CN112180816A - Management and control system of compressor air system based on Internet of things cloud platform - Google Patents
Management and control system of compressor air system based on Internet of things cloud platform Download PDFInfo
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- CN112180816A CN112180816A CN202011124294.0A CN202011124294A CN112180816A CN 112180816 A CN112180816 A CN 112180816A CN 202011124294 A CN202011124294 A CN 202011124294A CN 112180816 A CN112180816 A CN 112180816A
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- 238000005265 energy consumption Methods 0.000 claims abstract description 28
- 238000012544 monitoring process Methods 0.000 claims abstract description 8
- 230000006855 networking Effects 0.000 claims description 22
- 239000002699 waste material Substances 0.000 claims description 13
- 238000010586 diagram Methods 0.000 claims description 11
- 238000007689 inspection Methods 0.000 claims description 9
- 230000005611 electricity Effects 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000004088 simulation Methods 0.000 claims description 3
- 238000013079 data visualisation Methods 0.000 abstract description 3
- 238000004134 energy conservation Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 238000010276 construction Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/048—Monitoring; Safety
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
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Abstract
The invention relates to the technical field of air compressors, in particular to a management and control system of a compressor air system based on an Internet of things cloud platform. The system and the method are based on the application of the cloud platform of the Internet of things, can remotely and quickly realize equipment data visualization, real-time monitoring and energy consumption control of the compressed air station house, have the functions of intelligent supervision, energy conservation and consumption reduction, have market prospects, and are suitable for popularization.
Description
Technical Field
The invention relates to the technical field of air compressors, in particular to a management and control system of a compressor air system based on an internet of things cloud platform.
Background
The existing data acquisition of air compressor equipment or factory power equipment mainly adopts the modes of cable and hard wiring, and needs pipe penetration, bridge frame walking, wall penetration and buried wire walking, and then is connected into a monitoring system of a control room. The material and labor cost required to be consumed is high, the construction difficulty is high, and the construction period is long. Software needs programming and debugging, dotting and testing, has high requirements on the capability of personnel, and needs to have an automation professional level. The period is long, the difficulty is high, and therefore the problem is solved by providing the management and control system of the compressor air system based on the Internet of things cloud platform.
Disclosure of Invention
The invention aims to solve the defects of high monitoring difficulty, time and labor waste of the existing air compressor equipment in the prior art, and provides a management and control system of a compressor air system based on an Internet of things cloud platform.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a management and control system of compressor air system based on thing networking cloud platform, includes thing networking cloud platform server, customer end, field device and data acquisition module all connect PLC control module through the wire, PLC control module connects the on-the-spot database, the on-the-spot database passes through enterprise's LAN and connects thing networking cloud platform server, thing networking cloud platform server is equipped with the customer end through IP protocol connection, thing networking cloud platform server includes computer cluster, remote database, remote control module and comprehensive monitoring module.
Preferably, the data acquisition module comprises a flow meter, a temperature sensor, a vibration sensor, a pressure sensor and a current transformer.
Preferably, the field device comprises an air compressor and a freeze dryer.
Preferably, the client is a webpage APP, and the client includes a home page interface, an equipment security interface, a precision control interface, an energy consumption management interface, a configuration management interface, a report center interface, a task center interface, a point inspection center interface, a fault center interface, and a system management interface.
Preferably, the homepage interface is used for displaying the edge data of the compressed air system, and comprises equipment configuration, a pipeline and auxiliary equipment connection diagram, air compressor running information, station and house integral energy consumption information and real-time alarm information; the equipment security interface comprises equipment plan security, forecast security, fault security and energy consumption security; the precision control interface comprises cluster information, joint control information, start-stop records and alarm information; the energy consumption management interface comprises a total waste value, peak-valley electricity information, efficiency waste, an electric ratio trend and no-load waste; the configuration management interface comprises pre-alarm configuration, system installation configuration, joint control configuration, security project configuration and peak and trough electricity charge setting; the report center interface comprises a gas-electricity ratio flow report, a fault report and an energy consumption report export; the task center interface comprises a current task and a task file view; the point inspection center interface comprises automatic point inspection, daily point inspection and point inspection before starting; the fault center interface comprises fault information and early warning information; the system management interface comprises department management, position management, user management and flow management.
Preferably, the energy consumption management interface can screen the required data according to time periods of days, months and years, and realizes time period statistics and energy consumption waste analysis of the energy consumption data of the compressed air system.
