CN112164488B - Silver paste for ceramic filter and preparation method thereof - Google Patents

Silver paste for ceramic filter and preparation method thereof Download PDF

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CN112164488B
CN112164488B CN202011020456.6A CN202011020456A CN112164488B CN 112164488 B CN112164488 B CN 112164488B CN 202011020456 A CN202011020456 A CN 202011020456A CN 112164488 B CN112164488 B CN 112164488B
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silver paste
microparticles
ceramic filter
silver
coupling agent
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CN112164488A (en
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舒斌
梁炳联
娄红涛
冯辉
张旭玲
万广宇
梁俊展
刘名惠
夏云霞
梁家辉
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GUANGDONG LINGGUANG NEW MATERIAL CO LTD
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/14Conductive material dispersed in non-conductive inorganic material
    • H01B1/16Conductive material dispersed in non-conductive inorganic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P11/00Apparatus or processes specially adapted for manufacturing waveguides or resonators, lines, or other devices of the waveguide type
    • H01P11/007Manufacturing frequency-selective devices

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Abstract

The invention provides a silver paste for a ceramic filter and a preparation method thereof, and relates to the technical field of processing of sub-materials and components. The silver paste is prepared from the following raw materials in parts by weight: 70-80 parts of metal micro-particles, 0.5-5.0 parts of resin, 0.1-2.0 parts of glass powder, 0.01-5.0 parts of inorganic additives, 10-30 parts of organic solvents, 5-15 parts of humectants, 0.01-0.1 part of dispersing agents, 0.03-0.3 part of flatting agents and 0.01-1.0 part of coupling agents; the metal microparticles comprise 95-100 wt% of silver microparticles. The silver paste can be quickly dried after being sprayed on a substrate, is not easy to peel, crack and warp after being sintered, and has strong adhesive force with the surface of a filter substrate.

Description

Silver paste for ceramic filter and preparation method thereof
Technical Field
The invention relates to the technical field of electronic material and component processing, in particular to silver paste for a ceramic filter and a preparation method thereof.
Background
The ceramic filter is a frequency-selecting element widely applied to electronic product equipment such as televisions, radios, 5G base stations and the like, and plays a role in stable filtering and anti-interference. The existing ceramic filter is generally prepared by taking ceramic materials such as strontium barium calcium titanate, strontium barium titanate and the like as raw materials, pressing the raw materials into sheets, sintering and molding, grinding and polishing, then comprehensively spraying silver paste, sintering at high temperature, and carrying out direct-current high-voltage polarization.
In the actual manufacturing process, after the filter is sprayed and sintered at high temperature, the silver layer wrapping the substrate is easy to peel or warp, and more seriously, the silver layer may fall off. The main reasons for this phenomenon are: the difference in thermal expansion of the substrate and the silver paste coating causes residual stress, thereby causing the silver layer to scale, crack, and peel off.
Disclosure of Invention
Therefore, it is necessary to provide a silver paste for a ceramic filter, which is sprayed on a barium strontium titanate calcium ceramic filter substrate and then dried quickly, and is not prone to peeling, cracking and warping after sintering, and the silver layer has strong adhesion to the surface of the filter substrate.
The silver paste for the ceramic filter comprises the following raw materials in parts by weight:
Figure BDA0002700433180000011
the metal microparticles comprise 95-100 wt% of silver microparticles.
According to the silver paste, the components of the paste are improved, the inorganic additive and the glass powder are added, so that the thermal expansion difference between the base material and the silver paste coating is reduced, the peeling or warping is not easy to occur during high-temperature sintering, and the welding resistance of the product is improved; the bonding strength of the silver layer and the surface of the filter substrate is improved by adjusting the composition and the addition amount of the glass powder; the silver paste contains high-concentration silver, the viscosity of the silver paste can be kept at a lower level after the silver paste is blended by an organic solvent, the silver paste has better fluidity, and the silver paste can be quickly dried after being sprayed on a filter substrate, so that the time required by a preparation process is reduced, and the silver paste is stable in dispersibility and difficult to layer after being placed for a long time.
In one embodiment, the metal microparticles include silver microparticles and other metal microparticles selected from the group consisting of: one or more of gold microparticles, copper microparticles, nickel microparticles, palladium microparticles, platinum microparticles, and alloy microparticles of any combination of silver, gold, copper, nickel, palladium, and platinum.
