CN112144203A - Efficient and energy-saving integrated textile steaming equipment - Google Patents
Efficient and energy-saving integrated textile steaming equipment Download PDFInfo
- Publication number
- CN112144203A CN112144203A CN202010863984.1A CN202010863984A CN112144203A CN 112144203 A CN112144203 A CN 112144203A CN 202010863984 A CN202010863984 A CN 202010863984A CN 112144203 A CN112144203 A CN 112144203A
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- material taking
- taking port
- equipment box
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- 239000004753 textile Substances 0.000 title claims abstract description 47
- 238000010025 steaming Methods 0.000 title claims description 30
- 239000000463 material Substances 0.000 claims abstract description 71
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 238000000034 method Methods 0.000 claims abstract description 3
- 230000005540 biological transmission Effects 0.000 claims description 121
- 238000007789 sealing Methods 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 239000011229 interlayer Substances 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000005192 partition Methods 0.000 claims description 6
- 239000011159 matrix material Substances 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 4
- 229910052799 carbon Inorganic materials 0.000 abstract description 4
- 238000004134 energy conservation Methods 0.000 abstract description 3
- 208000027418 Wounds and injury Diseases 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000003068 static effect Effects 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to an efficient and energy-saving integrated textile steam device which comprises a device box body and a control box, wherein the control box is arranged on the device box body; the method is characterized in that: the inner cavity of the equipment box body is provided with a first operation cavity and a second operation cavity, the first operation cavity is positioned above the second operation cavity and communicated with each other, and the equipment box body is provided with a first material taking port communicated with the first operation cavity; a transfer support is arranged on the first operation cavity, a transfer power mechanism is arranged between the transfer support and the equipment box body, and the transfer power mechanism drives the transfer support to transversely move to at least partially expose the transfer support out of the first material taking port or transversely move to return to the first operation cavity; the transfer support seals and seals the first material taking port in an exposed state and a retracted state; a steam generating mechanism is arranged on the second operation cavity; the transferring power mechanism and/or the steam generating mechanism are/is controlled by the control box. The device can effectively prevent a large amount of steam from leaking, and has the advantages of high safety, high working efficiency, low carbon, energy conservation and small volume.
Description
Technical Field
The invention relates to a textile steamer, in particular to an efficient and energy-saving integrated textile steaming device.
Background
The traditional textile steam engine is generally formed by mutually assembling two split parts, one part is a box body for containing textiles, the other part is a box body for preparing steam, and the traditional textile steam engine is limited by the structure, has larger integral volume and is inconvenient to install and use; in addition, for the convenience of getting put the fabrics, often can be provided with on the box and get the material mouth, when getting to put the fabrics, get the material mouth and need continuously open, lead to the inside steam of box toward leaking and cause the waste outward, the high temperature steam of leakage causes the injury to the workman easily, and can make surrounding work environment temperature rise, a large amount of steam leak the inside operational environment of back box need the longer time just can resume specific environmental requirement, direct influence work efficiency.
Therefore, further improvements are needed.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the efficient and energy-saving integrated textile steaming equipment which can effectively prevent a large amount of steam from leaking, and has the advantages of high safety, high working efficiency, low carbon, energy conservation and small volume.
The purpose of the invention is realized as follows:
an efficient and energy-saving integrated textile steaming device comprises a device box body and a control box, wherein the control box is arranged on the device box body; the method is characterized in that: the inner cavity of the equipment box body is provided with a first operation cavity and a second operation cavity, the first operation cavity is positioned above the second operation cavity and communicated with each other, and the equipment box body is provided with a first material taking port communicated with the first operation cavity; a transfer support used for hanging textiles is arranged on the first operation cavity, a transfer power mechanism used for driving the transfer support to move transversely relative to the equipment box body in a reciprocating mode is arranged between the transfer support and the equipment box body, and the transfer power mechanism drives the transfer support to move transversely until at least part of the transfer support is exposed out of the first material taking port or moves transversely into the first operation cavity; the transfer support seals and seals the first material taking port in an exposed state and a retracted state; a steam generating mechanism for preparing steam is arranged on the second operation cavity, and at least part of the steam prepared by the steam generating mechanism enters the first operation cavity; the transferring power mechanism and/or the steam generating mechanism are/is controlled by the control box.
