CN112175392A - Preparation method of modified polyphenylene sulfide material and flange cushion cover prepared by preparation method - Google Patents

Preparation method of modified polyphenylene sulfide material and flange cushion cover prepared by preparation method Download PDF

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Publication number
CN112175392A
CN112175392A CN202011131971.1A CN202011131971A CN112175392A CN 112175392 A CN112175392 A CN 112175392A CN 202011131971 A CN202011131971 A CN 202011131971A CN 112175392 A CN112175392 A CN 112175392A
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CN
China
Prior art keywords
polyphenylene sulfide
flange
parts
modified polyphenylene
preparation
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011131971.1A
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Chinese (zh)
Inventor
马桂华
马晶
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Jiangsu Yangyu New Material Technology Co ltd
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Jiangsu Yangyu New Material Technology Co ltd
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Priority to CN202011131971.1A priority Critical patent/CN112175392A/en
Publication of CN112175392A publication Critical patent/CN112175392A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L81/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen or carbon only; Compositions of polysulfones; Compositions of derivatives of such polymers
    • C08L81/02Polythioethers; Polythioether-ethers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L23/00Flanged joints
    • F16L23/006Attachments
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L23/00Flanged joints
    • F16L23/16Flanged joints characterised by the sealing means
    • F16L23/18Flanged joints characterised by the sealing means the sealing means being rings
    • F16L23/22Flanged joints characterised by the sealing means the sealing means being rings made exclusively of a material other than metal
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant

Abstract

The invention discloses a preparation method of a modified polyphenylene sulfide material and a flange cushion cover prepared by the same, wherein the modified polyphenylene sulfide material comprises the following components in parts by weight: 80-85 parts of PPS; 3-5 parts of glass beads; 8-10 parts of acrylonitrile-butadiene-styrene; 3-5 parts of silicon dioxide; 2-3 parts of an organosilane coupling agent. The preparation method comprises the steps of mixing and stirring PPS and glass beads, acrylonitrile-butadiene-styrene and silicon dioxide respectively, then mixing, adding an organosilane coupling agent, placing in an oven for heat preservation and modification, and then extruding and granulating. And the modified polyphenylene sulfide material is adopted to prepare the flange cushion cover. After modification, the density, hardness, bending strength, tensile strength and other properties of the flange cushion cover made of the polyphenylene sulfide material are effectively and greatly improved, and the use requirements of ship equipment are met.

