CN112180526A

CN112180526A - Intelligent manufacturing method of layer-stranded communication optical cable core

Info

Publication number: CN112180526A
Application number: CN202011066971.8A
Authority: CN
Inventors: 戴丽芬; 袁红
Original assignee: Changshu Gaotong Intelligent Equipment Co ltd
Current assignee: JIANGSU KEXIN PHOTOELECTRIC SCIENCE & TECHNOLOGY Co.,Ltd.
Priority date: 2020-10-04
Filing date: 2020-10-04
Publication date: 2021-01-05
Anticipated expiration: 2040-10-04
Also published as: WO2022068045A1; CN112180526B

Abstract

The invention belongs to the technical field of electric power and communication, in particular to an intelligent manufacturing method of a layer-stranded communication optical cable core, which is characterized by comprising the following steps: acquiring finished product ITEM codes, converting the finished product ITEM codes into cabling ITEM codes, converting the finished product ITEM codes into a sleeve arrangement diagram and a sleeve arrangement table, sending the sleeve arrangement diagram and the sleeve arrangement table to cabling equipment, acquiring sleeve colors, outputting the sleeve colors to corresponding twisting heads, guiding to penetrate through loose sleeves, judging whether the last sleeve is required or not, and automatically manufacturing. The invention has the following main beneficial effects: defective products or potential waste products of the color of the sleeve are discovered as early as possible, and loss is reduced; the method has the advantages of accurate and reliable chromatographic arrangement, reduction of waste products, and intelligent and automatic production.

Description

Intelligent manufacturing method of layer-stranded communication optical cable core

Technical Field

The invention belongs to the technical field of electric power and communication, and particularly relates to an intelligent manufacturing method of a layer stranded communication optical cable core.

Background

With the disappearance of the population dividends, the demand of intelligent, unmanned and black light production equipment is increasing day by day; corresponding requirements are also placed on the production of optical and electrical cables. On the other hand, the layer-stranded optical cable is provided with a plurality of loose sleeves, different colors and different arrangements, so that an operator is easy to make mistakes, and products are often scrapped after the mistakes are made; at present, no better method is used for realizing the fool-proofing of the color arrangement of the layer-stranded cable core sleeve, which always troubles the industry, and in addition, the fool-proofing of the color arrangement of the layer-stranded cable core sleeve needs to be overcome for intelligent production, so the company carries out research and obtains satisfactory effect.

Disclosure of Invention

In order to solve the problems, the invention aims to disclose an intelligent manufacturing method of a layer-stranded communication optical cable core, which is realized by adopting the following technical scheme.

An intelligent manufacturing method of a layer-stranded communication optical cable core is characterized by comprising the following steps:

the first step is as follows: acquiring a finished product ITEM code, wherein the finished product ITEM code at least comprises a cable core chromatogram, and is automatically generated by selecting a product by a sales website or is manually input, and the next step is carried out after the finished product ITEM code is acquired;

the second step is that: converting into a cabling ITEM code, converting into a cabling ITEM code according to the received finished product ITEM code, and proceeding to the next step;

the third step: converting into a sleeve arrangement diagram and a sleeve arrangement table according to the received cabling ITEM codes, and then entering a next step;

the fourth step: sending the obtained sleeve arrangement diagram and table to cabling equipment, wherein the cabling equipment is provided with a layer-stranded optical cable core cabling program, a color sequence database is prestored in the cabling equipment, and the color sequence database predefines the commonly used colors of the sleeves;

the fifth step: acquiring the color of a sleeve, identifying the color of the acquired sleeve, sending the sleeve into cabling equipment after identifying the color of the sleeve, comparing and judging the sleeve, sending an instruction by the cabling equipment according to judgment information, judging whether the sleeve is a color in a sleeve arrangement diagram and a sleeve table if the sleeve is the color commonly used by the sleeve in a color sequence database, and sending the instruction to an intelligent device which is originally arranged outside the peripheral pipe at the front end of the twisting head if the sleeve is the color commonly used by the sleeve in the color sequence database; if the color of the sleeve is the color commonly used by the sleeves in the color sequence database and is judged not to be the color in the sleeve arrangement diagram and the table, the cabling equipment alarms to prompt that the color of the new sleeve is obtained again by the wrong sleeve; if the color of the sleeve is not the color commonly used by the sleeves in the color sequence database, the cabling equipment alarms to prompt that the color of a new sleeve is obtained again by using an error sleeve;

and a sixth step: outputting the signals to corresponding twisting heads, and prompting to penetrate a sleeve at the corresponding twisting heads by voice or signals;

the seventh step: leading the sleeve to be threaded loosely, threading the sleeve into the cavity of the surrounding pipe according to the prompted information and threading the sleeve to the forefront, and entering the next step after threading;

eighth step: and judging whether the last sleeve is the last sleeve according to a sleeve arrangement diagram and a table, if not, entering the fifth step, if so, sending a signal to the cabling equipment to finish automatic judgment and pipe penetration of the sleeves, and instructing the cabling equipment to start an automatic program to automatically manufacture the layer-stranding communication optical cable core.

