CN112146898A - Quality detection system for product production - Google Patents
Quality detection system for product production Download PDFInfo
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- CN112146898A CN112146898A CN201910592269.6A CN201910592269A CN112146898A CN 112146898 A CN112146898 A CN 112146898A CN 201910592269 A CN201910592269 A CN 201910592269A CN 112146898 A CN112146898 A CN 112146898A
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
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- G01M17/04—Suspension or damping
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Abstract
The invention discloses a quality detection system for product production, which comprises a transportation module, an electric control module, a fixing module, a detection module and a data processing module, wherein the transportation module comprises a feeding module for transporting a detected part to the detection module and a discharging module for transporting the detected part out of the detection module. According to the invention, the problem of high cost and large physical consumption caused by manual carrying is solved by arranging the conveying module on the detection module for conveying the detected part, and meanwhile, the first fixing module and the second fixing module are arranged on the detection module and are used for being matched with the first detection module and the second detection module to fix the detected part, so that the first detection module and the second detection module can conveniently detect the part and reduce the number of times of manual intervention, and the labor force is saved.
Description
Technical Field
The invention relates to the technical field of product detection, in particular to a quality detection system for product production.
Background
Automobile parts, as the basis of the automotive industry, are essential factors supporting the continued healthy development of the automotive industry. Particularly, the current automobile industry is fiercely and fiercely developing independent development and innovation, and a strong part system is needed to be used as a support. The independent brand and the technical innovation of the whole automobile need parts as a foundation, the independent innovation of the parts generates strong driving force for the development of the whole automobile industry, the parts are mutually influenced and interacted, the independent brand of the whole automobile is not available, the research and development ability of a strong part system is difficult to develop, the support of the strong part system is not available, the independent brand can hardly do great work, a damping spring is one of important parts in the assembly part of the whole automobile of the automobile, the performance detection of the damping spring is related to the normal operation of the automobile, the existing damping spring needs to sample the damping spring produced in batches in daily production, the detection is mainly used for detecting the tensile strength and the fatigue strength data of the existing damping spring and is used for measuring the service life and the service quality of the damping spring, but the existing damping spring needs manpower for carrying and transportation, the labor intensity is high, meanwhile, the existing detection link needs too much manpower to participate, and because errors exist among the manpower, inaccurate data are easily caused, so that the measurement accuracy is not improved.
Therefore, a quality detection system for product production is needed, which can reduce the participation of manpower, reduce labor cost, improve detection efficiency, ensure the measurement accuracy, and further facilitate the improvement of detection effect and efficiency.
Disclosure of Invention
The invention aims to provide a quality detection system for product production, and aims to solve the problems that the existing damping spring needs too much manpower to participate in detection, labor cost is high, and measurement efficiency and accuracy are poor.
The invention is realized by the following steps: a quality detection system for product production detects the strength of main shock absorption of an automobile by adopting a sampling inspection method, and comprises a transportation module, an electric control module, a fixing module, a detection module and a data processing module, wherein the transportation module comprises a feeding module for transporting a detected part to the detection module and a discharging module for transporting the detected part out of the detection module;
the electric control module is electrically connected with the transportation module and the detection module and is used for controlling the transportation module and the detection module;
the fixing module comprises a first fixing module and a second fixing module which are used for fixing the detection component;
the detection module comprises a first detection module for detecting the tensile strength of the component and a second detection module for detecting the fatigue strength of the component;
the data processing module is electrically connected with the detection module and used for processing the detection data transmitted by the detection module.
Furthermore, the feeding module is provided with a feeding conveying module for conveying the detected part to the first fixing module and the second fixing module for fixing.
Furthermore, a first station is arranged on the first detection module and used for fixing the first fixing module, the pressure testing machine arranged on the first detection module stretches the detected part to detect the tensile strength data, a first data transmission module is arranged on the first detection module and electrically connected with the data processing module and used for transmitting the tensile strength data to the data processing module to be processed.
Furthermore, the blanking module is provided with a feeding conveying module for conveying the detected part from the first fixing module and the second fixing module.
Furthermore, a second station is arranged on the second detection module and used for fixing the second fixing module, the spring fatigue strength tester arranged on the second detection module detects the detected part and detects fatigue strength data, a second data transmission module is arranged on the second detection module and electrically connected with the data processing module and used for transmitting the fatigue strength data to the data processing module for processing.
