CN112174492A - Composite sludge conditioner - Google Patents

Composite sludge conditioner Download PDF

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Publication number
CN112174492A
CN112174492A CN202011063303.XA CN202011063303A CN112174492A CN 112174492 A CN112174492 A CN 112174492A CN 202011063303 A CN202011063303 A CN 202011063303A CN 112174492 A CN112174492 A CN 112174492A
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China
Prior art keywords
sludge
conditioner
composite
beta
cyclodextrin
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CN202011063303.XA
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Chinese (zh)
Inventor
孙松厚
冯春晖
石伟杰
周继柱
朱希坤
王国瑞
郑博英
崔秀菊
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Shenmei Technology Co Ltd
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Shenmei Technology Co Ltd
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Priority to CN202011063303.XA priority Critical patent/CN112174492A/en
Publication of CN112174492A publication Critical patent/CN112174492A/en
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/14Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents
    • C02F11/148Combined use of inorganic and organic substances, being added in the same treatment step

Abstract

The invention belongs to the technical field of sludge conditioning and dewatering. The invention provides a composite sludge conditioner which is prepared from the following raw materials in percentage by weight: 15-25% of an inorganic polymeric flocculant, 5-15% of an organic flocculant, 10-20% of a cationic surfactant, 10-20% of a regulator and 20-55% of a sludge conditioning and loosening agent. The composite sludge conditioner has high dehydration efficiency and low dosage, the addition amount is only 10 percent of the absolute dry weight of the sludge, and the water content of the sludge with the water content of 98 percent can be reduced to below 50 percent after filter pressing dehydration.