The intelligent manufacturing method of the layer-stranded communication optical cable core is characterized in that in the step of obtaining the finished product ITEM code, the finished product ITEM code expression method comprises the following steps: 1 bit of process code + 2 bit + type code + 3 bit of core number + 1 bit of optic fibre type + 1 bit of optic fibre chromatogram + 1 bit of cable core chromatogram + 3 bit of sleeve pipe diameter + 2 bit of structure code + 2 bit of sheath code + the mode of blocking water 1 bit + special position 3 bit, total length: bit 20, P0103610019006100000 represents: the outer sheath GYTA-36B1.3, the optical fiber and the sleeve are all full-color spectrums, the diameter of the sleeve is 1.90mm, the structure of the sleeve is 1+6, the nominal thickness of the sleeve is 1.6mm, no color strip exists, and the water-blocking paste blocks water without special requirements; p0104810025006100000 represents: the outer sheath GYTA-48B1.3, the optical fibers and the sleeve are all full-color spectrums, the diameter of the sleeve is 2.50mm, the structure of the sleeve is 1+5, the nominal thickness of the sleeve is 1.6mm, no color strip exists, and the water-blocking paste blocks water without special requirements.

the first step is as follows: obtaining a cabling ITEM code, wherein the cabling ITEM code is automatically generated by selecting a product by a sales website, or is manually input, and the next step is carried out after the cabling ITEM code is obtained;

the second step is that: converting into a sleeve arrangement diagram and a sleeve arrangement table according to the received cabling ITEM codes, and then entering a next step;

the third step: sending the obtained sleeve arrangement diagram and table to cabling equipment, wherein the cabling equipment is provided with a layer-stranded optical cable core cabling program, a color sequence database is prestored in the cabling equipment, and the color sequence database predefines the commonly used colors of the sleeves;

the fourth step: acquiring the color of a sleeve, identifying the color of the acquired sleeve, sending the sleeve into cabling equipment after identifying the color of the sleeve, comparing and judging the sleeve, sending an instruction by the cabling equipment according to judgment information, judging whether the sleeve is a color in a sleeve arrangement diagram and a sleeve table if the sleeve is the color commonly used by the sleeve in a color sequence database, and sending the instruction to an intelligent device which is originally arranged outside the peripheral pipe at the front end of the twisting head if the sleeve is the color commonly used by the sleeve in the color sequence database; if the color of the sleeve is the color commonly used by the sleeves in the color sequence database and is judged not to be the color in the sleeve arrangement diagram and the table, the cabling equipment alarms to prompt that the color of the new sleeve is obtained again by the wrong sleeve; if the color of the sleeve is not the color commonly used by the sleeves in the color sequence database, the cabling equipment alarms to prompt that the color of a new sleeve is obtained again by using an error sleeve;

the fifth step: outputting the signals to corresponding twisting heads, and prompting to penetrate a sleeve at the corresponding twisting heads by voice or signals;

and a sixth step: leading the sleeve to be threaded loosely, threading the sleeve into the cavity of the surrounding pipe according to the prompted information and threading the sleeve to the forefront, and entering the next step after threading;

the seventh step: and judging whether the last sleeve is the last sleeve according to a sleeve arrangement diagram and a table, if not, entering a fourth step, if so, sending a signal to cabling equipment to finish automatic judgment and pipe penetrating work of the sleeves, and instructing the cabling equipment to start an automatic program to automatically manufacture the layer-stranding communication optical cable core.

The intelligent manufacturing method of the layer-stranded communication optical cable core is characterized in that in the cabling ITEM code, the method for expressing the cabling ITEM code is as follows: the process code is 2 bits + 3 bits of core number + 1 bits of optical fiber type + 1 bit of optical fiber chromatogram + 1 bit of cable core chromatogram + 3 bits of sleeve diameter + 2 bits of structure code + 1 bit of mode + 3 bits of special position of blocking water, total length: 16 bits, SP 036100190060000: the common 36-core stranded cable core is B1.3 type, the optical fiber and the sleeve are full-color, the diameter of the sleeve is 1.90mm, the structure of 1+6 is adopted, and the water-blocking paste blocks water without special requirements.

The intelligent manufacturing method of the layer-stranded communication optical cable core is characterized in that in the converted sleeve arrangement diagram and the table, the method for expressing the sleeve ITEM code is as follows: the process number is 2 bits + the core number is 3 bits + the optical fiber type is 1 bit + the optical fiber chromatogram is 1 bit + the sleeve diameter is 3 bits + the water blocking mode is 1 bit + the special bit is 3 bits, the total length is as follows: bit 15, TS 0061011900000: the common 6-core layer sleeve for the stranded cable is B1.3 type, the optical fiber is full-color, the sleeve is blue, the diameter of the sleeve is 1.90mm, and the water-blocking paste blocks water without special requirements; TS0061021900000 stands for: the common 6-core layer sleeve for stranded cables is B1.3 type, the optical fiber is full-color, the sleeve is orange, the diameter of the sleeve is 1.90mm, and the water-blocking paste blocks water without special requirements; TS0061031900000 represents: the common 6-core layer sleeve for the stranded cable is B1.3 type, the optical fiber is full-color, the sleeve is green, the diameter of the sleeve is 1.90mm, and the water-blocking paste blocks water without special requirements; TS 0061040000 stands for: the common 6-core layer sleeve for the stranded cable is B1.3 type, the optical fiber is full-color, the sleeve is brown, the diameter of the sleeve is 1.90mm, and the water-blocking paste blocks water without special requirements; TS0061051900000 stands for: the common 6-core layer sleeve for the stranded cable is B1.3 type, the optical fiber is full-color, the sleeve is gray, the diameter of the sleeve is 1.90mm, and the water-blocking paste blocks water without special requirements; such as: TS0061061900000 stands for: the common 6-core layer sleeve for stranded cables is B1.3 type, the optical fiber is full-color, the sleeve is white, the diameter of the sleeve is 1.90mm, and the water-blocking paste blocks water without special requirements; the color of the sleeve is respectively as follows: blue, orange, green, brown, gray and white, wherein the outermost edges of all the sleeves are positioned on the outer edge of the cable core in the same cylindrical surface shape, and the central reinforcing piece is pre-inserted into the inner hole of the central tube; the arrangement table of the sleeves is as follows: TS0061011900000, TS0061021900000, TS0061031900000, TS0061041900000, TS0061051900000, TS 0061061900000.

