CN112191703A - Anti-crack and surface-skinning copper material continuous extrusion forming pumping device - Google Patents
Anti-crack and surface-skinning copper material continuous extrusion forming pumping device Download PDFInfo
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- CN112191703A CN112191703A CN202011141287.1A CN202011141287A CN112191703A CN 112191703 A CN112191703 A CN 112191703A CN 202011141287 A CN202011141287 A CN 202011141287A CN 112191703 A CN112191703 A CN 112191703A
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- fixedly connected
- compression roller
- copper material
- pumping device
- continuous extrusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C35/00—Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
- B21C35/02—Removing or drawing-off work
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Abstract
The invention discloses a copper material continuous extrusion forming pumping device capable of preventing cracks and peeling on the surface, and belongs to the technical field of copper material extrusion equipment. This anti crack line and surperficial skinning's copper product continuous extrusion pumping device, comprising a base plate, bottom plate top one side is provided with the make-up machine, make-up machine one side is provided with the copper product, make-up machine one side is provided with the initiative compression roller, initiative compression roller bottom is provided with driven compression roller, the copper product sets up between initiative compression roller and driven compression roller, initiative compression roller one side is provided with the drum. This anti crack line and surface skinning's copper product continuous extrusion pumping device can be according to the up-and-down motion of the rotational speed dynamic adjustment pressure roller of motor through this structure to the adjustment is to the pressure of copper product, makes the copper product can not appear too not hard up and taut state, thereby has avoided the phenomenon of crackle and skinning, and realizes through structural mechanism, and is more stable and practical when in-service use.
Description
Technical Field
The invention relates to the technical field of copper product extrusion equipment, in particular to a copper product continuous extrusion forming pumping device capable of preventing cracks and peeling on the surface.
Background
The continuous copper material extruding formation technology is one of the extruding formation technology, is one of the continuous extruding formation technology developed based on the continuous extruding formation technology, and is one new kind of technology for producing oxygen-free copper pipe, oxygen-free copper rod, oxygen-free copper section and oxygen-free copper wire. The operation process of the copper material continuous extrusion forming technology mainly comprises the following steps: firstly, continuously casting and producing oxygen-free copper rods with different specifications and lengths and brightness by an electrolytic copper up-drawing continuous casting machine, uncoiling and straightening the oxygen-free copper rods, then sending the oxygen-free copper rods into an extrusion forming machine head, extruding and processing the oxygen-free copper rods into oxygen-free copper sectional materials with specific specifications and shapes and large lengths and brightness, cooling and removing surface oil stain and water accumulation, and then coiling the oxygen-free copper sectional materials into rolls by a coiling device, packaging and placing; or the extruded oxygen-free copper section bar is cut into the rod material with the standard length by a copper material extrusion forming synchronous cutting device, and then the rod material is packed, transported and stored in bundles.
But traditional copper product extrusion equipment lacks corresponding adjustment subassembly when using, can not carry out dynamic adjustment to the rotational speed to the motor to lead to the tensioning uncontrollable to the copper product, the easy peeling or the torn condition that appears. Therefore, the person skilled in the art provides a copper material continuous extrusion forming pumping device which is crack-proof and surface-peeling-proof, so as to solve the problems mentioned in the background art.
Disclosure of Invention
The invention aims to provide a copper material continuous extrusion forming pumping device capable of preventing cracks and surface peeling so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the copper material pressing device comprises a bottom plate, wherein a forming machine is arranged on one side of the top of the bottom plate, a copper material is arranged on one side of the forming machine, a driving compression roller is arranged on one side of the forming machine, a driven compression roller is arranged at the bottom end of the driving compression roller, the copper material is arranged between the driving compression roller and the driven compression roller, a wire coil is arranged on one side of the driving compression roller, and an adjusting assembly is arranged between the driving compression roller;
the adjusting component comprises a pressure roller which is arranged on the top of the copper material, a bracket is arranged on the outer side of the pressure roller, the pressure roller is rotationally connected inside the bracket, the front side and the rear side of the bracket are both fixedly connected with supporting rods, the bottom end of the supporting rod is provided with a sleeve, the supporting rod is connected with the sleeve in a sliding way, the bottom end in the sleeve is provided with a first spring, a cylinder is arranged at the bottom of the bracket, a sealing plate is connected inside the cylinder in a sliding way, the top of the sealing plate is fixedly connected with a pull rod, the pull rod penetrates through the cylinder and extends to the outer side of the cylinder, the top end of the pull rod is fixedly connected with the bracket, the top of the sealing plate is provided with a second spring, the front side and the rear side of the cylinder are both provided with air pipes, one of them the inside slide bar that is provided with of tuber pipe, the slide bar rotates with the tuber pipe to be connected, the slide bar extends to the inside one end of drum and is provided with the flabellum.