The transfer support comprises a first cover plate, a second cover plate and more than one hanging rod, the first cover plate is connected with one end of the hanging rod, and the second cover plate is connected with the other end of the hanging rod; when the transfer support returns to the first operation cavity, the first cover plate seals the first material taking port in a sealing manner; when the transfer support is exposed out of the first material taking port, the second cover plate seals the first material taking port in a sealing mode.
The first cover plate is provided with a first sealing ring, and the first cover plate seals the first material taking port through the first sealing ring; and a second sealing ring is arranged on the second cover plate, and the second cover plate seals the first material taking port through the second sealing ring.
The shifting power mechanism comprises a servo motor, a transmission assembly, a ball screw and a shifting nut in threaded connection with the ball screw; the servo motor is fixedly arranged on the equipment box body, the ball screw is rotatably arranged on the equipment box body, and the servo motor drives the ball screw to rotate through the transmission assembly; the shifting nut is arranged on the shifting bracket; when the ball screw rotates, the transfer nut drives the transfer support to transversely move relative to the equipment box body;
or the shifting power mechanism comprises a rodless cylinder, a cylinder body on the rodless cylinder is connected with an air source and is arranged on the equipment box body, and a sliding block on the rodless cylinder is connected with the shifting bracket;
or the shifting power mechanism comprises a servo motor, a transmission assembly, a shifting gear and a shifting rack matched with the shifting gear; the servo motor is fixedly arranged on the equipment box body, the transfer gear is rotatably arranged on the equipment box body, and the servo motor drives the transfer gear to rotate through the transmission assembly; the shifting rack is arranged on the shifting bracket, and the shifting gear is meshed with the shifting rack; when the transfer gear rotates, the transfer rack drives the transfer support to move transversely relative to the equipment box body.
The transmission assembly comprises a plurality of transmission chain wheels and a plurality of transmission chains matched with the transmission chain wheels, at least one transmission chain wheel is connected with a motor shaft of the servo motor, at least one transmission chain wheel is connected with a ball screw or a shifting gear, and the transmission chains are wound on the corresponding transmission chain wheels;
or the transmission assembly comprises a plurality of transmission gears which are meshed with each other, at least one transmission gear is connected with a motor shaft of the servo motor, and at least one transmission gear is connected with the ball screw or the transfer gear;
or, the transmission assembly comprises a plurality of transmission belt wheels and a plurality of transmission tracks matched with the transmission belt wheels, at least one transmission belt wheel is connected with a motor shaft of the servo motor, at least one transmission belt wheel is connected with the ball screw or the transfer gear, and the transmission tracks are wound on the corresponding transmission belt wheels.
The equipment box body is provided with a limiting mechanism for detecting the transverse moving position of the transfer support; the limiting mechanism comprises a limiting thimble and a limiting microswitch, the limiting thimble is arranged on the equipment box body in a resetting sliding manner, and the limiting microswitch is fixedly arranged on the equipment box body; when the transfer support moves transversely to a set position relative to the equipment box body, the transfer support triggers the limit microswitch through the limit thimble, and the control box controls the transfer power mechanism to stop working according to a signal fed back by the limit microswitch so that the transfer support stops moving transversely.
An inner container shell is arranged on the first operation cavity; the inner container shell comprises an outer shell and an inner shell, the outer shell is coated on the outer side of the inner shell, an inner circulation interlayer is formed between the outer shell and the inner shell, the transfer support is at least partially transversely moved in the inner cavity of the inner shell, the air inlet end and the air outlet end of the inner circulation interlayer are respectively communicated with the inner cavity of the inner shell, and the air inlet end of the inner circulation interlayer is provided with an inner circulation fan; a second material taking port corresponding to and communicated with the first material taking port is arranged on the outer shell; the inner shell is provided with a third material taking port corresponding to the second material taking port and communicated with the second material taking port; the transfer support sequentially passes through the first material taking port, the second material taking port and the third material taking port and returns to the first operation cavity; the transfer support sequentially penetrates through the third material taking port, the second material taking port and the first material taking port and is exposed out of the equipment box body.
The steam generating mechanism comprises a water storage container for storing water and a heating component for heating the water in the water storage container to prepare steam, and the heating component is controlled by the control box; a partition plate is arranged between the first operation cavity and the second operation cavity, a plurality of through holes are formed in the partition plate, and the first operation cavity is communicated with the second operation cavity through the through holes.
