CN112160066A

CN112160066A - Clean warp knitting machine convenient to clean

Info

Publication number: CN112160066A
Application number: CN202011093892.6A
Authority: CN
Inventors: 王俊雄; 王启超; 覃明闪
Original assignee: Jinjiang Peng Tai Machinery Technology Co ltd
Current assignee: Quanzhou Pengtai Machinery Co ltd
Priority date: 2020-10-14
Filing date: 2020-10-14
Publication date: 2021-01-01
Anticipated expiration: 2040-10-14
Also published as: CN112160066B

Abstract

The invention relates to the technical field of warp knitting machines, and discloses a clean warp knitting machine convenient to clean. The invention can automatically collect flying cotton fibers generated by friction among silk threads, avoid the influence of the flying cotton fibers on the health of personnel, realize the new function of automatic cleaning of the ventilation groove, reduce the workload of the personnel, simultaneously automatically clean the filter screen, reduce the energy consumption of the fan, achieve the energy-saving effect, collect the dust collecting roller when the silk threads are replaced, and avoid the influence of operators on the silk threads when the silk threads are replaced.

Description

Clean warp knitting machine convenient to clean

Technical Field

The invention relates to the technical field of warp knitting machines, in particular to a clean warp knitting machine convenient to clean.

Background

As is known, warp knitting machines, which form knitted fabrics by simultaneously knitting one or several sets of parallel arranged yarns on all the working needles of a warp feed machine, are called warp knitting and warp knitting, the machines for carrying out such warp knitting are called warp knitting machines, while warp knitting machines are mainly composed of a knitting mechanism, a guide bar traversing mechanism, a warp feeding mechanism, a drawing and winding mechanism and a transmission mechanism, and have a wide adaptability and a high machine productivity, thus developing rapidly.

However, in the conventional warp knitting machine, flying wadding is generated due to friction between yarns in the using process, the flying wadding is light in weight, easy to scatter or deposit in a workshop, easy to generate fire and easy to damage the body of an operator, and therefore a clean warp knitting machine which can collect the flying wadding and is convenient to clean is urgently needed.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a clean warp knitting machine convenient to clean, which mainly solves the problem of flying wadding caused by friction among yarns.

(II) technical scheme

In order to achieve the purpose, the invention provides the following technical scheme:

a cleaning type warp knitting machine convenient to clean comprises a base plate, wherein the upper surface of the base plate is fixedly connected with two racks, one side of each rack is fixedly connected with a warp knitting machine body, one side of each rack is fixedly connected with a second slide rail, the inner wall of one side of each second slide rail is movably connected with a slide plate, one side of each slide plate is movably connected with a ventilation pipe, one side of each ventilation pipe is fixedly connected with a dust collection roller, the upper surface of the base plate is fixedly connected with a filter box, the top of the filter box is movably connected with a connecting pipe, the other end of the connecting pipe is fixed with the ventilation pipe, the inner wall of one side of the filter box is fixedly connected with a filter screen, the inner wall of the bottom of the filter box is fixedly connected with a support column, the top of the support column is fixedly connected with a guide rod, the inner wall of one side of the filter box is fixedly connected with a wedge-shaped block, the inner wall of one side of the filter box is fixedly connected with a first installation block, one side of the first installation block is fixedly connected with a second rotating shaft, one side of the second rotating shaft is fixedly connected with a second belt wheel and a first transmission wheel, one side of the first transmission wheel is movably connected with an installation belt, the inner wall of the other side of the filter box is fixedly connected with a second installation block, one side of the second installation block is movably connected with a second transmission wheel, the second transmission wheel is movably connected with the first transmission wheel, one side of the installation belt is movably connected with a sliding block, one side of the sliding block is movably connected with an installation plate, one side of the installation plate is provided with a through hole, an installation rod is movably connected in the through hole, one end of the installation rod is fixedly connected with a second scraper blade, one side of the, the output shaft one end fixedly connected with first band pulley of motor, one side swing joint of first band pulley has the belt, and second band pulley and belt swing joint, the mounting hole has been seted up to one side of rose box, fixedly connected with fan in the mounting hole.

Furthermore, a discharge port is formed in one side of the filter box, and a dust collection box is fixedly connected to one side of the discharge port.

Furthermore, the inner wall of one side of the filter box is fixedly connected with a gear box, an output shaft of the gear box penetrates through the filter box and is fixedly connected with a rotary table, the rotating shaft of the gear box is fixedly connected with a second conveying wheel, one side of the rotary table is fixedly connected with a push column, one side of the dust collection box is movably connected with a push rod, one end of the push rod is fixedly connected with a push plate, the other end of the push rod is fixedly connected with a first slide rail, and the first slide rail is connected with the push column in a sliding manner.

