CN112166969A

CN112166969A - Automatic water injection system and method for fungus sticks for edible fungus cultivation and planting

Info

Publication number: CN112166969A
Application number: CN202011141329.1A
Authority: CN
Inventors: 不公告发明人
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-10-22
Filing date: 2020-10-22
Publication date: 2021-01-05

Abstract

The invention discloses an automatic water injection system and a water injection method for fungus sticks for edible fungus cultivation and planting, and the automatic water injection system comprises a fungus rack with a frame structure, wherein a plurality of rows of placing racks for placing the fungus sticks are arranged on the fungus rack, each placing rack is composed of a plurality of fungus stick brackets which are arranged at the same horizontal height and in parallel, and the fungus sticks are positioned in the fungus stick brackets; slide rails are symmetrically arranged on the end face of the front side of the fungus rack, a water injection mechanism is arranged on the slide rails in a sliding manner, and the water injection mechanism realizes vertical lifting through a winch with a rope; the water injection mechanism includes that slidable mounting is at the U type balladeur train on the slide rail, and the one end towards the fungus stick in the U type balladeur train is equipped with the syringe needle of a plurality of level parallel and level, and it has water to pour into in the syringe needle into, and still sets up the cylinder that pushes the syringe needle simultaneously in to the fungus stick on the U type balladeur train. Fungus stick water injection machine can accomplish automatically and work the fungus stick water injection, and degree of automation is higher, has saved a large amount of manual works, improves work efficiency.

Description

Automatic water injection system and method for fungus sticks for edible fungus cultivation and planting

Technical Field

The invention relates to the technical field of edible fungus cultivation and planting equipment, in particular to an automatic water injection system and method for a fungus stick for edible fungus cultivation and planting.

Background

The edible fungi is planted to the generally used fungus package among the edible fungi cultivation planting process, has all been adopted at whole tide mushroom, waits that the hypha rejuvenation grows after, need for the hypha moisturizing operation, has two kinds of equipment to the fungus stick moisturizing at present:

one is a pure manual water replenishing device, one end of the water replenishing device is a slender metal pipe, a plurality of small holes are distributed on the metal pipe, the metal pipe is inserted into a fungus rod during water replenishing, the fungus rod stays in the fungus rod for a period of time (the water flow pressure is considered in specific time), water flow is injected into the whole fungus rod, and the fungus rod is placed in a fungus rack again after water replenishing.

The other type is a semi-automatic water replenishing device, bacteria sticks needing water replenishing (general equipment can replenish water for two bacteria sticks at a time) are manually placed into the water replenishing device, and a metal pipe similar to the first method is inserted into the bacteria sticks to realize water replenishing operation.

No matter which kind of method all needs a plurality of manual operation at present uses, because the fungus stick of domestic fungus manufacturing enterprise is huge in quantity, whole water injection process need constantly carry the fungus stick, will treat that the fungus stick of moisturizing takes off from the fungus frame, puts and accomplishes the water injection in the water injection machine, puts back the fungus stick on the fungus frame in proper order again, and intensity of labour is too big, and the human cost is high. Therefore, an automatic water injection system and a water injection method for the fungus sticks for edible fungus cultivation are provided for solving the problems.

Disclosure of Invention

The invention aims to provide an automatic water injection system and a water injection method for a fungus stick for edible fungus cultivation and planting, and aims to solve the problems in the background art.

In order to achieve the purpose, the invention provides the following technical scheme: an automatic water injection system for fungus sticks for edible fungus cultivation and planting comprises a fungus rack with a frame structure, wherein a plurality of rows of placing racks for placing the fungus sticks are arranged on the fungus rack,

the rack is composed of a plurality of fungus stick brackets which are arranged in parallel at the same horizontal height, and fungus sticks are positioned in the fungus stick brackets;

sliding rails are symmetrically arranged on the end face of the front side of the fungus rack, a water injection mechanism is slidably arranged on the sliding rails, and the water injection mechanism is lifted up and down through a winch with a rope;

the water injection mechanism includes the U type balladeur train of slidable mounting on the slide rail, the one end towards the fungus stick in the U type balladeur train is equipped with the syringe needle of a plurality of level parallel and level, it has water to pour into in the syringe needle into, and still sets up on the U type balladeur train with the syringe needle simultaneously to the cylinder that pushes in the fungus stick.