The layer-stranded intelligent manufacturing method for the communication optical cable core is characterized in that when the layer-stranded intelligent manufacturing method is sent to cabling equipment, an exhaustion method is adopted in a color sequence database, commonly used sleeve colors are defined in sequence, and the commonly used sleeve colors are as follows: blue, orange, green, brown, gray, white, red, black, pink, cyan, and natural colors, all defined in terms of RGB, have at least the following definitions: blue (0,0,255), orange (255,165,0), green (0,255,0), brown (165,42,42), gray (128,128,128), white (255 ), red (255,0,0), black (0,0,0), yellow (255, 0), violet (128,0,128), pink (255,192,203), cyan (0,255,255).

The intelligent manufacturing method of the layer-stranded communication optical cable core is characterized in that in the step of obtaining the color of the sleeve, the mode of obtaining the color of the sleeve is one of the following modes: (1) shooting the outside of the sleeve through a camera, automatically sending the obtained image into a photoshop, clicking any point in the middle by adopting a color picker, and extracting an RGB value in a color-taking area; (2) reading the casing bar code by adopting equipment such as a bar code gun and the like, extracting the casing color bit in the casing bar code and compiling the casing color bit into color, reading the casing bar code TS0061011900000 by adopting equipment such as the bar code gun and the like, obtaining the casing color bit as 1 in front of 190, namely blue, compiling the casing color bit as RGB (0,0,255), reading the casing bar code TS0061031900000 by adopting equipment such as the bar code gun and the like, obtaining the casing color bit as 3 in front of 190, namely green, compiling the casing color bit as RGB (0,255,0), and repeating the steps; (3) the outside of the sleeve is shot through the camera, and the obtained image is automatically sent into Word of the micro office to call a color recognition program to extract RGB values in the color taking area.

The layer-stranded intelligent manufacturing method of the communication optical cable core is characterized in that the layer-stranded intelligent manufacturing method is output to a corresponding stranding head, the stranding head is positioned on a cabling stranding device, the cabling stranding device comprises a motor, a transmission belt, a stranding head and two supporting devices, the stranding head comprises two stranding devices which are parallel to each other and are provided with intervals, a central pipe and a plurality of peripheral pipes, each stranding device comprises a central hoop, a plurality of peripheral hoops and a follow-up wheel, the central hoop is positioned in the center, the peripheral hoops are symmetrically distributed outside the central hoop, the central hoop is connected with each peripheral hoop through an inner connecting strip, adjacent peripheral hoops are connected through an outer connecting strip, the axes of all the peripheral hoops are positioned on the same cylindrical surface, the central axes of the peripheral hoops are coincident with the central axis of the central hoop, the follow-up wheel is externally positioned outside the peripheral hoops, a groove is arranged on the outer edge of the follow-up wheel, the central pipe is arranged in the central cavity of the twisting device, the peripheral pipe is arranged in the peripheral cavity of the twisting device, the central pipe is a hard pipe, and the peripheral pipe is a soft pipe; the supporting devices are composed of a fixing sleeve and a connecting column, the lower end of the connecting column is fixed on the base, the upper end of the connecting column is connected with the fixing sleeve, one supporting device is supported on a central tube extending out of the front end face of one twisting device, and the other supporting device is supported on a central tube extending out of the rear end face of the other twisting device; one end of the transmission belt is sleeved in the groove, and the other end of the transmission belt is sleeved on a rotating part of the motor; the intelligent device is sleeved outside the peripheral pipe extending out of the front end face of one twisting device, a through hole is formed in the center of the intelligent device, and the intelligent device has a color high-definition camera shooting function, a function of sending a shot image in a wireless mode, a function of receiving a signal instruction and a function of emitting light and giving out voice alarm for an object extending into the through hole; the intelligent device obtains the color of the sleeve in one of the following modes: (1) shooting the outside of the sleeve through a camera, automatically sending the obtained image into a photoshop, clicking any point in the middle by adopting a color picker, and extracting an RGB value in a color-taking area; (2) the outside of the sleeve is shot through the camera, and the obtained image is automatically sent into Word of the micro office to call a color recognition program to extract RGB values in the color taking area.

The invention has the following main beneficial effects: defective products or potential waste products of the color of the sleeve are discovered as early as possible, and loss is reduced; the method has the advantages of accurate and reliable chromatographic arrangement, reduction of waste products, and intelligent and automatic production.

Drawings

Fig. 1 is a partially-dissected perspective view of a cabling strand device according to the present application.

Fig. 2 is an enlarged front view of fig. 1.

Fig. 3 is a schematic view of fig. 2 with the fixing sleeve, the connecting column and the base removed.

Fig. 4 is a partially anatomic perspective view of yet another embodiment of a stranding device according to the present application.

Figure 5 is a schematic cross-sectional structure view of a cable core according to the present application.

Fig. 6 is a bar code diagram of a finished ITEM code exemplified in the embodiments of the present application.

Fig. 7 is a bar code diagram of an example cabled ITEM code in an embodiment of the present application.

Fig. 8 is a bar code diagram of an example blue-sleeved ITEM code in an embodiment of the present application.

Fig. 9 is a bar code diagram of an orange sleeve ITEM code exemplified in the embodiments of the present application.

Fig. 10 is a bar code diagram of an example green sleeve ITEM code in an embodiment of the present application.