Furthermore, the inner wall of the other side of the dust collection box is movably connected with an insertion rod, one end of the insertion rod is fixedly connected with a baffle, and one side of the insertion rod is movably connected with a second spring.

Further, two fixed plates of one side inner wall fixedly connected with of dust collection roller, one side swing joint of fixed plate has the third pivot, the first scraper blade of one side fixedly connected with of third pivot, and the one end fixedly connected with flabellum of third pivot, the ventilation groove has been seted up to one side of dust collection roller.

Furthermore, one side of the discharge door is provided with two windows which are positioned at the upper end and the lower end of the discharge door.

Furthermore, one side inner wall swing joint of second slide rail has the slider, and one side fixedly connected with mounting bracket of slider, threaded hole is seted up to one side of mounting bracket, and threaded hole swing joint has the gim peg.

Furthermore, one side of the dust collection box is provided with a discharge door, and one side of the discharge door is fixedly connected with a handle.

Furthermore, one side swing joint of frame has the link, and one side fixedly connected with handle of link, one side fixedly connected with spliced pole of frame, one side swing joint of spliced pole have the extension spring, and the other end and the link swing joint of extension spring.

(III) advantageous effects

Compared with the prior art, the invention provides the clean warp knitting machine convenient to clean, which has the following beneficial effects:

1. according to the warp knitting machine, a traditional method for manually cleaning the ventilation groove is abandoned, a new cleaning mode for the ventilation groove is created, and the cleaning mode is more automatic.

2. This tricot machine has abandoned traditional method of clearing up again with filter screen change, but use through the cooperation of second scraper blade and mounting panel and make the mounting panel drive the second scraper blade when removing and strike off flying wadding on the filter screen, prevent that flying wadding from blockking up the filter screen hole, realize the new function of automatic clearance filter screen, and reduced fan pivoted energy resource consumption, energy-conserving effect has been reached, a better filter screen use clearance method has been created simultaneously, traditional filter screen clearance mode has been changed, make the work efficiency of device improve greatly.

3. The warp knitting machine creates a new automatic and continuous mode for cleaning the filter screen, and the mounting belt and the first transmission wheel are matched to enable the second scraper blade to reciprocate, so that flying cotton fibers on the filter screen are creatively and repeatedly scraped, the flying cotton fibers are prevented from being accumulated on the filter screen, the rotation of a fan and the suction of the flying cotton fibers are prevented from being influenced, and the warp knitting machine has certain creativity.

4. According to the warp knitting machine, a traditional fixed type dust collecting roller is abandoned, the angle of the dust collecting roller can be adjusted according to the use requirement, and a new use mode of the dust collecting roller is created.

Drawings

FIG. 1 is a schematic front view of a clean warp knitting machine convenient to clean according to the present invention;

FIG. 2 is an enlarged schematic structural view of point A of a clean warp knitting machine convenient to clean according to the present invention;

FIG. 3 is a schematic rear view of a clean warp knitting machine convenient to clean according to the present invention;

FIG. 4 is a schematic sectional view of a dust collecting roller of a clean warp knitting machine convenient for cleaning according to the present invention;

FIG. 5 is a schematic sectional view of a filter box of a clean warp knitting machine convenient to clean according to the present invention;

FIG. 6 is a schematic side view of a cross-sectional structure of a filter box of a clean warp knitting machine convenient to clean according to the present invention.