Preferably, the fungus stick bracket is by preceding limiting plate, back limiting plate and two cylindrical support pole of fixed connection limiting plate in the front, back limiting plate bottom, and the interval of two cylindrical support pole is less than the diameter of fungus stick, preceding limiting plate and back limiting plate and fungus frame rigid coupling, and run through on the preceding limiting plate have conical guiding hole, wherein towards the syringe needle be the big one end of guiding hole opening, the syringe needle can follow the guiding hole internal motion and run through.

Preferably, the water injection mechanism still include with slide rail slidable mounting's base, the base is U type structure, and the gyro wheel is installed to its inboard symmetry, the gyro wheel rolls the joint in the spout of slide rail both sides terminal surface, base and U type balladeur train one end rigid coupling.

Preferably, one end of each of the two sides of the U-shaped sliding frame, which is close to the base, is fixedly connected with a lifting ring, one end of each rope is fixedly connected onto the lifting ring, the other end of each rope bypasses the guide wheel and is wound on a winding disc of the winding machine, the number of the guide wheels and the number of the winding machines are two, and the guide wheels and the winding machines are fixedly mounted at the top of the fungus rack.

Preferably, water injection mechanism still includes mount pad and the water injection section of thick bamboo of rigid coupling in mount pad one side, the opposite side of mount pad passes through cylinder and balladeur train rigid coupling, wherein the drive end and the mount pad of cylinder are connected, and the both sides of mount pad still are equipped with the slider, be equipped with on the inner terminal surface in the both sides of balladeur train with slider complex keyway structure, and the both sides of mount pad still the rigid coupling have the guide bar that is on a parallel with the cylinder, the guide bar activity is pegged graft in guide sleeve, and extends to the outside of balladeur train, guide sleeve runs through and installs on the balladeur train.

Preferably, the water injection section of thick bamboo is installed and is gone to one side of fungus stick on the mount pad, the water injection section of thick bamboo is the hollow cylinder structure, and its both ends are equipped with end cover, and run through intercommunication water injection joint on one of them end cover, water injection joint leads to pipe and water pump delivery port intercommunication, it is a plurality of to go up one side intercommunication towards the fungus stick on the water injection section of thick bamboo the syringe needle, the equipartition has a plurality of water injection holes on the syringe needle.

Preferably, each layer the fungus frame of rack below is installed the swash plate, the swash plate is to keeping away from the one end below slope of water injection mechanism, and the lower extreme of swash plate is equipped with the water drainage tank of indent, the one end of the water drainage tank on each layer of swash plate simultaneously with the drain pipe intercommunication, a plurality of through-holes of vertical evenly distributed on the drain pipe, this through-hole and the one end intercommunication of water drainage tank, the drain pipe is vertical to be installed on the fungus frame, and the cask of collecting waste water has been placed to the bottom of drain pipe.

Preferably, a counterweight seat is fixedly installed at the bottom of the fungus rack.

An automatic water injection method for a fungus stick for edible fungus cultivation and planting is characterized by comprising the following steps,

s1: the fungus sticks are intensively placed in the fungus rack for planting, when water needs to be injected, the winch is manually started, the water injection mechanism is firstly positioned at the lowest end of the fungus rack, and the water injection mechanism is hoisted to the outer side of the placing rack on the next layer from the outer side of the placing rack on the previous layer through the winch;

s2: when the winch stops, the cylinder is started and extends out to push the needle head to move towards the direction of the fungus stick, and the needle head is inserted into the fungus stick;

s3: the water pump is started to inject water into the fungus stick through the needle head;

s4: and collecting water overflowing from the fungus sticks.

S5: after the water injection of the layer of the fungus stick is finished, the cylinder is started and contracted, the needle head is pulled out of the fungus stick, then the winch is started again, and the steps are repeated.