Fig. 11 is a bar code diagram of an example brown sleeve ITEM code in an embodiment of the present application.

Fig. 12 is a bar code diagram of an example gray sleeve ITEM code in an embodiment of the present application.

Fig. 13 is a bar code diagram of an example white-sleeve ITEM code in an embodiment of the present application.

Fig. 14 is a schematic view of a portion of the exterior of the corresponding cannula shot of fig. 8.

FIG. 15 is a diagram of the interface of FIG. 14 invoking PS coloring.

Fig. 16 is a block flow diagram of a manufacturing method of the present application.

In order that those skilled in the art will more accurately and clearly understand and practice the present application, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which: 1-center hoop, 2-surrounding hoop, 3-follower wheel, 5-intelligent device, 6-base, 10-center reinforcement, 12-inner connecting strip, 18-center pipe, 20-loose sleeve, 21-optical fiber, 22-outer connecting strip, 23-color taking area, 28-surrounding pipe, 31-groove, 41-fixing sleeve, 42-connecting column, A-cable core outer edge and C-cable core.

Detailed Description

Examples 1

Referring to fig. 1 to 3 and fig. 5 to 16, a method for intelligently manufacturing a core of a layer-stranded communication optical cable is characterized by comprising the following steps:

s10: acquiring a finished product ITEM code, wherein the finished product ITEM code at least comprises a cable core chromatogram, and is automatically generated by selecting a product by a sales website or is manually input, and the next step is carried out after the finished product ITEM code is acquired;

s20: converting into a cabling ITEM code, converting into a cabling ITEM code according to the received finished product ITEM code, and proceeding to the next step;

s30: converting into a sleeve arrangement diagram and a sleeve arrangement table according to the received cabling ITEM codes, and then entering a next step;

s40: sending the obtained sleeve arrangement diagram and table to cabling equipment, wherein the cabling equipment is provided with a layer-stranded optical cable core cabling program, a color sequence database is prestored in the cabling equipment, and the color sequence database predefines the commonly used colors of the sleeves;

s50: acquiring the color of a sleeve, identifying the color of the acquired sleeve, sending the sleeve into cabling equipment after identifying the color of the sleeve, comparing and judging the sleeve, sending an instruction by the cabling equipment according to judgment information, judging whether the sleeve is a color in a sleeve arrangement diagram and a sleeve table if the sleeve is the color commonly used by the sleeve in a color sequence database, and sending the instruction to an intelligent device which is originally arranged outside the peripheral pipe at the front end of the twisting head if the sleeve is the color commonly used by the sleeve in the color sequence database; if the color of the sleeve is the color commonly used by the sleeves in the color sequence database and is judged not to be the color in the sleeve arrangement diagram and the table, the cabling equipment alarms to prompt that the color of the new sleeve is obtained again by the wrong sleeve; if the color of the sleeve is not the color commonly used by the sleeves in the color sequence database, the cabling equipment alarms to prompt that the color of a new sleeve is obtained again by using an error sleeve;

s60: outputting the signals to corresponding twisting heads, and prompting to penetrate a sleeve at the corresponding twisting heads by voice or signals;

s70: leading the sleeve to be threaded loosely, threading the sleeve into the cavity of the surrounding pipe according to the prompted information and threading the sleeve to the forefront, and entering the next step after threading;

s80: and judging whether the last sleeve is the last sleeve according to the sleeve arrangement diagram and the table, if not, entering the step S50, if so, sending a signal to the cabling equipment to finish the automatic judgment and the pipe penetrating work of the sleeves, and instructing the cabling equipment to start an automatic program to automatically manufacture the layer-stranding communication optical cable core.

To clearly illustrate the principles of this application and to enable one of ordinary skill in the art to practice it fully, the following is set forth by way of example.

The cabling machine can be any one of Shanghai Yipin communication technology Limited company, Hefeitong Ding photoelectricity technology Limited company, Shenzhen Ke Mirui communication equipment Limited company and the like, wherein cabling programs and interfaces are arranged and run depending on a single chip microcomputer and a WINDOWS operating system; in the embodiment, the outer sheath GYTA-36B1.3 is produced, the optical fiber and the sleeve are all full-color spectrums, the diameter of the sleeve is 1.90mm, the structure of the sleeve is 1+6, the nominal thickness of the sheath is 1.6mm, the sleeve does not have color strips, water-blocking paste blocks water, and the layer-stranded optical cable core without special requirements is taken as an example, and actually, the cable core can also be used for optical cables of other types.

S10: acquiring a finished product ITEM code, wherein the finished product ITEM code at least comprises a cable core chromatogram, and is automatically generated by selecting a product by a sales website or is manually input, and the next step is carried out after the finished product ITEM code is acquired; the finished ITEM code is expressed by the following method: 1 bit of process code + 2 bit + type code + 3 bit of core number + 1 bit of optic fibre type + 1 bit of optic fibre chromatogram + 1 bit of cable core chromatogram + 3 bit of sleeve pipe diameter + 2 bit of structure code + 2 bit of sheath code + the mode of blocking water 1 bit + special position 3 bit, total length: 20 bits, such as: p0103610019006100000 represents: the outer sheath GYTA-36B1.3, the optical fiber and the sleeve are all full-color spectrums, the diameter of the sleeve is 1.90mm, the structure of the sleeve is 1+6, the nominal thickness of the sleeve is 1.6mm, no color strip exists, and the water-blocking paste blocks water without special requirements; p0104810025006100000 represents: the outer sheath GYTA-48B1.3, the optical fiber and the sleeve are all full-color spectrums, the diameter of the sleeve is 2.50mm, the structure of the sleeve is 1+5, the nominal thickness of the sleeve is 1.6mm, no color strip exists, and the water-blocking paste blocks water without special requirements;

