CN112157753B - Continuous bamboo material processing equipment - Google Patents
Continuous bamboo material processing equipment Download PDFInfo
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- CN112157753B CN112157753B CN202011007750.3A CN202011007750A CN112157753B CN 112157753 B CN112157753 B CN 112157753B CN 202011007750 A CN202011007750 A CN 202011007750A CN 112157753 B CN112157753 B CN 112157753B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
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- B27L11/00—Manufacture of wood shavings, chips, powder, or the like; Tools therefor
- B27L11/02—Manufacture of wood shavings, chips, powder, or the like; Tools therefor of wood shavings or the like
- B27L11/04—Manufacture of wood shavings, chips, powder, or the like; Tools therefor of wood shavings or the like of wood wool
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Abstract
Description
技术领域:Technical field:
本发明属于毛竹自动加工设备技术领域,更具体的说是涉及一种自动化加工切丝设备。The invention belongs to the technical field of automatic processing equipment for moso bamboo, and more particularly relates to an automatic processing and shredding equipment.
背景技术:Background technique:
现有一些切片设备能够解决毛竹切片加工的问题,但是使用中还是存在效率低、需要人工搬运上料、切片不均匀以及危险系数高的弊端。Some existing slicing equipment can solve the problem of moso bamboo slicing, but there are still disadvantages in use, such as low efficiency, manual handling and feeding, uneven slicing and high risk factor.
公开号为CN107283584A的一篇中国发明专利,其公开了一种新型竹丝剖切装置,包括机架,机架上安装有运送装置,运送装置的一侧设置有分切装置,分切装置远离运送装置的一侧设置有打磨装置,分切装置和打磨装置均固定在机架上;分切装置包括切刀筒,切刀筒内设置有导向筒,切刀筒与导向筒之间设置有若干切刀,切刀以切刀筒的轴心为中心点对称分布,且切刀固定连接切刀筒的内壁和导向筒的外壁,导向筒呈圆锥状,且导向筒的尖端朝向运送装置,导向筒的内部固定连接有打磨电机。本装置可快速高效的将竹子切丝,并且可保证出丝的连续性。A Chinese invention patent with publication number CN107283584A discloses a new type of bamboo wire cutting device, including a frame, a transport device is installed on the frame, a slitting device is arranged on one side of the transport device, and the slitting device is far away from the One side of the conveying device is provided with a grinding device, and both the slitting device and the grinding device are fixed on the frame; the slitting device includes a cutting cylinder, a guiding cylinder is arranged in the cutting cylinder, and a cutting cylinder and the guiding cylinder are arranged between A number of cutting knives, the cutting knives are symmetrically distributed with the axis of the cutting cylinder as the center point, and the cutting knives are fixedly connected to the inner wall of the cutting cylinder and the outer wall of the guide cylinder, the guide cylinder is conical, and the tip of the guide cylinder faces the conveying device, The interior of the guide cylinder is fixedly connected with a grinding motor. The device can cut bamboo quickly and efficiently, and can ensure the continuity of the silk.
但是其需要人工上料,接料,切丝连续性差,工作效率低,在上料、接料的过程中还存在较大的安全隐患。However, it requires manual feeding, splicing, poor continuity of shredding, low work efficiency, and there are still greater safety hazards in the process of feeding and splicing.
发明内容:Invention content:
本发明的目的是针对现有技术的不足之处,提供一种竹子切丝设备,通过设置上料装置将毛竹推送至破片装置内进行切片,此外,在上料装置推送毛竹的过程中破片装置往上料装置靠拢,完成破片后,破片装置向切丝机处移动,在与切丝机上定位环完成对接后,再由推送组件将竹片推送至切丝机内进行切丝,完成切丝后的竹丝依靠重力落入接料装置中,解决了现有竹子切丝设备切丝效率低、需要人工上料、接料以及作业过程中存在安全隐患较大的问题。The purpose of the present invention is to aim at the deficiencies of the prior art, provide a kind of bamboo shredding equipment, by setting the feeding device to push the moso bamboo into the fragmentation device for slicing, in addition, in the process of pushing the moso bamboo by the feeding device, the fragmentation device Move closer to the feeding device, after completing the shredding, the shredding device moves to the shredding machine. After the connection with the positioning ring on the shredding machine is completed, the bamboo chips are pushed into the shredding machine by the push component for shredding, and the shredding is completed. The latter bamboo filaments fall into the splicing device by gravity, which solves the problems of low shredding efficiency of the existing bamboo shredding equipment, manual feeding and splicing, and large safety hazards in the operation process.