Description

Preparation method of modified polyphenylene sulfide material and flange cushion cover prepared by preparation method
Technical Field
The invention relates to a preparation method of a modified polyphenylene sulfide material and a flange cushion cover prepared by the method.
Background
In the marine industry, ships are undoubtedly the most important tools and carriers, and during the marine process, the safety of the ships is of vital importance. However, since the ship hull, equipment, piping and other system components are usually made of different metals, which have different self-corrosion potentials in seawater, a metal contact corrosion (i.e., galvanic corrosion) occurs when they are in direct contact with and form a circuit with the surrounding medium. Particularly, the seawater pipe system in the ship is complex in material and equipment composition, so that the pipe system is often leaked due to galvanic corrosion caused by contact of dissimilar metals in a seawater medium, and the safety of the ship is seriously threatened. Therefore, electrical insulation treatment of ships is very important, namely, electrical insulation isolation must be carried out between all pipelines and accessories (valves, filters and the like) which are made of metal and have different port openings from the materials of the ship body and the ship body, and electrical insulation isolation must be carried out between different metal pipelines and accessories (valves, pumps, filters, coolers, equipment and the like) in the seawater pipeline system. The most important measure for this electrical isolation is to use various inert materials (including sealing materials) to make gaskets and sleeves, which are inserted into the flange connection to break the electrical conduction path between the cathode and anode of the two flanges, thereby preventing galvanic corrosion.
The flange gasket and the sleeve are made of a large number of inert materials including EPDM, FPM, PTFE, and the like, but since the conditions of seawater and the ocean are special and the requirements for the flange gasket and the sleeve are very high, polyphenylene sulfide (PPS) having excellent comprehensive performance is preferable. PPS is excellent in high temperature resistance, corrosion resistance, radiation resistance and flame retardance, and has balanced physical and mechanical properties and excellent electrical properties, so that PPS is widely used as special engineering plastics. However, with the development of marine technology, ship equipment is continuously updated, the requirement for corrosion resistance is higher and higher, the performances of density, hardness and the like of common inert material gaskets and sleeves are difficult to maintain in seawater immersion and high-pressure environments, and even PPS with excellent comprehensive performance has performance degradation, so that the phenomenon of seepage and leakage is caused. Therefore, a need exists for a gasket and a sleeve with excellent performance to meet the use requirements of ship equipment.
Disclosure of Invention
Aiming at the problems, the invention provides a preparation method of modified polyphenylene sulfide and a flange cushion cover prepared by the preparation method, wherein the existing polyphenylene sulfide is modified and then used for preparing the flange cushion cover, the density, the hardness, the bending strength, the tensile strength and the like of the flange cushion cover are effectively and greatly improved, and the use requirements of ship equipment are met. The specific technical scheme is as follows:
firstly, the invention provides a modified polyphenylene sulfide material, which comprises the following components in parts by weight:
80-85 parts of PPS;
3-5 parts of glass beads;
8-10 parts of acrylonitrile-butadiene-styrene;
3-5 parts of silicon dioxide;
2-3 parts of an organosilane coupling agent.
The preparation method of the modified polyphenylene sulfide material comprises the following steps:
s1: preparation of Material I: stirring PPS and glass beads in a high-speed stirrer at a high speed for 2-3 min to obtain a material I;
s2: preparation of material II: stirring acrylonitrile-butadiene-styrene and silicon dioxide in a high-speed stirrer at a high speed for 2min to obtain a material II;
s3: preparation of material III: mixing the material I prepared in the step S1 and the material II prepared in the step S2 again, and stirring at a low speed for 2min to obtain a material III;
s4: preparation of Material IV: pouring an organosilane coupling agent into the material III prepared in the step S3, heating, and stirring at a high speed for 3-5 min to obtain a material IV; the organosilane coupling agent can improve the binding property of different materials, so that the intermiscibility of the materials is effectively improved.
S5: heat preservation modification: packaging and sealing the IV material prepared in the step S4 by using a packaging bag to prevent the organosilane coupling agent from volatilizing, and then, preserving heat in an oven for a time to complete the modification process to obtain a modified material;
s6: and (3) extruding and granulating: and (5) conveying the modified material subjected to heat preservation and modification in the step S5 into a single-screw extruder for extrusion granulation, so as to obtain the modified polyphenylene sulfide material.