S6: after all fungus stick water injections finish on the fungus frame, water injection mechanism stops in fungus frame top, avoids interfering staff's work.

Compared with the prior art, the invention has the beneficial effects that:

fungus stick water injection machine can accomplish automatically and put back fungus frame to fungus stick water injection work, and degree of automation is higher, need not take off fungus stick from fungus frame, puts into water injection machine water injection again, still will say after the water injection that the fungus stick is put back to fungus frame in proper order, and the function integrated level is high, avoids the heavy physical labor of relapse, has saved a large amount of manual works, improves work efficiency.

The fungus stick bracket comprises two cylindrical support poles, and the fungus stick drainage of being convenient for sets up the limiting plate around, pricks into the fungus stick when the syringe needle and avoids the fungus stick to remove, has set up conical guiding hole on the preceding limiting plate, for the syringe needle plays the guide effect, and the syringe needle of being convenient for inserts the fungus stick.

The inclined plate is arranged below each row of bacteria stick brackets on the bacteria rack, so that water flow can flow down to the drainage groove conveniently, and the water flow is prevented from dripping on the bacteria sticks on the lower layer.

And each side of the water injection mechanism is provided with two groups of bases and rollers, so that the sliding frame is ensured to move stably.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is a side view of the present invention;

FIG. 4 is a schematic view of the structure of the mushroom shelf of the present invention

FIG. 5 is a sectional view of a mushroom rack according to the present invention;

FIG. 6 is an enlarged view taken at A of FIG. 5 in accordance with the present invention;

FIG. 7 is a schematic view of a mushroom stick carrier according to the present invention;

FIG. 8 is a front view of a bacteria stick carrier according to the present invention;

FIG. 9 is a schematic view of a water injection mechanism according to the present invention;

FIG. 10 is a front view of the water injection mechanism of the present invention;

FIG. 11 is a schematic view of the structure of the syringe and needle of the present invention;

FIG. 12 is a schematic view of the structure of the needle of the present invention;

FIG. 13 is a schematic view of the roller structure according to the present invention;

FIG. 14 is a sectional view of the roller structure according to the present invention;

FIG. 15 is a schematic diagram of the distribution of infrared devices according to a second embodiment of the present invention;

fig. 16 is an electrical control block diagram in the present invention.

In the figure: 1 bacteria rack, 101 slide rail, 102 counterweight seat, 103 guide wheel, 104 drain pipe, 105 sloping plate, 106 drain tank, 2 bacteria stick, 3 water injection mechanism, 31 carriage, 3101 guide sleeve, 3102 flying ring, 32 base, 33 idler wheels, 34 mounting seat, 3401 guide rod, 35 cylinder, 36 water injection barrel, 3601 water injection joint, 3602 sealing end cover, 37 pinhead, 3701 water injection hole, 4 windlass, 401 rope, 5 bacteria stick bracket, 51 front limiting plate, 5101 guide hole, 52 cylindrical support rod, 53 rear limiting plate, 601 infrared emitter, 602 infrared receiver.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-8, the present invention provides a technical solution: the utility model provides an automatic water injection system of fungus stick for domestic fungus cultivation is planted, includes frame construction's fungus frame 1, is provided with the multirow rack that is used for placing the fungus stick on the fungus frame 1.

The first embodiment is as follows:

referring to fig. 4 and 7-8, the rack is composed of a plurality of fungus stick brackets 5 which are arranged in parallel at the same horizontal height, the fungus sticks are located in the fungus stick brackets 5, each fungus stick bracket 5 is composed of a front limiting plate 51, a rear limiting plate 53 and two cylindrical supporting rods 52 fixedly connected to the bottoms of the front limiting plate 51 and the rear limiting plate 53, the distance between the two cylindrical supporting rods 52 is smaller than the diameter of the fungus stick, the fungus stick can be prevented from falling out between the two cylindrical supporting rods 52, the front limiting plate 51 and the rear limiting plate 53 are both fixedly connected with the fungus rack 1, a conical guide hole 5101 penetrates through the front limiting plate 51, wherein the end facing the needle 37, which is the larger opening of the guide hole 5101, and the needle 37 can movably penetrate through the guide hole 5101. The planting in-process of fungus stick is located fungus frame 1 all the time, has avoided taking the fungus stick repeatedly and the repeated work that causes, and the interval between the multilayer rack of fixing on fungus frame 1 is the same, and fungus stick bracket 5 on the same layer of rack adopts equidistant setting equally.