And the equipment box body is provided with rollers.
The transfer support is provided with more than one set, and more than two sets of transfer supports are arranged in a matrix or in a transverse mode; the shifting power mechanism drives more than two sets of shifting supports to move transversely simultaneously and/or synchronously.
The invention has the following beneficial effects:
1. the first working cavity for containing textiles and the second working cavity for preparing steam are respectively integrated on a box body, so that the integrated arrangement is realized, the volume is greatly reduced compared with the traditional structure, the occupied area is small, and the installation and the use are more convenient; the moving mode of the transfer support has high advancing speed and high efficiency;
2. the transfer support for placing the textiles is arranged in a reciprocating traversing mode, so that the textiles are greatly convenient to take and place, and the space required by work is small;
3. the transfer support can seal and seal the material taking port in the returning state or the exposed state, and a large amount of steam can be effectively prevented from leaking outwards when the textile is taken and placed by matching with the rapid advancing of the transfer support, so that workers can be prevented from being scalded by the steam; and because the steam leakage quantity is little, the working environment (including parameters such as temperature, humidity) in the box can be recovered to specific requirement rapidly, so have low carbon energy-conservation, work efficiency height advantage.
Drawings
Fig. 1 is a front view of an integrated textile steaming device according to a first embodiment of the present invention.
FIG. 2 is a rear view of the integrated textile steaming device of the first embodiment of the present invention with the back plate removed.
Fig. 3 is a sectional view of the integrated textile steaming device in an operating state according to the first embodiment of the present invention.
FIG. 4 is a cross-sectional view of the integrated textile steaming device for picking and placing textiles according to the first embodiment of the present invention.
FIG. 5 is a partial schematic view of the first embodiment of the present invention showing the limit microswitch in an inactive state.
Fig. 6 is a partial schematic view of the limit microswitch in the first embodiment of the invention in an activated state.
Fig. 7 is a sectional view of an integrated textile steaming device according to a second embodiment of the present invention in an operating state.
FIG. 8 is a cross-sectional view of an integrated textile steaming device for picking and placing textiles according to a second embodiment of the present invention.
Fig. 9 is a sectional view of the integrated textile steaming device in an operating state according to a third embodiment of the present invention.
FIG. 10 is a cross-sectional view of an integrated textile steaming device for picking and placing textiles according to a third embodiment of the present invention.
FIG. 11 is a rear view of the integrated textile steaming device of the fourth embodiment of the present invention with the back plate removed.
Detailed Description
The invention is further described with reference to the following figures and examples.
First embodiment
Referring to fig. 1-6, the efficient and energy-saving integrated textile steaming device (also named as "printing steamer" or "dyeing and coloring machine") comprises a device box body 1 and a control box 2, wherein the control box 2 is fixedly arranged on the side part of the device box body 1, and the control box 2 is a control center and is used for controlling a series of work of the textile steaming device; the inner cavity of the equipment box body 1 is provided with a first operation cavity 101 and a second operation cavity 102, the first operation cavity 101 is positioned above the second operation cavity 102 and is communicated with each other, and the front side of the equipment box body 1 is provided with more than one (three in the embodiment) first material taking port 103 communicated with the first operation cavity 101; a transfer support 3 for hanging the textiles F is arranged on the first operation cavity 101, a transfer power mechanism for driving the transfer support 3 to move transversely relative to the equipment box 1 in a reciprocating manner is arranged between the transfer support 3 and the equipment box 1, and the transfer power mechanism drives the transfer support 3 to move transversely at least partially to be exposed out of the first material taking port 103 (at this time, a worker can take and place the textiles) or move transversely to return to the first operation cavity 101 (at this time, the textiles are acted by steam in the first operation cavity 101); in the exposed state and the retreated state, the transfer support 3 seals and seals the first material taking port 103 to avoid steam leakage; a steam generating mechanism for preparing steam is arranged in the second operation cavity 102, and at least part of the steam prepared by the steam generating mechanism enters the first operation cavity 101; the transfer power mechanism and/or the steam generating mechanism are/is controlled by the control box 2.