As a further scheme of the invention: make-up machine one side is provided with first supporting roller, both sides all are provided with branch around the first supporting roller, branch rotates with first supporting roller to be connected, first supporting roller one end and make-up machine fixed connection are kept away from to branch, and first supporting roller is favorable to supporting the copper product.
As a still further scheme of the invention: the initiative compression roller is close to make-up machine one side and is provided with the second backing roll, second backing roll front side both sides all are provided with the baffle, the first dwang of the equal fixedly connected with in both ends around the second backing roll, the second backing roll rotates with the baffle through first dwang and is connected, the equal fixedly connected with second dwang in both sides around initiative compression roller and the driven compression roller, initiative compression roller and driven compression roller all rotate with the baffle through the second dwang and are connected, and the second backing roll is favorable to supporting the copper product.
As a still further scheme of the invention: the wire coil forming machine is characterized in that a bedplate is arranged between the baffle and the bottom plate, a first supporting leg is fixedly connected between the baffle and the bedplate, a second supporting leg is fixedly connected between the bedplate and the bottom plate, a third supporting leg is fixedly connected between the forming machine and the bottom plate, and the bedplate is favorable for installation of a wire coil.
As a still further scheme of the invention: the automatic winding machine is characterized in that a motor is arranged on the rear side of the driving compression roller, a transmission shaft is fixedly connected to the output end of the motor, the transmission shaft is fixedly connected with the second rotating rod, a base is arranged at the bottom end of the motor, the base is fixedly connected to the top of the bedplate, a cross rod is fixedly connected to the rear side of the wire coil, a vertical plate is arranged at one end, away from the wire coil, of the cross rod, the cross rod is rotatably connected with the vertical plate, the vertical plate is fixedly connected.
As a still further scheme of the invention: the utility model discloses a slide bar, including horizontal pole outside fixedly connected with first band pulley, transmission shaft outside fixedly connected with second band pulley, first band pulley and the cover in the second band pulley outside are equipped with first belt, transmission shaft outside fixedly connected with third band pulley, the slide bar outside is provided with the fourth band pulley, third band pulley and the cover in the fourth band pulley outside are equipped with the second belt, and the second belt does benefit to and drives the slide bar and rotate.
As a still further scheme of the invention: the cylinder is fixedly connected to the top of the bottom plate and is made of stainless steel materials.
As a still further scheme of the invention: the diameter of the third belt wheel is larger than that of the fourth belt wheel, and the diameter of the first belt wheel is larger than that of the second belt wheel.
Compared with the prior art, the invention has the beneficial effects that:
1. in the invention, the drawn copper material can be wound by driving the wire coil to rotate, the pressure roller is arranged, the copper material between the first supporting roller and the second supporting roller can be tensioned under the pressure of the pressure roller, when the rotating speed of the motor is reduced, the rotating speed of the driving pressure roller is reduced, and the rotating speed of the third belt wheel is reduced, so that the rotating speeds of the sliding rod and the fan blade are reduced, the flow rate of air flow is reduced, the sealing plate can be driven to move downwards under the action force of the second spring, so that the pressure roller is driven to move downwards to straighten the copper material, and similarly, when the rotating speed of the motor is increased, the rotating speeds of the sliding rod and the fan blade are correspondingly increased, the sealing plate can be driven to move upwards to loosen the copper material between the first supporting roller and the second supporting roller, the structure can adjust the up-and-down movement of the pressure roller according to the dynamic, make the copper product can not appear too not hard up and taut state to the phenomenon of crackle and skinning has been avoided, and realize through structural mechanism, it is more stable and practical when in-service use.