In the figure: 1. a base plate; 2. a filter box; 3. inserting a rod; 4. a window; 5. a dust collection box; 6. a turntable; 7. a push rod; 8. a first slide rail; 9. a dust collecting roller; 10. a handle; 11. a connecting frame; 12. a frame; 13. a warp knitting machine body; 14. a mounting frame; 15. a slider; 16. a fixing bolt; 17. a second slide rail; 18. a tension spring; 19. a motor; 20. a belt; 21. a first squeegee; 22. a third rotating shaft; 23. a fan blade; 24. a ventilation slot; 25. a first pulley; 26. a second pulley; 27. mounting a belt; 28. a second squeegee; 29. mounting a plate; 30. mounting a rod; 31. a first spring; 32. a first mounting block; 33. a gear case; 34. a baffle plate; 35. a wedge block; 36. a second spring; 37. a fan; 38. a guide bar; 39. a torsion spring; 40. a movable plate; 41. a connecting pipe; 42. a vent pipe; 43. a first transfer wheel; 44. a second transfer wheel; 45. pushing the plate; 46. and (5) filtering by using a filter screen.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, a cleaning type warp knitting machine convenient for cleaning comprises a base plate 1, two frames 12 are fixed on the upper surface of the base plate 1 through bolts, a warp knitting machine body 13 is fixed on one side of the frame 12 through bolts, a second slide rail 17 is fixed on one side of the frame 12 through bolts, a slide plate is slidably connected with the inner wall of one side of the second slide rail 17, a vent pipe 42 is inserted into one side of the slide plate, a dust collecting roller 9 is fixed on one side of the vent pipe 42 through bolts, the dust collecting roller 9 can absorb flying cotton fibers generated by thread friction to prevent the flying cotton fibers from harming human bodies, a filter box 2 is fixed on the upper surface of the base plate 1 through bolts, a connecting pipe 41 is inserted into the top of the filter box 2, the other end of the connecting pipe 41 is fixed with the vent pipe 42, the filter box 2 is connected with the dust collecting roller 9 through the vent pipe 42 to enable the flying cotton fibers in the, a filter screen 46 is fixed on the inner wall of one side of the filter box 2 through a bolt, a support column is fixed on the inner wall of the bottom of the filter box 2 through a bolt, a guide rod 38 is fixed on the top of the support column through a bolt, a first rotating shaft is fixed on one end of the guide rod 38 through a bolt, a movable plate 40 is rotatably connected to one side of the first rotating shaft, a torsion spring 39 is sleeved on one side of the rotating shaft, the movable plate 40 can be opened when an object passes through, the object can reset under the action of the torsion spring 39 after passing through, the object can be prevented from returning back, a wedge block 35 is fixed on the inner wall of one side of the filter box 2 through a bolt, the wedge block 35 can separate the second scraper 28 from the mounting plate 29 when passing through, so that the second scraper 28 cleans the filter screen 46, a first mounting block 32 is fixed on the inner wall of one side of the filter box 2 through a bolt, a second rotating shaft is fixed on one, one side of the second rotating shaft is connected with a second belt wheel 26 and a first transmission wheel 43 through keys, one side of the first transmission wheel 43 is wound with a mounting belt 27, the other side inner wall of the filter box 2 is fixed with a second mounting block through bolts, one side of the second mounting block is rotatably connected with a second transmission wheel 44, the second transmission wheel 44 is wound with the first transmission wheel 43, one side of the mounting belt 27 is rotatably connected with a sliding block, one side of the sliding block is slidably connected with a mounting plate 29, one side of the mounting plate 29 is provided with a through hole, a mounting rod 30 is inserted in the through hole, one end of the mounting rod 30 is fixed with a second scraper 28 through bolts, one side of the mounting rod 30 is sleeved with a first spring 31, the mounting belt 27 can fix the mounting plate 29 so as to reciprocate the mounting plate 29, the second scraper 28 circularly cleans the filter screen 46, the upper surface of the bottom plate 1 is fixed with a motor 19 through bolts, one end of an output shaft of the motor 19 is in keyed connection with a first belt wheel 25, one side of the first belt wheel 25 is connected with a belt 20 in a winding mode, a second belt wheel 26 is connected with the belt 20 in a winding mode, a mounting hole is formed in one side of the filter box 2, a fan 37 is fixed in the mounting hole through a bolt, the fan 37 can generate suction, flying cotton wool is collected, a discharge hole is formed in one side of the filter box 2, and a dust collection box 5 is fixed on one side of the discharge hole through a bolt.

