CN112146598A

CN112146598A - Quick flatness detection machine

Info

Publication number: CN112146598A
Application number: CN202010813928.7A
Authority: CN
Inventors: 郭辉; 蒋生亮
Original assignee: Lingshengcheng Technology Jiangsu Co Ltd
Current assignee: Lingshengcheng Technology Jiangsu Co Ltd
Priority date: 2020-08-13
Filing date: 2020-08-13
Publication date: 2020-12-29

Abstract

The invention discloses a flatness rapid detection machine. The detection machine comprises a rack, wherein a jig and a transfer mechanism are arranged at the top of the rack, a vertical plate is arranged on the transfer mechanism in a sliding manner, and a camera is arranged on the vertical plate in a sliding manner; the vertical plate can horizontally slide along the transfer mechanism, the camera can vertically slide along the vertical plate, and the camera is located above the jig. The flatness rapid detection machine can automatically perform online sampling detection on the shielding case product and accurately and stably detect the flatness and the like of the shielding case product in the transmission operation process, thereby not only saving manpower, material resources and time, improving the production and processing efficiency, but also avoiding the conditions of missed detection and erroneous judgment and ensuring the product quality.

Description

Quick flatness detection machine

Technical Field

The invention relates to the field of detection equipment, in particular to a flatness rapid detection machine.

Background

In the production and manufacturing process of the shielding case product, in order to ensure the tightness of the shielding effect, the product needs to be carefully detected, and when the base number of the product is large, the product needs to be randomly inspected, wherein the most direct method is to detect the appearance parameters such as the size, the flatness and the like. In the detection process, the sizes of a plurality of surfaces of the shielding case product are often required to be detected for a plurality of times, detection equipment such as a camera and the like is required to be respectively aligned with each surface for shooting, and sometimes, the same surface of the product is even required to be shot and detected for a plurality of times at different positions. In general, if the detection devices are arranged on each side of the product, the cost is high, the transmission operation line of the product is often interfered, and if the detection device or the product is manually moved and another side is detected after one side of the product is detected, a large amount of manpower, material resources and time are consumed, the production and processing efficiency is reduced, in addition, the missing rate and the misjudgment rate of manual operation are high, and the quality of the product is difficult to guarantee.

Disclosure of Invention

In order to solve the problems, the invention provides a flatness rapid detection machine.

According to one aspect of the invention, the invention provides a quick flatness detector which comprises a rack, wherein a jig and a transfer mechanism are installed at the top of the rack, a vertical plate is installed on the transfer mechanism in a sliding mode, and a camera is installed on the vertical plate in a sliding mode; the vertical plate can horizontally slide along the transfer mechanism, the camera can vertically slide along the vertical plate, and the camera is located above the jig.

The flatness rapid detection machine can automatically perform online sampling detection and accurate and stable detection on the flatness and the like of the shielding case product in the transmission operation process of the shielding case product, thereby not only saving manpower, material resources and time, improving the production and processing efficiency, but also avoiding the conditions of missed detection and erroneous judgment and ensuring the product quality.

In some embodiments, a housing is disposed about the upper portion of the housing. From this, set up the dustcoat and can keep apart and protect frame and each mechanism on it, avoid detection achievement to receive external environment's interference.

In some embodiments, a display screen and a plurality of control buttons are mounted on the housing, the display screen is connected with a computer, and the computer is mounted on the rack. Therefore, the computer can receive the detection signal transmitted by the camera, transmit the detection signal to the display screen after data processing, and the control button can control the work of the computer and the display screen.

In some embodiments, the jig is provided with a limiting block. Therefore, the product to be detected can be accurately placed on the jig through the limiting block,

in some embodiments, the upper back of the vertical plate is slidably mounted on the upper part of the transfer mechanism by a sliding block. Therefore, the position and the mode of the vertical plate sliding mounted on the transfer mechanism are arranged.

In some embodiments, a horizontal transverse slide rail is arranged at the lower part of the transfer mechanism, and the lower part of the back surface of the vertical plate is slidably mounted on the transverse slide rail through the transverse slide rail. Thus, the vertical plate can be further stably mounted on the transfer mechanism by providing the lateral slide rail and the lateral slider.