本发明的技术解决措施如下:The technical solutions of the present invention are as follows:
一种连续式竹材料加工设备,包括上料装置,所述上料装置的上方设置有支撑架,在该支撑架上设置有可前后滑动的破片装置,且该上料装置的尾端设置有切丝装置,所述支撑架上还设置有支撑机构,所述破片装置包括转动设置在支撑机构上的转动筒a、开设在该转动筒a圆周方向上的若干安装槽以及可转动设置在若干安装槽上的破片组件,所述切丝装置包括切丝机、转动设置在该切丝机入料端的定位环以及设置在支撑机构上的推送组件,上料装置用于把毛竹向破片装置推送进行破片,在推送的过程中,破片装置往上料装置靠拢,所述破片装置在毛竹完成破片后向切丝装置方向复位,所述定位环用于与转动筒a上的破片组件逐一套合并带动破片组件转动,所述推送组件用于将破片组件中的竹片逐一推送至切丝机内进行切丝。A continuous bamboo material processing equipment includes a feeding device, a support frame is arranged above the feeding device, a fragmenting device that can slide back and forth is arranged on the support frame, and the rear end of the feeding device is provided with a The shredding device, the supporting frame is also provided with a supporting mechanism, and the fragmenting device includes a rotating cylinder a rotatably arranged on the supporting mechanism, a number of installation grooves opened in the circumferential direction of the rotating cylinder a, and a number of installation grooves rotatably arranged on several The fragmentation assembly on the installation groove, the shredding device includes a shredder, a positioning ring that is rotatably arranged at the feeding end of the shredder, and a push assembly set on the support mechanism, and the feeding device is used to push the moso bamboo to the fragmentation device. Fragmentation is carried out. During the pushing process, the fragmentation device moves closer to the feeding device, and the fragmentation device is reset to the direction of the shredding device after the moso bamboo is fragmented. The positioning ring is used to merge with the fragmentation components on the rotating drum a set one by one The fragment assembly is driven to rotate, and the push assembly is used to push the bamboo chips in the fragment assembly one by one into the shredder for shredding.
作为一种优选,所述上料装置包括上料台、设置在该上料台尾端的通道、设置在该上料台一侧的电机a、由该电机a带动下滑动设置在该上料台一侧的推送杆a以及可转动设置在上料台一侧的转动板。Preferably, the feeding device includes a feeding table, a channel arranged at the end of the feeding table, a motor a provided on one side of the feeding table, and a motor a that is slidably arranged on the feeding table driven by the motor a A push rod a on one side and a rotating plate rotatably arranged on one side of the feeding table.
作为一种优选,所述支撑机构包括固定在支撑架上的支撑杆a、滑动设置在支撑架上的支撑块、固定在该支撑块下端的支撑筒、固定在该支撑块前端的滑套a以及固定在该支撑筒两侧的支撑杆b,其中支撑杆a与滑套a设置为滑动连接。Preferably, the support mechanism includes a support rod a fixed on the support frame, a support block slidably arranged on the support frame, a support cylinder fixed at the lower end of the support block, and a sliding sleeve a fixed at the front end of the support block and a support rod b fixed on both sides of the support cylinder, wherein the support rod a and the sliding sleeve a are arranged in a sliding connection.
作为一种优选,所述破片组件包括转动筒b,所述转动筒b前端设置有切刀,所述切刀延续方向设置有定位杆,所述切刀尾端设置有定位槽,所述转动筒b内壁圆周方向上设置有滑套b,滑动设置在该滑套b上的定位轮。Preferably, the fragmentation assembly includes a rotating cylinder b, a cutting knife is provided at the front end of the rotating cylinder b, a positioning rod is provided in the continuation direction of the cutting knife, and a positioning groove is provided at the tail end of the cutting knife, and the rotating cylinder b is provided with a positioning rod. A sliding sleeve b is arranged on the inner wall of the cylinder b in the circumferential direction, and a positioning wheel arranged on the sliding sleeve b is slid.
