CN112182910A - Method and device for controlling preparation effect of cross-linked material - Google Patents
Method and device for controlling preparation effect of cross-linked material Download PDFInfo
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
- G06F30/20—Design optimisation, verification or simulation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F255/00—Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00
- C08F255/02—Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00 on to polymers of olefins having two or three carbon atoms
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/24—Crosslinking, e.g. vulcanising, of macromolecules
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/04—Homopolymers or copolymers of ethene
- C08J2323/06—Polyethene
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2113/00—Details relating to the application field
- G06F2113/16—Cables, cable trees or wire harnesses
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2119/00—Details relating to the type or aim of the analysis or the optimisation
- G06F2119/02—Reliability analysis or reliability optimisation; Failure analysis, e.g. worst case scenario performance, failure mode and effects analysis [FMEA]
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2119/00—Details relating to the type or aim of the analysis or the optimisation
- G06F2119/04—Ageing analysis or optimisation against ageing
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2119/00—Details relating to the type or aim of the analysis or the optimisation
- G06F2119/08—Thermal analysis or thermal optimisation
Abstract
The invention discloses a method for controlling the preparation effect of a cross-linked material, wherein the method comprises the following steps: obtaining first and second raw material information; obtaining production equipment information; obtaining crosslinking protocol information for the first crosslinked material; during the preparation of the first crosslinked material according to the protocol, two active areas of the production plant are obtained; respectively obtaining temperature information of the first action area and the second action area; acquiring first and second input information according to the first and second temperature information; obtaining a first judgment result according to the first input information and the second input information so as to determine whether a first adjusting instruction is obtained; and if necessary, adjusting the first production equipment according to the first adjustment instruction so as to obtain a first cross-linked material. The quality of the cross-linked material can be improved by improving the control on various factors in the cross-linking reaction process, so that the performance of the cross-linked material is further improved, and the technical effect of meeting the requirement of environmental protection is achieved.
Description
Technical Field
The invention relates to the technical field of preparation of cross-linked materials, in particular to a method and a device for controlling the preparation effect of the cross-linked materials.
Background
The unique performance index of the special cable is more than 90% determined by the performance of the high polymer material, so the high polymer material technology for the special cable is a key core technology for manufacturing the special cable. The high temperature resistance, the mechanical property, the ageing resistance and the like of the common polyolefin material can be obviously improved through crosslinking. The currently used crosslinking methods include chemical crosslinking, silane crosslinking, irradiation crosslinking, and in addition, ultraviolet irradiation crosslinking. Silane crosslinking, particularly silane natural crosslinking, has wider application because of less investment and controllable production period.
However, in the process of implementing the technical solution of the invention in the embodiments of the present application, the inventors of the present application find that the above-mentioned technology has at least the following technical problems:
the control of each influencing factor in the crosslinking reaction process is not strict enough, so that the quality of the crosslinking material has defects, and the requirements on environmental protection cannot be met.
Disclosure of Invention
The embodiment of the application provides a method and a device for controlling the preparation effect of a cross-linked material, solves the technical problems that in the prior art, the control on each influence factor in the cross-linking reaction process is not strict enough, so that the quality of the cross-linked material has defects, the environmental protection requirement cannot be met, and the like, and realizes the improvement of the quality of the cross-linked material by improving the control on each factor in the cross-linking reaction process, thereby further improving the performance of the cross-linked material and meeting the technical effect of the environmental protection requirement.
The embodiment of the application provides a method for controlling the preparation effect of a cross-linked material, wherein the method comprises the steps of obtaining first raw material information; obtaining second raw material information, wherein the first raw material and the second raw material are component information for preparing the first cross-linked material; obtaining first production equipment information, wherein the first production equipment information is device information for preparing the first crosslinking material; obtaining first crosslinking protocol information for the first crosslinked material; according to the first raw material information, the second raw material information and the first production equipment, in the process of preparing the first crosslinking material according to the first crosslinking scheme information, a first action area and a second action area of the first production equipment are obtained, wherein the first action area has a first relevance with the first raw material information, and the second action area has a second relevance with the second raw material information; obtaining first temperature information of the first action area; acquiring first input information according to the first temperature information; obtaining second temperature information of the second action area; acquiring second input information according to the second temperature information; obtaining a first judgment result according to the first input information and the second input information; determining whether a first adjusting instruction is obtained or not according to the first judgment result; and if a first adjusting instruction needs to be obtained, obtaining a first cross-linking material after the first production equipment is adjusted according to the first adjusting instruction.