In some embodiments, a sliding plate is mounted on the upper front of the vertical plate, and a vertical sliding rail is formed on the sliding plate, and the camera is slidably mounted on the vertical sliding rail. From this, set up the specific structure of camera slidable mounting on the riser.

In some embodiments, the camera is mounted on a mounting bracket, the mounting bracket being connected to a vertical slide block, the vertical slide block being slidably mounted on the vertical slide rail. Therefore, a specific structure that the camera is installed on the vertical slide rail is further arranged.

In some embodiments, the camera has a housing around its exterior. Thus, the hood can protect the camera.

In some embodiments, the camera is a SR7050 laser camera. Thus, the appropriate model of camera is selected.

Drawings

FIG. 1 is a schematic structural diagram of a rapid flatness detection machine according to an embodiment of the present invention;

FIG. 2 is a schematic view of the interior structure of the flatness rapid inspection machine shown in FIG. 1;

FIG. 3 is a schematic structural view of the transfer mechanism shown in FIG. 1;

fig. 4 is a schematic view of a riser-related structure of fig. 1;

fig. 5 is a schematic structural diagram of a related structure of the camera shown in fig. 1.

In the figure: the automatic camera moving device comprises a rack 1, a jig 2, a moving and carrying mechanism 3, a vertical plate 4, a camera 5, a display screen 6, a computer 7, a sliding plate 8, an outer cover 11, a limiting block 21, a transverse sliding rail 31, a sliding block 41, a transverse sliding block 42, an installation frame 51, a vertical sliding block 52, a hood 53, a control button 61, a support 71 and a vertical sliding rail 81.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Fig. 1 schematically shows a structure of a flatness rapid inspection machine according to an embodiment of the present invention, fig. 2 shows an internal structure of the flatness rapid inspection machine in fig. 1, fig. 3 shows a structure of a transfer mechanism in fig. 1, fig. 4 shows a riser-related structure in fig. 1, and fig. 4 shows a camera-related structure in fig. 1. As shown in fig. 1-5, the inspection machine includes a frame 1, the frame 1 is a substantially square table having legs at the bottom for supporting, and other mechanisms are mounted on the top surface of the frame 1.

An outer cover 11 is arranged around the upper part of the machine frame 1, the outer cover 11 comprises vertical side plates and a top plate positioned above, and all main mechanisms installed on the top surface of the machine frame 1 are surrounded inside by the outer cover 11, so that certain isolation and protection are carried out on all the mechanisms. Wherein, can set up suitable opening on some curb plates as required to conveniently operate relevant mechanism and go on unloading to the product.

A jig 2 and a transfer mechanism 3 are arranged at the top of the rack 1 side by side, and the jig 2 is used for placing a shielding case product to be detected. Wherein, install at least one stopper 21 on tool 2, stopper 21 can be the horizontal structure that L shape extends, and it can carry on spacingly to the product of installing on tool 2 to guarantee that the product is installed in suitable position, can receive the accuracy and detect.

The transfer mechanism 3 mainly comprises a horizontal sliding table with a motive mechanism, the sliding table is positioned at the upper part of the transfer mechanism 3, and a vertical plate 4 which is vertically arranged is arranged on the sliding table. Wherein, the upper portion of one of them one side (being set as the back, the another side is set as preceding) of riser 4 is connected with a sliding block 41, and sliding block 41 slidable mounting is on the slip table, and under the effect of slip table self power unit, sliding block 41 and riser 4 all can carry out horizontal motion along the slip table.

Preferably, at least one horizontal lateral slide rail 31 is provided on a surface facing the vertical plate 4 at a lower portion of the transfer mechanism 3, and an equal number of lateral sliders 42 are attached to a lower portion of a rear surface of the vertical plate 4, and each lateral slider 42 is attached to each lateral slide rail 31 and is slidable along each lateral slide rail 31 in accordance with the sliding of the vertical plate 4. Therefore, the presence of the lateral slide rails 31 and the lateral slides 42 can stabilize the lower portion of the riser 4.

