CN112171176A

CN112171176A - Shaping device for forged cylinder flange plate and working method

Info

Publication number: CN112171176A
Application number: CN202010994381.5A
Authority: CN
Inventors: 黄荣龙
Original assignee: Hanshan County Longshun Machinery Parts Factory
Current assignee: Hanshan County Longshun Machinery Parts Factory
Priority date: 2020-09-21
Filing date: 2020-09-21
Publication date: 2021-01-05

Abstract

The invention relates to the field of flange forging, in particular to a shaping device and a working method for a forged cylinder flange, which comprises a base, a support frame, a controller, a rotating mechanism, a repairing mechanism and a position adjusting mechanism, wherein the rotating mechanism comprises a processing table and a rotating assembly, the position adjusting mechanism is arranged at the top of the base to support the repairing mechanism to adjust the position, the position adjusting mechanism comprises a lifting plate, a sliding assembly and a jacking assembly, the repairing mechanism comprises a bearing plate, a hammer head, a spray head, a material receiving pipe, a pushing assembly and a discharging assembly, the rotating assembly, the sliding assembly, the jacking assembly, the pushing assembly and the discharging assembly are electrically connected with the controller, the shaping device and the working method can detect various defects on the outer wall of the flange in time and repair the flange in time, and the repairing mode is mostly automatic, meanwhile, frequent contact of workers is not needed in the repairing process, and potential safety hazards are small.

Description

Shaping device for forged cylinder flange plate and working method

Technical Field

The invention relates to the field of flange plate forging, in particular to a shaping device for a forged cylinder flange plate and a working method.

Background

Tank wagon top oiling device is including supporting the ring flange, and the diameter of supporting the ring flange is in 699mm, and the partial external diameter of cylindric is in 540mm, and the internal diameter is in 508mm, and the wall thickness is 16 mm. The support flange made using ASTM a350 weighs 118 kg. At present, the manufacture of the large thin-wall flange plate only adopts a die forging mode, and the process steps of the method are that a blank with the weight of 300kg is selected firstly, then the blank is upset in the die, then small holes are punched, and then the blank is preformed by a method of reaming for many times; finally, the finished product is prepared by cutting. After the flange plate is preformed, the outer wall of the flange plate is easy to bulge due to uneven distribution of casting materials, the outer wall is easy to crack due to excessive pressure, and the two main problems are not thoroughly solved, so that the subsequent processing of the flange plate can be seriously influenced, and the product quality is further influenced.

Chinese patent application No.: cn201910072636. x; the publication date is as follows: 2019.04.19 discloses a forging die set for large thin-wall cylinder flange and its forging method, the die set includes shaping die and forging die for pre-shaping blank; the forging die comprises an upper die and a lower die, and a cavity for forming a preformed blank is formed in the upper die and the lower die; a punch is arranged on the upper die; the die cavity comprises a first die cavity and a second die cavity which are formed on the lower die, the lower end of the lower die is also provided with a first through hole communicated with the second die cavity, and the upper die is provided with a third die cavity which forms a flange part of the preformed blank together with the first die cavity; the second cavity and the punch are provided with draft angles; the shaping die is used for expanding and shaping the inner hole of the preformed blank. The forging method is implemented by adopting the die, and a blank is pressed into a cake-shaped blank; then pressing the middle part of the cake-shaped blank out of a pit; is matched with the lower die through the upper die.

Chinese patent application No.: CN 201811215385.8; the publication date is as follows: 2019.01.11 discloses a factory flange forging die, which comprises an upper die base, a lower die base, an upper die plate, a lower die plate, an upper die insert and a lower die insert, wherein the upper die base is positioned above the lower die base, the upper die plate is in pin joint with the middle of the outer surface of the lower end of the upper die base, the lower die plate is in pin joint with the middle of the outer surface of the upper end of the lower die base, the upper die insert is fixedly arranged at the lower end of the inner part of the upper die plate, and the lower die insert is fixedly arranged at the upper end of the inner part of. According to the invention, through arranging a series of structures, the device can prevent the punching mechanism from breaking down to cause personal injury to operators before the position of the forge piece blank is adjusted, so that better safety guarantee is brought to the operators, the user experience of the die is improved, the redundant blank in the forging process can be conveniently cleaned, the recovered blank can be recycled, and the cost of a producer can be reduced.

The above two inventive structures have the following disadvantages:

1. no shaping structure is designed, and after the flange plate is forged, the defects of bulging, cracks and the like on the outer wall of the flange plate cannot be detected in time. Thereby the quality and the subsequent processing of the flange plate can not be ensured.

2. The workman needs frequent contact mould, and mostly is manual operation, when contacting with the mould, takes place danger easily, consequently, has certain potential safety hazard.

According to the deficiency of prior art, therefore it is necessary to design one kind and can in time detect the multiple defect on the ring flange outer wall and in time restore, and the repair mode is mostly automatic simultaneously, and the repair process need not workman frequent contact simultaneously, the less plastic device and the operating method after section of thick bamboo class ring flange forges of potential safety hazard.

Disclosure of Invention

The invention aims to provide a shaping device for a forged cylinder flange plate and a working method.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a shaping device after section of thick bamboo class ring flange forges, includes base and support frame, the support frame is vertical the top of establishing at the base to the support frame is U-shaped plate structure, still includes controller, rotary mechanism, repair body and position control mechanism, the controller is fixed to be established on the outer wall of support frame, rotary mechanism establishes at the top of base and rotates in order to support the ring flange, and rotary mechanism includes processing platform and rotating assembly, position control mechanism establishes at the top of base in order to support repair body adjusting position, and position control mechanism includes lifter plate, slip subassembly and jacking subassembly, the slip subassembly is established at the top of base, the jacking subassembly is established at the top of slip subassembly, the lifter plate is fixed to be established at the top of jacking subassembly, and the rotatable setting of repair body is on the outer wall of lifter plate in order to be used for the plastic ring flange, and repair body includes bearing board, a, The rotary feeding device comprises a hammer head, a spray head, a material receiving pipe, a pushing assembly and an unloading assembly, wherein a rotary shaft is inserted into the outer wall of a lifting plate, a bearing plate is fixedly arranged at one end of the rotary shaft, a partition plate is fixedly arranged on the outer wall of the bearing plate, the pushing assembly is arranged at one end of the partition plate, the hammer head is fixedly arranged on the pushing assembly, the unloading assembly is arranged at the other end of the partition plate, the material receiving pipe is fixedly arranged on the outer wall of the bearing plate, the spray head is fixedly arranged at one end, far away from the partition plate, of the material receiving pipe, the unloading assembly and the spray head are sequentially communicated, and the rotary assembly, the sliding assembly, the jacking assembly, the pushing.

Further, the pushing assembly comprises a first cylinder, a traction rod, a connecting rod and a push rod, the first cylinder is fixedly arranged on the outer wall of the bearing plate, the traction rod is hinged to the output end of the first cylinder, the outer wall of the bearing plate is fixedly provided with the connecting block, the connecting rod is hinged to the connecting block, two first linear bearings are symmetrically arranged on the outer wall of the bearing plate, the push rod is inserted between the two first linear bearings, the traction rod and the push rod are hinged to two ends of the connecting rod respectively, the hammer head is fixedly connected with one end, far away from the partition plate, of the push rod, a first laser ranging sensor is arranged beside the push rod, a limiting sleeve is fixedly arranged on the outer wall of the bearing plate, one end, far away from the first cylinder, of the traction rod is inserted into the limiting sleeve, a cylindrical flange is fixedly arranged at one end, far away from the first cylinder, of the traction rod is provided with, the outer wall of the traction rod is sleeved with a buffer spring, the inner walls of the cylindrical flange and the through hole are respectively abutted against two ends of the buffer spring, and the first laser ranging sensor and the first cylinder are electrically connected with the controller.