In another aspect, the present application also provides an apparatus for controlling the effect of preparing a crosslinked material, wherein the apparatus comprises: a first obtaining unit for obtaining first raw material information; a second obtaining unit configured to obtain second raw material information, wherein the first raw material and the second raw material are component information for preparing the first crosslinked material; a third obtaining unit configured to obtain first production apparatus information, wherein the first production apparatus information is device information for preparing the first crosslinked material; a fourth obtaining unit for obtaining first crosslinking scheme information of the first crosslinked material; a fifth obtaining unit, configured to obtain a first action area and a second action area of a first production apparatus in a process of preparing the first crosslinked material according to the first crosslinking scheme information based on the first raw material information, the second raw material information, and the first production apparatus, wherein the first action area has a first degree of association with the first raw material information, and the second action area has a second degree of association with the second raw material information; a sixth obtaining unit configured to obtain first temperature information of the first action region; a seventh obtaining unit, configured to obtain first input information according to the first temperature information; an eighth obtaining unit configured to obtain second temperature information of the second action region; a ninth obtaining unit configured to obtain second input information according to the second temperature information; a tenth obtaining unit, configured to obtain a first determination result according to the first input information and the second input information; the first judging unit is used for determining whether a first adjusting instruction is obtained or not according to the first judging result; an eleventh obtaining unit, configured to, if a first adjustment instruction needs to be obtained, obtain a first crosslinked material after adjusting the first production equipment according to the first adjustment instruction.
In another aspect, an embodiment of the present application further provides an apparatus for controlling a preparation effect of a cross-linked material, including a memory, a processor, and a computer program stored in the memory and executable on the processor, where the processor implements the steps of the method according to the first aspect when executing the program.
One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
the technical effects of detecting the temperature information of the first action area and the second action area and detecting the mechanical property, the corrosion resistance and the surface state of the first cross-linked material in real time based on the internet of things technology are adopted, so that the cross-linking reaction management platform can regulate and control in time, the quality of the cross-linked material can be improved by improving the control on various factors in the cross-linking reaction process, the performance of the cross-linked material is further improved, and the environmental protection requirement is met.
The foregoing is a summary of the present disclosure, and embodiments of the present disclosure are described below to make the technical means of the present disclosure more clearly understood.
Drawings
FIG. 1 is a schematic flow chart of a method for controlling the effect of cross-linked material preparation according to an embodiment of the present application;
FIG. 2 is a schematic structural diagram of an apparatus for controlling the effect of cross-linking material preparation according to an embodiment of the present application;
fig. 3 is a schematic structural diagram of an exemplary electronic device according to an embodiment of the present application.
Description of reference numerals: a first obtaining unit 11, a second obtaining unit 12, a third obtaining unit 13, a fourth obtaining unit 14, a fifth obtaining unit 15, a sixth obtaining unit 16, a seventh obtaining unit 17, an eighth obtaining unit 18, a ninth obtaining unit 19, a tenth obtaining unit 20, a first judging unit 21, an eleventh obtaining unit 22, a fifth bus 300, a receiver 301, a processor 302, a transmitter 303, a memory 304, and a bus interface 306.
Detailed Description
The embodiment of the application provides a method and a device for controlling the preparation effect of a cross-linked material, solves the technical problems that in the prior art, the control on each influence factor in the cross-linking reaction process is not strict enough, so that the quality of the cross-linked material has defects, the environmental protection requirement cannot be met, and the like, and realizes the improvement of the quality of the cross-linked material by improving the control on each factor in the cross-linking reaction process, thereby further improving the performance of the cross-linked material and meeting the technical effect of the environmental protection requirement. Hereinafter, example embodiments of the present application will be described in detail with reference to the accompanying drawings. It should be apparent that the described embodiments are merely some embodiments of the present application and not all embodiments of the present application, and it should be understood that the present application is not limited to the example embodiments described herein.
Summary of the application
The unique performance index of the special cable is more than 90% determined by the performance of the high polymer material, so the high polymer material technology for the special cable is a key core technology for manufacturing the special cable. The high temperature resistance, the mechanical property, the ageing resistance and the like of the common polyolefin material can be obviously improved through crosslinking. However, the prior art also has the technical problems that the quality of the cross-linked material has defects and cannot meet the environmental protection requirement and the like because the control on each influencing factor in the cross-linking reaction process is not strict enough.