Furthermore, the second fixing module comprises a second clamping module, the second clamping module is connected with the second fixing module in a sliding mode, the second clamping module is fixed on the second detection module, one end of the detected component is fixed to the second fixing module, the other end of the detected component is fixed to the second clamping module, the detected component is detected through a spring fatigue strength testing machine on the second detection module, and fatigue strength data are generated.
Furthermore, a feeding conveying module and a feeding conveying module are fixed on the first fixing module and the second fixing module and used for completing the transmission work of the detected component
Furthermore, the electric control module is electrically connected with the feeding transmission module and the feeding transmission module, the electric control module is provided with a signal receiving module and a signal processing module, and the signal receiving module is electrically connected with the signal processing module and used for receiving signals of the data processing module and transmitting the signals to the signal processing module for processing, so that the feeding transmission module and the feeding transmission module are controlled to operate according to the signals.
Furthermore, the data processing module is provided with a data comparison module, the data comparison module is electrically connected with the first data transmission module and the second data transmission module and used for receiving detection data of the first detection module and the second detection module, and the data processing module is electrically connected with the signal receiving module and used for controlling the operation of the feeding transmission module and the feeding transmission module through the electric control module and transporting detected parts to the first fixing module and the second fixing module.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the problem of high cost and large physical consumption caused by manual carrying is solved by arranging the transportation module on the detection module for conveying the detected part, meanwhile, the first fixing module and the second fixing module are arranged on the detection module and are used for being matched with the first detection module and the second detection module to fix the detected part, so that the times of manual intervention are reduced while the first detection module and the second detection module detect the part, the labor force is saved, and in addition, the detection data are conveyed to the data processing module through the first data transmission module and the second data transmission module on the first detection module and the second detection module to be compared with the data entries in the data comparison module, so that the error caused by manual meter reading is avoided, and the detection accuracy is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a structural framework diagram of the detection system of the present invention;
FIG. 2 is a structural framework diagram of a first detection module of the present invention;
FIG. 3 is a structural framework diagram of a second detection module of the present invention
FIG. 4 is a structural frame diagram of the electronic control module of the present invention;
FIG. 5 is a block diagram of a data processing module according to the present invention;
in the figure: 1. a transport module; 11. a feeding module; 111. a feeding and conveying module; 12. a blanking module; 121. a blanking transmission module; 2. an electric control module; 21. a signal receiving module; 22. a signal processing module; 3. fixing the module; 31. a first fixing module; 311. a first clamping module; 32. a second stationary module; 321. a second clamping module; 4. a detection module; 41. a first detection module; 411. a first station; 412. a first data transmission module; 42. a second detection module; 421. a second station; 422. a second data transmission module; 5. a data processing module; 51. and a data comparison module.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1, 2, 3, 4 and 5, a quality detection system for product production, which detects the strength of the main shock absorption of an automobile by a sampling inspection method, includes a transportation module 1, an electric control module 2, a fixing module 3, a detection module 4 and a data processing module 5, wherein the transportation module 1 includes a feeding module 11 for transporting a detected component to the detection module 4 and a discharging module 12 for transporting the detected component out of the detection module 4;
the electric control module 2 is electrically connected with the transportation module 1 and the detection module 4, and the electric control module 2 is used for controlling the transportation module 1 and the detection module 4;
the fixing module 3 comprises a first fixing module 31 and a second fixing module 32 for fixing the detection component;
the detection module 4 comprises a first detection module 41 for detecting the tensile strength of the component and a second detection module 42 for detecting the fatigue strength of the component;
the data processing module 5 is electrically connected to the detecting module 4 for processing the detecting data transmitted by the detecting module 4.
Referring to fig. 2, the feeding module 11 is provided with a feeding conveying module 111 for conveying the detected component to the first fixing module 31 and the second fixing module 32 for fixing.
Referring to fig. 2, a first station 411 is disposed on the first detection module 41 for fixing the first fixing module 31, and a pressure tester disposed on the first detection module 41 stretches a detected component to detect tensile strength data, a first data transmission module 412 is disposed on the first detection module 41, and the first data transmission module 412 is electrically connected to the data processing module 5 for transmitting the tensile strength data to the data processing module 5 for processing.
Referring to fig. 3 and 2, the blanking module 12 is provided with a feeding and conveying module 111 for conveying the detected components from the first fixing module 31 and the second fixing module 32.