Further, the transfer support 3 comprises a first cover plate 301, a second cover plate 302 and two hanging rods 303, the upper part and the lower part of the first cover plate 301 are respectively connected with one end of the two hanging rods 303, the upper part and the lower part of the second cover plate 302 are respectively connected with the other end of the two hanging rods 303, the first cover plate 301 is always positioned outside the equipment box 1, and the second cover plate 302 is always positioned inside the first working cavity 101; when the transfer support 3 retracts into the first working cavity 101, the first cover plate 301 seals the first material taking port 103 from the outside; when the transfer support 3 is exposed out of the first material taking port 103, the inner side of the second cover plate 302 is sealed to the first material taking port 103. The transfer support 3 of this structure no matter be in that kind state can both effectual sealed the first material mouth 103 of getting and then effectively avoid a large amount of steam to leak, can ensure workman safe in utilization, guarantees that the inside operational environment of first operation cavity 101 can resume to specific requirement rapidly, and then promotes work efficiency and reaches the energy-conserving effect of low carbon.
Further, a first sealing ring 304 matched with the first material taking port 103 is arranged on the side surface, facing the first material taking port 103, of the first cover plate 301, and the first cover plate 301 seals and seals the first material taking port 103 through the first sealing ring 304; a second sealing ring 305 matched with the first material taking port 103 is arranged on the side surface of the second cover plate 302 facing the first material taking port 103, and the second cover plate 302 seals and seals the first material taking port 103 through the second sealing ring 305.
Further, the shifting power mechanism comprises a servo motor 4, a transmission assembly, two ball screws 22 and a shifting nut 23 screwed with the ball screws 22; the servo motor 4 is fixedly arranged in an inner cavity of the equipment box body 1 (particularly fixed at the upper part of the first operation cavity 101), the ball screw 22 is rotatably arranged on the equipment box body 1 (particularly fixed at the middle part of the first operation cavity 101), two ends of the ball screw 22 are respectively rotatably connected with the equipment box body 1, and the servo motor 4 drives the ball screw 22 to rotate through a transmission assembly; two transfer nuts 23 are respectively fixedly arranged at the upper end and the lower end of the second cover plate 302 in the transfer bracket 3; when the ball screw 22 rotates, the transfer nut 23 drives the transfer support 3 to move transversely relative to the equipment box body 1; this drive mode can ensure to move and carry support 3 and advance fast, can further reduce the leakage quantity of steam when promoting sideslip efficiency.
Furthermore, the transmission assembly comprises a plurality of transmission chain wheels and a plurality of transmission chains matched with the transmission chain wheels, at least one transmission chain wheel is connected with a motor shaft of the servo motor 4, at least one transmission chain wheel is connected with the ball screw 22, and the transmission chains are wound on the corresponding transmission chain wheels; three sets of the transfer supports 3 are arranged in the embodiment, and the three sets of the transfer supports 3 are transversely arranged (or arranged in a matrix form) at intervals; the shifting power mechanism drives the three sets of shifting brackets 3 to simultaneously and synchronously move transversely. Specifically, the transmission chain wheels comprise a first transmission chain wheel 6, a second transmission chain wheel (not marked in the figure), a third transmission chain wheel 8, a fourth transmission chain wheel 10, a fifth transmission chain wheel 11, a sixth transmission chain wheel (not marked in the figure), a seventh transmission chain wheel 14, an eighth transmission chain wheel 16, a ninth transmission chain wheel (not marked in the figure), a tenth transmission chain wheel 18, an eleventh transmission chain wheel 19 and a twelfth transmission chain wheel 21, wherein the first transmission chain wheel 6 is in transmission connection with a motor shaft of the servo motor 4 through a gearbox 5; as shown in fig. 2 and 3, the second to twelfth driving sprockets are respectively connected to corresponding ball screws 22 (wherein, the second driving sprocket and the third driving sprocket 8 are respectively fixed to the same ball screw 22, the fourth driving sprocket 10 and the fifth driving sprocket 11 are respectively fixed to the same ball screw 22, the sixth driving sprocket and the seventh driving sprocket 14 are respectively fixed to the same ball screw 22, the eighth driving sprocket 16 and the ninth driving sprocket are respectively fixed to the same ball screw 22, and the tenth driving sprocket 18 and the eleventh driving sprocket 19 are respectively fixed to the same ball screw 22); the transmission chain comprises a first transmission chain 7, a second transmission chain 9, a third transmission chain 12, a fourth transmission chain 15, a fifth transmission chain 17 and a sixth transmission chain 20, wherein the first transmission chain 7 is wound between the first transmission chain wheel 6 and the second transmission chain wheel, the second transmission chain 9 is wound between the third transmission chain wheel 8 and the fourth transmission chain wheel 10, the third transmission chain 12 is wound between the fifth transmission chain wheel 11 and the sixth transmission chain wheel, the fourth transmission chain 15 is wound between the seventh transmission chain wheel 14 and the eighth transmission chain wheel 16, the fifth transmission chain 17 is wound between the ninth transmission chain wheel and the tenth transmission chain wheel 18, and the sixth transmission chain 20 is wound between the eleventh transmission chain wheel 19 and the twelfth transmission chain wheel 21. The back of the apparatus housing 1 is provided with a back plate 28 to cover/protect the transmission assembly.