In view of the above technical problems, the technical solution provided by the present application has the following general idea:
the embodiment of the application provides a method for controlling the preparation effect of a cross-linked material, wherein the method comprises the steps of obtaining first raw material information; obtaining second raw material information, wherein the first raw material and the second raw material are component information for preparing the first cross-linked material; obtaining first production equipment information, wherein the first production equipment information is device information for preparing the first crosslinking material; obtaining first crosslinking protocol information for the first crosslinked material; according to the first raw material information, the second raw material information and the first production equipment, in the process of preparing the first crosslinking material according to the first crosslinking scheme information, a first action area and a second action area of the first production equipment are obtained, wherein the first action area has a first relevance with the first raw material information, and the second action area has a second relevance with the second raw material information; obtaining first temperature information of the first action area; acquiring first input information according to the first temperature information; obtaining second temperature information of the second action area; acquiring second input information according to the second temperature information; obtaining a first judgment result according to the first input information and the second input information; determining whether a first adjusting instruction is obtained or not according to the first judgment result; and if a first adjusting instruction needs to be obtained, obtaining a first cross-linking material after the first production equipment is adjusted according to the first adjusting instruction.
Having thus described the general principles of the present application, various non-limiting embodiments thereof will now be described in detail with reference to the accompanying drawings.
Example one
As shown in fig. 1, the present application provides a method for controlling the preparation effect of a cross-linked material, wherein the method comprises:
step S100: obtaining first raw material information;
step S200: obtaining second raw material information, wherein the first raw material and the second raw material are component information for preparing the first cross-linked material;
specifically, the silane crosslinking method is to perform melt grafting reaction between polyolefin material and silane in a screw extruder to obtain the crosslinkable silane-grafted polyolefin compound. Under the action of a catalyst, the crosslinkable silane grafted polyethylene compound is hydrolyzed and subjected to polycondensation reaction to form the first crosslinking material. The first raw material and the second raw material are information of components for preparing the first cross-linked material, in this embodiment, the first raw material is silane, and the second raw material is a catalyst, such as peroxide, some metal oxides, and the like, as a preference, in actual use, the adjustment may be performed according to needs, and in this embodiment, the specific limitation is not made. The first crosslinked material, i.e. the silane crosslinked polyethylene, is obtained by adding the first raw material and the second raw material to polyethylene, thereby hydrolytically crosslinking the polyethylene material. And the experimenter inputs the data information of the first and second raw materials into the crosslinking reaction management platform, so that a foundation is laid for monitoring the subsequent preparation effect of the first crosslinking material.
Step S300: obtaining first production equipment information, wherein the first production equipment information is device information for preparing the first crosslinking material;
specifically, the first production equipment information is equipment information for preparing the first crosslinking material, and comprises a screw extruder and a heating device, and different equipment is responsible for different crosslinking reaction processes. Based on the technology of the Internet of things, the information output end of the first production equipment inputs data information to the crosslinking reaction management platform, and a foundation is laid for monitoring the subsequent preparation effect of the first crosslinking material.
Step S400: obtaining first crosslinking protocol information for the first crosslinked material;
specifically, the first crosslinking protocol is automatically generated by the crosslinking reaction management platform. The first crosslinking scheme is that a polyolefin material and the first raw material are subjected to melt grafting reaction in a screw extruder to prepare a crosslinkable silane grafted polyolefin compound, and then the second raw material and the prepared silane grafted polyolefin compound are subjected to hydrolysis crosslinking reaction through a heating device to obtain the first crosslinking material. Lays a foundation for the preparation of the first cross-linked material.
Step S500: according to the first raw material information, the second raw material information and the first production equipment, in the process of preparing the first crosslinking material according to the first crosslinking scheme information, a first action area and a second action area of the first production equipment are obtained, wherein the first action area has a first relevance with the first raw material information, and the second action area has a second relevance with the second raw material information;
in particular, the first zone of action of the first production device is the zone of action of the addition of the first raw material in the polyethylene material, i.e. the zone of action of the screw extruder. In this zone, the polyethylene material undergoes a melt grafting reaction with the silane in the screw extruder. The second action area is an action area of the product of the first area and the second raw material for hydrolysis crosslinking reaction, namely a heating device or a steam pool. The cross-linking reaction management platform automatically obtains the information of the first production equipment according to the obtained information, and lays a foundation for ensuring the accuracy of the cross-linking reaction.
Step S600: obtaining first temperature information of the first action area;
specifically, the first temperature information is obtained by a temperature sensor in the first action region, and the first temperature information data is input to the crosslinking reaction management platform. The temperature in the preparation process of the cross-linked material is monitored in real time, so that the technical purpose of improving the preparation effect is achieved.
Step S700: acquiring first input information according to the first temperature information;
step S800: obtaining second temperature information of the second action area;
specifically, the second temperature information is obtained by a temperature sensor in the second action region, and the second temperature information data is input to the crosslinking reaction management platform. The temperature in the preparation process of the cross-linked material is monitored in real time, so that the technical purpose of improving the preparation effect is achieved.