In a preferable technical scheme, in the preparation method of the modified polyphenylene sulfide material, in the steps S1, S2 and S4, the stirring speed of the high-speed stirring is 1000 to 1200 r/min; in step S3, the stirring speed of the low-speed stirring is 600 r/min. During high-speed stirring, the materials collide and rub with each other, so that the surface temperature of the materials is increased, and heat is transferred mutually, so that the surface temperature of the materials is kept consistent, and uniform material mixing and subsequent reaction are facilitated. The purpose of stirring after mixing is to ensure that the first material and the second material are mixed more uniformly, and if high-speed stirring is still adopted, glass beads with larger specific gravity can not be uniformly mixed due to the centrifugal effect, so low-speed stirring is adopted.
In a preferable technical solution, in the preparation method of the modified polyphenylene sulfide material, in step S4, the heating temperature is 60 to 70 ℃.
In a preferable technical scheme, in the preparation method of the modified polyphenylene sulfide material, in the step S5, the heat preservation temperature of the heat preservation modification is controlled to be 70-75 ℃, and the heat preservation time is 24 hours.
In a preferred embodiment of the method for preparing the modified polyphenylene sulfide material, in the step S6, the barrel temperature of the extruder is set to 190 ℃, 200 ℃, 210 ℃, 230 ℃, the die opening temperature is set to 240 ℃ to 245 ℃, the hopper heating temperature is set to 80 ℃, and the rotation speed of the extruder main unit is set to 160 r/min.
In addition, the invention also provides a flange cushion cover which is made of the modified polyphenylene sulfide material.
Preferably, the flange cushion cover comprises two parts, namely a flange gasket and a flange sleeve.
Further preferably, the flange gasket and the flange sleeve of the flange cushion cover are designed in a split mode, namely, the flange gasket and the flange sleeve are manufactured independently and can also be designed integrally to form a whole.
Preferably, the length of the sleeve is +1mm of the thickness of the flange plate, and the wall thickness of the sleeve is 1 mm-1.5 mm.
The invention has the beneficial effects that:
the modified polyphenylene sulfide material disclosed by the invention obtains an optimal formula through multiple experiments, wherein the added glass beads have the advantages of light weight, low heat conduction, higher strength, good chemical stability and oleophylic and hydrophobic properties, are very easy to disperse in a modified polyphenylene sulfide material system, enhance the toughness, improve the flame retardant property and the softening point, resist corrosion and greatly improve various properties of the modified polyphenylene sulfide material. The added acrylonitrile-butadiene-styrene can ensure that the modified polyphenylene sulfide material has high strength, good toughness, easy processing and forming and good performance in use environment; the added silicon dioxide has stable property, and the acid and alkali resistance of the modified polyphenylene sulfide material is improved; the addition of the organosilane coupling agent can improve the binding property of different materials, so that the mutual compatibility of the materials is effectively improved. In addition, in the preparation method of the modified polyphenylene sulfide material, the PPS and the glass beads are respectively mixed with the acrylonitrile-butadiene-styrene and the silicon dioxide, and then the two mixtures are mixed again, so that the stability of the silicon dioxide fully ensures the performance of the acrylonitrile-butadiene-styrene, and the PPS and the glass beads are combined to be favorable for ensuring the stability of a modified polyphenylene sulfide material system.
The flange cushion cover is made of modified polyphenylene sulfide materials, so that the density, hardness, bending strength, tensile strength and the like of the flange cushion cover are effectively and greatly improved, and the use requirements of ship equipment are met. And the design of the ship comprises a split type structure and an integrated type structure, the use requirements under different conditions are met, the flange is suitable for being used, the bolt cushion cover can be used for a screw bolt, the insulation effect of electric insulation treatment is fully guaranteed, the service lives of a ship body and equipment are prolonged, and the overall quality of the ship is improved.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the embodiments. Examples 1 to 5 are examples of preparing modified polyphenylene sulfide materials, example 6 is an application example, and example 7 is an effect example.
Example 1