Besides the chain wheel and chain transmission mode, a belt wheel and crawler transmission mode with similar structure can be adopted; specifically, the transmission assembly comprises a plurality of transmission belt wheels and a plurality of transmission tracks matched with the transmission belt wheels, at least one transmission belt wheel is connected with a motor shaft of the servo motor 4, at least one transmission belt wheel is connected with a ball screw 22, and the transmission tracks are wound on the corresponding transmission belt wheels; the arrangement of the present belt-and-track transmission is similar to the above-described sprocket-and-chain transmission and will not be explained in detail here.
Further, referring to fig. 5 and 6, the front side and the rear side of the equipment box 1 are respectively provided with a limiting mechanism for detecting the transverse moving position of the transfer support 3, when the transfer support 3 transversely moves to the set position, the corresponding limiting mechanism is touched, and the system controls the brake of the transfer support 3 according to a signal fed back by the limiting mechanism; the limiting mechanism comprises a limiting thimble 31 and a limiting microswitch 32, the limiting thimble 31 is elastically reset and slidably arranged on the equipment box body 1, and the limiting microswitch 32 is fixedly arranged on the equipment box body 1 through a fixed seat 33; when the transferring support 3 moves to a set position relative to the equipment box body 1, the transferring support 3 touches the limit microswitch 32 through the limit thimble 31, and the control box 2 controls the transferring power mechanism to stop working according to a signal fed back by the limit microswitch 32, so that the transferring support 3 stops moving transversely. Specifically, the limiting thimble 31 is provided with an action portion 3101, a first convex ring 3102, a second convex ring 3103 and a touch portion 3104, the action portion 3101 corresponds to the second cover plate 302 and ensures that the second cover plate 302 touches the action portion 3101 when moving to a certain position, a coil spring 40 is arranged between the first convex ring 3102 and the equipment box 1, one end of the coil spring 40 acts on the first convex ring 3102, the other end of the coil spring acts on the equipment box 1 relatively to enable the limiting thimble 31 to move elastically, the second convex ring 3103 acts on the equipment box 1 in a limiting way to prevent the limiting thimble 31 from resetting excessively, and the touch portion 3104 is used for touching the limiting microswitch 32; the limiting microswitch 32 is provided with an elastic sheet 3201, a movable contact sheet 3202 and a static contact sheet 3203, one end of the elastic sheet 3201 is connected with the limiting microswitch 32, the other end is connected with the movable contact sheet 3202, and the static contact sheet 3203 is arranged on the limiting microswitch 32; when the transfer support 3 moves to the set position, the second cover plate 302 touches the action part 3101, the limiting ejector pin 31 slides integrally, the spiral spring 40 compresses to store energy, the touch part 3104 drives the movable contact 3202 to touch the static contact 3203 through the elastic sheet 3201, the limiting microswitch 32 generates an electric signal at the moment, and the system immediately controls the transmission assembly to stop working according to the related signal, thereby controlling the transfer support 3 to stop moving. When the second cover plate 302 no longer acts on the position-limiting thimble 31, the coil spring 40 releases energy to drive the position-limiting thimble 31 to reset for the next work.