2. According to the invention, the first supporting roller and the second supporting roller are arranged to be beneficial to supporting the copper material, so that the copper material can be more stably drawn out, and the support is beneficial to supporting the support through the support rod and the sleeve, so that the stability of the support in the movement process is kept.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic view of the structure of a cylinder and a slide bar according to the present invention;
FIG. 4 is a partial cross-sectional view of the interior of the cylinder of the present invention;
FIG. 5 is an enlarged view of the portion A of FIG. 1 according to the present invention;
FIG. 6 is an enlarged view of the portion B of FIG. 4 according to the present invention.
In the figure: 1. a base plate; 2. a forming machine; 3. a driving compression roller; 4. a driven press roll; 5. wire coils; 6. a pressure roller; 7. a support; 8. a support bar; 9. a sleeve; 10. a cylinder; 11. closing the plate; 12. a pull rod; 13. a second spring; 14. an air duct; 15. a slide bar; 16. a fan blade; 17. a first support roller; 18. a second support roller; 19. a baffle plate; 20. a platen; 21. a motor; 22. a drive shaft; 23. a vertical plate; 24. a first belt; 25. a second belt; 26. a third belt pulley; 27. a first pulley.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 6, in an embodiment of the present invention, an anti-cracking and surface peeling copper material continuous extrusion forming and pumping device includes a bottom plate 1, a forming machine 2 is disposed on one side of a top of the bottom plate 1, a first supporting roller 17 is disposed on one side of the forming machine 2, supporting rods are disposed on front and rear sides of the first supporting roller 17, the supporting rods are rotatably connected to the first supporting roller 17, one end of each supporting rod, which is far away from the first supporting roller 17, is fixedly connected to the forming machine 2, a copper material is disposed on one side of the forming machine 2, a driving compression roller 3 is disposed on one side of the forming machine 2, a driven compression roller 4 is disposed at a bottom end of the driving compression roller 3, the copper material is disposed between the driving compression roller 3 and the driven compression roller 4, a wire coil 5 is disposed on one side of the driving compression roller 3, a second supporting roller 18 is, a first supporting leg is fixedly connected between the baffle 19 and the bedplate 20, a second supporting leg is fixedly connected between the bedplate 20 and the bottom plate 1, a third supporting leg is fixedly connected between the forming machine 2 and the bottom plate 1, a motor 21 is arranged at the rear side of the driving compression roller 3, a transmission shaft 22 is fixedly connected with the output end of the motor 21, the transmission shaft 22 is fixedly connected with the second rotating rod, a base is arranged at the bottom end of the motor 21, the base is fixedly connected with the top of the bedplate 20, a cross rod is fixedly connected with the rear side of the wire coil 5, a vertical plate 23 is arranged at one end of the cross rod far away from the wire coil 5, the cross rod is rotatably connected with the vertical plate 23, the vertical plate 23 is fixedly connected with the top of the bedplate 20, the front end and the rear end of the second supporting roller 18 are both fixedly connected with the first rotating rod, the second supporting roller 18 is rotatably connected with the baffle, a first belt pulley 27 is fixedly connected to the outer side of the cross rod, a second belt pulley is fixedly connected to the outer side of the transmission shaft 22, a first belt 24 is sleeved on the outer sides of the first belt pulley 27 and the second belt pulley, a third belt pulley 26 is fixedly connected to the outer side of the transmission shaft 22, a fourth belt pulley is arranged on the outer side of the slide rod 15, a second belt 25 is sleeved on the outer sides of the third belt pulley 26 and the fourth belt pulley, the diameter of the third belt pulley 26 is larger than that of the fourth belt pulley, the diameter of the first belt pulley 27 is larger than that of the second belt pulley, and an adjusting component is arranged between the driving;
the adjusting assembly comprises a pressure roller 6, the pressure roller 6 is arranged on the top of the copper material, a support 7 is arranged on the outer side of the pressure roller 6, the pressure roller 6 is rotatably connected inside the support 7, support rods 8 are fixedly connected to the front side and the rear side of the support 7, a sleeve 9 is arranged at the bottom end of each support rod 8, the support rods 8 are slidably connected with the sleeve 9, a first spring is arranged at the bottom end inside the sleeve 9, a cylinder 10 is arranged at the bottom of the support 7, the cylinder 10 is fixedly connected to the top of the bottom plate 1, the cylinder 10 is made of stainless steel material, a sealing plate 11 is slidably connected inside the cylinder 10, a pull rod 12 is fixedly connected to the top of the sealing plate 11, the pull rod 12 penetrates through the cylinder 10 and extends to the outer side of the cylinder 10, the top end of the pull rod 12 is fixedly connected, the end of the sliding rod 15 extending into the cylinder 10 is provided with fan blades 16.