Preferably, the metal microparticles are a mixture of silver microparticles and nickel microparticles, wherein the mass ratio of the silver microparticles to the nickel microparticles is 73: (0.01-0.1). More preferably, the mass ratio of the fine silver particles to the fine nickel particles is 73: 0.05.
in one embodiment, the metal microparticles have a particle size of 0.8 μm to 1.78 μm.
In one embodiment, the resin is selected from: one or more of ethyl cellulose, polycarbonate resin, phenolic resin, epoxy resin and acrylic resin.
Preferably, the resin is a mixture of ethyl cellulose and acrylic resin, and the mass ratio of the ethyl cellulose to the acrylic resin is 2: (1-2). More preferably, the mass ratio of the ethyl cellulose to the acrylic resin is 2: 1.5.
in one embodiment, the glass frit is selected from the group consisting of: CaO, MgO, Al2O3、SiO2、CaF2、Sb2O3、Na2O、K2O、Fe2O3、TiO2One or more than two of them.
Preferably, the glass powder is CaO, MgO, Al2O3、SiO2、CaF2、Sb2O3、Na2O、K2O、Fe2O3、TiO2The mixture comprises the following components in the sequence by mass ratio of (12-16): (8-12): (8-12): (40-50): (5-6): (0.5-1.5): (2-4): (1.5-2.5): (2-15): (0-2).
In one embodiment, the inorganic additive is selected from: one or more of silicon dioxide, copper oxide, magnesium oxide, alkaline earth metal, calcium oxide, aluminum oxide, molybdenum powder, tungsten powder, ferric oxide and manganese dioxide.
Preferably, the inorganic additives comprise molybdenum powder, silicon dioxide, tungsten powder and copper oxide, and the mass ratio of the components is (0.04-0.15): (0.02-0.25): (0.3-0.6): (0.1-0.5).
The inorganic additive and the glass powder both contain silicon dioxide, and the addition of a proper amount of silicon dioxide can effectively improve the surface aging characteristic of the silver layer. The solder contains tin, and may migrate through silver grain boundaries to attack the glass interface formed by the glass frit between the circuit portion and the insulator portion, thereby destroying the glass structure and contributing to the aging characteristics. And the addition of silica can suppress tin migration, thereby effectively improving aging characteristics.
The copper oxide and the glass powder in the inorganic additive can improve the bonding strength between the silver layer and the filter under the synergistic action of the copper oxide and the glass powder. The glass frit establishes a bonding structure between the silver layer and the substrate, in which the copper oxide is dispersed, ensuring that the bonding structure between the silver layer and the substrate is not damaged when the product is subjected to mechanical or thermal action.
The growth of silver particles starts from a low-temperature region of 200-300 ℃, the base material is made of ceramics with a softening point not lower than 500 ℃, so that the sintering shrinkage of the silver and the base material is not matched, and the addition of a proper amount of molybdenum powder and tungsten powder can reduce the sintering shrinkage difference of the silver layer and the base material, thereby effectively reducing the peeling and warping of the silver layer.
In one embodiment, the organic solvent is selected from: one or more than two of n-butyl alcohol, isopropanol, toluene, butyl acetate, propylene glycol methyl ether and xylene.
Preferably, the organic solvent is a mixture of xylene and isopropanol, and the volume ratio of the xylene to the isopropanol is 7: 1.
in one embodiment, the humectant is selected from: one or more of diethylene glycol, propylene glycol methyl ether, terpineol, ethylene glycol butyl ether, hexylene glycol, benzyl alcohol, dipropylene glycol, dodecanol, polyethylene glycol and glycerol.
In one embodiment, the dispersant is selected from: one or more of polyvinylpyrrolidone, hydrogenated lecithin, polyether modified silicone oil, polymaleic acid and polyacrylic acid. Preferably, the dispersant is polyvinylpyrrolidone.
In one embodiment, the leveling agent is selected from: one or more than two of BYK flatting agent, polyether modified silicone oil and fluorine modified acrylic flatting agent. Preferably, the leveling agent is a mixture of a BYK leveling agent and polyether modified silicone oil, and the mass ratio of the BYK leveling agent to the polyether modified silicone oil is (0.01-0.02): 0.02.
in one embodiment, the coupling agent is selected from: one or more than two of silane coupling agent, titanate coupling agent, zirconium coupling agent, aluminate coupling agent and organic chromium complex coupling agent.
The invention also provides a preparation method of the silver paste for the ceramic filter, which comprises the following steps:
uniformly mixing the metal microparticles, resin, glass powder, inorganic additives, a humectant, a flatting agent, a coupling agent and a part of organic solvent, rolling, and adding the rest organic solvent to obtain the silver paste for the ceramic filter.