Further, the blanking assembly comprises a long shaft cylinder, a gear, an extrusion rod and a heating tank, the long shaft cylinder is fixedly arranged at the back of the bearing plate, a push block is fixedly arranged at the output end of the long shaft cylinder, a pull rod is fixedly arranged on the outer wall of the push block, a switching frame is fixedly arranged at one end, far away from the push block, of the pull rod, the gear is hinged inside the switching frame, two second linear bearings are symmetrically arranged on the outer wall of the bearing plate, the extrusion rod is inserted between the two second linear bearings, the heating tank is fixedly arranged on the outer wall of the bearing plate, the extrusion rod is inserted with the heating tank, a plurality of tooth grooves are formed in the outer wall of the extrusion rod at equal intervals, a rack is fixedly arranged at one end, close to the gear, of the partition plate, the rack and the plurality of tooth grooves are all meshed with the gear, a feeding pipe is fixedly arranged at the bottom, the outer wall of the supporting plate is fixedly provided with a miniature high-pressure air pump, an air inlet pipe is fixedly arranged at the output end of the miniature high-pressure air pump, one end, away from the miniature high-pressure air pump, of the air inlet pipe is communicated with a material receiving pipe, a material pouring hole is formed in the outer wall of the heating pipe, a sealing plug is inserted into the material pouring hole, a second laser ranging sensor is installed beside the nozzle, and the electromagnetic valve, the second laser ranging sensor and the long-axis cylinder are all electrically connected with the controller.

Further, the rotating assembly comprises a stepping motor, a worm wheel and a worm, a round table is fixedly arranged at the top of the base, a bearing is arranged on the inner wall of the round table, the worm is vertically inserted into the bearing, the stepping motor is fixedly arranged at the top of the base, a worm wheel sleeve is arranged at the output end of the stepping motor, the worm wheel and the worm are meshed and connected, the top of the worm is fixedly connected with the bottom of the processing table, a limiting plate is fixedly arranged on the outer wall of the lower half portion of the supporting frame, the limiting plate is connected with the upper half portion of the worm in a rotating mode, and the stepping motor is electrically connected with the controller.

Further, the slip subassembly includes micromotor, lead screw, slip table and two guide rails, and two guide rails are the symmetry and set up the top at the base, the slip table slides through four sliders and sets up at the top of two guide rails, and the fixed thread bush that is equipped with in bottom center of slip table, the top of base are the symmetry and are provided with two and found the piece, the rotatable setting of lead screw is found between the piece at two to lead screw and thread bush threaded connection, the fixed riser that is equipped with in top of base, micromotor is fixed to be established on the outer wall of riser to the one end of lead screw and the output fixed connection of micromotor, micromotor is connected with the controller electricity.

Further, the jacking subassembly includes second cylinder and four guide bars, the top of slip table is integrated into one piece and is provided with the mounting groove, the second cylinder is vertical the inside of inserting and establishing at the mounting groove, and the output of second cylinder is vertical up, and four guide bars are the symmetry and insert the top of establishing at the slip table to the top of every guide bar all with the bottom fixed connection of lifter plate, the bottom of every guide bar is all fixed and is equipped with the anticreep cover, is the symmetry on the inner wall of slip table and is provided with four spacing grooves, every spacing groove all with an anticreep cover sliding connection, the second cylinder is connected with the controller electricity.

Further, the top of support frame is the vertical third cylinder that is equipped with, the output of third cylinder is vertical down, and the fixed clamp plate that is equipped with on its output, the top of support frame is the symmetry and inserts and be equipped with two gag lever posts to the bottom of every gag lever post all with the top fixed connection of clamp plate, the equal fixedly connected with anticreep post in top of every gag lever post, the bottom of every anticreep post all with the top laminating of support frame, the third cylinder is connected with the controller electricity.

Furthermore, the outer wall of one end, away from the bearing plate, of the rotating shaft is sleeved with a flywheel, the top of the lifting plate is fixedly provided with a machine base, the top of the machine base is inserted with a driving motor, the output end of the driving motor is sleeved with a rotating wheel, a belt is sleeved between the rotating wheel and the flywheel, and the driving motor is electrically connected with the controller.

Furthermore, the top of processing platform is the symmetry and is provided with two limit stop, and every limit stop's bottom all is with the top fixed connection of processing platform, the top of support frame is the symmetry and is provided with two anchor bars.

A working method of a shaping device for a forged cylinder flange plate comprises the following steps:

s1: feeding and detecting a flange plate:

the flange plate is manually placed at the top of the processing table, the two limit stop blocks are attached to the inner ring of the processing table, the limiting effect is achieved, thereby preventing the displacement during shaping, then starting the micro motor through the controller to drive the screw rod on the output end to rotate, because the screw rod is in threaded connection with the sliding table through the threaded sleeve, and the sliding table is in sliding connection with the two guide rails, the sliding table is driven to slide towards one end close to the processing table, further driving the hammer head at the top of the sliding table to slide towards one end close to the processing table until the hammer head is close to the flange plate, then starting the stepping motor through the controller to drive the worm wheel on the output end of the stepping motor to rotate, because the worm wheel is meshed with the worm, the top of the worm is fixedly connected with the bottom of the processing table, and because the bottom of the worm is rotatably connected with the circular truncated cone, the upper half part of the worm is rotatably connected with the limiting plate, and further the processing table and the flange plate at the top of the processing table are driven to rotate.

When the processing platform drives the ring flange rotation, start the second cylinder through the controller, therefore drive its output and upwards stretch out, because the top fixed connection of lifter plate and four guide bars, the bottom of every guide bar all pegs graft with the slip table, thereby it is above-mentioned to drive the lifter plate, establish on the lifter plate because the tup again, and then drive the tup and rise, rise to the peak when the tup, the output of second cylinder retracts again, and then drive the tup decline, and use this as a circulation, utilize first laser rangefinder sensor to detect the outer wall of ring flange.

S2: and (3) bulge repairing of the flange plate:

the distance value between the first laser ranging sensor and the outer wall of the standard flange is preset in the controller, namely when the sliding assembly drives the hammer head to be close to the flange, the distance value between the hammer head and the outer wall of the standard flange is constant, when the lifting plate drives the hammer head to lift, the first laser ranging sensor detects the distance value between the hammer head and the flange in real time, when the detected distance value is smaller than the preset distance value, the distance between the flange and the hammer head is reduced, namely, the surface of the flange is bulged, at the moment, the rotating assembly is powered off through the controller, the rotation of the processing table is stopped, then the first air cylinder is started through the controller, so that the output end of the first air cylinder is driven to contract, as the output end of the first air cylinder is hinged with the traction rod, the push rod is connected with the bearing plate in a sliding mode through two first linear bearings, the middle of the connecting rod is hinged, therefore, the push rod is driven to slide towards the end far away from the bearing plate through the rotation of the connecting rod, the hammer head is fixedly connected with the end, far away from the bearing plate, of the push rod, the surface of the flange plate is hammered until the flange plate is hammered out, the traction rod is limited in the limiting sleeve by the cylindrical flange and the buffer spring, the traction rod has buffering force when the connecting rod is driven to rotate, the flange plate is prevented from being damaged due to overlarge hammering force of the hammer head, the outer wall of the flange plate is repaired while the outer wall of the flange plate is effectively prevented from being damaged, the repairing quality is further guaranteed, the product quality is favorably improved, the outer wall is repaired through the bulging of the outer wall of the flange plate, the rotating assembly is started through the controller, the rotation of the machining table is recovered, and the.