Further, an inner container shell 34 is arranged in the first working cavity 101; the inner container shell 34 comprises an outer shell 3401 and an inner shell 3402, the outer shell 3401 is coated on the outer side of the inner shell 3402, an inner circulation interlayer 3403 is formed between the outer shell 3401 and the inner shell 3402, at least part of the transfer support 3 is transversely moved in the inner cavity of the inner shell 3402, steam is finally conveyed to the inner cavity of the inner shell 3402, an air inlet end at the lower part and an air outlet end at the upper part of the inner circulation interlayer 3403 are respectively communicated with the inner cavity of the inner shell 3402, an inner circulation fan 35 is arranged at the air inlet end of the inner circulation interlayer 3403, and air convection is generated between the inner circulation interlayer 3403 and the; a second material taking port 3404 corresponding to and communicated with the first material taking port 103 is arranged at the front side of the outer shell 3401; the front side of the inner housing 3402 is provided with a third material taking port 3405 which corresponds to the second material taking port 3404 and is communicated with the second material taking port 3404, and the first material taking port 103, the second material taking port 3404 and the third material taking port 3405 are tightly connected in sequence (without steam leakage among each other); the transfer support 3 sequentially passes through the first material taking port 103, the second material taking port 3404 and the third material taking port 3405 and returns to the first operation cavity 101; the transfer support 3 sequentially passes through the third material taking port 3405, the second material taking port 3404 and the first material taking port 103 and is exposed out of the equipment box body 1; the equipment shell 1 is provided with a pressure relief hole 29 communicated with the inner cavity of the inner shell 3402 so as to be connected with a pressure relief pipe.
Further, the steam generating mechanism includes a water storage container 36 for storing a water body, and a heating member 37 for heating the water body in the water storage container 36 to prepare steam, the heating member 37 being controlled by the control box 2; a partition plate 38 is arranged between the first working chamber 101 and the second working chamber 102, a plurality of through holes 3801 are arranged on the partition plate 38, and the first working chamber 101 is communicated with the second working chamber 102 through the through holes 3801.
Further, since the entire volume of the apparatus is reduced, rollers 39 may be provided at the bottom of the apparatus cabinet 1, so that the integrated textile steaming apparatus can be manually moved to transfer the apparatus, which cannot be achieved by the conventional large-volume apparatus.
Second embodiment
Referring to fig. 7 and 8, the present embodiment relates to an integrated textile steaming device different from the first embodiment in that: the transfer power mechanism comprises a rodless cylinder 24, a cylinder body 2401 on the rodless cylinder 24 is connected with an air source and is arranged on the equipment box body 1, and a sliding block 2402 on the rodless cylinder 24 is connected with the transfer bracket 3; the equipment box 1 is provided with a guide post 41 for guiding the transfer support 3 to transversely and linearly move.
Other parts not described above are the same as those of the first embodiment, and are not explained in detail here.
Third embodiment
Referring to fig. 9 and 10, the present embodiment relates to an integrated textile steaming device different from the first embodiment in that: the transferring power mechanism comprises a servo motor 4, a transmission component, a transferring gear 25 and a transferring rack 26 matched with the transferring gear 25; the servo motor 4 is fixedly arranged on the equipment box body 1, the transfer gear 25 is rotatably arranged on the equipment box body 1, and the servo motor 4 drives the transfer gear 25 to rotate through the gearbox 5 and the transmission assembly; the transfer rack 26 is transversely arranged on the transfer bracket 3 in an extending way, and the transfer gear 25 is meshed with the transfer rack 26; when the transfer gear 25 rotates, the transfer rack 26 drives the transfer rack 3 to move transversely relative to the equipment box 1.
Further, when the transmission assembly is driven by the chain wheel and the chain manner of the first embodiment, at least one transmission chain wheel is coaxially connected to the transfer gear 25, so as to ensure that the transmission assembly can effectively drive the transfer gear 25 to rotate.
Other parts not described above are the same as those of the first embodiment, and are not explained in detail here.
Fourth embodiment
Referring to fig. 11, the present embodiment relates to an integrated textile steaming device different from the first embodiment in that: the transmission assembly comprises a plurality of transmission gears 27 which are meshed with each other, at least one transmission gear 27 is connected with a motor shaft of the servo motor 4 through the gearbox 5, and at least one transmission gear 27 is connected with the corresponding ball screw 22 (or the shifting gear 25 in the third embodiment).
Other parts not described above are the same as those of the first embodiment, and are not explained in detail here.