Referring to fig. 1-3 and 9-11, slide rails 101 are symmetrically installed on the front side end surface of the fungus rack 1, a water injection mechanism 3 is installed on the slide rails 101 in a sliding manner, and the water injection mechanism 3 is lifted up and down through a winch 4 with a rope 401;

referring to fig. 9 and 12-14, the water injection mechanism 3 includes a U-shaped carriage 31 slidably mounted on the slide rail 101, an end portion of the U-shaped carriage 31 is fixedly connected to a base 32, the base 32 is also U-shaped, rollers 33 are symmetrically mounted inside the U-shaped carriage, and the rollers 33 are rotatably engaged with sliding grooves on two side end surfaces of the slide rail 101, so as to facilitate the water injection mechanism 3 to reciprocate on the slide rail 101.

One end of the U-shaped sliding frame 31 close to the base 32 is fixedly connected with a lifting ring 3102, one end of a rope 401 is fixedly connected onto the lifting ring 3102, the other end of the rope 401 bypasses the guide wheel 103 and is wound on a winding disc of the winding machine 4, the number of the guide wheels 103 and the winding machine 4 is two, and the guide wheels 103 and the winding machine 4 are fixedly installed at the top of the fungus rack 1. This hoist engine 4 adopts servo motor drive, and accessible sets up program control hoist engine 4 and opens at regular time and open, and the time of starting at every turn guarantees that rope 401 pulling water injection mechanism 3 moves to one side rack from below one side rack on to make syringe needle 37 face directly to guiding hole 5101, be convenient for the syringe needle 37 insert in the fungus stick through guiding hole 5101.

Referring to fig. 7-9, the water injection mechanism 3 further includes a mounting base 34 and a water injection cylinder 36 fixedly connected to one side of the mounting base 34, the other side of the mounting base 34 is fixedly connected to the carriage 31 through a cylinder 35, wherein a driving end of the cylinder 35 is connected to the mounting base 34, sliders are further disposed on two sides of the mounting base 34, key groove structures matched with the sliders are disposed on inner end surfaces of two sides of the carriage 31, guide rods 3401 parallel to the cylinder 35 are further fixedly connected to two sides of the mounting base 34, the guide rods 3401 are movably inserted into the guide sleeves 3101 and extend to an outer side of the carriage 31, and the guide sleeves 3101 are installed on the carriage 31 in a penetrating manner.

The water injection tube 36 is installed on one side of the mounting seat 34 facing the fungus stick, the water injection tube 36 is of a hollow cylindrical structure, sealing end covers 3602 are arranged at two ends of the water injection tube, one sealing end cover 3602 is communicated with the water injection connector 3601 in a penetrating mode, the water injection connector 3601 is communicated with a water pump water outlet through a water pipe, a plurality of needles 37 are installed on one side of the water injection tube 36 facing the fungus stick in a communicating mode, and a plurality of water injection holes 3701 are evenly distributed on the needles 37.

Referring to fig. 4-6, an inclined plate 105 is installed on the fungus rack 1 below each layer of placement rack, the inclined plate 105 is inclined towards the lower part of the end far away from the water injection mechanism 3, an inward-concave drainage groove 106 is formed in the lower end of the inclined plate 105, one end of the drainage groove 106 on each layer of inclined plate 105 is simultaneously communicated with a drainage pipe 104, a plurality of through holes are vertically and uniformly distributed in the drainage pipe 104 and are communicated with one end of the drainage groove 106, the drainage pipe 104 is vertically installed on the fungus rack 1, a bucket for collecting wastewater is placed at the bottom of the drainage pipe 104, and wastewater overflowing from the fungus sticks flows into the drainage groove 106 through the inclined plate 105 and is intensively discharged and collected through the drainage pipe 104.