In one embodiment, the remaining organic solvent is added to adjust the viscosity to 500cps to 1200 cps. The silver paste with the viscosity is suitable for subsequent spraying, the organic solvent is quickly volatilized after spraying, the baking time is reduced, and the preparation process is accelerated.
Compared with the prior art, the invention has the following beneficial effects:
according to the silver paste, the components of the paste are improved, the inorganic additive and the glass powder are added, so that the thermal expansion difference between the base material and the silver paste coating is reduced, the peeling or warping is not easy to occur during high-temperature sintering, and the welding resistance of the product is improved; the bonding strength of the silver layer and the surface of the filter substrate is improved by adjusting the composition and the addition amount of the glass powder; the silver paste contains high-concentration silver, the viscosity of the silver paste can be kept at a lower level after the silver paste is blended by an organic solvent, the silver paste has better fluidity, and the silver paste can be quickly dried after being sprayed on a filter substrate, so that the time required by a preparation process is reduced, and the silver paste is stable in dispersibility and difficult to layer after being placed for a long time.
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FIG. 1 is an electron micrograph (magnification times 100 times) of a sintered product of the silver paste sprayed filter substrate of example 1;
FIG. 2 is an electron micrograph (magnification times 500 times) of a sintered product of the silver paste sprayed filter substrate of example 1;
FIG. 3 is an electron micrograph (magnification times 100 times) of a sintered product of the silver paste sprayed filter substrate in comparative example 1;
FIG. 4 is an electron micrograph (magnification times 200 times) of a sintered product of the silver paste sprayed filter substrate in comparative example 1;
FIG. 5 is an electron micrograph (magnification times 500 times) of a sintered product of the silver paste sprayed filter substrate in comparative example 1;
fig. 6 is an electron micrograph (magnification × 500 times) of the sintered product of the silver paste sprayed filter substrate in comparative example 2.
Detailed Description
To facilitate an understanding of the invention, a more complete description of the invention will be given below in terms of preferred embodiments. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
The particle size of the metal microparticles in the following examples is 0.8 μm to 1.78. mu.m.
Example 1
The silver paste for the ceramic filter is prepared by the following method:
(1) preparing glass powder: 14g of CaO, 10g of MgO, and 10g of Al were weighed2O3、50g SiO2、6g CaF2、1g Sb2O3、3g Na2O、2g K2O、2g Fe2O3、2g TiO2Mixing to obtain glass powder;
(2) preparing a resin solution: weighing 2g of ethyl cellulose and 1.5g of acrylic resin, adding the ethyl cellulose and the acrylic resin into a mixed solution consisting of 25g of benzyl alcohol, 4.5g of terpineol and 2g of dodecanol, and uniformly stirring to obtain a resin solution;
(3) preparing inorganic additives: weighing 0.12g of silicon dioxide, 0.6g of tungsten powder, 0.1g of copper oxide, 0.08g of magnesium oxide, 0.12g of ferric oxide, 0.15g of molybdenum powder and 0.05g of manganese dioxide, and mixing to obtain an inorganic additive;
(4) preparing an organic solvent: mixing dimethylbenzene and isopropanol according to the volume ratio of 7:1 to obtain an organic solvent;
(4) preparing silver paste: weighing the raw materials according to the table 1, mixing the silver microparticles, the nickel microparticles, the inorganic additive and the glass powder, adding the resin liquid and 6g of the organic solvent, adding the polyether modified silicone oil, the polyvinylpyrrolidone, the BYK flatting agent and the silane coupling agent, uniformly stirring, rolling to the fineness of about 10 mu m by a three-roll pulp rolling mill, adding the residual organic solvent, and uniformly mixing to obtain the silver/nickel composite material.