Step S900: acquiring second input information according to the second temperature information;
step S1000: obtaining a first judgment result according to the first input information and the second input information;
specifically, the first input information and the second input information are input to the crosslinking reaction management platform, and a data processing center of the platform performs data analysis and processing on the first input information and the second input information, so as to determine whether the temperatures of the first acting region and the second acting region meet the temperature information specified by the first crosslinking scheme, thereby obtaining a first determination result. Lays a foundation for the subsequent adjustment of the crosslinking reaction.
Step S1100: determining whether a first adjusting instruction is obtained or not according to the first judgment result;
step S1200: and if a first adjusting instruction needs to be obtained, obtaining a first cross-linking material after the first production equipment is adjusted according to the first adjusting instruction.
Specifically, the crosslinking reaction control center controls the first production equipment to control the progress of the crosslinking reaction, such as adjusting the running speed of the extruder, the heating time and temperature of the heating device, and the like, according to the first adjustment instruction. The quality of the prepared cross-linked material can be improved by controlling the cross-linking reaction process, so that the technical purpose of further improving the performance of the cross-linked material is achieved.
In order to cooperate with the first adjustment instruction to adjust the first production device, an embodiment S1100 of the present application further includes:
step S1101: obtaining current environment temperature information of the first production equipment;
step S1102: obtaining a first influence of the current ambient temperature information on the preparation of the first crosslinked material;
step S1103: obtaining a preset influence threshold value;
step S1104: judging whether the first influence exceeds the preset influence threshold value;
step S1105: and if so, obtaining a first collaborative correction instruction, wherein the first collaborative correction instruction is used for adjusting the first production equipment in cooperation with the first adjustment instruction.
Specifically, the current temperature information is obtained by the preparation laboratory temperature sensor, data is input to the crosslinking reaction management platform, and the influence degree of the current temperature on the crosslinking reaction is analyzed by the platform to obtain the first influence. The preset influence threshold is a preset influence range which does not influence the preparation of the cross-linked material or influences the cross-linked material in a negligible manner, and whether the first influence exceeds the preset influence threshold is judged, if so, the cross-linking reaction management platform sends out the first collaborative correction instruction for further adjusting the first production equipment. The quality of the prepared cross-linked material can be improved by controlling the cross-linking reaction process, so that the technical purpose of further improving the performance of the cross-linked material is achieved.
In order to obtain the first determination result, step S1000 in the embodiment of the present application further includes:
step S1001: inputting the first input information and the second input information into a first neural network model, wherein the first neural network model is trained by using a plurality of groups of training data, and each group of training data in the plurality of groups comprises: first input information, second input information, and identification information identifying the first determination result;
step S1002: and obtaining output information of the first neural network model, wherein the output information comprises the first judgment result, and the first judgment result is result information of whether a first temperature deviation value between the first input information and the second input information is within a preset temperature deviation range.
Specifically, the machine model is obtained by training a plurality of sets of training data, and the process of training the neural network model by the training data is essentially a process of supervised learning. Each set of training data in the plurality of sets of training data comprises: first input information, second input information, and identification information identifying the first determination result; under the condition of obtaining the first input information and the second input information, the machine learning model outputs identification information of a first judgment result of the identification to check the first judgment result information output by the machine learning model, and if the output first judgment result information is consistent with the first judgment result information of the identification, the data supervised learning is finished, and then the next group of data supervised learning is carried out; and if the output first judgment result information is inconsistent with the identified first judgment result information, adjusting the machine learning model by the machine learning model, and performing supervised learning of the next group of data until the machine learning model reaches the expected accuracy. The machine learning model is continuously corrected and optimized through training data, the accuracy of the machine learning model for processing the data is improved through the process of supervised learning, and then the information of the first judgment result is more accurate, so that the temperature distribution uniformity in the crosslinking reaction process can be accurately monitored and controlled, the influence on the corrosion performance of a crosslinking material due to the fact that the temperature distribution uniformity does not reach the standard is prevented, the quality of the first crosslinking material preparation is further guaranteed, and the technical purpose of improving the performance of the crosslinking material is achieved.
In order to detect whether the first cross-linked material is qualified, step S1200 in this embodiment of the present application further includes:
step S1201: obtaining first detection report information of the first crosslinked material;
step S1202: obtaining first corrosion resistance grade information of the first cross-linked material according to the first detection report information;
step S1203: obtaining first usage environment information of the first crosslinked material;
step S1204: acquiring preset corrosion resistance requirement information;
step S1205: judging whether the first corrosion resistance grade information meets the preset corrosion resistance requirement information or not;
step S1206: and if not, obtaining a first marking instruction, wherein the first marking instruction is used for marking the first cross-linked material with an unqualified label.