In the invention, a gear box 33 is fixed on the inner wall of one side of a filter box 2 through a bolt, an output shaft of the gear box 33 passes through the filter box 2 and is in key connection with a rotary table 6, the gear box 33 can convert the rotation direction, so that the rotation of a second transmission wheel 44 can drive the rotary table 6 to rotate, the rotation shaft of the gear box 33 is fixedly connected with the second transmission wheel 44, a push column is fixed on one side of the rotary table 6 through a bolt, a push rod 7 is inserted and connected on one side of a dust collection box 5, a push plate 45 is fixed on one end of the push rod 7 through a bolt, the push plate 45 can compress flying cotton in the dust collection box 5, thereby facilitating the storage and cleaning of personnel, a first slide rail 8 is fixed on the other end of the push rod 7 through a bolt, the first slide rail 8 is in sliding connection with the push column, an inserted bar 3 is inserted and connected on the inner wall of the other side of the dust collection box 5, the baffle 34 can buffer the flying cotton when the push plate 45 pushes, so that more flying cotton can be collected, and the flying cotton can be tightly pressed at each time of pressing, two fixing plates are fixed on the inner wall of one side of the dust collecting roller 9 through bolts, one side of the fixing plates is rotatably connected with a third rotating shaft 22, one side of the third rotating shaft 22 is fixedly provided with a first scraper 21 through bolts, the first scraper 21 can clean the inside of the dust collecting roller 9 to prevent the dust collecting roller 9 from being blocked, one end of the third rotating shaft 22 is fixedly provided with a fan blade 23 through bolts, the fan blade 23 can rotate under the action of wind power to drive the first scraper 21 to rotate, one side of the dust collecting roller 9 is provided with a ventilation groove 24, one side of the discharge door is provided with two windows 4, the windows 4 are convenient for people to observe the dust collecting box 5 to prevent the flying cotton from being excessively accumulated, the windows 4 are positioned at the upper and lower ends of the discharge door, the inner wall of, there is mounting bracket 14 one side of slider 15 through the bolt fastening, threaded hole is seted up to one side of mounting bracket 14, threaded hole female connection has gim peg 16, one side of dust-collecting box 5 is equipped with the discharge door, the discharge door makes things convenient for personnel to clear up the flying wadding that compresses tightly, there is the handle one side of discharge door through the bolt fastening, one side of frame 12 is rotated and is connected with link 11, there is handle 10 one side of link 11 through the bolt fastening, handle 10 is convenient to remove collection dirt roller 9 when changing the silk thread, prevent that collection dirt roller 9 from producing the influence to personnel's operation when changing the silk thread, there is the spliced pole one side of frame 12 through the bolt fastening, extension spring 18 has been cup jointed to one side of spliced pole, and the other end and the link 11 of extension spring rotate to be connected, extension spring 18 is connected for inclination with link 11, can play stable effect to.

The working principle of the embodiment is as follows: when the device is used, the motor 19 and the fan 37 are started, the fan 37 blows air in the filter box 2 outwards, so that the dust collecting roller 9 generates suction under the communication effect of the connecting pipe 41, flying cotton on the silk threads is collected, meanwhile, air enters the dust collecting roller 9 through the vent pipe 42, the fan blades 23 are driven to rotate by wind power, the first scraper 21 cleans the vent groove 24 under the effect of the third rotating shaft 22, the motor 19 drives the first belt wheel 25 to rotate, so that the second belt wheel 26 is driven to rotate through the belt 20, the first conveying wheel 43 rotates, the second conveying wheel 44 rotates under the effect of the mounting belt 27, the second scraper 28 and the mounting plate 29 rotate together along with the mounting belt 27, the second scraper 28 moves to one side of the mounting plate 29 under the effect of the first spring 31, when the mounting plate 29 rotates to one side of the wedge-shaped block 35, the second scraper 28 is blocked by the wedge-shaped block 35 and moves close to one side of the filter screen 46, meanwhile, the movable plate 40 is pushed open by the second scraper 28, after the second scraper 28 passes through the movable plate 40, the movable plate 40 is reset under the action of the torsion spring 39, the second scraper 28 moves along the guide rod 38, after the second scraper 28 passes through the guide rod 38, the second scraper continues to approach the mounting plate 29 under the pulling force of the first spring 31, the filter screen 46 is cleaned in a reciprocating manner, meanwhile, after the fluff is scraped to the dust collection box 5, the gear box 33 is driven by the second transmission wheel 44 to rotate so as to enable the rotary disc 6 to rotate, so that the first slide rail 8 is pushed to move under the action of the push column, the push rod 7 and the push plate 45 are pushed to compress the fluff, the fluff is cleaned through the discharge door after the dust collection box 5 is fully collected through the window 4, when the yarn needs to be changed, the motor 19 and the fan 37 are stopped, the handle 10 is pushed, and the dust collection roller 9 moves along the first slide rail 8, then under the effect of extension spring 18 and slider 15, stabilize dust collection roller 9 to follow the exchange silk line to it, change the completion back and reset dust collection roller 9 through handle 10, make dust collection roller 9 stable under the pulling force of extension spring 18, thereby accomplish the change.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