Description

Composite sludge conditioner
Technical Field
The invention belongs to the technical field of sludge conditioning and dewatering, and particularly relates to a composite sludge conditioner for sludge dewatering.
Background
With the increase of population and the development of industrial production, the discharge amount of domestic sewage and industrial sewage is increased day by day, and the output of sludge serving as a final product of sewage treatment is also greatly increased. The sludge has complex components, is a mixed aggregate which takes suspended matters, microorganisms and adsorbed organic matters in the sewage as main bodies and simultaneously mixes various complex components such as colloids, metal salts and the like in the sewage. The sludge not only has complex components, but also has the characteristics of high water content, high organic matter content, strong hydrophilicity, high dehydration difficulty, serious pollution and the like. The estimated current sludge output of the municipal sewage treatment plant in China is over 3000 million tons/year. When the sludge is discharged from the secondary sedimentation tank, the water content is 97-99%, after concentration, the water content of the sludge can be reduced to 94-96%, and the volume of the sludge can be reduced to about 1/4. However, the sludge still has fluidity and large volume, which causes difficulty in subsequent transportation, and heavy metals, humus, pathogenic bacteria and the like contained in the sludge are easily subjected to anaerobic oxidation and smells when being stacked, thereby causing secondary pollution to the environment. Deep dewatering of sludge is required to reduce the volume of sludge, reduce transportation costs, and the like.
The sludge treatment technology has been developed for nearly 100 years, and the treatment and disposal of the sludge are aimed at realizing reduction, stabilization, harmlessness and recycling. At present, the sludge is dewatered to the water content of about 60 percent or even lower by centrifugal dewatering after tempering generally at home and abroad. Sludge conditioning plays a key role in the sludge dewatering process. Through conditioning, the sludge property is improved, and the sludge concentration and dehydration efficiency can be improved. At present, the most widely applied method for sludge dewatering reduction at home and abroad is pretreatment by using a sludge conditioner, and then auxiliary mechanical dewatering and other effective methods for treatment. Therefore, in recent years, sludge conditioners have become a research hotspot in the field of sewage treatment. The chemical regulation method of sludge is characterized by that it utilizes the chemical reaction of chemical agent and surface of colloidal sludge particles to neutralize the charge of sludge granules so as to promote the sludge particles to coagulate into large granular floc and at the same time separate water from sludge granules.
The chemical composition of the sludge is the key to determine the dehydration performance of the sludge, wherein the microorganism and Extracellular Polymer (EPS) organic matter account for 50-70% of the total amount of the sludge, and the distribution and the composition of the sludge have the most obvious influence on the dehydration performance of the sludge. EPS is organic matter produced by microbial secretion, such as polysaccharide, protein, nucleic acid and other polymers, combines most of water in sludge through hydrogen bonds, adsorption and other modes, forms a huge network structure with microorganisms, and further hinders flocculation, filtration and dehydration of the sludge. Meanwhile, due to the influence of factors such as surface charge and the like, solid particles in the sludge and a hydration layer wrapped on the surface form stable colloidal suspension, and the difficulty of sludge dehydration is increased to a great extent. The existing chemical sludge conditioner is developed by adopting single component for conditioning according to the principle and method of preparing flocculation medicament for water treatment, but the single component sludge conditioner cannot achieve ideal dehydration effect. In order to further reduce the water content of the sludge, researchers at home and abroad begin to research and develop a compound conditioner so as to improve the dehydration performance of the sludge and reduce the influence on the environment.
Disclosure of Invention
In view of the above, the invention aims to provide a composite sludge conditioner which has little environmental pollution and can dewater efficiently.
The technical scheme of the invention is as follows:
the composite sludge conditioner consists of the following raw materials in percentage by weight: 15-25% of an inorganic polymeric flocculant, 5-15% of an organic flocculant, 10-20% of a cationic surfactant, 10-20% of a regulator and 20-55% of a sludge conditioning and loosening agent.
Further preferably, the composite sludge conditioner consists of the following raw materials in percentage by weight: 10% of inorganic polymeric flocculant, 10% of organic flocculant, 15% of cationic surfactant, 15% of regulator and 50% of sludge conditioning and loosening agent.
Wherein, the inorganic polymeric flocculant is polyaluminium chloride or/and polyferric sulfate.
Wherein the organic flocculant is a beta-cyclodextrin-polyacrylamide polymer.
Wherein the cationic surfactant is cetyl trimethyl ammonium bromide or dodecyl dimethyl ammonium chloride.
Wherein the regulator is sodium carbonate or/and sodium bicarbonate.
Wherein the sludge conditioning and loosening agent is lime, coal ash or diatomite.
The invention has the beneficial effects that:
the composite sludge conditioner of the invention is prepared by compounding inorganic and organic conditioners, so that the inorganic and organic conditioners have synergistic effect, the aim of remarkably improving the sludge dewatering performance is achieved, and the dewatering performance is far higher than that of a single conditioner. The composite sludge conditioner has the following advantages:
(1) the organic flocculant in the composite sludge conditioner adopts beta-cyclodextrin-polyacrylamide polymer instead of traditional polyacrylamide. The traditional polyacrylamide monomer has toxicity, can pollute the environment and also causes the problem of 'three causes'. The beta-cyclodextrin-polyacrylamide polymer has stable molecular chain, strong anti-shearing capability, compact structure and difficult crushing of floc, and can reduce the toxicity of polyacrylamide and reduce the pollution risk. And compared with the traditional polyacrylamide, the adsorption rate is also greatly improved.
(2) The cationic surfactant is adopted, and the cationic surfactant, the organic flocculant and the inorganic flocculant are synergistic to promote coagulation, so that the dosage of the flocculant can be reduced, and the pollution is further reduced.
(3) The reticular skeleton structure built by the sludge loosening conditioner in the composite sludge conditioner is matched with the flocculating agent for use, so that the content of bound water is reduced, the reticular skeleton structure acts with sludge particles to form a rigid crystal structure with certain strength, the flocculation degree is enhanced, the porosity of the sludge is kept in the compression process, and the water osmotic pressure is improved.
(4) The invention combines the characteristics of excess sludge, adds the inorganic regulator, can effectively reduce the dosage of the polymeric flocculant and reduces the production cost.
(5) The composite sludge conditioner has the advantages of environment-friendly components and simple preparation process.
(6) The composite sludge conditioner has high dehydration efficiency and low dosage, the addition amount is only 10 percent of the absolute dry weight of the sludge, and the water content of the sludge with the water content of 98 percent can be reduced to below 50 percent after filter pressing dehydration.
Detailed Description
For a further understanding of the present invention, reference will now be made to the preferred embodiments of the present invention by way of examples, but it is to be understood that these descriptions are intended only to further illustrate the features and advantages of the present invention, and not to limit the scope of the claims, and that the reagents of the present invention, unless otherwise specified, are conventional and commercially available.
Example 1
150 g of polyaluminum chloride, 100 g of beta-cyclodextrin-polyacrylamide polymer, 200 g of dodecyl dimethyl ammonium chloride, 150 g of sodium bicarbonate and 400 g of fly ash are fully mixed, air-blast drying is carried out for 30 min at normal temperature, and the mixture is crushed to 50-200 meshes to prepare the composite sludge conditioner.
Adding the composite sludge conditioner into sludge with the water content of 98%, wherein the adding amount of the composite sludge conditioner is 10% of the absolute dry weight of the sludge, stirring for 30 min, performing filter pressing and dehydration by using a plate and frame filter press, wherein the dehydration pressure is 1.5 Mpa, the dehydration and filter pressing time is 30 min, then releasing pressure and discharging, and testing the water content of the sludge to be 37%.
Example 2
200 g of polyferric sulfate, 150 g of beta-cyclodextrin-polyacrylamide polymer, 100 g of hexadecyl trimethyl ammonium bromide, 200 g of sodium carbonate and 350 g of fly ash are fully mixed, air-blast drying is carried out for 30 min at normal temperature, and crushing is carried out to 50-200 meshes, thus preparing the composite sludge conditioner.