s20: converting into a cabling ITEM code, converting into a cabling ITEM code according to the received finished product ITEM code, and proceeding to the next step; the cabling ITEM code represents methods such as: the process code is 2 bits + 3 bits of core number + 1 bits of optical fiber type + 1 bit of optical fiber chromatogram + 1 bit of cable core chromatogram + 3 bits of sleeve diameter + 2 bits of structure code + 1 bit of mode + 3 bits of special position of blocking water, total length: 16 bits, such as: SP036100190060000 stands for: the common 36-core stranded cable core is B1.3 type, the optical fiber and the sleeve are all full-color, the diameter of the sleeve is 1.90mm, the structure of 1+6 is adopted, and the water-blocking paste blocks water without special requirements;

s30: converting into a sleeve arrangement diagram and a sleeve arrangement table according to the received cabling ITEM codes, and then entering a next step; the method for expressing the sleeve ITEM code is as follows: the process number is 2 bits + the core number is 3 bits + the optical fiber type is 1 bit + the optical fiber chromatogram is 1 bit + the sleeve diameter is 3 bits + the water blocking mode is 1 bit + the special bit is 3 bits, the total length is as follows: 15, such as: TS0061011900000 stands for: the common 6-core layer sleeve for the stranded cable is B1.3 type, the optical fiber is full-color, the sleeve is blue, the diameter of the sleeve is 1.90mm, and the water-blocking paste blocks water without special requirements; such as: TS0061021900000 stands for: the common 6-core layer sleeve for stranded cables is B1.3 type, the optical fiber is full-color, the sleeve is orange, the diameter of the sleeve is 1.90mm, and the water-blocking paste blocks water without special requirements; such as: TS0061031900000 represents: the common 6-core layer sleeve for the stranded cable is B1.3 type, the optical fiber is full-color, the sleeve is green, the diameter of the sleeve is 1.90mm, and the water-blocking paste blocks water without special requirements; such as: TS 0061040000 stands for: the common 6-core layer sleeve for the stranded cable is B1.3 type, the optical fiber is full-color, the sleeve is brown, the diameter of the sleeve is 1.90mm, and the water-blocking paste blocks water without special requirements; such as: TS0061051900000 stands for: the common 6-core layer sleeve for the stranded cable is B1.3 type, the optical fiber is full-color, the sleeve is gray, the diameter of the sleeve is 1.90mm, and the water-blocking paste blocks water without special requirements; such as: TS0061061900000 stands for: the common 6-core layer sleeve for stranded cables is B1.3 type, the optical fiber is full-color, the sleeve is white, the diameter of the sleeve is 1.90mm, and the water-blocking paste blocks water without special requirements; the arrangement of the sleeves is shown in fig. 5, wherein the cable core C is clockwise, and the loose sleeve 20, also called the sleeve 20, has the following colors: blue, orange, green, brown, gray and white, each loose tube 20 is internally provided with 6 optical fibers 21, the outermost edges of all the tubes are positioned on the outer edge A of the cable core with the same cylindrical shape, and the central reinforcing element 10 is pre-penetrated into the inner hole of the central tube 1; the arrangement table of the sleeves is as follows: TS0061011900000, TS0061021900000, TS0061031900000, TS0061041900000, TS0061051900000, TS 0061061900000;

s40: sending the obtained sleeve arrangement diagram and table to cabling equipment, wherein the cabling equipment is provided with a layer-stranded optical cable core cabling program, a color sequence database is prestored in the cabling equipment, and the color sequence database predefines the commonly used colors of the sleeves; an exhaustion method is adopted in the color sequence database, commonly used casing tube colors are defined in sequence, and the commonly used casing tube colors are as follows: blue, orange, green, brown, gray, white, red, black, pink, cyan, and natural colors, which are all defined by RGB, such as blue color, RGB corresponds to not only (0, 255), (0, 1, 255), (0,2, 255), (0, 3, 255), (0, 4, 255), (1, 0,255), (2, 0,255), and so on, but also can be considered as blue color, which is defined as blue color, and so on;

the manner of acquisition is not limited to the following: (1) the exterior of the sleeve as shown in fig. 14 is shot through a camera, fig. 14 shows that the actual color is shown in fig. 15 because the patent application requires black and white processing, the image is automatically sent into a photoshop after being obtained, a color picker is adopted to click any point in the middle, and the RGB value in the color taking area 23 is extracted; (2) reading the casing bar code by adopting equipment such as a bar code gun and the like, extracting the casing color bit in the casing bar code, and compiling the casing color bit into color, reading the casing bar code TS0061011900000 by adopting equipment such as a bar code gun and the like to obtain the casing color bit of 1 in front of 190, namely blue, and compiling the casing color bit into RGB of (0,0,255), reading the casing bar code TS0061031900000 by adopting equipment such as a bar code gun and the like to obtain the casing color bit of 3 in front of 190, namely green, and compiling the casing color bit into RGB of (0,255, 0); (3) the exterior of the bushing as shown in fig. 14 is shot through a camera, fig. 14 shows that the actual color is the same as that of the bushing as black and white processing is required to be carried out due to patent application, and the obtained image is automatically sent into Word of the micro office to call a color recognition program to extract the RGB value in the color taking area 23;