S3: repairing cracks of the flange plate:

when the detected distance value is found to be larger than the preset distance value, the distance between the flange plate and the hammer head is increased, i.e. cracks are found on the surface of the flange plate, at the moment, the stepping motor is powered off through the controller, the rotation of the processing platform is stopped, the flange plate is pressed tightly through the pressing plate, then the controller starts the sliding component, the sliding table drives the hammer head to slide out from the upper part of the processing table, and then the controller starts the driving motor, thereby driving the rotating wheel on the output end to rotate, because the rotating wheel is sleeved with the flywheel through the belt, one end of the rotating shaft is fixedly connected with the bearing plate, the other end of the rotating shaft is sleeved with the flywheel, the rotating shaft is rotationally connected with the lifting plate, and then drive the layer board rotation, until the shower nozzle rotatory to with the ring flange outer wall on the crackle parallel and level, then start the slip subassembly through the controller for the shower nozzle slides to and presses close to the state with the crackle.

When the spray head is close to the crack, the long-axis cylinder is started through the controller, so that the output end of the long-axis cylinder is driven to contract, one end of the push block is fixedly connected with the output end of the push block, the other end of the push block is fixedly connected with the switching frame through the pull rod, so that the switching frame is driven to descend, the gear is rotatably connected with the switching frame, the extrusion rod is connected with the heating tank in an inserting mode, the extrusion rod is connected with the bearing plate in a sliding mode through two second linear bearings, a plurality of tooth grooves are designed on the outer wall of the extrusion rod, the rack and the tooth grooves are meshed and connected with the gear, so that the extrusion rod is driven to extrude towards one end close to the material receiving pipe in the heating tank, at the moment, the electromagnetic valve is started through the controller, molten metal powder is extruded into the material receiving pipe through the material receiving pipe, then the electromagnetic, thereby pour into the inside of material receiving pipe with high-pressure gas through the intake pipe, and then spout the inside of crackle with its inside molten metal powder through the shower nozzle, fill, in order to reach the repairing effect, the outer wall distance value of second laser rangefinder sensing and standard ring flange has been preset to the inside of controller, the distance value of position and shower nozzle is filled in to second laser rangefinder sensor real-time detection, when the discovery is filled thoroughly, can mend and spout, and then prevent to fill thoroughly, repair efficiency and product quality have further been guaranteed, the material pouring mouth is used for the material loading metal powder, the sealing plug plays the anti-overflow effect, the heating tank is used for heating metal powder, in order to heat it into the molten condition, convenient blowout, fill the crackle.

The invention has the beneficial effects that:

1. according to the invention, through designing the bearing plate, the hammer head, the spray head, the material receiving pipe, the pushing assembly, the blanking assembly and the rotating assembly, the defects on the outer wall of the flange plate are detected in real time through the first laser ranging sensor, when the defects are found, the pushing assembly or the blanking assembly is started rapidly through the controller, and the bulging or cracks are hammered and filled.

2. According to the invention, through designing the controller, the rotating mechanism, the repairing mechanism and the position adjusting mechanism, the defects on the outer wall of the flange plate are detected in real time through the first laser ranging sensor, when the defects are found, the relative machining positions of the hammer head and the spray head are timely turned through the rotating assembly, meanwhile, the horizontal sliding of the hammer head and the spray head is realized through the position adjusting mechanism, the hammer head and the spray head are always ensured to be positioned at a proper machining station, and the repairing process is automatic.

3. According to the invention, through designing the flywheel, the rotating wheel, the belt, the rotating shaft and the driving motor, when the outer wall of the flange plate is detected to have defects, the positions of the hammer head and the spray head are quickly dropped through the rotating assembly, compared with the prior art, the repair according to the work is not needed, and the time difference of the position adjustment of the hammer head and the spray head is effectively reduced, so that the repair time is saved, the shaping efficiency is further improved, and the practicability of the device is further improved.

4. According to the invention, the draw bar is limited in the limiting sleeve by designing the limiting sleeve, the cylindrical flange and the buffer spring, so that the draw bar has a buffer force when driving the connecting rod to rotate, the flange plate is prevented from being damaged due to overlarge hammering force of the hammer head, the outer wall of the flange plate is effectively prevented from being damaged while being repaired, the repairing quality is further ensured, and the product quality is favorably improved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings in the embodiments of the present invention are briefly described below.

FIG. 1 is a first perspective view of the present invention;

FIG. 2 is an enlarged view taken at A in FIG. 1;

FIG. 3 is a schematic perspective view of the present invention;

FIG. 4 is an enlarged view of FIG. 3 at B;

FIG. 5 is a schematic plan view of the lifter plate and repair mechanism of the present invention;

FIG. 6 is an enlarged view at C of FIG. 5;

FIG. 7 is an enlarged view of FIG. 5 at D;

FIG. 8 is an exploded perspective view of the spacer, support plate and blanking assembly of the present invention;

FIG. 9 is an enlarged view at E in FIG. 8;

in the figure: a base 1, a support frame 2, a third cylinder 20, a press plate 200, a controller 3, a rotating mechanism 4, a processing table 40, a rotating assembly 41, a stepping motor 410, a worm wheel 411, a worm 412, a repair mechanism 5, a support plate 50, a connecting block 500, a cylindrical flange 501, a buffer spring 502, a micro high-pressure air pump 503, an air inlet pipe 504, a hammer 51, a spray head 52, a material receiving pipe 53, a pushing assembly 54, a first cylinder 540, a traction rod 541, a connecting rod 542, a push rod 543, a first laser ranging sensor 544, a blanking assembly 55, a long shaft cylinder 550, a gear 551, a squeezing rod 552, a heating tank 553, a push block 554, a pull rod 555, a rack 556, a solenoid valve 558, a second laser ranging sensor 559, a position adjusting mechanism 6, a lifting plate 60, a rotating shaft 600, a flywheel 601, a driving motor 602, a rotating wheel 603, a belt 604, a sliding assembly 61, a micro-motor 610, guide rail 613, jacking assembly 62, second cylinder 620, guide bar 621.

Detailed Description

The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.

Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some components of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product.

Referring to fig. 1 to 9, the forged reshaping device for a cylinder flange plate comprises a base 1 and a support frame 2, wherein the support frame 2 is vertically arranged at the top of the base 1, the support frame 2 is of a U-shaped plate structure, the reshaping device further comprises a controller 3, a rotating mechanism 4, a repairing mechanism 5 and a position adjusting mechanism 6, the controller 3 is fixedly arranged on the outer wall of the support frame 2, the rotating mechanism 4 is arranged at the top of the base 1 to support the flange plate to rotate, the rotating mechanism 4 comprises a processing table 40 and a rotating assembly 41, the position adjusting mechanism 6 is arranged at the top of the base 1 to support the repairing mechanism 5 to adjust the position, the position adjusting mechanism 6 comprises a lifting plate 60, a sliding assembly 61 and a jacking assembly 62, the sliding assembly 61 is arranged at the top of the base 1, the jacking assembly 62 is arranged at the top of the sliding assembly 61, the lifting plate 60 is fixedly arranged at the top of the jacking assembly, the repairing mechanism 5 is rotatably arranged on the outer wall of the lifting plate 60 and used for reshaping the flange plate, the repairing mechanism 5 comprises a supporting plate 50, a hammer 51, a spray head 52, a material receiving pipe 53, a pushing assembly 54 and a discharging assembly 55, a rotating shaft 600 is inserted on the outer wall of the lifting plate 60, the supporting plate 50 is fixedly arranged at one end of the rotating shaft 600, a partition plate is fixedly arranged on the outer wall of the supporting plate 50, the pushing component 54 is arranged at one end of the clapboard, the hammer 51 is fixedly arranged on the pushing component 54, the blanking assembly 55 is arranged at the other end of the partition plate, the material receiving pipe 53 is fixedly arranged on the outer wall of the bearing plate 50, the spray head 52 is fixedly arranged at one end of the material receiving pipe 53 far away from the partition plate, the material receiving pipe 53, the blanking assembly 55 and the nozzle 52 are sequentially communicated, and the rotating assembly 41, the sliding assembly 61, the jacking assembly 62, the pushing assembly 54, the blanking assembly 55 and the controller 3 are all electrically connected.