Referring to fig. 1-2, a counterweight seat 102 is fixedly installed at the bottom of the fungus rack 1, so that the center of gravity of the whole fungus rack 1 is lowered, and the stability of the fungus rack 1 is ensured.

The concrete steps of the fungus stick water injection machine during working are as follows:

the fungus sticks are intensively placed in the fungus rack 1 for planting, when water needs to be injected, the winch is manually started, so that the water injection mechanism 3 is firstly positioned at the lowest end of the fungus rack 1, then the winch is started according to a set program and is started once every certain period of time, and the water injection mechanism 3 is lifted from the outer side of the next layer of rack to the outer side of the last layer of rack in the certain period of time;

when the winch stops, the air cylinder 35 is started and extends out, the needle head 37 is pushed to move towards the direction of the fungus stick, and the needle head 37 is inserted into the fungus stick through the guide hole 5101;

the water pump is started to inject water into the fungus stick through the needle 37;

the water overflowing from the fungus stick is drained into the groove 106 along the inclined plate 105, and is intensively drained and collected through the drain pipe 104.

After the water injection of the fungus stick layer is completed, the air cylinder 35 is started and contracted, the needle head 37 is pulled out of the fungus stick, then the winding machine is started again, and the steps are repeated.

After all fungus stick water injection finishes on fungus frame 1, water injection mechanism 3 stops in fungus frame 1 top, avoids interfering staff's work.

Example two: different from the first embodiment, in the present embodiment, the winch 4 is driven by a common motor, and the water injection mechanism 3 is accurately stopped at the outer side of the corresponding fungus stick by using the cooperation of the infrared emitter 601 and the infrared receiver 602.

Referring to fig. 15-16, infrared receivers 602 are fixedly installed on two sides of a fungus rack 1 parallel to each layer of fungus sticks, an infrared emitter 601 is arranged at the center of a base 32, when the infrared emitter 601 is flush with the infrared receivers 602, the infrared receivers 602 on the layer receive infrared signals, transmit the signals to a 51-chip microcomputer, output programs, convert the programs of the chip microcomputer into signals through a converter and transmit the signals to a time relay and a time delay relay respectively, and after receiving the signals, the time relay controls a contactor of a motor to immediately disconnect a power supply circuit of the motor and keep the power supply circuit disconnected for a period of time until the water injection process is completed, and then the signals are conducted again.

The delay relay sends a signal to the cylinder control valve block to enable the cylinder to extend out for a period of time and then retract, and water injection operation is completed.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an automatic water injection system of fungus stick for domestic fungus cultivation is planted, includes frame construction's fungus frame (1), be provided with the rack that the multirow is used for placing the fungus stick on fungus frame (1), its characterized in that:

the rack is composed of a plurality of fungus stick brackets (5) which are arranged in parallel at the same horizontal height, and fungus sticks are positioned in the fungus stick brackets (5);

the front side end face of the fungus rack (1) is symmetrically provided with sliding rails (101), the sliding rails (101) are slidably provided with water injection mechanisms (3), and the water injection mechanisms (3) are lifted up and down through a winch (4) with a rope (401);

water injection mechanism (3) are including U type balladeur train (31) of slidable mounting on slide rail (101), the one end towards the fungus stick in U type balladeur train (31) is equipped with syringe needle (37) of a plurality of levels parallel and level, it has water to pour into in syringe needle (37), and still sets up cylinder (35) of pushing simultaneously in the fungus stick with syringe needle (37) on U type balladeur train (31).

2. The automatic water injection system for mushroom sticks according to claim 1, characterized in that: fungus stick bracket (5) are by preceding limiting plate (51), back limiting plate (53) and two cylinder bracing pieces (52) of fixed connection preceding limiting plate (51), back limiting plate (53) bottom, preceding limiting plate (51) and back limiting plate (53) and fungus frame (1) rigid coupling, and run through conical guiding hole (5101) on preceding limiting plate (51), syringe needle (37) can follow guiding hole (5101) internalization and run through.