s60: outputting the signals to corresponding twisting heads, and prompting to penetrate a sleeve at the corresponding twisting heads by voice or signals; the twisting head is positioned on a cabling twisting device, the cabling twisting device comprises a motor, a transmission belt, a twisting head and two supporting devices, the twisting head is composed of two twisting devices which are parallel to each other and are arranged at intervals, a central pipe 18 and a plurality of peripheral pipes 28, each twisting device is composed of a central hoop 1, a plurality of peripheral hoops 2 and a follow-up wheel 3, the central hoop 1 is positioned in the center, the peripheral hoops 2 are symmetrically distributed outside the central hoop 1, the central hoop 1 is connected with each peripheral hoop 2 through an inner connecting strip 12, adjacent peripheral hoops 2 are connected through an outer connecting strip 22, the axes of all the peripheral hoops 2 are on the same cylindrical surface, the central axis of the cylindrical surface is coincident with the central axis of the central hoop 1, the follow-up wheel 3 is externally connected outside the peripheral hoops 2, a groove 31 is arranged on the outer edge of the follow-up wheel 3, a central cavity is arranged inside the central hoop 1, the central tube 18 is arranged in the central cavity of the twisting device, the peripheral tube 28 is arranged in the peripheral cavity of the twisting device, the central tube 18 is a hard tube, and the peripheral tube 28 is a soft tube; the supporting devices are composed of a fixing sleeve 41 and a connecting column 42, the lower end of the connecting column 42 is fixed on the base 6, the upper end of the connecting column 42 is connected with the fixing sleeve 41, one supporting device is supported on the central tube 18 extending out of the front end face of one twisting device, and the other supporting device is supported on the central tube 18 extending out of the rear end face of the other twisting device; one end of the transmission belt is sleeved in the groove 31, and the other end of the transmission belt is sleeved on a rotating part of the motor; the intelligent device 5 is sleeved outside a peripheral pipe 28 extending out of the front end face of one twisting device, a through hole is formed in the center of the intelligent device, and the intelligent device has a color high-definition camera shooting function, a function of sending shot images in a wireless mode, a function of receiving signal instructions and a function of giving out light and giving out voice alarm for objects extending into the through hole;

In the application, the intelligent device can be an improved wireless camera, a camera and the like, the intelligent device sends a shot image to a cabling machine and receives an instruction of a cabling machine product, so that the image of the sleeve can be shot in real time, a color taking step similar to S50 is further adopted, the image and data are stored in a one-to-one correspondence manner, and each sleeve is subjected to interval acquisition, so that the advantage is realized, the real-time recording of the color of the sleeve is realized at present, when a defect occurs, an alarm is given or a total alarm is given after the defect is completed, such as color difference and the like, because the production speed of the sleeve reaches 250 and 1000m/min, human eyes can not judge the consistency of the color of the sleeve, and because the sleeve is rapidly coiled, the color difference is difficult to find, namely, the color is inconsistent, such as the original color is blue, the color is actually blue at the beginning, but because of various reasons, such as orange making later, or blue color master is, the back of the cable is made into natural color or white color, when an operator finds the color, the back of the cable is made into blue color, the middle of the cable is different in color, the color is not seen when the cable is not unwound or placed due to the fact that the cable is wound in the center of the coiling tool, even an inspector cannot find the color, and in a cabling process with the production speed of only tens of meters per minute, if the operator stares the color, the defect can be found in cabling production, of course, the defect cannot be found by the operator who is not in charge or distracted, the defect can lead the same cable to be provided with the same color of the sleeve, the sleeve is not easy to distinguish and continue, a client cannot accept the defect, if the defect is found in the sleeve process, the loss is minimum, and certainly, due to the over-fast speed, the current technology cannot be solved in the sleeve process; if relevant defects are not found in the cabling process, the loss is larger after the sheath finished product is made; therefore, the intelligent device in this application has solved the above-mentioned problem, makes defective products or potential waste product discover as early as possible, has reduced the loss.

In the application, the motor rotates forwards for a period of time, stops for a period of time, rotates backwards for a period of time, and stops for a period of time repeatedly, so that the twisting head is driven to rotate, and meanwhile, the central reinforcement 10 and the loose tube 20 are continuously pulled to do linear motion at the rear end, so that SZ twisting is realized; of course, if the motor rotates in one direction, the motor is twisted in one direction.

EXAMPLES example 2

Referring to fig. 2 to 16 and fig. 1, an intelligent manufacturing method of a layer-stranded communication cable core is substantially the same as that of embodiment 1, except that the peripheral tube 28 is discontinuous and the middle is discontinuous, in this way, the sleeve is continuous and can be threaded in the peripheral cavity, and continuous production can be realized, but the motor is less in load and power-saving.

In the application, if the bearing seat and the bearing are arranged outside the central pipe at the corresponding position inside the fixed sleeve 41, the transmission between the bearing seat and the central pipe can be realized with less labor and less abrasion.

In the present application, it is also possible to place the belt in only one groove 31, which is only slightly less resistant to twisting of the machine; of course, if belts are placed in both grooves 31, the speed synchronization is ensured.

In the present application, acquiring the finished ITEM code may not exist, for example, directly acquiring the cabling ITEM code, in which case, if the company also sells the cable core, it may also be acquired from a website or entered by a worker; staff entry may also be required depending on company stock, etc.

In the present application, the initial definition of each color is (color and corresponding RGB value): blue (0,0,255), orange (255,165,0), green (0,255,0), brown (165,42,42), gray (128,128,128), white (255 ), red (255,0,0), black (0,0,0), yellow (255, 0), violet (128,0,128), pink (255,192,203), cyan (0,255,255); the color sequence database can be defined according to the classification in the prior art, for example, blue can be expanded within a certain range, such as (0, 150-.