Adding the composite sludge conditioner into sludge with the water content of 98%, wherein the adding amount of the composite sludge conditioner is 10% of the absolute dry weight of the sludge, stirring for 30 min, performing filter pressing and dehydration by using a plate and frame filter press, wherein the dehydration pressure is 1.5 Mpa, the dehydration and filter pressing time is 30 min, then releasing pressure and discharging, and testing the water content of the sludge to be 43%.
Example 3
100 g of polyferric sulfate, 150 g of polyaluminium chloride, 50 g of beta-cyclodextrin-polyacrylamide polymer, 150 g of dodecyl dimethyl ammonium chloride, 50 g of sodium carbonate, 150 g of sodium bicarbonate and 350 g of fly ash are fully mixed, air-blast drying is carried out for 30 min at normal temperature, and crushing is carried out to 50-200 meshes, thus preparing the composite sludge conditioner.
Adding the composite sludge conditioner into sludge with the water content of 98%, wherein the adding amount of the composite sludge conditioner is 10% of the absolute dry weight of the sludge, stirring for 30 min, performing filter pressing and dehydration by using a plate and frame filter press, wherein the dehydration pressure is 1.5 Mpa, the dehydration and filter pressing time is 30 min, then releasing pressure and discharging, and testing the water content of the sludge to be 44%.
Example 4
Fully mixing 100 g of polyferric sulfate, 120 g of beta-cyclodextrin-polyacrylamide polymer, 180 g of dodecyl dimethyl ammonium chloride, 100 g of sodium bicarbonate and 500 g of diatomite, carrying out forced air drying for 30 min at normal temperature, and crushing to 50-200 meshes to prepare the composite sludge conditioner.
Adding the composite sludge conditioner into sludge with the water content of 98%, wherein the adding amount of the composite sludge conditioner is 10% of the absolute dry weight of the sludge, stirring for 30 min, performing filter pressing and dehydration by using a plate and frame filter press, wherein the dehydration pressure is 1.5 Mpa, the dehydration and filter pressing time is 30 min, then discharging by pressure relief, and testing the water content of the sludge to be 41%.
Example 5
100 g of polyferric sulfate, 100 g of polyaluminium chloride, 100 g of beta-cyclodextrin-polyacrylamide polymer, 150 g of hexadecyl trimethyl ammonium bromide and 550 g of lime are fully mixed, air-blast drying is carried out for 30 min at normal temperature, and crushing is carried out to 50-200 meshes, thus preparing the composite sludge conditioner.
Adding the composite sludge conditioner into sludge with the water content of 98%, wherein the adding amount of the composite sludge conditioner is 10% of the absolute dry weight of the sludge, stirring for 30 min, performing filter pressing and dehydration by using a plate and frame filter press, wherein the dehydration pressure is 1.5 Mpa, the dehydration and filter pressing time is 30 min, then releasing pressure and discharging, and testing the water content of the sludge to be 39%.
Example 6
Fully mixing 100 g of polyaluminum chloride, 100 g of beta-cyclodextrin-polyacrylamide polymer, 150 g of dodecyl dimethyl ammonium chloride, 150 g of sodium bicarbonate and 500 g of fly ash, carrying out forced air drying for 30 min at normal temperature, and crushing to 50-200 meshes to prepare the composite sludge conditioner.
Adding the composite sludge conditioner into sludge with the water content of 98%, wherein the adding amount of the composite sludge conditioner is 10% of the absolute dry weight of the sludge, stirring for 30 min, performing filter pressing and dehydration by using a plate and frame filter press, wherein the dehydration pressure is 1.5 Mpa, the dehydration and filter pressing time is 30 min, then releasing pressure and discharging, and testing the water content of the sludge to be 32%.
Example 7
150 g of polyferric sulfate, 150 g of beta-cyclodextrin-polyacrylamide polymer, 200 g of hexadecyl trimethyl ammonium bromide, 200 g of sodium bicarbonate and 300 g of lime are fully mixed, air-blast drying is carried out for 30 min at normal temperature, and crushing is carried out to 50-200 meshes, thus preparing the composite sludge conditioner.
Adding the composite sludge conditioner into sludge with the water content of 98%, wherein the adding amount of the composite sludge conditioner is 10% of the absolute dry weight of the sludge, stirring for 30 min, performing filter pressing and dehydration by using a plate and frame filter press, wherein the dehydration pressure is 1.5 Mpa, the dehydration and filter pressing time is 30 min, then releasing pressure and discharging, and testing the water content of the sludge to be 47%.
Example 8
250 g of polyaluminum chloride, 100 g of beta-cyclodextrin-polyacrylamide polymer, 120 g of dodecyl dimethyl ammonium chloride, 150 g of sodium carbonate and 380 g of diatomite are fully mixed, air-blast drying is carried out for 30 min at normal temperature, and the mixture is crushed to 50-200 meshes to prepare the composite sludge conditioner.
Adding the composite sludge conditioner into sludge with the water content of 98%, wherein the adding amount of the composite sludge conditioner is 10% of the absolute dry weight of the sludge, stirring for 30 min, performing filter pressing and dehydration by using a plate and frame filter press, wherein the dehydration pressure is 1.5 Mpa, the dehydration and filter pressing time is 30 min, then releasing pressure and discharging, and testing the water content of the sludge to be 36%.
Example 9
150 g of polyaluminum chloride, 150 g of beta-cyclodextrin-polyacrylamide polymer, 100 g of dodecyl dimethyl ammonium chloride, 200 g of sodium bicarbonate and 450 g of fly ash are fully mixed, air-blast drying is carried out for 30 min at normal temperature, and the mixture is crushed to 50-200 meshes to prepare the composite sludge conditioner.
Adding the composite sludge conditioner into sludge with the water content of 98%, wherein the adding amount of the composite sludge conditioner is 10% of the absolute dry weight of the sludge, stirring for 30 min, performing filter pressing and dehydration by using a plate and frame filter press, wherein the dehydration pressure is 1.5 Mpa, the dehydration and filter pressing time is 30 min, then releasing pressure and discharging, and testing the water content of the sludge to be 46%.
Example 10
250 g of polyaluminum chloride, 150 g of beta-cyclodextrin-polyacrylamide polymer, 200 g of dodecyl dimethyl ammonium chloride, 200 g of sodium bicarbonate and 200 g of fly ash are fully mixed, air-blast drying is carried out for 30 min at normal temperature, and the mixture is crushed to 50-200 meshes to prepare the composite sludge conditioner.
Adding the composite sludge conditioner into sludge with the water content of 98%, wherein the adding amount of the composite sludge conditioner is 10% of the absolute dry weight of the sludge, stirring for 30 min, performing filter pressing and dehydration by using a plate and frame filter press, wherein the dehydration pressure is 1.5 Mpa, the dehydration and filter pressing time is 30 min, then releasing pressure and discharging, and testing the water content of the sludge to be 44%.
The beta-cyclodextrin-polyacrylamide polymer has the advantages of stable molecular chain, strong anti-shearing capability, compact structure and difficult crushing of floc. The beta-cyclodextrin-polyacrylamide polymer is prepared by the following preparation steps.
Putting 200 g of beta-cyclodextrin into 5L of distilled water, adding 25 g of sodium hydroxide, and stirring for 5min to obtain a beta-cyclodextrin mixed solution; weighing 50 g of p-toluenesulfonyl chloride, dissolving in 100 mL of acetonitrile, slowly dropwise adding into the beta-cyclodextrin mixed solution at 0 ℃, stirring for 4 hours at 4 ℃, adjusting the pH to 6 by using HCl, filtering, collecting precipitate, and drying in vacuum to obtain beta-cyclodextrin sulfonate.
Adding 200 g of polyacrylamide into 5L of distilled water, and stirring and dissolving at 50 ℃; adding 150 g of beta-cyclodextrin sulfonate into the polyacrylamide solution for three times, stirring and reacting for 15 hours at 50 ℃, then drying the reactant in vacuum at 50 ℃, repeatedly washing the obtained solid with methanol and ether for 3 times, filtering, and drying in vacuum to obtain the beta-cyclodextrin-polyacrylamide polymer.
Examples of the experiments
The sludge conditioner prepared in the embodiment 6 of the invention is compared with the traditional sludge conditioner in a dehydration test. The traditional sludge conditioner comprises lime and ferric chloride in a mass ratio of 1: 1.
The composite sludge conditioner of the embodiment 6 is added into the sludge with the water content of 98 percent respectively, the adding amount of the composite sludge conditioner is 10 percent of the absolute dry weight of the sludge, the mixture is stirred for 30 min, filter pressing and dehydration are carried out by a plate and frame filter press, the dehydration pressure is 1.5 Mpa, the dehydration and filter pressing time is 30 min, then the pressure is released, and the water content of the sludge is tested. The addition amount of the traditional sludge conditioner of the control group is 20 percent of the absolute dry weight of the sludge. And a group of the sludge conditioners which are not added is used as a control. The results are shown in Table 1.
Table 1 comparison of the performance of the composite sludge conditioner of the present invention and the conventional sludge conditioner
Sludge conditioner Example 4 Traditional sludge conditioner Blank space
Moisture content (%) of sludge after press filtration and dehydration 42 63 84
Adding amount of sludge conditioner 10% 20% 0
Compared with the traditional sludge conditioner, the composite sludge conditioner greatly improves the dehydration performance of the sludge.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims (8)