The pushing assembly 54 comprises a first cylinder 540, a traction rod 541, a connecting rod 542 and a push rod 543, the first cylinder 540 is fixedly arranged on the outer wall of the supporting plate 50, the traction rod 541 is hinged to the output end of the first cylinder 540, a connecting block 500 is fixedly arranged on the outer wall of the supporting plate 50, the connecting rod 542 is hinged to the connecting block 500, two first linear bearings are symmetrically arranged on the outer wall of the supporting plate 50, the push rod 543 is inserted between the two first linear bearings, the traction rod 541 and the push rod 543 are respectively hinged to two ends of the connecting rod 542, the hammer 51 is fixedly connected to one end of the push rod 543 away from the partition, a first laser ranging sensor 544 is mounted beside the push rod 543, a limit sleeve is fixedly arranged on the outer wall of the supporting plate 50, one end of the traction rod 541 away from the first cylinder 540 is inserted into the limit sleeve, and one end of the traction rod 541 away from the first cylinder 540 is fixedly provided with a cylindrical, the inside of the limiting sleeve is provided with a through hole for the cylindrical flange 501 to slide, the outer wall of the traction rod 541 is sleeved with a buffer spring 502, the inner walls of the cylindrical flange 501 and the through hole are respectively abutted against two ends of the buffer spring 502, the first laser ranging sensor 544 and the first cylinder 540 are both electrically connected with the controller 3, the distance value between the first laser ranging sensor 544 and the outer wall of the standard flange is preset in the controller 3, namely when the sliding assembly 61 drives the hammer 51 to be close to the flange, the distance value between the hammer 51 and the outer wall of the standard flange is constant, when the lifting plate 60 drives the hammer 51 to lift, the first laser ranging sensor 544 detects the distance value between the hammer 51 and the flange in real time, when the detected distance value is smaller than the preset distance value, the distance between the flange and the hammer 51 is reduced, namely, the surface of the flange is found to be bulged, and then the controller 3 is powered off the rotating assembly 41, stopping the rotation of the processing table 40, then starting the first cylinder 540 through the controller 3 to drive the output end to contract, because the output end is hinged with the traction rod 541, the push rod 543 is slidably connected with the supporting plate 50 through two first linear bearings, because the middle part of the connecting rod 542 is hinged with the connecting block 500, the push rod 543 and the traction rod 541 are respectively hinged with two ends of the connecting rod 542, therefore, the rotation of the connecting rod 542 drives the push rod 543 to slide towards one end far away from the supporting plate 50, because the hammer head 51 is fixedly connected with one end of the push rod 543 far away from the supporting plate 50, further hammering the bulging of the flange surface until the bulging is flat, the cylindrical flange 501 and the buffer spring 502 limit the traction rod 541 in the limiting sleeve, therefore, the traction rod 541 has a buffer force when the driving connecting rod 542 rotates, and further, the damage to the flange due to the overlarge hammering force of the hammer head 51 is, when carrying out prosthetic to the ring flange outer wall, effectively prevent that it from receiving the damage, further guaranteed repair mass, be favorable to promoting product quality, when the outer wall is restoreed in the bulging of ring flange outer wall, start rotating assembly 41 through controller 3, resume processing platform 40's rotation, first laser rangefinder sensor 544 continues to detect.

The blanking assembly 55 comprises a long shaft cylinder 550, a gear 551, an extrusion rod 552 and a heating tank 553, the long shaft cylinder 550 is fixedly arranged at the back of the supporting plate 50, a push block 554 is fixedly arranged at the output end of the long shaft cylinder 550, a pull rod 555 is fixedly arranged on the outer wall of the push block 554, an adapter frame is fixedly arranged at one end of the pull rod 555 far away from the push block 554, the gear 551 is hinged and arranged in the adapter frame, two second linear bearings are symmetrically arranged on the outer wall of the supporting plate 50, the extrusion rod 552 is inserted between the two second linear bearings, the heating tank 553 is fixedly arranged on the outer wall of the supporting plate 50, the extrusion rod 552 is inserted into the heating tank 553, a plurality of tooth sockets are arranged on the outer wall of the extrusion rod 552 at equal intervals, a rack 556 is fixedly arranged at one end 553 close to the gear 551 of the partition plate, the rack 556 and the plurality of tooth sockets are all engaged and connected with the gear 551, a, an electromagnetic valve 558 is fixedly arranged on the outer wall of the feeding pipe 557, a micro high-pressure air pump 503 is fixedly arranged on the outer wall of the supporting plate 50, an air inlet pipe 504 is fixedly arranged on the output end of the micro high-pressure air pump 503, one end, far away from the micro high-pressure air pump 503, of the air inlet pipe 504 is communicated with the material receiving pipe 53, a pouring hole is arranged on the outer wall of the heating pipe, a sealing plug is inserted into the pouring hole, a second laser ranging sensor 559 is arranged beside the spray head 52, the electromagnetic valve 558, the second laser ranging sensor 559 and the long-axis cylinder 550 are all electrically connected with the controller 3, when the spray head 52 is close to a crack, the long-axis cylinder 550 is started through the controller 3, so that the output end of the push block 554 is driven to contract, because one end of the push block 554 is fixedly connected with the output end of the push block, the, the extrusion rod 552 is inserted into the heating tank 553, the extrusion rod 552 is slidably connected with the supporting plate 50 through two second linear bearings, because a plurality of tooth grooves are designed on the outer wall of the extrusion rod 552, the rack 556 and the tooth grooves are engaged with the gear 551, the extrusion rod 552 is driven to extrude from the inside of the heating tank 553 to one end close to the material receiving pipe 53, at this time, the controller 3 starts the electromagnetic valve 558 to extrude molten metal powder into the material receiving pipe 53 through the material inlet pipe 557, then the electromagnetic valve 558 is closed with the controller 3 to keep the material inlet pipe 557 closed, then the controller 3 starts the micro high-pressure air pump 503 to inject high-pressure air into the material receiving pipe 53 through the air inlet pipe 504, and further the molten metal powder in the material receiving pipe is sprayed into cracks through the spray nozzle 52 to fill up the cracks, so as to achieve a repairing effect, a distance value between the second laser ranging sensor and the outer wall of the standard flange is preset in the controller 3, the second laser ranging sensor 559 detects the distance value between the filling position and the spray head 52 in real time, and when the filling is found to be incomplete, the filling can be carried out, so that the incomplete filling is prevented, the repairing efficiency and the product quality are further ensured, the material pouring port is used for feeding metal powder, the sealing plug plays a role in preventing overflow, and the heating tank 553 is used for heating the metal powder so as to heat the metal powder into a molten state, facilitate the spraying and fill cracks.

The rotating assembly 41 comprises a stepping motor 410, a worm wheel 411 and a worm 412, a round table is fixedly arranged at the top of the base 1, a bearing is arranged on the inner wall of the round table, the worm 412 is vertically inserted into the bearing, the stepping motor 410 is fixedly arranged at the top of the base 1, the worm wheel 411 is sleeved on the output end of the stepping motor 410, the worm wheel 411 is meshed with the worm 412, the top of the worm 412 is fixedly connected with the bottom of the processing table 40, a limit plate is fixedly arranged on the outer wall of the lower half part of the support frame 2, the limit plate is rotatably connected with the upper half part of the worm 412, the stepping motor 410 is electrically connected with the controller 3, when the hammer 51 is close to the flange, the stepping motor 410 is started through the controller 3, so that the worm wheel 411 on the output end of the hammer is driven to rotate, because the worm wheel 411 is meshed with the worm 412, the top, and because the bottom of the worm 412 is rotatably connected with the circular truncated cone, the upper half part of the worm 412 is rotatably connected with the limiting plate, and further the machining table 40 and the flange plate at the top of the machining table are driven to rotate.