3. The automatic water injection system for mushroom sticks according to claim 1, characterized in that: water injection mechanism (3) still include with slide rail (101) slidable mounting's base (32), base (32) are U type structure, and gyro wheel (33) are installed to its inboard symmetry, gyro wheel (33) roll joint is in the spout of slide rail (101) both sides terminal surface, base (32) and U type balladeur train (31) one end rigid coupling.

4. The automatic water injection system for mushroom sticks according to claim 3, wherein: one end of each of two sides of the U-shaped sliding frame (31), which is close to the base (32), is fixedly connected with a lifting ring (3102), the lifting ring (3102) is fixedly connected with one end of the rope (401), the other end of the rope (401) bypasses the guide wheel (103) and is wound on a winding disc of the winding machine (4), the number of the guide wheel (103) and the winding machine (4) is two, and the guide wheel and the winding machine are fixedly mounted at the top of the fungus rack (1).

5. The automatic water injection system for mushroom sticks according to claim 1, characterized in that: water injection mechanism (3) still include mount pad (34) and rigid coupling water injection section of thick bamboo (36) in mount pad (34) one side, the opposite side of mount pad (34) is passed through cylinder (35) and balladeur train (31) rigid coupling, and the both sides of mount pad (34) still the rigid coupling have guide bar (3401) that is on a parallel with cylinder (35), guide bar (3401) activity is pegged graft in guide sleeve (3101), and extends to the outside of balladeur train (31), guide sleeve (3101) run through and install on balladeur train (31).

6. The automatic water injection system for mushroom sticks according to claim 5, wherein: the water injection tube (36) is installed on one side of the installing seat (34) facing to the fungus stick, the water injection tube (36) is of a hollow cylindrical structure, sealing end covers (3602) are arranged at two ends of the water injection tube, one sealing end cover (3602) is communicated with a water injection connector (3601) in a penetrating mode, the water injection connector (3601) is communicated with a water outlet of a water pump through a water pipe, a plurality of needles (37) are installed on one side of the water injection tube (36) facing to the fungus stick in a communicating mode, and a plurality of water injection holes (3701) are evenly distributed on the needles (37).

7. The automatic water injection system for mushroom sticks according to claim 1, characterized in that: each layer install swash plate (105) on fungus frame (1) of rack below, swash plate (105) to the one end below slope of keeping away from water injection mechanism (3), and the lower extreme of swash plate (105) is equipped with water drainage tank (106) of indent, and the one end of water drainage tank (106) on each layer swash plate (105) communicates with drain pipe (104) simultaneously, drain pipe (104) vertical installation is on fungus frame (1).

8. The automatic water injection system for mushroom sticks according to claim 1, characterized in that: and a counterweight seat (102) is fixedly arranged at the bottom of the fungus rack (1).

9. A method for the automatic water injection system of the fungus stick according to any one of claims 1-8, which comprises the following steps,

s1: the fungus sticks are intensively placed in the fungus rack (1) for planting, when water needs to be injected, the winch (4) is manually started, so that the water injection mechanism (3) is firstly positioned at the lowest end of the fungus rack (1), and the water injection mechanism (3) is hoisted to the outer side of the placing rack on the upper layer from the outer side of the placing rack on the lower layer through the winch (4);

s2: when the winch (4) stops, the air cylinder (35) is started and extends out, the needle head (37) is pushed to move towards the direction of the fungus stick, and the needle head (37) is inserted into the fungus stick;

s3: the water pump is started to inject water into the fungus stick through the needle head (37);

s4: and collecting water overflowing from the fungus sticks.

S5: after the water injection of the fungus stick layer is completed, the air cylinder (35) is started and contracted, the needle head (37) is pulled out of the fungus stick, then the winding machine (4) is started again, and the steps are repeated.

S6: after all fungus stick water injection finishes on fungus frame (1), water injection mechanism (3) stop in fungus frame (1) top, avoid interfering staff's work.