Referring to fig. 3, a second station 421 is disposed on the second detection module 42 for fixing the second fixing module 32, and a spring fatigue strength tester disposed on the second detection module 42 detects a detected component to detect fatigue strength data, a second data transmission module 422 is disposed on the second detection module 42, and the second data transmission module 422 is electrically connected to the data processing module 5 for transmitting the fatigue strength data to the data processing module 5 for processing.
Referring to fig. 3, the second fixing module 32 includes a second clamping module 321, the second clamping module 321 is slidably connected to the second fixing module 32, and the second clamping module 321 is fixed on the second detecting module 42, and one end of the detected component is fixed on the second clamping module 321, and the other end of the detected component is fixed on the second fixing module 32, and the detected component is detected by the spring fatigue strength testing machine on the second detecting module 42, so as to generate fatigue strength data.
Referring to fig. 2 and 3, a feeding and conveying module 111 and a feeding and conveying module 111 are fixed on the first fixing module 31 and the second fixing module 32, respectively, for completing the transmission of the detected component.
Referring to fig. 4, the electronic control module 2 is electrically connected to the feeding transmission module 111 and the feeding transmission module 111, the electronic control module 2 is provided with a signal receiving module 21 and a signal processing module 22, and the signal receiving module 21 is electrically connected to the signal processing module 22, and is configured to receive a signal of the data processing module 5 and transmit the signal to the signal processing module 22 for processing, so as to control the operation of the feeding transmission module 111 and the feeding transmission module 111 according to the signal.
Referring to fig. 5, the data processing module 5 is provided with a data comparison module 51, the data comparison module 51 is electrically connected with the first data transmission module 412 and the second data transmission module 422, and is configured to receive the detection data of the first detection module 41 and the second detection module 42, and the data processing module 5 is electrically connected with the signal receiving module 21, and is configured to control the operation of the feeding transmission module 111 and the feeding transmission module 111 by the electronic control module 2, and transport the detected component to the first fixing module 31 and the second fixing module 32.
The device obtained through the design can basically meet the requirements of reducing the participation of manpower, reducing labor cost, improving detection efficiency, ensuring the accuracy of measurement, further being beneficial to improving the detection effect and the efficiency, and further improving the function of the quality detection equipment for product production.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a quality detection system is used in product production, adopts the method of spot check to detect car owner absorbing intensity, including transportation module (1), automatically controlled module (2), fixed module (3), detection module (4) and data processing module (5), its characterized in that: the transportation module (1) comprises a feeding module (11) used for transporting the detected components to the detection module (4) and a discharging module (12) used for transporting the detected components out of the detection module (4);
the electric control module (2) is electrically connected with the transportation module (1) and the detection module (4), and the electric control module (2) is used for controlling the transportation module (1) and the detection module (4);
the fixing module (3) comprises a first fixing module (31) and a second fixing module (32) for fixing the detection component;
the detection module (4) comprises a first detection module (41) for detecting the tensile strength of the component and a second detection module (42) for detecting the fatigue strength of the component;
the data processing module (5) is electrically connected with the detection module (4) and is used for processing the detection data transmitted by the detection module (4).
2. The quality detecting system for product production according to claim 1, wherein the feeding module (11) is provided with a feeding conveying module (111) for conveying the detected component to the first fixing module (31) and the second fixing module (32) for fixing.
3. The quality detection system for product production according to claim 2, wherein the first detection module (41) is provided with a first station (411) for fixing the first fixing module (31), the pressure testing machine arranged on the first detection module (41) stretches the detected component to detect the tensile strength data, the first detection module (41) is provided with a first data transmission module (412), and the first data transmission module (412) is electrically connected with the data processing module (5) and is used for transmitting the tensile strength data to the data processing module (5) for processing.
4. The quality detection system for product production according to claim 3, wherein the first fixing module (31) comprises a first clamping module (311), the first clamping module (311) is slidably connected with the first fixing module (31), the first clamping module (311) is fixed on the first detection module (41), one end of the detected component is fixed on the first fixing module (31), the other end of the detected component is fixed on the first clamping module (311), and the detected component is stretched by a pressure testing machine on the first detection module (41) to generate tensile strength data.
5. A quality inspection system for product production according to claim 4, wherein the blanking module (12) is provided with a feeding and conveying module (111) for conveying the inspected components out of the first and second fixed modules (31, 32).