The foregoing is a preferred embodiment of the present invention, and the basic principles, principal features and advantages of the invention are shown and described. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are intended to illustrate the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, and the invention is intended to be protected by the following claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An efficient and energy-saving integrated textile steaming device comprises a device box body (1) and a control box (2), wherein the control box (2) is arranged on the device box body (1); the method is characterized in that: a first operation cavity (101) and a second operation cavity (102) are arranged in the inner cavity of the equipment box body (1), the first operation cavity (101) is positioned above the second operation cavity (102) and communicated with each other, and a first material taking port (103) communicated with the first operation cavity (101) is arranged on the equipment box body (1); a transfer support (3) used for hanging textiles (F) is arranged on the first operation cavity (101), a transfer power mechanism used for driving the transfer support (3) to move transversely relative to the equipment box body (1) in a reciprocating mode is arranged between the transfer support (3) and the equipment box body (1), and the transfer power mechanism drives the transfer support (3) to move transversely at least partially to be exposed out of the first material taking port (103) or move transversely to return to the first operation cavity (101); the transfer support (3) seals and seals the first material taking port (103) in an exposed state and a retracted state; a steam generating mechanism for preparing steam is arranged on the second operation cavity (102), and at least part of the steam prepared by the steam generating mechanism enters the first operation cavity (101); the transferring power mechanism and/or the steam generating mechanism are/is controlled by the control box (2).
2. The energy efficient integrated textile steaming device of claim 1, wherein: the transfer support (3) comprises a first cover plate (301), a second cover plate (302) and more than one hanging rod (303), the first cover plate (301) is connected with one end of the hanging rod (303), and the second cover plate (302) is connected with the other end of the hanging rod (303); when the transfer support (3) retracts into the first operation cavity (101), the first cover plate (301) seals the first material taking port (103); when the transfer support (3) is exposed out of the first material taking opening (103), the second cover plate (302) seals the first material taking opening (103).
3. The energy efficient integrated textile steaming device of claim 2, wherein: a first sealing ring (304) is arranged on the first cover plate (301), and the first cover plate (301) seals the first material taking port (103) through the first sealing ring (304); and a second sealing ring (305) is arranged on the second cover plate (302), and the second cover plate (302) seals the first material taking port (103) through the second sealing ring (305).
4. The energy efficient integrated textile steaming device of claim 1, wherein: the shifting power mechanism comprises a servo motor (4), a transmission assembly, a ball screw (22) and a shifting nut (23) which is in threaded connection with the ball screw (22); the servo motor (4) is fixedly arranged on the equipment box body (1), the ball screw (22) is rotatably arranged on the equipment box body (1), and the servo motor (4) drives the ball screw (22) to rotate through the transmission assembly; the shifting nut (23) is arranged on the shifting bracket (3); when the ball screw (22) rotates, the transfer nut (23) drives the transfer support (3) to move transversely relative to the equipment box body (1);
or the transfer power mechanism comprises a rodless cylinder (24), a cylinder body (2401) on the rodless cylinder (24) is connected with an air source and is arranged on the equipment box body (1), and a sliding block (2402) on the rodless cylinder (24) is connected with the transfer bracket (3);
or the shifting power mechanism comprises a servo motor (4), a transmission assembly, a shifting gear (25) and a shifting rack (26) matched with the shifting gear (25); the servo motor (4) is fixedly arranged on the equipment box body (1), the transfer gear (25) is rotatably arranged on the equipment box body (1), and the servo motor (4) drives the transfer gear (25) to rotate through the transmission assembly; the transfer rack (26) is arranged on the transfer bracket (3), and the transfer gear (25) is meshed with the transfer rack (26); when the transfer gear (25) rotates, the transfer rack (26) drives the transfer support (3) to move transversely relative to the equipment box body (1).
5. The energy efficient integrated textile steaming device of claim 4, wherein: the transmission assembly comprises a plurality of transmission chain wheels and a plurality of transmission chains matched with the transmission chain wheels, at least one transmission chain wheel is connected with a motor shaft of the servo motor (4), at least one transmission chain wheel is connected with a ball screw (22) or a shifting gear (25), and the transmission chains are wound on the corresponding transmission chain wheels;
or the transmission assembly comprises a plurality of transmission gears (27) which are meshed with each other, at least one transmission gear (27) is connected with a motor shaft of the servo motor (4), and at least one transmission gear (27) is connected with the ball screw (22) or the shifting gear (25);
or, the transmission assembly comprises a plurality of transmission belt wheels and a plurality of transmission tracks matched with the transmission belt wheels, at least one transmission belt wheel is connected with a motor shaft of the servo motor (4), at least one transmission belt wheel is connected with the ball screw (22) or the transfer gear (25), and the transmission tracks are wound on the corresponding transmission belt wheels.