作为一种优选,所述推送组件包括与固定在支撑杆b上的电机b,所述电机b上设置有滑杆,以及滑杆上设置由所述电机b带动下推送竹片的推送杆,滑杆与推送杆之间设置为滑动连接。Preferably, the push assembly includes a motor b fixed on the support rod b, the motor b is provided with a sliding rod, and the sliding rod is provided with a push rod driven by the motor b to push the bamboo pieces, A sliding connection is set between the sliding rod and the pushing rod.
作为一种优选,所述切丝机的尾端还设置有接料装置。As a preference, the tail end of the shredding machine is also provided with a material receiving device.
作为一种优选,所述接料装置包括接料台和设置在接料台上的接料篓。As a preference, the material receiving device includes a material receiving table and a material receiving basket arranged on the material receiving table.
作为又一种优选,所述转动筒b与定位环均设置有卡口。As another preference, both the rotating cylinder b and the positioning ring are provided with a bayonet.
本发明的有益效果在于:The beneficial effects of the present invention are:
1.本发明中设置上料装置将毛竹推送至破片装置中进行破片,在推送的过程中破片装置往上料装置靠拢,在毛竹全部推送至破片装置内完成破片后,破片装置往切丝机的方向移动,在移动的路径上,破片装置中的破片筒a转动,使破片筒a中圆周分布的破片筒b与切丝机上的定位环套合,定位环带动破片筒b转动,总体实现了集上料、破片、竹片传输功能自动化连续式工作,对于传统人工上料提高了上料的效率,并且全程无人员参与,提升了工作中的安全性。1. In the present invention, a feeding device is set to push the moso bamboo into the fragmenting device for fragmentation. During the pushing process, the fragmenting device is moved closer to the feeding device. After all the bamboos are pushed into the fragmenting device to complete the fragmentation, the fragmenting device is directed to the shredder. On the moving path, the fragment drum a in the fragmentation device rotates, so that the circumferentially distributed fragment drum b in the fragment drum a fits with the positioning ring on the shredder, and the positioning ring drives the fragment drum b to rotate. The functions of collecting and feeding, fragmenting and bamboo chip transmission are automated and continuous, which improves the efficiency of feeding for traditional manual feeding, and there is no personnel involved in the whole process, which improves the safety at work.
2.本发明中在破片筒b与切丝机上定位环套合转动的过程中,由推送组件将破片筒b中圆周分布的竹片依次推送入切丝机内切丝,解决了现有设备切丝效率低,需要人工上料的问题。2. In the present invention, during the rotation process of the fragmentation cylinder b and the positioning ring on the shredder, the circularly distributed bamboo pieces in the fragmentation cylinder b are pushed into the shredding machine by the push assembly in turn, which solves the problem of existing equipment. The shredding efficiency is low, and the problem of manual feeding is required.
综上所述,本发明具有切丝效率高、避免人工上料与接料、安全系数高以及切丝连续性高的优点,适合竹子加工切丝设备领域。To sum up, the invention has the advantages of high shredding efficiency, avoiding manual feeding and splicing, high safety factor, and high shredding continuity, and is suitable for the field of bamboo processing and shredding equipment.
附图说明:Description of drawings:
下面结合附图对本发明做进一步的说明:The present invention will be further described below in conjunction with the accompanying drawings:
图1为一种连续式竹材料加工设备的结构示意图;Fig. 1 is the structural representation of a kind of continuous bamboo material processing equipment;
图2为上料装置的经过示意图;Fig. 2 is the schematic diagram of the feeding device;
图3为支撑机构的结构示意图;3 is a schematic structural diagram of a support mechanism;
图4为破片组件的结构示意图;4 is a schematic structural diagram of a fragment assembly;
图5为图的剖面结构示意图;Fig. 5 is the cross-sectional structure schematic diagram of Fig.;
图6为图5中A处的放大示意图;Fig. 6 is the enlarged schematic diagram of A place in Fig. 5;
图7为推送组件及部分支撑机构的仰视示意图;Fig. 7 is the bottom view schematic diagram of the push assembly and part of the support mechanism;
图8为图7中B处的放大示意图;Fig. 8 is the enlarged schematic diagram at B in Fig. 7;
图9为接料装置及定位环的结构示意图;FIG. 9 is a schematic structural diagram of a material receiving device and a positioning ring;
图10为图9中C处放大示意图;Fig. 10 is the enlarged schematic diagram at C in Fig. 9;
图11为破片组件尾端结构示意图;Figure 11 is a schematic diagram of the structure of the tail end of the fragment assembly;
图12为图11中D处放大示意图。FIG. 12 is an enlarged schematic view of D in FIG. 11 .