In the embodiment, a modified polyphenylene sulfide material is prepared, and 80-85 parts of PPS are taken respectively; 3-5 parts of glass beads; 8-10 parts of acrylonitrile-butadiene-styrene; 3-5 parts of silicon dioxide; 2-3 parts of an organosilane coupling agent. Stirring PPS and glass beads in a high-speed stirrer at a high speed of 1200r/min for 2-3 min to obtain a material I; then the acrylonitrile-butadiene-styrene and the silicon dioxide are stirred in a high-speed stirrer at a high speed of 1200r/min for 2min to obtain a material II. Then, the material I and the material II are mixed and stirred at a low speed of 600r/min for 2min to obtain a material III. And pouring an organosilane coupling agent into the prepared material III, heating, and stirring at a high speed of 1000-1200 r/min for 3-5 min to obtain a material IV. And finally, packaging and sealing the IV material by using a packaging bag, and then, preserving the heat for 24 hours at 70-75 ℃ in an oven to complete the modification process to obtain the modified material. And then, extruding and granulating by adopting a single-screw extruder, wherein the temperature of a material cylinder of the extruder is respectively set to 190 ℃, 200 ℃, 210 ℃ and 230 ℃, the temperature of a die orifice is 240-245 ℃, the heating temperature of a charging hopper is 80 ℃, and the rotating speed of a main machine of the extruder is 160r/min, so as to obtain the modified polyphenylene sulfide material for later use.
Example 2
The modified polyphenylene sulfide material comprises the following components in parts by weight: 80 parts of PPS; 3 parts of glass beads; 8 parts of acrylonitrile-butadiene-styrene; 3 parts of silicon dioxide; 2 parts of organosilane coupling agent. The preparation method is the same as that of example 1.
Example 3
The modified polyphenylene sulfide material comprises the following components in parts by weight: PPS 81 parts; 3.5 parts of glass beads; 8.5 parts of acrylonitrile-butadiene-styrene; 3.5 parts of silicon dioxide; 2.5 parts of an organosilane coupling agent. The preparation method is the same as that of example 1.
Example 4
The modified polyphenylene sulfide material comprises the following components in parts by weight: PPS 82 parts; 4 parts of glass beads; 9 parts of acrylonitrile-butadiene-styrene; 4 parts of silicon dioxide; 3 parts of an organosilane coupling agent. The preparation method is the same as that of example 1.
Example 5
The modified polyphenylene sulfide material comprises the following components in parts by weight: 84 parts of PPS; 5 parts of glass beads; 10 parts of acrylonitrile-butadiene-styrene; 5 parts of silicon dioxide; 3 parts of an organosilane coupling agent. The preparation method is the same as that of example 1.
Example 6 application example
In this embodiment, the modified polyphenylene sulfide material prepared in embodiments 1 to 5 is used to manufacture a flange bushing. And designing a flange gasket and a sleeve according to relevant standards, and manufacturing a corresponding flange cushion cover die. And (3) respectively placing the modified polyphenylene sulfide materials prepared in the embodiments 1-5 into a rubber mixing mill, mixing, injecting into a manufactured flange cushion cover die, and carrying out curing molding, demolding and finishing to obtain a corresponding flange cushion cover product. The manufactured flange cushion cover is divided into a flange gasket and sleeve split design form and a flange gasket and sleeve integrated design form. And the length of the preferable flange sleeve is +1mm of the thickness of the flange plate, and the wall thickness of the sleeve is 1 mm-1.5 mm.
Example 7 Effect example
In this embodiment, the performance test is performed on the flange cushion cover manufactured in embodiment 6, and meanwhile, the flange cushion cover manufactured by unmodified PPS is compared, the process and the process parameters for manufacturing the flange cushion cover are all consistent, only the raw materials are different, and the size and the model of each flange cushion cover are consistent. The test results are shown in table 1.
TABLE 1 test results of performance testing of each flange gasket
Detecting items Example 1 Example 2 Example 3 Example 4 Example 5 Comparative example
Density (g/m3) 1.5 1.8 1.7 1.6 1.9 1.2
Tensile Strength (MPa) 182 190 198 195 185 150
Elongation at Break (%) 2.2 2.4 2.5 2.6 2.8 1.8
Flexural Strength (MPa) 266 272 288 280 294 205
Rockwell hardness 142 136 130 124 118 90
Heat distortion temperature (1.82MPa, deg.C) 270 282 286 295 297 257
Volume resistivity (omega. m) 4.5×1014 4.6×1014 4.4×1014 4.6×1014 4.6×1014 3.2×1014
Dielectric constant (1MHZ) 2.8 3.2 3.2 3.2 3.4 2.5
Notched impact strength (23 ℃, kJ/m)3) 19.3 19.6 19.8 19.6 20.1 14.6
Water absorption (%) 0.004 0.006 0.005 0.005 0.004 0.02
As can be seen from the above table, the density of the flange mat cover made of the modified polyphenylene sulfide material of the invention is improved by about 30 percent and reaches 1.7g/cm on average3(ii) a The tensile strength is improved by about 20 percent and reaches 190MPa on average; the bending strength is improved by about 27 percent and reaches 280MPa on average; the heat distortion temperature is improved by about 10 percent and averagely reaches 286 ℃; the Rockwell hardness is improved by 30 percent and reaches 130HR on average; the shrinkage of the article was reduced by about 20%, with an average of 1.85%. In addition, the volume resistance coefficient, the dielectric constant and the notch impact strength of the modified polyphenylene sulfide material are all improved, the water absorption is obviously reduced, and the effect is very obvious.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive. Furthermore, it should be understood that although the present specification describes embodiments, these embodiments are not intended to be included solely, and such description is for clarity only, and those skilled in the art will be able to make the present specification as a whole, and the embodiments of the present invention may be appropriately combined to form other embodiments understood by those skilled in the art.