The sliding assembly 61 comprises a micro motor 610, a screw rod 611, a sliding table 612 and two guide rails 613, the two guide rails 613 are symmetrically arranged at the top of the base 1, the sliding table 612 is slidably arranged at the top of the two guide rails 613 through four sliding blocks, a threaded sleeve is fixedly arranged at the center of the bottom of the sliding table 612, two vertical blocks are symmetrically arranged at the top of the base 1, the screw rod 611 is rotatably arranged between the two vertical blocks, the screw rod 611 is in threaded connection with the threaded sleeve, a vertical plate is fixedly arranged at the top of the base 1, the micro motor 610 is fixedly arranged on the outer wall of the vertical plate, one end of the screw rod 611 is fixedly connected with the output end of the micro motor 610, the micro motor 610 is electrically connected with the controller 3, after the flange plate is placed at the top of the processing table 40, the micro motor 610 is started through the controller 3, so that the screw rod 611 on the output end of the micro motor, the sliding table 612 is slidably connected to the two guide rails 613, so that the sliding table 612 is driven to slide toward one end close to the processing table 40, and further the hammer 51 at the top of the sliding table 612 is driven to slide toward one end close to the processing table 40 until the hammer 51 is close to the flange.

The jacking assembly 62 comprises a second cylinder 620 and four guide rods 621, the top of the sliding table 612 is integrally formed and provided with a mounting groove, the second cylinder 620 is vertically inserted into the mounting groove, the output end of the second cylinder 620 faces upwards vertically, the four guide rods 621 are symmetrically inserted into the top of the sliding table 612, the top of each guide rod 621 is fixedly connected with the bottom of the lifting plate 60, the bottom of each guide rod 621 is fixedly provided with an anti-falling sleeve, the inner wall of the sliding table 612 is symmetrically provided with four limiting grooves, each limiting groove is slidably connected with one anti-falling sleeve, the second cylinder 620 is electrically connected with the controller 3, the second cylinder 620 is started through the controller 3 while the machining table 40 drives the flange plate to rotate, so that the output end of the second cylinder 620 is driven to extend upwards, because the lifting plate 60 is fixedly connected with the tops of the four guide rods 621, the bottom of each guide rod is inserted into the sliding table 612, thereby drive lifter plate 60 above-mentioned, because the tup 51 is established on lifter plate 60 again, and then drive tup 51 and rise, when tup 51 rises to the peak, the output of second cylinder 620 withdraws again, and then drives tup 51 and descends to this is a circulation, utilizes first laser rangefinder sensor 544 to detect the outer wall of ring flange.

The top of the support frame 2 is vertically provided with a third cylinder 20, the output end of the third cylinder 20 faces downwards vertically, the output end is fixedly provided with a pressing plate 200, the top of the support frame 2 is symmetrically inserted with two limiting rods, the bottom of each limiting rod is fixedly connected with the top of the pressing plate 200, the top of each limiting rod is fixedly connected with an anti-falling column, the bottom of each anti-falling column is attached to the top of the support frame 2, the third cylinder 20 is electrically connected with the controller 3, when the bulge or crack existing on the outer wall of the flange plate is detected, the controller 3 is powered off the stepping motor 410, so that the processing table 40 stops rotating, then the controller 3 starts the third cylinder 20, so as to drive the output end of the third cylinder to extend downwards, and the top of the pressing plate 200 is connected with the output end of the third cylinder 20 in an isolated mode, so as to drive the pressing plate 200 to descend until the top of the flange, to be fixed to the processing table 40 and then repaired.

The outer wall of one end, far away from the bearing plate 50, of the rotating shaft 600 is sleeved with a flywheel 601, the top of the lifting plate 60 is fixedly provided with a base, a driving motor 602 is inserted into the top of the base, a rotating wheel 603 is sleeved on the output end of the driving motor 602, a belt 604 is sleeved between the rotating wheel 603 and the flywheel 601, the driving motor 602 is electrically connected with the controller 3, when the detected distance value is larger than a preset distance value, the distance between the flange and the hammer 51 is increased, namely cracks are found on the surface of the flange, at the moment, the controller 3 is powered off, the stepping motor 410 is powered off, the rotation of the machining table 40 is stopped, the flange is pressed tightly through the pressing plate 200, then the sliding assembly 61 is started through the controller 3, the hammer 51 is driven to slide out from the upper side of the machining table 40 through the sliding table 612, then the driving motor 602 is started through the controller, because the rotating wheel 603 is sleeved with the flywheel 601 through the belt 604, one end of the rotating shaft 600 is fixedly connected with the bearing plate 50, the other end of the rotating shaft 600 is sleeved with the flywheel 601, the rotating shaft 600 is rotatably connected with the lifting plate 60, the bearing plate 50 is further driven to rotate until the spray head 52 rotates to be flush with the cracks on the outer wall of the flange plate, and then the sliding assembly 61 is started through the controller 3, so that the spray head 52 slides to be close to the cracks.

Processing platform 40's top is the symmetry and is provided with two limit stop, and every limit stop's bottom all with processing platform 40's top fixed connection, the top of support frame 2 is the symmetry and is provided with two anchor strut, when the plastic during operation of carrying out the ring flange, at first puts processing platform 40's top with it, and two limit stop and its inner circle laminating play spacing effect to take place the displacement when preventing its plastic, two anchor struts can strengthen support frame 2's rigidity, in order to promote its supporting effect.

s1: feeding and detecting a flange plate:

the flange plate is manually placed on the top of the processing table 40, the two limit stops are attached to the inner ring of the processing table, a limit effect is achieved, displacement during shaping is prevented, then the micro motor 610 is started through the controller 3, the screw rod 611 on the output end of the micro motor is driven to rotate, the screw rod 611 and the sliding table 612 are connected through the thread of the thread sleeve, the sliding table 612 is connected with the two guide rails 613 in a sliding mode, the sliding table 612 is driven to slide towards one end close to the processing table 40, the hammer head 51 on the top of the sliding table 612 is driven to slide towards one end close to the processing table 40 until the hammer head 51 is close to the flange plate, the stepping motor 410 is started through the controller 3, the worm wheel 411 on the output end of the sliding table is driven to rotate, the top of the worm 412 is fixedly connected with the bottom of the processing table 40 due to the meshing connection of the worm wheel 411 and the bottom of the worm 412 is, thereby driving the processing table 40 and the flange plate on the top thereof to rotate.

When the processing platform 40 drives the ring flange rotation, start second cylinder 620 through controller 3, therefore drive its output and upwards stretch out, because lifter plate 60 and four guide bar 621's top fixed connection, every guide bar 621's bottom all pegs graft with slip table 612, thereby drive lifter plate 60 above-mentioned, again because tup 51 establishes on lifter plate 60, and then drive tup 51 and rise, rise to the peak when tup 51, the output of second cylinder 620 retracts again, and then drive tup 51 and descend, and use this as a circulation, utilize first laser rangefinder sensor 544 to detect the outer wall of ring flange.