The working principle of the invention is as follows: when in use, the copper material is taken out from the inside of the forming machine 2, then sequentially passes through the top of the first supporting roller 17, the bottom of the pressure roller 6, the top of the second supporting roller 18, the driving pressure roller 3 and the driven pressure roller 4 and then is wound on the wire coil 5, the output end of the motor 21 drives the transmission shaft 22 to rotate, the transmission shaft 22 can drive the driving pressure roller 3 to rotate, the copper material is taken out under the friction force of the driving pressure roller 3 to the copper material, the transmission shaft 22 can drive the second belt wheel to rotate, the first belt wheel 27 can be driven to rotate through the first belt 24, so as to drive the wire coil 5 to rotate, the taken-out copper material can be wound, the pressure roller 6 is arranged, the copper material between the first supporting roller 17 and the second supporting roller 18 can be tensioned under the pressure of the pressure roller 6, and the first supporting roller 17 and the second supporting roller 18 are favorable for supporting the copper, so that the copper material can be more stably drawn out, when the rotating speed of the motor 21 is reduced, the rotating speed of the driving pressure roller 3 is reduced, at this time, the pulling force of the copper material between the first supporting roller 17 and the second supporting roller 18 is reduced, thereby causing the copper material to be loose, at this time, if the pressure roller 6 continues to work to convey the copper material, the surface of the copper material is peeled, and by providing the third belt wheel 26, when the rotating speed of the transmission shaft 22 is reduced, the rotating speed of the third belt wheel 26 is reduced, here, the second belt 25 is provided between the third belt wheel 26 and the fourth belt wheel, the third belt wheel 26 can drive the fourth belt wheel to rotate through the second belt 25, thereby driving the sliding rod 15 to rotate, the sliding rod 15 can drive the fan blades 16 at one end to rotate, thereby driving the air flow to pass through the air pipe 14 at the front side of the cylinder 10 to enter the inside of the cylinder 10, and then flow out through the air pipe, the structure can form air flow at the top of the sealing plate 11 in the cylinder 10, when the rotating speed of the transmission shaft 22 is reduced, the sliding rod 15 drives the rotating speed of the fan blade 16 to be reduced, so that the flow rate of the air flow is reduced, and further the pressure at the top of the sealing plate 11 is reduced compared with the previous pressure, at the moment, the sealing plate 11 can be driven to move downwards under the acting force of the second spring 13, so that the support 7 and the pressure roller 6 inside the support 7 are driven to move downwards, the copper material can be straightened, similarly, when the rotating speed of the motor 21 is increased, the rotating speed of the transmission shaft 22 is increased, at the moment, the rotating speed of the sliding rod 15 and the rotating speed of the fan blade 16 are correspondingly increased, so that the air pressure at the top of the sealing plate 11 is reduced, at the moment, the sealing plate 11 can be driven to move upwards under the action of the air pressure difference between the upper and the lower sides of the, the copper product tension device is beneficial to avoiding the phenomenon that the transmission shaft 22 rotates and the copper product is too fast pulled to be too straight, is beneficial to avoiding cracks on the surface of the copper product, can dynamically adjust the up-and-down motion of the pressure roller 6 according to the rotating speed of the motor 21, thereby adjusting the pressure on the copper product, preventing the copper product from being too loose and tensioned, avoiding cracks and peeling, and realizing the copper product through a structural mechanism, and being more stable and practical in actual use.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. The utility model provides a copper product continuous extrusion pumping device of crack control line and surperficial skinning, includes bottom plate (1), bottom plate (1) top one side is provided with make-up machine (2), make-up machine (2) one side is provided with the copper product, make-up machine (2) one side is provided with initiative compression roller (3), initiative compression roller (3) bottom is provided with from compression roller (4), the copper product sets up between initiative compression roller (3) and from compression roller (4), initiative compression roller (3) one side is provided with drum (5), its characterized in that: an adjusting component is arranged between the driving compression roller (3) and the forming machine (2);