In the present application, the initial definition of the color is not limited to the decimal system, but may be hexadecimal or the like.

In the application, if the robot achieves the capabilities of intelligent tray loading, intelligent tray unloading and intelligent tube penetrating, the automatic production without manual work can be completely realized when the layer stranded communication optical cable core is produced, and the problems of wrong color sequence penetration and waste product caused by sleeve penetrating are avoided; the color record of the sleeve is complete, the inquiry can be carried out, and the alarm can be given out when the color difference is generated in the middle; when the robot cannot reach the corresponding intelligent level, manual work is adopted, no mistake is made when the casing is penetrated, and the alarm can be reported due to the wrong penetration, so that the robot cannot enter the next step; when the sleeve is threaded every time, the intelligent device is guided by voice and signals, the voice can prompt the user to wear the sleeve, then the user flashes the sleeve, and the light with corresponding color can be emitted, for example, when the blue sleeve is threaded, the blue sleeve is emitted at the corresponding intelligent device, so that errors can be avoided, and the user can further judge the sleeve after the sleeve is threaded due to the action of the intelligent device, so that the wrong threading of the sleeves with different colors can be completely avoided; the other colors are analogized in turn; of course, if the robot is working, the signal sent out is the code that the robot can recognize, and the mode is simpler.

In the application, the intelligent device can continuously shoot images and can also shoot at intervals, and only one picture can be obtained within 3 continuous minutes at intervals, so that the requirement can be completely met, and the storage occupation is not too large.

The method not only realizes the fool-proof of the sleeve arrangement in the production of the layer-stranded optical cable core, but also records and recovers the defects of the sleeve; the concept and method of the present application will certainly be used in large quantities in future unmanned factories and intelligent manufacturing of optical cables.

In this application, acquire sleeve pipe colour device and can adorn on transportation or sabot robot, realized the colour promptly and acquireed during the transportation like this, can directly convey the cable-former during the cabling, it is more efficient like this.

In the prior art, a bar code scanning mode is usually adopted, however, when a plurality of sleeves are arranged, errors are easily caused, for example, a card of a red sleeve is placed on a green sleeve, and only the bar code scanning is relied on, so that errors are easily caused, and after the method is adopted, actual proofreading is actually carried out, and the consistency with the actual color is verified; if the method is not adopted, at least two disks can be misplaced by a mistake if the mistake is made, and the mistake needs to be found in the sleeve pile, but the method is not required, so that the occurrence of errors is reduced, and a large amount of time is saved.

The method and the device can be used for layer-stranded optical cable cabling and can also be used for cabling of cables.

The above-mentioned embodiments are merely preferred technical solutions of the present invention, and should not be construed as limiting the present invention. The protection scope of the present invention is defined by the claims, and includes equivalents of technical features of the claims. I.e., equivalent alterations and modifications within the scope hereof, are also intended to be within the scope of the invention.

Claims

1. An intelligent manufacturing method of a layer-stranded communication optical cable core is characterized by comprising the following steps:

2. The intelligent manufacturing method of a layer-stranded communication optical cable core according to claim 1, wherein in the obtaining of the finished ITEM code, the finished ITEM code is expressed by: 1 bit of process code + 2 bit + type code + 3 bit of core number + 1 bit of optic fibre type + 1 bit of optic fibre chromatogram + 1 bit of cable core chromatogram + 3 bit of sleeve pipe diameter + 2 bit of structure code + 2 bit of sheath code + the mode of blocking water 1 bit + special position 3 bit, total length: bit 20, P0103610019006100000 represents: the outer sheath GYTA-36B1.3, the optical fiber and the sleeve are all full-color spectrums, the diameter of the sleeve is 1.90mm, the structure of the sleeve is 1+6, the nominal thickness of the sleeve is 1.6mm, no color strip exists, and the water-blocking paste blocks water without special requirements; p0104810025006100000 represents: the outer sheath GYTA-48B1.3, the optical fibers and the sleeve are all full-color spectrums, the diameter of the sleeve is 2.50mm, the structure of the sleeve is 1+5, the nominal thickness of the sleeve is 1.6mm, no color strip exists, and the water-blocking paste blocks water without special requirements.

3. An intelligent manufacturing method of a layer-stranded communication optical cable core is characterized by comprising the following steps:

4. The intelligent manufacturing method of the layer-stranded communication optical cable core according to any one of claims 1 to 3, wherein in the cabling ITEM, the cabling ITEM is expressed by: the process code is 2 bits + 3 bits of core number + 1 bits of optical fiber type + 1 bit of optical fiber chromatogram + 1 bit of cable core chromatogram + 3 bits of sleeve diameter + 2 bits of structure code + 1 bit of mode + 3 bits of special position of blocking water, total length: 16 bits, SP 036100190060000: the common 36-core stranded cable core is B1.3 type, the optical fiber and the sleeve are full-color, the diameter of the sleeve is 1.90mm, the structure of 1+6 is adopted, and the water-blocking paste blocks water without special requirements.

