CN112144171A - A Positively Controlled Wool Tension System - Google Patents
A Positively Controlled Wool Tension System Download PDFInfo
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- CN112144171A CN112144171A CN202011064725.9A CN202011064725A CN112144171A CN 112144171 A CN112144171 A CN 112144171A CN 202011064725 A CN202011064725 A CN 202011064725A CN 112144171 A CN112144171 A CN 112144171A
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- 210000002268 wool Anatomy 0.000 title description 37
- 239000000872 buffer Substances 0.000 claims abstract description 58
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 239000004744 fabric Substances 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 230000033001 locomotion Effects 0.000 claims abstract description 14
- 210000004209 hair Anatomy 0.000 claims abstract description 13
- 230000002146 bilateral effect Effects 0.000 claims abstract 2
- 230000003139 buffering effect Effects 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000009941 weaving Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 4
- 238000009434 installation Methods 0.000 description 6
- 239000013641 positive control Substances 0.000 description 4
- 230000007704 transition Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005242 forging Methods 0.000 description 3
- 238000009732 tufting Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012912 buffer supplement Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D49/00—Details or constructional features not specially adapted for looms of a particular type
- D03D49/04—Control of the tension in warp or cloth
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
- D03D27/06—Warp pile fabrics
- D03D27/08—Terry fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
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Abstract
Description
技术领域technical field
本发明涉及纺织机械技术领域,具体涉及一种积极控制式毛经张力系统。The invention relates to the technical field of textile machinery, in particular to a positive control type warp tension system.
背景技术Background technique
现有的喷气毛巾织机,毛经张力控制与起毛运动配合协调性不足,消极式摆动毛经张力控制方式或纯刚性的积极摆动,都无法适应毛经纱线较少情况。或因毛经张力较小造成开机率降低,或因起毛杆惯性作用引起抽毛无法高速运转。高速布动毛巾织机急需一种新的毛经张力控制结构,解决高质量高速织造毛巾问题。因此,现有技术亟待进一步改进。In the existing air-jet terry looms, the coordination of warp tension control and raising movement is insufficient, and the passive swinging warp tension control mode or pure rigid positive swinging cannot adapt to the situation of less warp yarns. Either the machine rate is reduced due to the low tension of the wool warp, or the high-speed operation is not possible due to the inertial action of the hair-raising rod. High-speed cloth-moving towel looms urgently need a new warp tension control structure to solve the problem of high-quality high-speed weaving of towels. Therefore, the prior art is in urgent need of further improvement.
发明内容SUMMARY OF THE INVENTION
针对上述现有技术的不足,本发明目的在于提出一种积极控制式毛经张力系统,解决毛巾织造过程中毛经张力控制与起毛运动配合协调性不足,摆动部件运动惯性大,无法实现高质量高速织造毛巾的问题。In view of the above-mentioned deficiencies of the prior art, the purpose of the present invention is to propose a positive control type warp tension system, which solves the problem of insufficient coordination between the control of the warp tension and the raising movement during the towel weaving process, the large inertia of the movement of the swing parts, and the inability to achieve high quality The problem of weaving towels at high speed.
为了解决上述技术问题,本发明所采用的技术方案是:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is:
一种积极控制式毛经张力系统,包括墙板、布动积极跟随装置、毛经张力主动控制装置及毛经张力缓冲装置,墙板有两个,两个墙板一左一右相对布置。An active control type wool warp tension system includes a wall panel, a cloth active follower device, an active wool warp tension control device and a wool warp tension buffer device.
毛经张力主动控制装置包括支撑摆轴、张力摇臂及摇臂驱动机构,支撑摆轴设在两个墙板之间。The active control device for wool warp tension includes a support swing shaft, a tension rocker arm and a swing arm drive mechanism, and the support swing shaft is arranged between two wall panels.
张力摇臂有两个,左右对称设在支撑摆轴的两端下方,各张力摇臂的上端与支撑摆轴的对应端固定相连。There are two tension rocker arms, which are symmetrically arranged below both ends of the support swing shaft, and the upper end of each tension rocker arm is fixedly connected with the corresponding end of the support swing shaft.
摇臂驱动机构设在左侧墙板上,驱动两个张力摇臂前后往复摆动。The rocker arm driving mechanism is arranged on the left wall plate, and drives the two tension rocker arms to swing back and forth.