1. The composite sludge conditioner is characterized by comprising the following raw materials in percentage by weight: 15-25% of an inorganic polymeric flocculant, 5-15% of an organic flocculant, 10-20% of a cationic surfactant, 10-20% of a regulator and 20-55% of a sludge conditioning and loosening agent.
2. The composite sludge conditioner of claim 1, which is prepared from the following raw materials in percentage by weight: 10% of inorganic polymeric flocculant, 10% of organic flocculant, 15% of cationic surfactant, 15% of regulator and 50% of sludge conditioning and loosening agent.
3. The composite sludge conditioner of claim 1 or 2, wherein: the organic flocculant is a beta-cyclodextrin-polyacrylamide polymer.
4. The composite sludge conditioner of claim 1 or 2, wherein: the inorganic polymeric flocculant is polyaluminium chloride or/and polyferric sulfate.
5. The composite sludge conditioner of claim 1 or 2, wherein: the cationic surfactant is cetyl trimethyl ammonium bromide or dodecyl dimethyl ammonium chloride.
6. The composite sludge conditioner of claim 1 or 2, wherein: the regulator is sodium carbonate or/and sodium bicarbonate.
7. The composite sludge conditioner of claim 1 or 2, wherein: the sludge conditioning and loosening agent is lime, coal ash or diatomite.
8. The composite sludge conditioner of claim 3, wherein: the beta-cyclodextrin-polyacrylamide polymer is prepared by reacting beta-cyclodextrin with tosyl chloride to obtain beta-cyclodextrin sulfonate, and reacting the beta-cyclodextrin sulfonate with polyacrylamide to obtain the beta-cyclodextrin-polyacrylamide polymer.
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Cited By (5)