A vertical sliding plate 8 is fixedly installed on the upper part of the front surface of the vertical plate 4, a vertical sliding rail 81 is formed in front of the sliding plate 8, and the camera 5 is installed on the vertical sliding rail 81. Wherein, the camera 5 is mounted on a mounting bracket 51 and connected with a vertical slide block 52, the vertical slide block 52 is slidably mounted on the vertical slide rail 81, and the camera 5, the mounting bracket 51 and the vertical slide block 52 can slide in the vertical direction along the vertical slide rail 81.

Camera 5 is located the top of tool 2, camera 5 is located same vertical plane with tool 2 promptly, and riser 4 and mounting bracket 51 and camera 5 isotructure on it along moving the horizontal slip of mechanism 3, and mounting bracket 51 and camera 5 isotructure on it along the vertical slip of sliding plate 8, can adjust camera 5's position at level and vertical direction respectively according to predetermined procedure or manual operation, make its different position around tool 2 remove, and shoot the shield cover product of installing on tool 2 in order to detect its different planar flatness.

Preferably, a hood 53 is sleeved outside the camera 5, and the hood 53 can cover all sides of the camera 5 except the bottom surface and the connection surface with the mounting frame 51, so as to protect the camera 5.

Preferably, the camera 5 is an SR7050 laser camera, and a lens of the camera faces downward, so that the product can be shot and detected by using laser.

Also included is a computer 7 and a display screen 6. The computer 7 is mounted on the frame 1, and is connected to the transfer mechanism 3, the camera 5, and the like by electric wires, and for the purpose of making full use of space, a bracket 71 may be provided to support the computer 7 so as to be positioned directly above the transfer mechanism 3, the camera 5, and the like. The display screen 6 is embedded in the housing 11, the back of the display screen is connected with the computer 7, and the screen of the display screen is exposed outside the housing 11. Wherein, the computer 7 can receive and process the data information of the operation condition of each mechanism and feed back, and then display the data on the screen of the display screen 6. In addition, various control buttons 61, such as switch buttons, adjusting knobs and the like, connected with the computer 7 and the display screen 6 can be arranged on the housing 11 to adjust the operation of the mechanisms through feedback of the computer 7.

What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the invention.

Claims

1. Flatness short-term test machine, its characterized in that: the device comprises a rack (1), wherein a jig (2) and a transfer mechanism (3) are installed at the top of the rack (1), a vertical plate (4) is installed on the transfer mechanism (3) in a sliding mode, and a camera (5) is installed on the vertical plate (4) in a sliding mode; the vertical plate (4) can horizontally slide along the transfer mechanism (3), the camera (5) can vertically slide along the vertical plate (4), and the camera (5) is located above the jig (2).

2. The flatness fast inspection machine according to claim 1, characterized in that: an outer cover (11) is arranged around the upper part of the machine frame (1).

3. The flatness fast inspection machine according to claim 2, characterized in that: install a display screen (6) and a plurality of control button (61) on dustcoat (11), display screen (6) are connected with a computer (7), computer (7) are installed on frame (1).

4. The flatness fast inspection machine according to claim 1, characterized in that: and a limiting block (21) is arranged on the jig (2).

5. The flatness fast inspection machine according to claim 1, characterized in that: the upper parts of the back surfaces of the vertical plates (4) are slidably mounted on the upper part of the transfer mechanism (3) through a sliding block (41).

6. The flatness fast inspection machine of claim 5, wherein: the lower part of the transfer mechanism (3) is provided with a horizontal transverse sliding rail (31), and the lower part of the back surface of the vertical plate (4) is slidably installed on the transverse sliding rail (31) through a transverse sliding block (42).

7. The flatness fast inspection machine according to claim 1, characterized in that: the camera is characterized in that a sliding plate (8) is installed on the upper portion of the front face of the vertical plate (4), a vertical sliding rail (81) is formed on the sliding plate (8), and the camera (5) is installed on the vertical sliding rail (81) in a sliding mode.

8. The flatness fast inspection machine of claim 7, wherein: the camera (5) is installed on an installation frame (51), the installation frame (51) is connected with a vertical sliding block (52), and the vertical sliding block (52) is installed on the vertical sliding rail (81) in a sliding mode.

9. The flatness fast inspection machine according to claim 1, characterized in that: the camera (5) is externally sleeved with a hood (53).

10. The flatness fast inspection machine according to claim 1, characterized in that: the camera (5) is an SR7050 laser camera.