Specifically, the first crosslinked material is subjected to quality detection including mechanical properties, corrosion resistance and the like by an instrument. The instrument inputs the obtained data information into the crosslinking reaction management platform, the platform analyzes and processes the data to obtain first detection report information of the first crosslinking material, and first corrosion resistance grade information of the first crosslinking material is obtained. The first service environment information is a preset service scenario of the first cross-linked material, and includes a corrosion resistance requirement of the first cross-linked material under the scenario, that is, the preset corrosion resistance requirement information. And obtaining first corrosion resistance grade information of the first cross-linked material through the first detection report information, judging whether the first corrosion resistance grade information meets the preset corrosion resistance requirement information, and if not, marking the first cross-linked material as unqualified. The preparation effect and quality of the cross-linked material can be further controlled, so that the technical effect of further improving the performance of the cross-linked material is achieved.
In order to obtain the preset corrosion resistance requirement information, step S1203 in this embodiment of the present application further includes:
step S12031: judging whether first boundary information exists in the first using environment information, wherein the first boundary information is a boundary between a first region and a second region, and the attributes of the first region and the second region are different;
step S12032: if the first temperature information exists, obtaining third temperature information of the first region and fourth temperature information of the second region;
step S12033: judging whether the third temperature information and the fourth temperature information are consistent;
step S12034: and if the temperature information is inconsistent with the preset corrosion resistance requirement information, taking the higher temperature in the third temperature information and the fourth temperature information as target temperature information, and obtaining the preset corrosion resistance requirement information according to the target temperature information.
Specifically, the use boundary information of the first crosslinked material is obtained from the first environmental information, thereby obtaining the attribute information of the first and second regions, the attribute information being temperature, humidity, climate information, and the like of the first and second regions. And obtaining the preset corrosion resistance demand information by judging whether the temperature information of the first area and the second area is consistent, and if not, selecting the highest temperature of the areas as the basis of the corrosion resistance. By adjusting the preset corrosion resistance, the preparation effect of the first crosslinking material is further improved, and the corrosion resistance is improved.
In order to enable the first crosslinked material to satisfy the environmental requirement information, step S1201 in the embodiment of the present application further includes:
step S12011 a: determining whether a first toxic gas is present in the first cross-linked material;
step S12012 a: if so, obtaining a first toxicity value of the first toxic gas;
step S12013 a: acquiring preset environment-friendly requirement information under the first using environment;
step S12014 a: judging whether the first toxicity value meets the preset environmental protection requirement information or not;
step S12015 a: and if not, obtaining a second adjusting instruction, wherein the second adjusting instruction is used for adjusting the first crosslinking material.
Specifically, the presence or absence of a first toxic gas in the first crosslinked material is obtained by the detection device, and a first toxicity value of the first toxic gas is analyzed and identified. And judging whether the toxicity value meets the environmental protection requirement in the use environment of the first crosslinking material, if not, adjusting the crosslinking reaction process by the crosslinking reaction management platform so that the prepared first crosslinking material meets the preset environmental protection requirement. The quality of the cross-linked material can be improved by improving the control of all factors in the cross-linking reaction process, and the technical effect of meeting the requirement of environmental protection is achieved.
In order to further improve the corrosion resistance of the crosslinked material, step S1201 of the embodiment of the present application further includes:
step S12011 b: obtaining first surface state information of the first cross-linked material according to the first detection report information;
step S12012 b: obtaining a third correlation between the first surface state information and the first corrosion resistance rating information;
step S12013 b: judging whether the third degree of association meets a first preset condition or not;
step S12014 b: and if not, obtaining a first processing instruction, wherein the first processing instruction is used for processing the first crosslinking material.
Specifically, the first surface state information is information such as surface flatness of the first cross-linked material detected by the detection instrument, the third correlation is obtained by the cross-linking reaction management platform and used for representing the influence degree of the first surface state on the first corrosion resistance, and if the third correlation does not satisfy a first preset condition, the first surface state of the first cross-linked material has a large influence on the corrosion resistance, and the cross-linking reaction management platform outputs a first processing instruction for prompting processing of the first cross-linked material. The quality of the cross-linked material can be improved by improving the control on various factors in the cross-linking reaction process, so that the performance of the cross-linked material is further improved, and the technical effect of meeting the requirement of environmental protection is achieved.