TABLE 1 EXAMPLE 1 silver paste composition (100 g basis)
Components Quality (g) Components Quality (g)
Ag 73 Glass powder 0.1
Ni 0.05 Polyether modified silicone oil 0.02
Inorganic additives 1.22 Polyvinylpyrrolidone 0.01
Resin liquid 6 BYK leveling agent 0.01
Organic solvent 19.58 Silane coupling agent 0.01
Example 2
The silver paste for the ceramic filter is prepared by the following method:
(1) preparing glass powder: 14g of CaO, 10g of MgO, and 10g of Al were weighed2O3、45g SiO2、5g CaF2、1g Sb2O3、3g Na2O、2g K2O、10g Fe2O3Mixing to obtain glass powder;
(2) preparing a resin solution: weighing 2g of ethyl cellulose and 1.5g of acrylic resin, adding the ethyl cellulose and the acrylic resin into a mixed solution consisting of 25g of benzyl alcohol, 3g of dipropylene glycol, 1.5g of diethylene glycol and 2g of dodecanol, and uniformly stirring to obtain a resin solution;
(3) preparing inorganic additives: weighing and mixing 0.05g of molybdenum powder, 0.02g of silicon dioxide, 0.3g of tungsten powder, 0.1g of copper oxide, 0.05g of magnesium oxide and 0.02g of ferric oxide to obtain an inorganic additive;
(4) preparing an organic solvent: mixing the anisole and the isopropanol according to the volume ratio of 9:1 to obtain an organic solvent;
(4) preparing silver paste: weighing the raw materials according to the table 2, mixing the silver microparticles, the inorganic additive and the glass powder, adding the resin liquid and 6g of the organic solvent, adding the polyether modified silicone oil, the polyvinylpyrrolidone, the BYK flatting agent and the silane coupling agent, uniformly stirring, rolling to a fineness of about 10 mu m by a three-roll pulp rolling machine, adding the residual organic solvent, and uniformly mixing to obtain the silver/glass composite material.
Table 2 example 2 silver paste composition (based on 100 g)
Figure BDA0002700433180000041
Figure BDA0002700433180000051
Example 3
The silver paste for the ceramic filter is prepared by the following method:
(1) preparing glass powder: 14g of CaO, 10g of MgO, and 10g of Al were weighed2O3、40g SiO2、5g CaF2、1g Sb2O3、3g Na2O、2g K2O、15g Fe2O3Mixing to obtain glass powder;
(2) preparing a resin solution: weighing 2g of ethyl cellulose and 1.5g of acrylic resin, adding the ethyl cellulose and the acrylic resin into a mixed solution consisting of 14g of dipropylene glycol, 11g of diethylene glycol monobutyl ether, 0.9g of dodecanol, 4.5g of terpineol and 3.6g of polyethylene glycol, and uniformly stirring to obtain a resin solution;
(3) preparing inorganic additives: weighing 0.04g of molybdenum powder, 0.25g of silicon dioxide, 0.3g of tungsten powder and 0.5g of copper oxide, and mixing to obtain an inorganic additive;
(4) preparing an organic solvent: mixing dimethylbenzene and isopropanol according to the volume ratio of 7:1 to obtain an organic solvent;
(4) preparing silver paste: weighing the raw materials according to the table 3, mixing the silver particles, the inorganic additive and the glass powder, adding the resin liquid and 6g of the organic solvent, adding the polyether modified silicone oil, the polyvinylpyrrolidone, the BYK flatting agent and the silane coupling agent, uniformly stirring, rolling to the fineness of about 10 mu m by a three-roll pulping machine, adding the residual organic solvent, and uniformly mixing to obtain the silver-coated silver paste.
Table 3 example 3 silver paste composition (based on 100 g)
Components Quality (g) Components Quality (g)
Ag 73 Polyether modified silicone oil 0.02
Inorganic additives 1.09 Polyvinylpyrrolidone 0.01
Resin liquid 6 BYK leveling agent 0.01
Organic solvent 19.76 Silane coupling agent 0.01
Glass powder 0.1
Comparative example 1
A silver paste, substantially the same as example 1, except that the inorganic additives consist of the following raw materials: 0.12g of silicon dioxide, 0.6g of tungsten powder, 0.1g of copper oxide, 0.08g of magnesium oxide, 0.12g of iron oxide and 0.05g of manganese dioxide.
Comparative example 2
A silver paste, substantially the same as example 1, except that the inorganic additives consist of the following raw materials: 0.12g of silicon dioxide, 0.1g of copper oxide, 0.08g of magnesium oxide, 0.12g of iron oxide, 0.15g of molybdenum powder and 0.05g of manganese dioxide.
Comparative example 3
A silver paste, substantially the same as example 1, except that the inorganic additives consist of the following raw materials: 0.12g of silicon dioxide, 0.6g of tungsten powder, 0.08g of magnesium oxide, 0.12g of iron oxide, 0.15g of molybdenum powder and 0.05g of manganese dioxide.
Test example 1
And (5) sintering testing.
The silver pastes of the example 1, the comparative example 1 and the comparative example 2 are respectively sprayed on the surface of the strontium barium calcium titanate ceramic filter substrate, the spraying amount is the same, then the samples are respectively placed in a muffle furnace (the set temperature is 810 ℃) to be sintered, after the sintering is finished, the samples are cooled, and the silver layer structure on the surface of the ceramic filter is observed under an electron microscope, and the result is shown in fig. 1-6.