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CN112939417A (en) * 2021-02-10 2021-06-11 杭州楠大环保科技有限公司 Activated sludge conditioner for biochemical treatment of wastewater and preparation method thereof
CN113213707A (en) * 2021-05-31 2021-08-06 工大环境股份有限公司 Process method for municipal sewage in-situ standard-lifting and capacity-expanding
CN113975703A (en) * 2021-11-05 2022-01-28 神美科技有限公司 Waste incineration fly ash heavy metal chelating agent and preparation method thereof
CN114956430A (en) * 2022-06-23 2022-08-30 嘉兴学院 Landfill leachate membrane concentrated solution treatment process
CN115180798A (en) * 2022-06-06 2022-10-14 上海恒钛环保科技有限公司 Sludge conditioner and preparation method and application thereof

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Cited By (5)

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Publication number Priority date Publication date Assignee Title
CN112939417A (en) * 2021-02-10 2021-06-11 杭州楠大环保科技有限公司 Activated sludge conditioner for biochemical treatment of wastewater and preparation method thereof
CN113213707A (en) * 2021-05-31 2021-08-06 工大环境股份有限公司 Process method for municipal sewage in-situ standard-lifting and capacity-expanding
CN113975703A (en) * 2021-11-05 2022-01-28 神美科技有限公司 Waste incineration fly ash heavy metal chelating agent and preparation method thereof
CN115180798A (en) * 2022-06-06 2022-10-14 上海恒钛环保科技有限公司 Sludge conditioner and preparation method and application thereof
CN114956430A (en) * 2022-06-23 2022-08-30 嘉兴学院 Landfill leachate membrane concentrated solution treatment process

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