6. The energy efficient integrated textile steaming device of claim 1, wherein: the equipment box body (1) is provided with a limiting mechanism for detecting the transverse moving position of the transfer support (3); the limiting mechanism comprises a limiting thimble (31) and a limiting microswitch (32), the limiting thimble (31) is arranged on the equipment box body (1) in a resetting sliding manner, and the limiting microswitch (32) is fixedly arranged on the equipment box body (1); when the transferring support (3) moves to a set position relative to the equipment box body (1) in a transverse mode, the transferring support (3) touches the limit microswitch (32) through the limit thimble (31), and the control box (2) controls the transferring power mechanism to stop working according to a signal fed back by the limit microswitch (32), so that the transferring support (3) stops moving in a transverse mode.
7. The energy efficient integrated textile steaming device of claim 1, wherein: an inner container shell (34) is arranged on the first working cavity (101); the inner container shell (34) comprises an outer shell (3401) and an inner shell (3402), the outer shell (3401) is coated on the outer side of the inner shell (3402), an inner circulation interlayer (3403) is formed between the outer shell and the inner shell, at least part of the transfer support (3) is transversely moved in the inner cavity of the inner shell (3402), the air inlet end and the air outlet end of the inner circulation interlayer (3403) are respectively communicated with the inner cavity of the inner shell (3402), and an inner circulation fan (35) is arranged at the air inlet end of the inner circulation interlayer (3403); a second material taking port (3404) corresponding to and communicated with the first material taking port (103) is arranged on the outer shell (3401); the inner shell (3402) is provided with a third material taking port (3405) corresponding to the second material taking port (3404) and communicated with the second material taking port; the transfer support (3) sequentially passes through the first material taking port (103), the second material taking port (3404) and the third material taking port (3405) and returns to the first operation cavity (101); the transfer support (3) sequentially penetrates through the third material taking port (3405), the second material taking port (3404) and the first material taking port (103) to be exposed out of the equipment box body (1).
8. The energy efficient integrated textile steaming device of claim 1, wherein: the steam generating mechanism comprises a water storage container (36) used for storing water and a heating component (37) used for heating the water in the water storage container (36) to prepare steam, and the heating component (37) is controlled by the control box (2); a partition plate (38) is arranged between the first operation cavity (101) and the second operation cavity (102), a plurality of through holes (3801) are formed in the partition plate (38), and the first operation cavity (101) is communicated with the second operation cavity (102) through the through holes (3801).
9. The energy efficient integrated textile steaming device of claim 1, wherein: the equipment box body (1) is provided with rollers (39).
10. The energy efficient integrated textile steaming device of claim 1, wherein: more than one set of the transfer support (3) is arranged, and more than two sets of the transfer supports (3) are arranged in a matrix or in a transverse mode; the shifting power mechanism drives more than two sets of shifting brackets (3) to simultaneously and/or synchronously move transversely.
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CN202010863984.1A CN112144203A (en) | 2020-08-25 | 2020-08-25 | Efficient and energy-saving integrated textile steaming equipment |
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CN202010863984.1A CN112144203A (en) | 2020-08-25 | 2020-08-25 | Efficient and energy-saving integrated textile steaming equipment |
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CN209276812U (en) * | 2018-11-15 | 2019-08-20 | 开平俊宏纺织有限公司 | A kind of yarn setting device for denim fabric |
CN209729802U (en) * | 2019-05-28 | 2019-12-03 | 惠州市正牌科电有限公司 | A kind of electric pushrod lead limit switch of new construction |
CN210596632U (en) * | 2019-08-30 | 2020-05-22 | 蓬莱市恒源染业有限公司 | Color-fixing reduction steam box |
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JP2004149974A (en) * | 2002-10-31 | 2004-05-27 | Jovian Christie:Kk | Steaming machine for cloth |
CN201468971U (en) * | 2009-07-10 | 2010-05-19 | 耿筑璋 | Drawer type steamer |
CN105586747A (en) * | 2014-10-20 | 2016-05-18 | 无锡弘奋机械厂 | Printing and dyeing sample-steaming device |
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