S2: and (3) bulge repairing of the flange plate:

the distance value between the first laser distance measuring sensor 544 and the outer wall of the standard flange is preset in the controller 3, that is, when the slide assembly 61 drives the hammer 51 to approach the flange, the distance value between the hammer 51 and the outer wall of the standard flange is constant, when the lifting plate 60 drives the hammer 51 to lift, the first laser distance measuring sensor 544 detects the distance value between the hammer 51 and the flange in real time, when the detected distance value is smaller than the preset distance value, it indicates that the distance between the flange and the hammer 51 is reduced, that is, it is found that the surface of the flange is bulged, at this time, the controller 3 powers off the rotating assembly 41 to stop the rotation of the processing table 40, and then the controller 3 starts the first cylinder 540 to drive the output end to contract, because the output end is hinged to the traction rod 541, the push rod 543 is slidably connected to the supporting plate 50 through two first linear bearings, and because the middle part of the connecting rod 542 is hinged to the connecting block, the push rod 543 and the traction rod 541 are hinged with two ends of the connecting rod 542, so that the rotation of the connecting rod 542 drives the push rod 543 to slide towards one end far away from the supporting plate 50, because the hammer 51 is fixedly connected with one end of the push rod 543 far away from the supporting plate 50, the bulge on the surface of the flange plate is hammered until the bulge is hammered, the cylindrical flange 501 and the buffer spring 502 limit the draw bar 541 in the limiting sleeve, therefore, the drawbar 541 has a buffering force when the driving link 542 rotates, thereby preventing the flange from being damaged due to excessive hammering force of the hammer 51, the outer wall of the flange plate is effectively prevented from being damaged while being repaired, the repair quality is further ensured, the product quality is favorably improved, when the outer wall of the flange is repaired by bulging, the controller 3 starts the rotating assembly 41 to resume the rotation of the processing table 40, and the first laser ranging sensor 544 continues to detect.

S3: repairing cracks of the flange plate:

when the detected distance value is larger than the preset distance value, the distance between the flange plate and the hammer 51 is increased, that is, cracks are found on the surface of the flange plate, at this time, the controller 3 is powered off, the stepping motor 410 is stopped, the rotation of the processing table 40 is stopped, the flange plate is pressed tightly by the pressing plate 200, then the controller 3 starts the sliding assembly 61, the hammer 51 is driven to slide out from the upper side of the processing table 40 by the sliding table 612, then the driving motor 602 is started by the controller 3, so that the rotating wheel 603 on the output end of the rotating wheel is driven to rotate, because the rotating wheel 603 and the flywheel 601 are sleeved by the belt 604, one end of the rotating shaft 600 is fixedly connected with the supporting plate 50, the other end of the rotating shaft 600 is sleeved with the flywheel 601, the rotating shaft 600 is rotatably connected with the lifting plate 60, further the supporting plate 50 is driven to rotate until the spray nozzle 52 is rotated to, so that the spray head 52 slides into close proximity with the crack.

When the nozzle 52 is close to the crack, the long-axis cylinder 550 is activated by the controller 3, so as to drive the output end of the long-axis cylinder to contract, because one end of the push block 554 is fixedly connected with the output end of the push block 554, the other end of the push block 554 is fixedly connected with the adapter rack through the pull rod 555, so as to drive the adapter rack to descend, because the gear 551 is rotatably connected with the adapter rack, the extrusion rod 552 is inserted into the heating tank 553, the extrusion rod 552 is slidably connected with the support plate 50 through two second linear bearings, because the outer wall of the extrusion rod 552 is designed with a plurality of tooth grooves, the rack 556 and the tooth grooves are engaged and connected with the gear 551, so as to drive the extrusion rod 552 to extrude the inside of the heating tank 553 to one end close to the material receiving pipe 53, at this time, the solenoid valve 558 is activated by the controller 3, so as to extrude the molten metal powder into the inside of the, the feeding pipe 557 is kept closed, the micro high-pressure air pump 503 is started through the controller 3, high-pressure air is injected into the material receiving pipe 53 through the air inlet pipe 504, molten metal powder in the metal powder is sprayed into cracks through the spray head 52 to be filled, so that a repairing effect is achieved, the distance value between the second laser ranging sensor and the outer wall of the standard flange plate is preset in the controller 3, the distance value between the filling position and the spray head 52 is detected by the second laser ranging sensor 559 in real time, when incomplete filling is found, the filling can be performed, further incomplete filling is prevented, the repairing efficiency and the product quality are further guaranteed, the material pouring port is used for feeding the metal powder, an anti-overflow effect is achieved, the heating tank 553 is used for heating the metal powder, so that the metal powder is heated to be in a molten state, spraying is convenient, and the cracks are filled.

The working principle of the invention is as follows: when carrying out the plastic work of ring flange, at first put its top of processing platform 40 with it, two limit stop and its inner circle laminating play spacing effect to take place the displacement when preventing its plastic, two anchor strut can strengthen the rigidity of support frame 2, in order to promote its supporting effect.

After the flange plate is placed on the top of the processing table 40, the micro motor 610 is started through the controller 3, so that the screw rod 611 on the output end of the micro motor is driven to rotate, the screw rod 611 and the sliding table 612 are in threaded connection through the threaded sleeve, and the sliding table 612 is in sliding connection with the two guide rails 613, so that the sliding table 612 is driven to slide towards one end close to the processing table 40, and the hammer 51 on the top of the sliding table 612 is driven to slide towards one end close to the processing table 40 until the hammer 51 is close to the flange plate.

When the hammer 51 is close to the flange, the controller 3 starts the stepping motor 410 to drive the worm wheel 411 on the output end to rotate, because the worm wheel 411 is meshed with the worm 412, the top of the worm 412 is fixedly connected with the bottom of the processing table 40, and because the bottom of the worm 412 is rotatably connected with the circular truncated cone, the upper half part of the worm 412 is rotatably connected with the limiting plate, and further the processing table 40 and the flange on the top of the processing table are driven to rotate.

When the nozzle 52 is close to the crack, the long axis cylinder 550 is activated by the controller 3, thereby driving the output end to contract, because one end of the push block 554 is fixedly connected with the output end, the other end of the push block 554 is fixedly connected with the adapter rack through the pull rod 555, thereby driving the adapter rack to descend, because the gear 551 is rotatably connected with the adapter rack, the extrusion rod 552 is inserted with the heating tank 553, the extrusion rod 552 is slidably connected with the support plate 50 through two second linear bearings, because the outer wall of the extrusion rod 552 is designed with a plurality of tooth grooves, the rack 556 and the tooth grooves are engaged with the gear 551, thereby driving the extrusion rod 552 to extrude the inside of the heating tank 553 to one end close to the material receiving pipe 53, at this time, the solenoid valve 558 is activated by the controller 3, the molten metal powder is extruded to the inside of the material receiving pipe 53 through the material feeding pipe 557, and then the solenoid valve 558 is closed by the, the feeding pipe 557 is kept closed, the micro high-pressure air pump 503 is started through the controller 3, high-pressure air is injected into the material receiving pipe 53 through the air inlet pipe 504, molten metal powder in the metal powder is sprayed into cracks through the spray head 52 to be filled, so that a repairing effect is achieved, the distance value between the second laser ranging sensor and the outer wall of the standard flange plate is preset in the controller 3, the distance value between the filling position and the spray head 52 is detected by the second laser ranging sensor 559 in real time, when incomplete filling is found, the filling can be performed, further incomplete filling is prevented, the repairing efficiency and the product quality are further guaranteed, the material pouring port is used for feeding the metal powder, an anti-overflow effect is achieved, the heating tank 553 is used for heating the metal powder, so that the metal powder is heated to be in a molten state, spraying is convenient, and the cracks are filled.