6. The product production quality detection system according to claim 5, wherein the second detection module (42) is provided with a second station (421) for fixing the second fixing module (32), the spring fatigue strength tester arranged on the second detection module (42) detects the detected component and detects fatigue strength data, the second detection module (42) is provided with a second data transmission module (422), and the second data transmission module (422) is electrically connected with the data processing module (5) and is used for transmitting the fatigue strength data to the data processing module (5) for processing.
7. The quality detecting system for product production according to claim 6, wherein the second fixing module (32) comprises a second clamping module (321), the second clamping module (321) is slidably connected with the second fixing module (32), the second clamping module (321) is fixed on the second detecting module (42), one end of the detected component is fixed on the second fixing module (32), the other end of the detected component is fixed on the second clamping module (321), and the detected component is detected by a spring fatigue strength testing machine on the second detecting module (42), so that fatigue strength data is generated.
8. The product production quality detection system according to claim 7, wherein the first fixing module (31) and the second fixing module (32) are both fixed with a feeding conveying module (111) and a feeding conveying module (111) for completing the conveying operation of the detected components.
9. The product production quality detection system according to claim 8, wherein the electronic control module (2) is electrically connected to the feeding transmission module (111) and the feeding transmission module (111), the electronic control module (2) is provided with a signal receiving module (21) and a signal processing module (22), and the signal receiving module (21) is electrically connected to the signal processing module (22) and is used for receiving the signal of the data processing module (5) and transmitting the signal to the signal processing module (22) for processing, so as to control the operation of the feeding transmission module (111) and the feeding transmission module (111) according to the signal.
10. The product production quality detection system according to claim 9, wherein the data processing module (5) is provided with a data comparison module (51), the data comparison module (51) is electrically connected with the first data transmission module (412) and the second data transmission module (422) and is used for receiving detection data of the first detection module (41) and the second detection module (42), and the data processing module (5) is electrically connected with the signal receiving module (21) and is used for controlling the operation of the feeding transmission module (111) and the feeding transmission module (111) by the electronic control module (2) and transporting detected components to the first fixed module (31) and the second fixed module (32).
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| CN201910592269.6A CN112146898A (en) | 2019-06-26 | 2019-06-26 | Quality detection system for product production |
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| CN201910592269.6A CN112146898A (en) | 2019-06-26 | 2019-06-26 | Quality detection system for product production |
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Citations (6)
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| RU2336516C1 (en) * | 2007-05-02 | 2008-10-20 | Томский политехнический университет - государственное образовательное учреждение высшего профессионального образования | Test bench for fatigue test of elastic elements |
| CN104807397A (en) * | 2014-01-25 | 2015-07-29 | 鸿富锦精密工业（深圳）有限公司 | Product detection system and product detection method |
| CN105241644A (en) * | 2015-09-21 | 2016-01-13 | 重庆泽田汽车部件有限责任公司 | Fatigue testing tool for steel plate spring |
| CN205262768U (en) * | 2015-11-25 | 2016-05-25 | 上海辛帕工业自动化有限公司 | A fatigue test machine for damping element for test car |
| US9651464B1 (en) * | 2013-09-05 | 2017-05-16 | Sandia Corporation | Spring performance tester for miniature extension springs |
| CN208937298U (en) * | 2018-08-31 | 2019-06-04 | 北京万高众业科技股份有限公司 | A kind of fatigue test device |
-
2019
- 2019-06-26 CN CN201910592269.6A patent/CN112146898A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2336516C1 (en) * | 2007-05-02 | 2008-10-20 | Томский политехнический университет - государственное образовательное учреждение высшего профессионального образования | Test bench for fatigue test of elastic elements |
| US9651464B1 (en) * | 2013-09-05 | 2017-05-16 | Sandia Corporation | Spring performance tester for miniature extension springs |
| CN104807397A (en) * | 2014-01-25 | 2015-07-29 | 鸿富锦精密工业（深圳）有限公司 | Product detection system and product detection method |
| CN105241644A (en) * | 2015-09-21 | 2016-01-13 | 重庆泽田汽车部件有限责任公司 | Fatigue testing tool for steel plate spring |
| CN205262768U (en) * | 2015-11-25 | 2016-05-25 | 上海辛帕工业自动化有限公司 | A fatigue test machine for damping element for test car |
| CN208937298U (en) * | 2018-08-31 | 2019-06-04 | 北京万高众业科技股份有限公司 | A kind of fatigue test device |
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