5. The intelligent manufacturing method of a layer-stranded communication optical cable core according to claim 4, wherein in the converted sleeve arrangement diagram and table, the sleeve ITEM code is expressed by: the process number is 2 bits + the core number is 3 bits + the optical fiber type is 1 bit + the optical fiber chromatogram is 1 bit + the sleeve diameter is 3 bits + the water blocking mode is 1 bit + the special bit is 3 bits, the total length is as follows: bit 15, TS 0061011900000: the common 6-core layer sleeve for the stranded cable is B1.3 type, the optical fiber is full-color, the sleeve is blue, the diameter of the sleeve is 1.90mm, and the water-blocking paste blocks water without special requirements; TS0061021900000 stands for: the common 6-core layer sleeve for stranded cables is B1.3 type, the optical fiber is full-color, the sleeve is orange, the diameter of the sleeve is 1.90mm, and the water-blocking paste blocks water without special requirements; TS0061031900000 represents: the common 6-core layer sleeve for the stranded cable is B1.3 type, the optical fiber is full-color, the sleeve is green, the diameter of the sleeve is 1.90mm, and the water-blocking paste blocks water without special requirements; TS 0061040000 stands for: the common 6-core layer sleeve for the stranded cable is B1.3 type, the optical fiber is full-color, the sleeve is brown, the diameter of the sleeve is 1.90mm, and the water-blocking paste blocks water without special requirements; TS0061051900000 stands for: the common 6-core layer sleeve for the stranded cable is B1.3 type, the optical fiber is full-color, the sleeve is gray, the diameter of the sleeve is 1.90mm, and the water-blocking paste blocks water without special requirements; such as: TS0061061900000 stands for: the common 6-core layer sleeve for stranded cables is B1.3 type, the optical fiber is full-color, the sleeve is white, the diameter of the sleeve is 1.90mm, and the water-blocking paste blocks water without special requirements; the color of the sleeve is respectively as follows: blue, orange, green, brown, gray and white, wherein the outermost edges of all the sleeves are positioned on the outer edge of the cable core in the same cylindrical surface shape, and the central reinforcing piece is pre-inserted into the inner hole of the central tube; the arrangement table of the sleeves is as follows: TS0061011900000, TS0061021900000, TS0061031900000, TS0061041900000, TS0061051900000, TS 0061061900000.

6. The method according to claim 5, wherein the colors of the commonly used tubes are defined in sequence by an exhaustion method in the color sequence database, and the commonly used tube colors are: blue, orange, green, brown, gray, white, red, black, pink, cyan, and natural colors, all defined in terms of RGB, have at least the following definitions: blue (0,0,255), orange (255,165,0), green (0,255,0), brown (165,42,42), gray (128,128,128), white (255 ), red (255,0,0), black (0,0,0), yellow (255, 0), violet (128,0,128), pink (255,192,203), cyan (0,255,255).

7. The method of claim 6, wherein the obtaining of the color of the sleeve is performed by one of: (1) shooting the outside of the sleeve through a camera, automatically sending the obtained image into a photoshop, clicking any point in the middle by adopting a color picker, and extracting an RGB value in a color-taking area; (2) reading the casing bar code by adopting equipment such as a bar code gun and the like, extracting the casing color bit in the casing bar code and compiling the casing color bit into color, reading the casing bar code TS0061011900000 by adopting equipment such as the bar code gun and the like, obtaining the casing color bit as 1 in front of 190, namely blue, compiling the casing color bit as RGB (0,0,255), reading the casing bar code TS0061031900000 by adopting equipment such as the bar code gun and the like, obtaining the casing color bit as 3 in front of 190, namely green, compiling the casing color bit as RGB (0,255,0), and repeating the steps; (3) the outside of the sleeve is shot through the camera, and the obtained image is automatically sent into Word of the micro office to call a color recognition program to extract RGB values in the color taking area.

8. The method of claim 7, wherein the stranded cable core is fed to a corresponding stranding head, the stranding head is disposed on a stranding device, the stranding device includes a motor, a transmission belt, a stranding head, and two supporting devices, the stranding head includes two stranding devices, a central tube, and a plurality of peripheral tubes, the stranding devices are disposed in parallel and spaced apart from each other, each stranding device includes a central hoop, a plurality of peripheral hoops, and a follower wheel, the central hoop is disposed at a center, the plurality of peripheral hoops are symmetrically disposed outside the central hoop, the central hoop is connected to each peripheral hoop by an inner connecting strip, adjacent peripheral hoops are connected by an outer connecting strip, axes of all the peripheral hoops are disposed on a same cylindrical surface, a central axis of the cylindrical surface coincides with a central axis of the central hoop, the follower wheel is externally disposed outside the peripheral hoops, the outer edge of the follow-up wheel is provided with a groove, a central cavity is arranged in the central hoop, a peripheral cavity is arranged in the peripheral hoop, and each twisting device is of an integrated structure; the supporting devices are composed of a fixing sleeve and a connecting column, the lower end of the connecting column is fixed on the base, the upper end of the connecting column is connected with the fixing sleeve, one supporting device is supported on a central tube extending out of the front end face of one twisting device, and the other supporting device is supported on a central tube extending out of the rear end face of the other twisting device; one end of the transmission belt is sleeved in the groove, and the other end of the transmission belt is sleeved on a rotating part of the motor; the intelligent device is sleeved outside the peripheral pipe extending out of the front end face of one twisting device, a through hole is formed in the center of the intelligent device, and the intelligent device has a color high-definition camera shooting function, a function of sending a shot image in a wireless mode, a function of receiving a signal instruction and a function of emitting light and giving out voice alarm for an object extending into the through hole; the intelligent device obtains the color of the sleeve in one of the following modes: (1) shooting the outside of the sleeve through a camera, automatically sending the obtained image into a photoshop, clicking any point in the middle by adopting a color picker, and extracting an RGB value in a color-taking area; (2) the outside of the sleeve is shot through the camera, and the obtained image is automatically sent into Word of the micro office to call a color recognition program to extract RGB values in the color taking area.

9. The method of claim 8, wherein the intelligent device is a modified wireless camera or a wireless camera.

10. The method of claim 9, wherein the peripheral tube between the two stranding devices is discontinuous.