As can be seen from fig. 1 and 2, the silver paste of example 1 has no peeling, lifting or cracking phenomenon after sintering; in contrast, the silver pastes of comparative example 1 and comparative example 2 exhibited significant flaking, flaking and non-uniform sintering after sintering.
Test example 2
And (5) testing the performance.
Taking the silver pastes of the examples and the comparative examples, the following tests are respectively carried out:
(1) aging resistance: placing the sample in a thermostat with the set temperature of 150 ℃ for 50 hours, and testing the adhesive force strength;
(2) wear resistance: ISO 15184-2012 paint film hardness determination by color paint and varnish pencil method
(3) Weldability, solder resistance: referring to GB/T17473.4-2008 'determination of weldability and solder resistance by noble metal slurry test method for microelectronic technology';
(4) adhesion force: refer to GB/T17473.4-2008 'test method for adhesion of noble metal slurry for microelectronic technology'.
The test results are shown in the following table:
table 4 results of performance testing
Figure BDA0002700433180000061
As can be seen from the table above, the silver paste provided by the embodiment of the invention has good aging resistance, wear resistance and soldering resistance, and also has good adhesive force.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (8)

1. The silver paste for the ceramic filter is characterized by comprising the following raw materials in parts by weight:
Figure FDA0003489631210000011
the metal microparticles comprise 95-100 wt% of silver microparticles;
the glass powder is prepared from CaO, MgO and Al2O3、SiO2、CaF2、Sb2O3、Na2O、K2O、Fe2O3Is composed of CaO, MgO, Al2O3、SiO2、CaF2、Sb2O3、Na2O、K2O、Fe2O3、TiO2Composition is carried out;
the inorganic additive is composed of silicon dioxide, tungsten powder, copper oxide, magnesium oxide, ferric oxide, molybdenum powder and manganese dioxide, or molybdenum powder, silicon dioxide, tungsten powder, copper oxide, magnesium oxide and ferric oxide, or molybdenum powder, silicon dioxide, tungsten powder and cupric oxide.
2. Silver paste for a ceramic filter according to claim 1, wherein the metal microparticles comprise silver microparticles and other metal microparticles selected from the group consisting of: one or more of gold microparticles, copper microparticles, nickel microparticles, palladium microparticles, platinum microparticles, and alloy microparticles of any combination of silver, gold, copper, nickel, palladium, and platinum.
3. The silver paste for the ceramic filter according to claim 2, wherein the metal microparticles have a particle size of 0.8 μm to 1.78 μm.
4. The silver paste for a ceramic filter according to claim 1, wherein the resin is selected from the group consisting of: one or more of ethyl cellulose, polycarbonate resin, phenolic resin, epoxy resin and acrylic resin.
5. The silver paste for the ceramic filter according to claim 1, wherein the organic solvent is selected from the group consisting of: one or more than two of n-butyl alcohol, isopropanol, toluene, butyl acetate, propylene glycol methyl ether and xylene;
the humectant is selected from: one or more of diethylene glycol, propylene glycol methyl ether, terpineol, ethylene glycol butyl ether, hexylene glycol, benzyl alcohol, dipropylene glycol, dodecanol, polyethylene glycol and glycerol.
6. The silver paste for the ceramic filter according to claim 1, wherein the dispersant is selected from the group consisting of: one or more of polyvinylpyrrolidone, hydrogenated lecithin, polyether modified silicone oil, polymaleic acid and polyacrylic acid.
7. The silver paste for the ceramic filter according to claim 1, wherein the leveling agent is selected from the group consisting of: one or more than two of BYK flatting agent, polyether modified silicone oil and fluorine modified acrylic flatting agent;
the coupling agent is selected from: one or more than two of silane coupling agent, titanate coupling agent, zirconium coupling agent, aluminate coupling agent and organic chromium complex coupling agent.
8. The preparation method of the silver paste for the ceramic filter according to any one of claims 1 to 7, characterized by comprising the following steps:
uniformly mixing the metal microparticles, resin, glass powder, inorganic additives, a humectant, a flatting agent, a coupling agent and a part of organic solvent, rolling, and adding the rest organic solvent to obtain the silver paste for the ceramic filter.
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CN113689971B (en) * 2021-08-25 2023-03-31 浙江光达电子科技有限公司 Spraying silver paste for 5G filter and preparation method thereof
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