In summary, the method for controlling the preparation effect of the cross-linked material provided by the embodiment of the present application has the following technical effects:
1. the technical effects of detecting the temperature information of the first action area and the second action area and detecting the mechanical property, the corrosion resistance and the surface state of the first cross-linked material in real time based on the internet of things technology are adopted, so that the cross-linking reaction management platform can regulate and control in time, the quality of the cross-linked material can be improved by improving the control on various factors in the cross-linking reaction process, the performance of the cross-linked material is further improved, and the environmental protection requirement is met.
2. The first input information and the second input information are input into the training model, and then the training model outputs the first judgment result, so that the first judgment result is more accurate based on the characteristic that the training model can continuously optimize learning and obtain experience to process data more accurately, the accuracy of controlling the first judgment result is improved by accurately judging the first judgment result, and the temperature in the cross-linking reaction process can be accurately monitored and controlled, so that the preparation quality of the first cross-linking material is further ensured, and the technical purpose of improving the performance of the cross-linking material is further improved.
Example two
Based on the same inventive concept as the method for controlling the preparation effect of the cross-linked material in the previous embodiment, the present invention also provides an apparatus for controlling the preparation effect of the cross-linked material, as shown in fig. 2, the apparatus comprising:
a first obtaining unit 11, wherein the first obtaining unit 11 is used for obtaining first raw material information;
a second obtaining unit 12, configured to obtain second raw material information, where the first raw material and the second raw material are component information for preparing the first cross-linked material;
a third obtaining unit 13, configured to obtain first production apparatus information, where the first production apparatus information is apparatus information for preparing the first crosslinked material;
a fourth obtaining unit 14, the fourth obtaining unit 14 being configured to obtain first crosslinking scheme information of the first crosslinked material;
a fifth obtaining unit 15, wherein the fifth obtaining unit 15 is configured to obtain a first action region and a second action region of the first production apparatus in a process of preparing the first crosslinked material according to the first crosslinking scheme information, based on the first raw material information, the second raw material information, and the first production apparatus, wherein the first action region has a first degree of association with the first raw material information, and the second action region has a second degree of association with the second raw material information;
a sixth obtaining unit 16, the sixth obtaining unit 16 being configured to obtain first temperature information of the first region of action;
a seventh obtaining unit 17, where the seventh obtaining unit 17 is configured to obtain first input information according to the first temperature information;
an eighth obtaining unit 18, wherein the eighth obtaining unit 18 is configured to obtain second temperature information of the second region of action;
a ninth obtaining unit 19, wherein the ninth obtaining unit 19 is configured to obtain second input information according to the second temperature information;
a tenth obtaining unit 20, where the tenth obtaining unit 20 is configured to obtain a first determination result according to the first input information and the second input information;
a first judging unit 21, where the first judging unit 21 is configured to determine whether to obtain a first adjustment instruction according to the first judgment result;
an eleventh obtaining unit 22, where the eleventh obtaining unit 22 is configured to obtain the first crosslinked material after adjusting the first production equipment according to the first adjustment instruction if the first adjustment instruction needs to be obtained.
Further, the apparatus further comprises:
a twelfth obtaining unit, configured to obtain current ambient temperature information where the first production device is located;
a thirteenth obtaining unit for obtaining a first influence of the current ambient temperature information on the preparation of the first crosslinked material;
a fourteenth obtaining unit for obtaining a preset influence threshold;
a second determination unit, configured to determine whether the first influence exceeds the preset influence threshold;
a fifteenth obtaining unit, configured to obtain a first coordination correction instruction if the first coordination correction instruction exceeds the first coordination correction instruction, where the first coordination correction instruction is used to coordinate with the first adjustment instruction to adjust the first production device.
Further, the apparatus further comprises:
a first input unit, configured to input the first input information and the second input information into a first neural network model, where the first neural network model is trained by using multiple sets of training data, and each set of training data in the multiple sets includes: first input information, second input information, and identification information identifying the first determination result;
a sixteenth obtaining unit, configured to obtain output information of the first neural network model, where the output information includes the first determination result, and the first determination result is result information of whether a first temperature deviation value between the first input information and the second input information is within a preset temperature deviation range.
Further, the apparatus further comprises:
a seventeenth obtaining unit for obtaining first detection report information of the first crosslinked material;
an eighteenth obtaining unit configured to obtain first corrosion resistance grade information of the first crosslinked material according to the first detection report information;
a nineteenth obtaining unit for obtaining first usage environment information of the first crosslinked material;
a twentieth obtaining unit for obtaining preset corrosion resistance requirement information;
a third judging unit configured to judge whether the first corrosion resistance level information satisfies the first corrosion resistance level information;
a twenty-first obtaining unit, configured to obtain a first marking instruction if the first marking instruction is not satisfied, where the first marking instruction is used to mark the first cross-linked material with an unqualified label.