In the description herein, it is to be noted that, unless expressly stated or limited otherwise, the terms "connected" and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; the connection may be mechanical or electrical, and may be direct or indirect via an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the description herein, it is noted that relational terms such as first and second, and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A cleaning type warp knitting machine convenient to clean comprises a bottom plate (1) and is characterized in that two racks (12) are fixedly connected to the upper surface of the bottom plate (1), a warp knitting machine body (13) is fixedly connected to one side of each rack (12), a second slide rail (17) is fixedly connected to one side of each rack (12), a sliding plate is movably connected to the inner wall of one side of each second slide rail (17), a ventilation pipe (42) is movably connected to one side of each sliding plate, a dust collecting roller (9) is fixedly connected to one side of each ventilation pipe (42), a filter box (2) is fixedly connected to the upper surface of the bottom plate (1), a connecting pipe (41) is movably connected to the top of each filter box (2), the other end of each connecting pipe (41) is fixed to each ventilation pipe (42), a filter screen (46) is fixedly connected to the inner wall of one side of each filter box (2), the top of the supporting column is fixedly connected with a guide rod (38), one end of the guide rod (38) is fixedly connected with a first rotating shaft, one side of the first rotating shaft is movably connected with a movable plate (40), one side of the rotating shaft is movably connected with a torsion spring (39), one side inner wall of the filter box (2) is fixedly connected with a wedge block (35), one side inner wall of the filter box (2) is fixedly connected with a first installation block (32), one side of the first installation block (32) is fixedly connected with a second rotating shaft, one side of the second rotating shaft is fixedly connected with a second belt wheel (26) and a first transmission wheel (43), one side of the first transmission wheel (43) is movably connected with an installation belt (27), the other side inner wall of the filter box (2) is fixedly connected with a second installation block, one side of the second installation block is movably connected with a second transmission wheel (44), and the second transmission wheel (44) is movably connected with the first transmission wheel (, one side swing joint of installation area (27) has the sliding block, and one side swing joint of sliding block has mounting panel (29), and the through-hole has been seted up to one side of mounting panel (29), and swing joint has installation pole (30) in the through-hole, the one end fixedly connected with second scraper blade (28) of installation pole (30), and one side swing joint of installation pole (30) has first spring (31), the last fixed surface of bottom plate (1) is connected with motor (19), the first band pulley (25) of the output shaft one end fixedly connected with of motor (19), one side swing joint of first band pulley (25) has belt (20), and second band pulley (26) and belt (20) swing joint, the mounting hole has been seted up to one side of rose box (2), fixedly connected with fan (37) in the mounting hole.

2. The easy-to-clean warp knitting machine as claimed in claim 1, wherein: a discharge port is formed in one side of the filter box (2), and a dust collection box (5) is fixedly connected to one side of the discharge port.

3. The easy-to-clean warp knitting machine as claimed in claim 2, wherein: the dust collection box is characterized in that a gear box (33) is fixedly connected to the inner wall of one side of the filter box (2), an output shaft of the gear box (33) penetrates through the filter box (2) and the fixedly connected rotary table (6), the rotating shaft of the gear box (33) is fixedly connected with a second conveying wheel (44), a push column is fixedly connected to one side of the rotary table (6), a push rod (7) is movably connected to one side of the dust collection box (5), a push plate (45) is fixedly connected to one end of the push rod (7), a first slide rail (8) is fixedly connected to the other end of the push rod (7), and the first slide rail (8) is slidably connected with.

4. The easy-to-clean warp knitting machine as claimed in claim 3, wherein: the inner wall of the other side of the dust collection box (5) is movably connected with an inserted bar (3), one end of the inserted bar (3) is fixedly connected with a baffle (34), and one side of the inserted bar (3) is movably connected with a second spring (36).

5. The easy-to-clean warp knitting machine as claimed in claim 1, wherein: two fixed plates of one side inner wall fixedly connected with of collection dirt roller (9), one side swing joint of fixed plate has third pivot (22), the first scraper blade (21) of one side fixedly connected with of third pivot (22), and the one end fixedly connected with flabellum (23) of third pivot (22), ventilation groove (24) have been seted up to one side of collection dirt roller (9).

6. The easy-to-clean warp knitting machine as claimed in claim 2, wherein: one side of the discharge door is provided with two windows (4), and the windows (4) are positioned at the upper end and the lower end of the discharge door.

7. The easy-to-clean warp knitting machine as claimed in claim 1, wherein: one side inner wall swing joint of second slide rail (17) has slider (15), and one side fixedly connected with mounting bracket (14) of slider (15), threaded hole has been seted up to one side of mounting bracket (14), and threaded hole swing joint has gim peg (16).

8. The easy-to-clean warp knitting machine as claimed in claim 2, wherein: one side of the dust collection box (5) is provided with a discharge door, and one side of the discharge door is fixedly connected with a handle.

9. The easy-to-clean warp knitting machine as claimed in claim 1, wherein: one side swing joint of frame (12) has link (11), one side fixedly connected with handle (10) of link (11), one side fixedly connected with spliced pole of frame (12), one side swing joint of spliced pole have extension spring (18), and the other end and link (11) swing joint of extension spring (18).