Preferably, the connection diagram of the equipment configuration, the pipeline and the auxiliary equipment is a 3D simulation diagram.
Preferably, the enterprise local area network is connected into the internet of things cloud platform server through multiple networking modes to realize data communication with the internet of things cloud platform server, and the multiple networking modes comprise a GSM module which is networked with the internet of things cloud platform server through a 4G network, an Ethernet module which is used for being networked with the internet of things cloud platform server through an Ethernet wired mode, and a WIFI module which is used for being networked with the internet of things cloud platform server through a WIFI mode.
The invention provides a management and control system of a compressor air system based on an Internet of things cloud platform, which has the beneficial effects that: the system and the method are based on the application of the cloud platform of the Internet of things, can remotely and quickly realize equipment data visualization, real-time monitoring and energy consumption control of the compressed air station house, have the functions of intelligent supervision, energy conservation and consumption reduction, have market prospects, and are suitable for popularization.
Drawings
Fig. 1 is a system block diagram of a management and control system of a compressor air system based on an internet of things cloud platform, which is provided by the invention;
fig. 2 is a system block diagram of a client proposed in the present invention;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-2, a management and control system of a compressor air system based on an internet of things cloud platform comprises an internet of things cloud platform server, a client, a field device and a data acquisition module, wherein the field device and the data acquisition module are connected with a PLC control module through wires, the PLC control module is connected with a field database, the field database is connected with the internet of things cloud platform server through an enterprise local area network, the enterprise local area network is connected into the internet of things cloud platform server through various networking modes to realize data communication with the internet of things cloud platform server, the multiple networking modes comprise a GSM module for realizing networking with the Internet of things cloud platform server through a 4G network, an Ethernet module for realizing networking with the Internet of things cloud platform server through an Ethernet wired mode, and a WIFI module for realizing networking with the Internet of things cloud platform server through a WIFI mode.
The internet of things cloud platform server is provided with a client through IP protocol connection, the internet of things cloud platform server comprises a computer cluster, a remote database, a remote control module and a comprehensive monitoring module, the data acquisition module comprises a flowmeter, a temperature sensor, a vibration sensor, a pressure sensor and a current transformer, and the field device comprises an air compressor and a cold air dryer.
The client is a webpage APP and comprises a home page interface, an equipment security interface, a precision control interface, an energy consumption management interface, a configuration management interface, a report center interface, a task center interface, a point inspection center interface, a fault center interface and a system management interface, wherein the home page interface is used for displaying the edge data of a compressed air system, the home page interface comprises equipment configuration, a pipeline and auxiliary equipment connection diagram, air compressor operation information, station and room integral energy consumption information and real-time alarm information, the equipment configuration, the pipeline and auxiliary equipment connection diagram is a 3D simulation diagram, all operation parameters of the whole air compression station can be clear at a glance on the interface, and the interface displays the operation states of all equipment, the machine room health energy efficiency index, real-time unremoved faults and other data in real time;
the equipment security interface comprises equipment plan security, forecast security, fault security and energy consumption security;
the precision control interface comprises cluster information, joint control information, start-stop record and alarm information, 4 pressure values such as joint control pressure, warning pressure and the like are displayed in real time, and the controlled condition of the equipment can be checked in real time;
the energy consumption management interface comprises a total waste value, peak-valley electricity information, efficiency waste, an electrical ratio trend and no-load waste, and can screen required data according to time periods of days, months and years, so that the time period statistics and the energy consumption waste analysis of the energy consumption data of the compressed air system are realized;
the configuration management interface comprises pre-alarm configuration, system installation configuration, joint control configuration, security project configuration and peak and trough electricity charge setting;
the report center interface comprises a gas-electricity ratio flow report, a fault report and an energy consumption report export; the task center interface comprises a current task and a task file view;
the point inspection center interface comprises automatic point inspection, daily point inspection and point inspection before starting; the fault center interface comprises fault information and early warning information;
the system management interface comprises department management, position management, user management and flow management.
The system and the method are based on the application of the cloud platform of the Internet of things, can remotely and quickly realize equipment data visualization, real-time monitoring and energy consumption control of the compressed air station house, have the functions of intelligent supervision, energy conservation and consumption reduction, have market prospects, and are suitable for popularization.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. The utility model provides a management and control system of compressor air system based on thing networking cloud platform, includes thing networking cloud platform server, customer end, field device and data acquisition module, its characterized in that, field device and data acquisition module all connect PLC control module through the wire, PLC control module connects the on-the-spot database, the on-the-spot database passes through enterprise's LAN and connects thing networking cloud platform server, thing networking cloud platform server is equipped with the customer end through IP protocol connection, thing networking cloud platform server includes computer cluster, remote database, remote control module and comprehensive monitoring module.