Further, the apparatus further comprises:
a fourth determining unit, configured to determine whether first boundary information exists in the first usage environment information, where the first boundary information is a boundary between a first region and a second region, and attributes of the first region and the second region are different;
a twenty-second obtaining unit, configured to obtain, if the first temperature information exists, third temperature information of the first region and fourth temperature information of the second region;
a fifth judging unit configured to judge whether the third temperature information and the fourth temperature information are consistent;
a twenty-third obtaining unit, configured to, if the difference is not the same, take a higher temperature of the third temperature information and the fourth temperature information as target temperature information, and obtain the preset corrosion resistance requirement information according to the target temperature information.
Further, the apparatus further comprises:
a sixth judging unit, configured to judge whether the first cross-linking material has the first toxic gas;
a twenty-fourth obtaining unit for obtaining a first toxicity value of the first toxic gas, if present;
a twenty-fifth obtaining unit, configured to obtain preset environmental protection requirement information in the first usage environment;
a seventh judging unit, configured to judge whether the first toxicity value meets the preset environmental requirement information;
a twenty-sixth obtaining unit, configured to obtain a second adjustment instruction if the first adjustment instruction is not satisfied, where the second adjustment instruction is used to adjust the first crosslinking material.
Further, the apparatus further comprises:
a twenty-seventh obtaining unit, configured to obtain first surface state information of the first cross-linked material according to the first detection report information;
a twenty-eighth obtaining unit for obtaining a third degree of correlation between the first surface state information and the first corrosion resistance level information;
an eighth judging unit, configured to judge whether the third degree of association satisfies a first preset condition;
a twenty-ninth obtaining unit, configured to obtain a first processing instruction if the first processing instruction is not satisfied, where the first processing instruction is used to process the first cross-linked material.
Various modifications and specific examples of a method for controlling the effect of the preparation of the cross-linked material in the first embodiment of fig. 1 are also applicable to an apparatus for controlling the effect of the preparation of the cross-linked material in the second embodiment of the present invention, and a detailed description of a method for controlling the effect of the preparation of the cross-linked material is given above, so that a detailed description will be omitted herein for brevity of the description.
Exemplary electronic device
The electronic device of the embodiment of the present application is described below with reference to fig. 3.
Fig. 3 illustrates a schematic structural diagram of an electronic device according to an embodiment of the present application.
Based on the inventive concept of a method for controlling the preparation effect of a cross-linked material as in the previous embodiments, the present invention also provides an apparatus for controlling the preparation effect of a cross-linked material, having stored thereon a computer program which, when being executed by a processor, carries out the steps of any one of the methods for controlling the preparation effect of a cross-linked material as described above.
Where in fig. 3a bus architecture (represented by bus 300), bus 300 may include any number of interconnected buses and bridges, bus 300 linking together various circuits including one or more processors, represented by processor 302, and memory, represented by memory 304. The bus 300 may also link together various other circuits such as peripherals, voltage regulators, power management circuits, and the like, which are well known in the art, and therefore, will not be described any further herein. A bus interface 306 provides an interface between the bus 300 and the receiver 301 and transmitter 303. The receiver 301 and the transmitter 303 may be the same element, i.e., a transceiver, providing a means for communicating with various other apparatus over a transmission medium.
The processor 302 is responsible for managing the bus 300 and general processing, and the memory 304 may be used for storing data used by the processor 302 in performing operations.
As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, apparatus, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present invention has been described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (devices), and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks. While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (9)
1. A method for controlling the preparation effect of a cross-linked material, which is applied to a cross-linking reaction management platform, wherein the method comprises the following steps:
obtaining first raw material information;
obtaining second raw material information, wherein the first raw material and the second raw material are component information for preparing the first cross-linked material;
obtaining first production equipment information, wherein the first production equipment information is device information for preparing the first crosslinking material;
obtaining first crosslinking protocol information for the first crosslinked material;
according to the first raw material information, the second raw material information and the first production equipment, in the process of preparing the first crosslinking material according to the first crosslinking scheme information, a first action area and a second action area of the first production equipment are obtained, wherein the first action area has a first relevance with the first raw material information, and the second action area has a second relevance with the second raw material information;
obtaining first temperature information of the first action area;
acquiring first input information according to the first temperature information;
obtaining second temperature information of the second action area;
acquiring second input information according to the second temperature information;
obtaining a first judgment result according to the first input information and the second input information;
determining whether a first adjusting instruction is obtained or not according to the first judgment result;
and if a first adjusting instruction needs to be obtained, obtaining a first cross-linking material after the first production equipment is adjusted according to the first adjusting instruction.
