer-layer aluminum frame and comprises a small solid wood frame right stile (21), a small solid wood frame left stile (22), a small solid wood frame upper cap (23) and a small solid wood frame lower cap (24), and the small solid wood frame right stile (21), the small solid wood frame left stile (22), the small solid wood frame upper cap (23) and the small solid wood frame lower cap (24) are connected through gluing and air nails;
the inner-layer aluminum frame is arranged on the inner side of the inner-layer solid wood frame and comprises a small aluminum frame right side edge strip (41), a small aluminum frame left side edge strip (42), a small aluminum frame upper edge strip (43) and a small aluminum frame lower edge strip (44), the small aluminum frame right side edge strip (41), the small aluminum frame left side edge strip (42), the small aluminum frame upper edge strip (43) and the small aluminum frame lower edge strip (44) are connected through an aluminum frame connecting piece, and at least one transversely-extending aluminum frame middle strip (25) is arranged in the middle of the inner-layer aluminum frame to divide an area in the middle of the inner-layer aluminum frame into at least two installation areas;
at least two aluminum honeycombs mounted within the mounting area;
two surface plates which are respectively attached to the front and rear surfaces of the cabinet door.
2. The ultra-high ultra-wide flat cabinet door according to claim 1, wherein two aluminum frame middle bars are installed in the middle of the inner-layer aluminum frame, the aluminum frame middle bars divide the middle area of the inner-layer aluminum frame into three equal-height installation areas, and an aluminum honeycomb is laid in each installation area.
3. The ultra-high ultra-wide flat-panel cabinet door according to claim 1, wherein the aluminum frame connecting pieces are symmetrical L-shaped.
4. The ultra-high ultra-wide flat cabinet door according to claim 1, wherein a 5mm multi-layer ultra-flat single panel is attached to two surfaces of the cabinet door body, and the single panel forms the surface plate.
5. The ultra-high ultra-wide flat panel cabinet door of claim 1, wherein the height of the cabinet door is greater than 1600 mm, and the width of the cabinet door is greater than 600 mm.
6. The ultra-high ultra-wide flat-panel cabinet door according to claim 1, wherein the outer-layer aluminum frame and the inner-layer aluminum frame are both made of aluminum square tubes.
7. A method for producing the ultra-high ultra-wide flat cabinet door as claimed in any one of claims 1 to 6 by a composite method, wherein the method comprises the following steps: a quadrilateral group large wood frame, a quadrilateral group large aluminum frame, a quadrilateral group small wood frame, a quadrilateral group small aluminum frame, an aluminum frame middle strip, paving an aluminum honeycomb and attaching a surface plate;
the large quadrilateral-group wood frames are used for forming outer-layer solid wood frames, the large quadrilateral-group aluminum frames are used for forming outer-layer aluminum frames, the small quadrilateral-group wood frames are used for forming inner-layer solid wood frames, and the small quadrilateral-group wood frames are used for forming inner-layer aluminum frames.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011072929.7A CN112196425A (en) | 2020-10-09 | 2020-10-09 | Ultra-high ultra-wide flat cabinet door and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011072929.7A CN112196425A (en) | 2020-10-09 | 2020-10-09 | Ultra-high ultra-wide flat cabinet door and production method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112196425A true CN112196425A (en) | 2021-01-08 |
Family
ID=74012660
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011072929.7A Withdrawn CN112196425A (en) | 2020-10-09 | 2020-10-09 | Ultra-high ultra-wide flat cabinet door and production method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112196425A (en) |
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2020
- 2020-10-09 CN CN202011072929.7A patent/CN112196425A/en not_active Withdrawn
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Application publication date: 20210108 |