the adjusting component comprises a pressure roller (6), the pressure roller (6) is arranged at the top of the copper material, a support (7) is arranged on the outer side of the pressure roller (6), the pressure roller (6) is rotatably connected inside the support (7), support rods (8) are fixedly connected to the front side and the rear side of the support (7), a sleeve (9) is arranged at the bottom end of each support rod (8), the support rods (8) are slidably connected with the sleeve (9), a first spring is arranged at the bottom end inside the sleeve (9), a cylinder (10) is arranged at the bottom of the support (7), a sealing plate (11) is slidably connected inside the cylinder (10), a pull rod (12) is fixedly connected to the top of the sealing plate (11), the pull rod (12) penetrates through the cylinder (10) and extends to the outer side of the cylinder (10), the top end of the pull rod (12) is fixedly connected with the support (7), a second spring (, both sides all are provided with tuber pipe (14) around drum (10), one of them tuber pipe (14) inside is provided with slide bar (15), slide bar (15) are connected with tuber pipe (14) rotation, slide bar (15) extend to the inside one end of drum (10) and are provided with flabellum (16).
2. The copper material continuous extrusion forming pumping device for preventing cracks and surface peeling as claimed in claim 1, which is characterized in that: make-up machine (2) one side is provided with first supporting roller (17), both sides all are provided with branch around first supporting roller (17), branch and first supporting roller (17) rotate to be connected, first supporting roller (17) one end and make-up machine (2) fixed connection are kept away from to branch.
3. The copper material continuous extrusion forming pumping device for preventing cracks and surface peeling as claimed in claim 1, which is characterized in that: initiative compression roller (3) are close to make-up machine (2) one side and are provided with second backing roll (18), second backing roll (18) front side both sides all are provided with baffle (19), the first dwang of the equal fixedly connected with in both ends around second backing roll (18), second backing roll (18) are rotated through first dwang and baffle (19) and are connected, the equal fixedly connected with second dwang in both sides around initiative compression roller (3) and driven compression roller (4), initiative compression roller (3) and driven compression roller (4) all rotate through second dwang and baffle (19) and are connected.
4. The copper material continuous extrusion forming pumping device with crack prevention and surface peeling functions as claimed in claim 3, wherein the copper material continuous extrusion forming pumping device is characterized in that: a bedplate (20) is arranged between the baffle plate (19) and the bottom plate (1), a first supporting leg is fixedly connected between the baffle plate (19) and the bedplate (20), a second supporting leg is fixedly connected between the bedplate (20) and the bottom plate (1), and a third supporting leg is fixedly connected between the forming machine (2) and the bottom plate (1).
5. The copper material continuous extrusion forming pumping device with crack prevention and surface peeling functions as claimed in claim 4, wherein the copper material continuous extrusion forming pumping device is characterized in that: the rear side of the driving compression roller (3) is provided with a motor (21), the output end of the motor (21) is fixedly connected with a transmission shaft (22), the transmission shaft (22) is fixedly connected with a second rotating rod, the bottom end of the motor (21) is provided with a base, the base is fixedly connected to the top of the bedplate (20), the rear side of the wire coil (5) is fixedly connected with a cross rod, one end, away from the wire coil (5), of the cross rod is provided with a vertical plate (23), the cross rod is rotatably connected with the vertical plate (23), and the vertical plate (23) is fixedly connected to the top of the bedplate (.