Claims (10)

1. A modified polyphenylene sulfide material is characterized in that: the components of the composition by weight portion are as follows:
80-85 parts of PPS;
3-5 parts of glass beads;
8-10 parts of acrylonitrile-butadiene-styrene;
3-5 parts of silicon dioxide;
2-3 parts of an organosilane coupling agent.
2. A preparation method of a modified polyphenylene sulfide material is characterized by comprising the following steps: the material components comprise the components of claim 1 in parts by weight; the preparation method comprises the following steps:
s1: preparation of Material I: stirring PPS and glass beads in a high-speed stirrer at a high speed for 2-3 min to obtain a material I;
s2: preparation of material II: stirring acrylonitrile-butadiene-styrene and silicon dioxide in a high-speed stirrer at a high speed for 2min to obtain a material II;
s3: preparation of material III: mixing the material I prepared in the step S1 and the material II prepared in the step S2 again, and stirring at a low speed for 2min to obtain a material III;
s4: preparation of Material IV: pouring an organosilane coupling agent into the material III prepared in the step S3, heating, and stirring at a high speed for 3-5 min to obtain a material IV;
s5: heat preservation modification: packaging and sealing the IV material prepared in the step S4 by using a packaging bag, and then, preserving heat in an oven for a time for modification, so that the modification process is completed, and a modified material is obtained;
s6: and (3) extruding and granulating: and (5) conveying the modified material subjected to heat preservation and modification in the step S5 into a single-screw extruder for extrusion granulation, so as to obtain the modified polyphenylene sulfide material.
3. The method for preparing a modified polyphenylene sulfide material according to claim 2, wherein: in the steps S1, S2 and S4, the stirring speed of the high-speed stirring is 1000-1200 r/min; in step S3, the stirring speed of the low-speed stirring is 600 r/min.
4. The method for preparing a modified polyphenylene sulfide material according to claim 2, wherein: in step S4, the heating temperature is 60-70 ℃.
5. The method for preparing a modified polyphenylene sulfide material according to claim 2, wherein: and S5, controlling the heat preservation temperature of the heat preservation modification at 70-75 ℃, and keeping the heat preservation time for 24 h.
6. The method for preparing a modified polyphenylene sulfide material according to claim 2, wherein: and S6, extruding and granulating, wherein the temperature of a cylinder of the extruder is set to 190 ℃, 200 ℃, 210 ℃ and 230 ℃, the temperature of a die opening is 240-245 ℃, the heating temperature of a hopper is 80 ℃, and the rotating speed of a main machine of the extruder is 160 r/min.
7. The utility model provides a flange cushion cover which characterized in that: the flange cushion cover is made of the modified polyphenylene sulfide material in claim 1.
8. A flange spacer sleeve according to claim 7, wherein: the flange cushion cover comprises a flange gasket and a flange sleeve.
9. A flange spacer sleeve according to claim 8, wherein: the flange gasket and the flange sleeve are designed in a split mode or an integrated mode.
10. A flange grommet cover according to claim 8 or 9, characterized in that: the length of the sleeve is +1mm of the thickness of the flange plate, and the wall thickness of the sleeve is 1 mm-1.5 mm.
CN202011131971.1A 2020-10-21 2020-10-21 Preparation method of modified polyphenylene sulfide material and flange cushion cover prepared by preparation method Pending CN112175392A (en)

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CN202011131971.1A CN112175392A (en) 2020-10-21 2020-10-21 Preparation method of modified polyphenylene sulfide material and flange cushion cover prepared by preparation method

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Application Number Priority Date Filing Date Title
CN202011131971.1A CN112175392A (en) 2020-10-21 2020-10-21 Preparation method of modified polyphenylene sulfide material and flange cushion cover prepared by preparation method

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102220001A (en) * 2011-06-09 2011-10-19 深圳市科聚新材料有限公司 Polyphenylene sulfide composite material and preparation method thereof
CN103173014A (en) * 2011-12-20 2013-06-26 上海杰事杰新材料(集团)股份有限公司 Lightweight noise-reduction polyphenylene sulfide (PPS) material and its preparation method
CN104629368A (en) * 2015-03-13 2015-05-20 苏州能华节能环保科技有限公司 Flame-retardant environment-friendly plastic material and preparation method thereof
CN108795048A (en) * 2018-06-28 2018-11-13 清远市敬威能源开发有限公司 A kind of new-energy automobile electric wire and cable material and preparation method thereof
CN110964322A (en) * 2019-12-11 2020-04-07 宁波华腾首研新材料有限公司 Polyphenylene sulfide composite material and preparation method and application thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102220001A (en) * 2011-06-09 2011-10-19 深圳市科聚新材料有限公司 Polyphenylene sulfide composite material and preparation method thereof
CN103173014A (en) * 2011-12-20 2013-06-26 上海杰事杰新材料(集团)股份有限公司 Lightweight noise-reduction polyphenylene sulfide (PPS) material and its preparation method
CN104629368A (en) * 2015-03-13 2015-05-20 苏州能华节能环保科技有限公司 Flame-retardant environment-friendly plastic material and preparation method thereof
CN108795048A (en) * 2018-06-28 2018-11-13 清远市敬威能源开发有限公司 A kind of new-energy automobile electric wire and cable material and preparation method thereof
CN110964322A (en) * 2019-12-11 2020-04-07 宁波华腾首研新材料有限公司 Polyphenylene sulfide composite material and preparation method and application thereof

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Application publication date: 20210105