具体实施方式:Detailed ways:
下面结合附图对本发明实施例中的技术方案进行清楚、完整地说明。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
实施例一Example 1
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.
如图1至图10所示,一种连续式竹材料加工设备,包括上料装置1,所述上料装置1的上方设置有支撑架2,在该支撑架2上设置有可前后滑动的破片装置3,且该上料装置1的尾端设置有切丝装置4,所述支撑架2上还设置有支撑机构5,所述破片装置3包括转动设置在支撑机构5上的转动筒a31、开设在该转动筒a31圆周方向上的若干安装槽32以及可转动设置在若干安装槽32上的破片组件6,所述切丝装置4包括切丝机41、转动设置在该切丝机41入料端的定位环42以及设置在支撑机构5上的推送组件44,上料装置1用于把毛竹向破片装置3推送进行破片,在推送的过程中,破片装置3往上料装置1靠拢,所述破片装置3在毛竹完成破片后向切丝装置4方向复位,所述定位环42用于与转动筒a31上的破片组件6逐一套合并带动破片组件6转动,所述推送组件44用于将破片组件6中的竹片逐一推送至切丝机41内进行切丝。As shown in Fig. 1 to Fig. 10, a continuous bamboo material processing equipment includes a feeding device 1, a support frame 2 is arranged above the feeding device 1, and a support frame 2 is arranged on the support frame 2 that can slide back and forth. Fragmentation device 3, and the rear end of the feeding device 1 is provided with a shredding device 4, the support frame 2 is also provided with a support mechanism 5, and the fragmentation device 3 includes a rotating cylinder a31 rotatably arranged on the support mechanism 5 , a plurality of
值得一提的是,本发明中设置上料装置将毛竹推送至破片装置中进行破片,在推送的过程中破片装置往上料装置靠拢,在毛竹全部推送至破片装置内完成破片后,破片装置往切丝机的方向移动,在移动的路径上,破片装置中的破片筒a转动,使破片筒a中圆周分布的破片筒b与切丝机上的定位环套合,定位环带动破片筒b转动,总体实现了集上料、破片、竹片传输功能自动化连续式工作,对于传统人工上料提高了上料的效率,并且全程无人员参与,提升了工作中的安全性。It is worth mentioning that in the present invention, a feeding device is set to push the moso bamboo into the fragmenting device for fragmentation. During the pushing process, the fragmenting device moves closer to the feeding device, and after all the bamboos are pushed into the fragmenting device to complete the fragmentation, the fragmenting device Move to the direction of the shredder. On the moving path, the fragment cylinder a in the fragmentation device rotates, so that the fragment cylinder b distributed on the circumference of the fragment cylinder a is fitted with the positioning ring on the shredder, and the positioning ring drives the fragment cylinder b. Rotation, as a whole, realizes the automatic and continuous operation of the functions of feeding, fragmentation and bamboo chip transmission. It improves the efficiency of feeding for traditional manual feeding, and there is no personnel involved in the whole process, which improves the safety at work.