Claims

1. The utility model provides a shaping device after section of thick bamboo class ring flange forges, includes base (1) and support frame (2), support frame (2) are vertical the top of establishing at base (1) to support frame (2) are U-shaped plate structure, its characterized in that: the flange plate shaping machine is characterized by further comprising a controller (3), a rotating mechanism (4), a repairing mechanism (5) and a position adjusting mechanism (6), wherein the controller (3) is fixedly arranged on the outer wall of the supporting frame (2), the rotating mechanism (4) is arranged at the top of the base (1) to support the flange plate to rotate, the rotating mechanism (4) comprises a processing table (40) and a rotating assembly (41), the position adjusting mechanism (6) is arranged at the top of the base (1) to support the repairing mechanism (5) to adjust the position, the position adjusting mechanism (6) comprises a lifting plate (60), a sliding assembly (61) and a jacking assembly (62), the sliding assembly (61) is arranged at the top of the base (1), the jacking assembly (62) is arranged at the top of the sliding assembly (61), the lifting plate (60) is fixedly arranged at the top of the jacking assembly (62), the repairing mechanism (5) is rotatably arranged on the outer wall of the lifting plate (60) to shape the flange plate, repair body (5) are including bearing board (50), tup (51), shower nozzle (52), material receiving pipe (53), propelling movement subassembly (54) and unloading subassembly (55), insert on the outer wall of lifter plate (60) and be equipped with rotation axis (600), bearing board (50) are fixed to be established in the one end of rotation axis (600), and the fixed baffle that is equipped with on the outer wall of bearing board (50), the one end at the baffle is established in propelling movement subassembly (54), tup (51) are fixed to be established on propelling movement subassembly (54), the other end at the baffle is established in unloading subassembly (55), material receiving pipe (53) are fixed to be established on the outer wall of bearing board (50), shower nozzle (52) are fixed to be established in the one end that material receiving pipe (53) kept away from the baffle to material receiving pipe (53), unloading subassembly (55) and shower nozzle (52) communicate in proper order, rotating assembly (41), sliding assembly (61), The jacking assembly (62), the pushing assembly (54), the blanking assembly (55) and the controller (3) are all electrically connected.

2. The forged reshaping device for a tubular flange according to claim 1, wherein: the pushing assembly (54) comprises a first cylinder (540), a traction rod (541), a connecting rod (542) and a push rod (543), the first cylinder (540) is fixedly arranged on the outer wall of the bearing plate (50), the traction rod (541) is hinged to the output end of the first cylinder (540), a connecting block (500) is fixedly arranged on the outer wall of the bearing plate (50), the connecting rod (542) is hinged to the connecting block (500), two first linear bearings are symmetrically arranged on the outer wall of the bearing plate (50), the push rod (543) is inserted between the two first linear bearings, the traction rod (541) and the push rod (543) are hinged to two ends of the connecting rod (542) respectively, a hammer head (51) is fixedly connected with one end of the push rod (543) far away from the partition plate, a first laser ranging sensor (544) is arranged beside the push rod (543), and a limit sleeve is fixedly arranged on the outer wall of the bearing plate (50), one end, far away from the long shaft cylinder (550), of the traction rod (541) is connected with the limiting sleeve in an inserting mode, a cylindrical flange (501) is fixedly arranged at one end, far away from the long shaft cylinder (550), of the traction rod (541), a through hole capable of enabling the cylindrical flange (501) to slide is formed in the limiting sleeve, a buffer spring (502) is sleeved on the outer wall of the traction rod (541), the inner walls of the cylindrical flange (501) and the through hole are respectively abutted against two ends of the buffer spring (502), and the first laser ranging sensor (544) and the first cylinder (540) are both electrically connected with the controller (3).

3. The forged reshaping device for a tubular flange plate of claim 2, wherein: the blanking assembly (55) comprises a long shaft cylinder (550), a gear (551), an extrusion rod (552) and a heating tank (553), the long shaft cylinder (550) is fixedly arranged at the back of the supporting plate (50), a push block (554) is fixedly arranged at the output end of the long shaft cylinder (550), a pull rod (555) is fixedly arranged on the outer wall of the push block (554), a switching frame is fixedly arranged at one end of the pull rod (555) far away from the push block (554), the gear (551) is hinged and arranged in the switching frame, two second linear bearings are symmetrically arranged on the outer wall of the supporting plate (50), the extrusion rod (552) is inserted between the two second linear bearings, the heating tank (553) is fixedly arranged on the outer wall of the supporting plate (50), the extrusion rod (552) is inserted with the heating tank (553), and a plurality of tooth sockets are formed in the outer wall of the extrusion rod (552) at equal intervals, a rack (556) is fixedly arranged at one end of the partition board close to the gear (551), the rack (556) and a plurality of tooth grooves are all meshed with the gear (551), a feeding pipe (557) is fixedly arranged at the bottom of the heating tank (553), an electromagnetic valve (558) is fixedly arranged on the outer wall of the feeding pipe (557), a micro high-pressure air pump (503) is fixedly arranged on the outer wall of the supporting plate (50), an air inlet pipe (504) is fixedly arranged at the output end of the micro high-pressure air pump (503), one end of the air inlet pipe (504) far away from the micro high-pressure air pump (503) is communicated with the material receiving pipe (, a material reversing port is arranged on the outer wall of the heating pipe, a sealing plug is inserted on the material reversing port, a second laser ranging sensor (559) is arranged beside the spray head (52), the electromagnetic valve (558), the second laser ranging sensor (559) and the long shaft cylinder (550) are all electrically connected with the controller (3).

4. The forged reshaping device for a tubular flange plate of claim 3, wherein: rotating assembly (41) include step motor (410), worm wheel (411) and worm (412), and the fixed round platform that is equipped with in top of base (1), be equipped with the bearing on the inner wall of round platform, worm (412) are vertical the inside of inserting and establishing the bearing, step motor (410) fixed top of establishing at base (1), worm wheel (411) cover is established on the output of step motor (410) to worm wheel (411) and worm (412) meshing is connected, and the bottom fixed connection of the top of worm (412) and processing platform (40), the fixed limiting plate that is equipped with on the lower half outer wall of support frame (2), the limiting plate rotates with the first half of worm (412) to be connected, step motor (410) are connected with controller (3) electricity.

5. The forged reshaping device for a tubular flange plate of claim 4, wherein: the sliding assembly (61) comprises a micro motor (610), a screw rod (611), a sliding table (612) and two guide rails (613), the two guide rails (613) are symmetrically arranged at the top of the base (1), the sliding table (612) is arranged at the tops of the two guide rails (613) through the sliding of four sliding blocks, a threaded sleeve is fixedly arranged at the center of the bottom of the sliding table (612), the top of the base (1) is symmetrically provided with two vertical blocks, the screw rod (611) is rotatably arranged between the two vertical blocks, the screw rod (611) is in threaded connection with the threaded sleeve, a vertical plate is fixedly arranged at the top of the base (1), the micro motor (610) is fixedly arranged on the outer wall of the vertical plate, one end of the screw rod (611) is fixedly connected with the output end of the micro motor (610), and the micro motor (610) is electrically connected with the controller (3).

6. The forged reshaping device for a tubular flange according to claim 5, wherein: jacking subassembly (62) include second cylinder (620) and four guide bar (621), the top of slip table (612) is integrated into one piece and is provided with the mounting groove, second cylinder (620) are vertical the inside of inserting and establishing the mounting groove, the output of second cylinder (620) is vertical up, four guide bar (621) are the symmetry and insert the top of establishing slip table (612) to the top of every guide bar (621) all with the bottom fixed connection of lifter plate (60), the bottom of every guide bar (621) is all fixed and is equipped with the anticreep cover, be the symmetry on the inner wall of slip table (612) and be provided with four spacing grooves, every spacing groove all with an anticreep cover sliding connection, second cylinder (620) are connected with controller (3) electricity.

7. The forged reshaping device for a tubular flange plate of claim 6, wherein: the top of support frame (2) is vertical third cylinder (20) that is equipped with, the output of third cylinder (20) is vertical down, and fixed clamp plate (200) that is equipped with on its output, the top of support frame (2) is the symmetry and inserts and be equipped with two gag lever posts to the bottom of every gag lever post all with the top fixed connection of clamp plate (200), the equal fixedly connected with anticreep post in top of every gag lever post, the bottom of every anticreep post all with the top laminating of support frame (2), third cylinder (20) are connected with controller (3) electricity.