6. The copper material continuous extrusion forming pumping device with crack prevention and surface peeling functions as claimed in claim 5, wherein the copper material continuous extrusion forming pumping device is characterized in that: the utility model discloses a slide bar (15) and slide bar assembly, including horizontal pole outside fixedly connected with first band pulley (27), transmission shaft (22) outside fixedly connected with second band pulley, first band pulley (27) and second band pulley outside cover are equipped with first belt (24), transmission shaft (22) outside fixedly connected with third band pulley (26), the slide bar (15) outside is provided with the fourth band pulley, third band pulley (26) and fourth band pulley outside cover are equipped with second belt (25).
7. The copper material continuous extrusion forming pumping device for preventing cracks and surface peeling as claimed in claim 1, which is characterized in that: the cylinder (10) is fixedly connected to the top of the bottom plate (1), and the cylinder (10) is made of stainless steel materials.
8. The copper material continuous extrusion forming pumping device with crack prevention and surface peeling functions as claimed in claim 6, wherein the copper material continuous extrusion forming pumping device is characterized in that: the diameter of the third belt pulley (26) is larger than that of the fourth belt pulley, and the diameter of the first belt pulley (27) is larger than that of the second belt pulley.
Priority Applications (1)
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CN202011141287.1A CN112191703B (en) | 2020-10-22 | 2020-10-22 | Copper material continuous extrusion forming pumping device capable of preventing cracks and surface peeling |
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CN202011141287.1A CN112191703B (en) | 2020-10-22 | 2020-10-22 | Copper material continuous extrusion forming pumping device capable of preventing cracks and surface peeling |
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CN112191703A true CN112191703A (en) | 2021-01-08 |
CN112191703B CN112191703B (en) | 2022-11-15 |
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CN102036761A (en) * | 2008-05-23 | 2011-04-27 | 三菱伸铜株式会社 | Method for producing deformed cross-section strip |
CN105728494A (en) * | 2016-03-11 | 2016-07-06 | 安徽鑫旭新材料股份有限公司 | Automatic winding, pressure adjusting and speed adjusting system for extrusion forming of copper materials |
CN107971356A (en) * | 2017-12-21 | 2018-05-01 | 大连康丰科技有限公司 | Continuous extrusion production line with product size systems stabilisation |
CN209631830U (en) * | 2019-03-18 | 2019-11-15 | 江西百盛达金属有限公司 | A kind of multiple drawing machine tension compensating mechanism |
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US20020046588A1 (en) * | 2000-08-17 | 2002-04-25 | Michael Clark | Apparatus for reducing tension variations in a metal strip |
CN201010391Y (en) * | 2007-04-04 | 2008-01-23 | 郑州恒杰实业有限公司 | Thread drawing machine automatic adjusting vertical lifting tension |
CN102036761A (en) * | 2008-05-23 | 2011-04-27 | 三菱伸铜株式会社 | Method for producing deformed cross-section strip |
CN105728494A (en) * | 2016-03-11 | 2016-07-06 | 安徽鑫旭新材料股份有限公司 | Automatic winding, pressure adjusting and speed adjusting system for extrusion forming of copper materials |
CN107971356A (en) * | 2017-12-21 | 2018-05-01 | 大连康丰科技有限公司 | Continuous extrusion production line with product size systems stabilisation |
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Denomination of invention: A continuous extrusion forming and pumping device for copper material to prevent cracks and surface peeling Effective date of registration: 20230619 Granted publication date: 20221115 Pledgee: Yingtan branch of Industrial Bank Co.,Ltd. Pledgor: Guixi Zhengxin Copper Industry Co.,Ltd. Registration number: Y2023980044646 |