2. The management and control system of the compressor air system based on the cloud platform of the internet of things according to claim 1, wherein the data acquisition module comprises a flow meter, a temperature sensor, a vibration sensor, a pressure sensor and a current transformer.
3. The management and control system of the compressor air system based on the cloud platform of the internet of things as claimed in claim 1, wherein the field devices comprise an air compressor and a cold air dryer.
4. The management and control system of the compressor air system based on the cloud platform of the internet of things as claimed in claim 1, wherein the client is a webpage APP, and the client comprises a home page interface, an equipment security interface, a precision control interface, an energy consumption management interface, a configuration management interface, a report center interface, a task center interface, a point inspection center interface, a fault center interface and a system management interface.
5. The management and control system of the compressor air system based on the Internet of things cloud platform is characterized in that the homepage interface is used for displaying the edge data of the compressed air system, and comprises equipment configuration, a pipeline and auxiliary equipment connection diagram, air compressor operation information, station and building overall energy consumption information and real-time alarm information; the equipment security interface comprises equipment plan security, forecast security, fault security and energy consumption security; the precision control interface comprises cluster information, joint control information, start-stop records and alarm information; the energy consumption management interface comprises a total waste value, peak-valley electricity information, efficiency waste, an electric ratio trend and no-load waste; the configuration management interface comprises pre-alarm configuration, system installation configuration, joint control configuration, security project configuration and peak and trough electricity charge setting; the report center interface comprises a gas-electricity ratio flow report, a fault report and an energy consumption report export; the task center interface comprises a current task and a task file view; the point inspection center interface comprises automatic point inspection, daily point inspection and point inspection before starting; the fault center interface comprises fault information and early warning information; the system management interface comprises department management, position management, user management and flow management.
6. The management and control system of the compressor air system based on the cloud platform of the internet of things as claimed in claim 4, wherein the energy consumption management interface can screen required data according to time periods of days, months and years, so as to realize time period statistics and consumption waste analysis of the energy consumption data of the compressed air system.
7. The management and control system of the compressor air system based on the internet of things cloud platform of claim 4, wherein the equipment configuration, pipeline and auxiliary equipment connection diagram is a 3D simulation diagram.
8. The management and control system of the compressor air system based on the cloud platform of the internet of things as claimed in claim 4, wherein the enterprise local area network is connected to the cloud platform server of the internet of things through a plurality of networking modes to realize data communication with the cloud platform server of the internet of things, and the plurality of networking modes comprise a GSM module for realizing networking with the cloud platform server of the internet of things through a 4G network, an Ethernet module for realizing networking with the cloud platform server of the internet of things through a wired mode of the Ethernet, and a WIFI module for realizing networking with the cloud platform server of the internet of things through a WIFI mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011124294.0A CN112180816A (en) | 2020-10-20 | 2020-10-20 | Management and control system of compressor air system based on Internet of things cloud platform |
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| CN202011124294.0A CN112180816A (en) | 2020-10-20 | 2020-10-20 | Management and control system of compressor air system based on Internet of things cloud platform |
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| CN112180816A true CN112180816A (en) | 2021-01-05 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113050573A (en) * | 2021-03-26 | 2021-06-29 | 山东莱钢永锋钢铁有限公司 | Production rhythm-based energy-saving method for air compressor |
| CN113587987A (en) * | 2021-07-27 | 2021-11-02 | 江苏海恩德电气有限公司 | Intelligent energy consumption monitoring cloud platform based on Internet of things |
| CN115163473A (en) * | 2022-06-22 | 2022-10-11 | 上海施耐德日盛机械集团科技有限公司 | Real-time online cloud detection system for air compressor |
| CN115628207A (en) * | 2022-12-19 | 2023-01-20 | 丰电科技集团股份有限公司 | Energy-saving method for compressed air energy supply energy efficiency management |
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2020
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113050573A (en) * | 2021-03-26 | 2021-06-29 | 山东莱钢永锋钢铁有限公司 | Production rhythm-based energy-saving method for air compressor |
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| CN115628207A (en) * | 2022-12-19 | 2023-01-20 | 丰电科技集团股份有限公司 | Energy-saving method for compressed air energy supply energy efficiency management |
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