8. The post-forging reshaping device for the cylindrical flange plate according to claim 7, wherein: the cover is equipped with flywheel (601) on the one end outer wall that bearing board (50) was kept away from in rotation axis (600), the fixed frame that is equipped with in top of lifter plate (60), driving motor (602) are inserted at the top of frame, the cover is equipped with runner (603) on the output of driving motor (602), the cover is equipped with belt (604) between runner (603) and flywheel (601), driving motor (602) are connected with controller (3) electricity.

9. The post-forging reshaping device for the cylindrical flange plate of claim 8, wherein: the top of processing platform (40) is the symmetry and is provided with two limit stop, and every limit stop's bottom all is with the top fixed connection of processing platform (40), the top of support frame (2) is the symmetry and is provided with two anchor bars.

10. A working method of a shaping device for a forged cylinder flange plate comprises the following steps:

s1: feeding and detecting a flange plate:

the flange plate is manually placed at the top of the processing table (40), the two limit stops are attached to the inner ring of the processing table, the limit effect is achieved, the flange plate is prevented from displacing during shaping, then the micro motor (610) is started through the controller (3), so that the lead screw (611) on the output end of the micro motor is driven to rotate, the lead screw (611) is in threaded connection with the sliding table (612) through a threaded sleeve, the sliding table (612) is in sliding connection with the two guide rails (613), the sliding table (612) is driven to slide towards one end close to the processing table (40), the hammer head (51) on the top of the sliding table (612) is driven to slide towards one end close to the processing table (40) until the hammer head (51) is close to the flange plate, the stepping motor (410) is started through the controller (3), so that the worm wheel (411) on the output end of the micro motor is driven to rotate, and the, the top of the worm (412) is fixedly connected with the bottom of the processing table (40), and the upper half part of the worm (412) is rotatably connected with the limiting plate because the bottom of the worm (412) is rotatably connected with the circular table, so that the processing table (40) and a flange plate at the top of the processing table are driven to rotate;

when the machining table (40) drives the flange plate to rotate, the second cylinder (620) is started through the controller (3), so that the output end of the second cylinder is driven to extend upwards, the lifting plate (60) is fixedly connected with the tops of the four guide rods (621), the bottom of each guide rod (621) is connected with the sliding table (612) in an inserting mode, the lifting plate (60) is driven, the hammer head (51) is arranged on the lifting plate (60), the hammer head (51) is driven to ascend, when the hammer head (51) ascends to the highest point, the output end of the second cylinder (620) retracts, the hammer head (51) is driven to descend, and the circulation is achieved, and the first laser ranging sensor (544) is used for detecting the outer wall of the flange plate;

s2: and (3) bulge repairing of the flange plate:

the distance value between the first laser ranging sensor (544) and the outer wall of the standard flange is preset in the controller (3), namely when the sliding assembly (61) drives the hammer head (51) to be close to the flange, the distance value between the hammer head (51) and the outer wall of the standard flange is constant, when the lifting plate (60) drives the hammer head (51) to lift, the first laser ranging sensor (544) detects the distance value between the hammer head (51) and the flange in real time, when the detected distance value is smaller than the preset distance value, the distance between the flange and the hammer head (51) is reduced, namely the surface of the flange is found to be bulged, at the moment, the controller (3) is powered off to stop the rotation of the processing table (40), then the controller (3) is used for starting the first air cylinder (540) to drive the output end of the first laser ranging sensor to contract, and the output end of the first laser ranging sensor is hinged to the traction rod (541), the push rod (543) is connected with the supporting plate (50) in a sliding mode through two first linear bearings, the middle of the connecting rod (542) is hinged to the connecting block (500), the push rod (543) and the traction rod (541) are hinged to two ends of the connecting rod (542) respectively, therefore, the push rod (543) is driven to slide towards one end far away from the supporting plate (50) through rotation of the connecting rod (542), the hammer head (51) is fixedly connected with one end, far away from the supporting plate (50), of the push rod (543) so as to hammer the bulge on the surface of the flange plate until the bulge is flattened, the traction rod (541) is limited inside the limiting sleeve through the cylindrical flange (501) and the buffer spring (502), therefore, the traction rod (541) has a buffer force when the connecting rod (542) is driven to rotate, further, the damage to the flange plate due to overlarge hammering force of the hammer head (51) is prevented, the outer wall of the flange plate is, the flange plate outer wall repairing device has the advantages that damage to the flange plate outer wall is effectively prevented, repairing quality is further guaranteed, product quality is improved, when the flange plate outer wall is bulged to repair the outer wall, the rotating assembly (41) is started through the controller (3), rotation of the machining table (40) is recovered, and the first laser ranging sensor (544) continues to detect;

s3: repairing cracks of the flange plate:

when the detected distance value is larger than the preset distance value, the distance between the flange plate and the hammer head (51) is increased, namely cracks exist on the surface of the flange plate, at the moment, the stepping motor (410) is powered off through the controller (3), the rotation of the machining table (40) is stopped, the flange plate is tightly pressed through the pressing plate (200), then the sliding assembly (61) is started through the controller (3), the hammer head (51) is driven to slide out from the upper side of the machining table (40) through the sliding table (612), then the driving motor (602) is started through the controller (3), so that the rotating wheel (603) on the output end of the rotating wheel is driven to rotate, as the rotating wheel (603) is sleeved with the flywheel (601) through the belt (604), one end of the rotating shaft (600) is fixedly connected with the bearing plate (50), the other end of the rotating shaft (600) is sleeved with the flywheel (601), and the rotating shaft (600) is rotatably connected, then the supporting plate (50) is driven to rotate until the spray head (52) rotates to be flush with the cracks on the outer wall of the flange plate, and then the sliding assembly (61) is started through the controller (3) so that the spray head (52) slides to be close to the cracks;

when the spray head (52) is close to the crack, the long-axis cylinder (550) is started through the controller (3), so that the output end of the long-axis cylinder is driven to contract, one end of the push block (554) is fixedly connected with the output end of the push block, the other end of the push block (554) is fixedly connected with the switching frame through the pull rod (555), so that the switching frame is driven to descend, the gear (551) is rotatably connected with the switching frame, the extrusion rod (552) is inserted into the heating tank (553), the extrusion rod (552) is slidably connected with the supporting plate (50) through two second linear bearings, a plurality of tooth sockets are designed on the outer wall of the extrusion rod (552), the rack (556) and the tooth sockets are meshed and connected with the gear (551), so that the extrusion rod (552) is driven to extrude towards one end close to the material receiving pipe (53) in the heating tank (553), and at the moment, the electromagnetic valve (558) is started through the controller, extruding molten metal powder into the material receiving pipe (53) through a feeding pipe (557), closing an electromagnetic valve (558) with a controller (3) to keep the feeding pipe (557) closed, starting a micro high-pressure air pump (503) through the controller (3) to inject high-pressure air into the material receiving pipe (53) through an air inlet pipe (504), spraying the molten metal powder inside the material receiving pipe to the inside of a crack through a spray head (52) to fill the crack so as to achieve a repairing effect, presetting a distance value between a second laser ranging sensor and the outer wall of a standard flange plate in the controller (3), detecting the distance value between a filling position and the spray head (52) in real time by the second laser ranging sensor (559), and performing compensation spraying when incomplete filling is found, further preventing incomplete filling of a material opening, further ensuring the repairing efficiency and the product quality, and pouring the metal powder for feeding, the sealing plug has an anti-overflow effect, and the heating tank (553) is used for heating the metal powder to be in a molten state, so that the metal powder is conveniently sprayed out and cracks are filled.