2. The method of claim 1, wherein the method further comprises:
obtaining current environment temperature information of the first production equipment;
obtaining a first influence of the current ambient temperature information on the preparation of the first crosslinked material;
obtaining a preset influence threshold value;
judging whether the first influence exceeds the preset influence threshold value;
and if so, obtaining a first collaborative correction instruction, wherein the first collaborative correction instruction is used for adjusting the first production equipment in cooperation with the first adjustment instruction.
3. The method of claim 1, wherein after the obtaining the first cross-linked material, the method further comprises:
inputting the first input information and the second input information into a first neural network model, wherein the first neural network model is trained by using a plurality of groups of training data, and each group of training data in the plurality of groups comprises: first input information, second input information, and identification information identifying the first determination result;
and obtaining output information of the first neural network model, wherein the output information comprises the first judgment result, and the first judgment result is result information of whether a first temperature deviation value between the first input information and the second input information is within a preset temperature deviation range.
4. The method of claim 1, wherein after the obtaining the first cross-linked material, the method further comprises:
obtaining first detection report information of the first crosslinked material;
obtaining first corrosion resistance grade information of the first cross-linked material according to the first detection report information;
obtaining first usage environment information of the first crosslinked material;
acquiring preset corrosion resistance requirement information;
judging whether the first corrosion resistance grade information meets the first corrosion resistance grade information;
and if not, obtaining a first marking instruction, wherein the first marking instruction is used for marking the first cross-linked material with an unqualified label.
5. The method of claim 4, wherein the obtaining preset corrosion resistance requirement information comprises:
judging whether first boundary information exists in the first using environment information, wherein the first boundary information is a boundary between a first region and a second region, and the attributes of the first region and the second region are different;
if the first temperature information exists, obtaining third temperature information of the first region and fourth temperature information of the second region;
judging whether the third temperature information and the fourth temperature information are consistent;
and if the temperature information is inconsistent with the preset corrosion resistance requirement information, taking the higher temperature in the third temperature information and the fourth temperature information as target temperature information, and obtaining the preset corrosion resistance requirement information according to the target temperature information.
6. The method of claim 4, wherein the method further comprises:
determining whether a first toxic gas is present in the first cross-linked material;
if so, obtaining a first toxicity value of the first toxic gas;
acquiring preset environment-friendly requirement information under the first using environment;
judging whether the first toxicity value meets the preset environmental protection requirement information or not;
and if not, obtaining a second adjusting instruction, wherein the second adjusting instruction is used for adjusting the first crosslinking material.
7. The method of claim 4, wherein the method further comprises:
obtaining first surface state information of the first cross-linked material according to the first detection report information;
obtaining a third correlation between the first surface state information and the first corrosion resistance rating information;
judging whether the third degree of association meets a first preset condition or not;
and if not, obtaining a first processing instruction, wherein the first processing instruction is used for processing the first crosslinking material.
8. An apparatus for controlling the effect of cross-linked material preparation, wherein the apparatus comprises:
a first obtaining unit for obtaining first raw material information;
a second obtaining unit configured to obtain second raw material information, wherein the first raw material and the second raw material are component information for preparing the first crosslinked material;
a third obtaining unit configured to obtain first production apparatus information, wherein the first production apparatus information is device information for preparing the first crosslinked material;
a fourth obtaining unit for obtaining first crosslinking scheme information of the first crosslinked material;
a fifth obtaining unit, configured to obtain a first action area and a second action area of a first production apparatus in a process of preparing the first crosslinked material according to the first crosslinking scheme information based on the first raw material information, the second raw material information, and the first production apparatus, wherein the first action area has a first degree of association with the first raw material information, and the second action area has a second degree of association with the second raw material information;
a sixth obtaining unit configured to obtain first temperature information of the first action region;
a seventh obtaining unit, configured to obtain first input information according to the first temperature information;
an eighth obtaining unit configured to obtain second temperature information of the second action region;
a ninth obtaining unit configured to obtain second input information according to the second temperature information;
a tenth obtaining unit, configured to obtain a first determination result according to the first input information and the second input information;
the first judging unit is used for determining whether a first adjusting instruction is obtained or not according to the first judging result;
an eleventh obtaining unit, configured to, if a first adjustment instruction needs to be obtained, obtain a first crosslinked material after adjusting the first production equipment according to the first adjustment instruction.
9. An apparatus for controlling the effect of cross-linked material preparation, comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor when executing the program performs the steps of the method of the first aspect.
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