进一步地,所述上料装置1包括上料台11、设置在该上料台11尾端的通道12、设置在该上料台11一侧的电机a13、由该电机a13带动下滑动设置在该上料台11一侧的推送杆a14以及可转动设置在上料台11一侧的转动板15。Further, the feeding device 1 includes a feeding table 11, a
进一步地,所述支撑机构5包括固定在支撑架2上的支撑杆a51、滑动设置在支撑架2上的支撑块52、固定在该支撑块52下端的支撑筒53、固定在该支撑块52前端的滑套a54以及固定在该支撑筒53两侧的支撑杆b55,其中支撑杆a51与滑套a54设置为滑动连接。Further, the support mechanism 5 includes a support rod a51 fixed on the support frame 2 , a
进一步地,所述破片组件6包括转动筒b61,所述转动筒b61前端设置有切刀62,所述切刀延续方向设置有定位杆66,所述切刀62尾端设置有定位槽63,所述转动筒b61内壁圆周方向上设置有滑套b64,滑动设置在该滑套b64上的定位轮65。Further, the
进一步地,所述推送组件44包括与固定在支撑杆b55上的电机b441,所述电机b441上设置有滑杆442,以及滑杆442上设置由所述电机b441带动下推送竹片的推送杆443,滑杆442与推送杆443之间设置为滑动连接。Further, the pushing
此处,本发明中在破片筒b与切丝机上定位环套合转动的过程中,由推送组件将破片筒b中圆周分布的竹片依次推送入切丝机内切丝,解决了现有设备切丝效率低,需要人工上料的问题。Here, in the present invention, during the rotation process of the fragmentation cylinder b and the positioning ring on the shredding machine, the bamboo chips distributed on the circumference of the fragmentation cylinder b are sequentially pushed into the shredding machine by the pushing component, which solves the problem of existing problems. The shredding efficiency of the equipment is low, and the problem of manual feeding is required.
进一步地,所述切丝机41的尾端还设置有接料装置7。Further, the tail end of the shredding machine 41 is also provided with a material receiving device 7 .
进一步地,所述接料装置7包括接料台71和设置在接料台71上的接料篓72。Further, the material receiving device 7 includes a material receiving table 71 and a
更进一步地,所述转动筒b61与定位环42均设置有卡口8。Further, both the rotating cylinder b61 and the
工作过程work process
上料装置将毛竹推送至破片装置内进行破片,在推送的过程中,破片装置在支撑机构的滑动下缓缓靠近上料装置,在毛竹完成破片后,破片装置再由支撑机构的滑动下靠近切丝机;The feeding device pushes the moso bamboo into the fragmenting device for fragmentation. During the pushing process, the fragmenting device slowly approaches the feeding device under the sliding of the supporting mechanism. After the moso bamboo is fragmented, the fragmenting device is moved closer to the sliding of the supporting mechanism. Shredder;
此外,在破片装置往切丝机靠近的过程中,破片装置中的破片筒a转动,使载有竹片的破片筒b与切丝机上的定位环套合,随后破片筒b在定位环的带动下转动,在其转动的过程中,由推送组件将破片筒b内圆周排列的竹片依次推送至切丝机内进行切丝,完成切丝后,上料装置继续往破片装置中推送毛竹,推送组件继续将竹片推送至切丝机内切丝,循环往复,以达到自动上料与切丝的功能。In addition, in the process of the fragmentation device approaching the shredder, the fragmentation cylinder a in the fragmentation device rotates, so that the fragmentation cylinder b carrying the bamboo chips is nested with the positioning ring on the shredder, and then the fragmentation cylinder b is in the positioning ring. Driven to rotate, in the process of its rotation, the bamboo chips arranged on the inner circumference of the fragment tube b are pushed by the push component into the shredder for shredding in turn. After the shredding is completed, the feeding device continues to push the moso bamboo into the fragment device. , the push component continues to push the bamboo slices into the shredder for shredding, and the cycle reciprocates to achieve the function of automatic feeding and shredding.
以上结合附图所述的仅是本发明的优选实施方式,但本发明并不限于上述实施方式,应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可作出各种变形和改进,这些也应该视为本发明的保护范围,都不会影响本发明实施的效果和实用性。The above descriptions in conjunction with the accompanying drawings are only the preferred embodiments of the present invention, but the present invention is not limited to the above-mentioned embodiments. It should be pointed out that for those skilled in the art, without departing from the structure of the present invention, the Various modifications and improvements should be made, which should also be regarded as the protection scope of the present invention, and will not affect the effect and practicability of the implementation of the present invention.
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