布动积极跟随装置包括张力调节机构和连杆传动机构,张力调节机构位于支撑摆轴下方,包括张力摆轴和摆杆。The cloth-moving active follower device includes a tension adjustment mechanism and a link transmission mechanism, and the tension adjustment mechanism is located under the support swing shaft, including the tension swing shaft and the swing rod.
张力摆轴横向设在两个张力摇臂上,摆杆布置在张力摆轴下方,通过摆杆固定夹与其固定相连。The tension swing shaft is laterally arranged on the two tension rocker arms, and the swing rod is arranged under the tension swing shaft and is fixedly connected with the swing rod fixing clip.
连杆传动机构的一端通过起毛支座设在左侧墙板上,另一端与张力摆轴的对应端固定相连。One end of the connecting rod transmission mechanism is arranged on the left wall plate through the raising support, and the other end is fixedly connected with the corresponding end of the tension swing shaft.
毛经张力缓冲装置横向设在支撑摆轴和张力摆轴之间,其两端分别与两个墙板固定相连。The wool warp tension buffer device is laterally arranged between the support pendulum shaft and the tension pendulum shaft, and its two ends are respectively fixedly connected to the two wall panels.
进一步地,所述支撑摆轴横向水平布置,其两端分别通过一个摇臂支座与对应侧墙板转动配合,各摇臂支座固定安装在同侧墙板的上部内侧。Further, the support swing shaft is arranged horizontally and horizontally, and its two ends are respectively rotatably matched with the corresponding side wall panels through a rocker arm support, and each rocker arm support is fixedly installed on the upper inner side of the same side wall panel.
进一步地,摇臂驱动机构包括张力驱动轴、张力扭臂、张力连杆及张力伺服电机,张力驱动轴设在左侧墙板上。Further, the rocker arm drive mechanism includes a tension drive shaft, a tension torsion arm, a tension link and a tension servo motor, and the tension drive shaft is arranged on the left wall panel.
张力扭臂套设在张力驱动轴的一端,张力驱动轴的另一端与设置在左侧墙板上的张力伺服电机的输出端相连。The tension torsion arm is sleeved on one end of the tension drive shaft, and the other end of the tension drive shaft is connected with the output end of the tension servo motor arranged on the left wall panel.
所述张力连杆的一端与张力扭臂铰接相连,其另一端与同侧张力摇臂的下端铰接。One end of the tension link is hingedly connected with the tension torsion arm, and the other end is hinged with the lower end of the tension rocker arm on the same side.
进一步地,张力摆轴和摆杆均为圆形截面的薄壁直管,且均与支撑摆轴相对平行布置,张力摆轴的两端分别与两个张力摇臂的中部转动相连。Further, the tension swing shaft and the swing rod are thin-walled straight tubes with circular cross-section, and are arranged in parallel with the support swing shaft.
所述摆杆固定夹有多个,沿张力摆轴的轴向依次布置在张力摆轴与摆杆之间,各摆杆固定夹一端与张力摆轴固定相连,另一端与摆杆固定相连。There are a plurality of the pendulum rod fixing clips, which are sequentially arranged between the tension pendulum shaft and the pendulum rod along the axial direction of the tension pendulum shaft.
进一步地,摆杆固定夹包括卡板、卡箍,卡板的一端开设有U形安装槽,另一端具有摆杆穿孔。Further, the pendulum rod fixing clip includes a clamping plate and a clamp, one end of the clamping plate is provided with a U-shaped installation groove, and the other end is provided with a pendulum rod perforation.
所述卡箍设置在U形安装槽的开口处,张力摆轴位于U形安装槽,卡板的一端通过卡箍与张力摆轴固定相连。The clamp is arranged at the opening of the U-shaped installation groove, the tension swing shaft is located in the U-shaped installation groove, and one end of the clamp plate is fixedly connected to the tension swing shaft through the clamp.
所述摆杆位于摆杆穿孔的内部,卡板的另一端通过第一紧定螺钉与摆杆固定相连。The swing rod is located inside the through hole of the swing rod, and the other end of the clamping plate is fixedly connected with the swing rod through a first set screw.
进一步地,所述卡箍与张力摆轴之间设有弧形垫板,卡箍上设有第一紧定螺钉,第一紧定螺钉通过弧形垫板锁紧张力摆轴。Further, an arc-shaped backing plate is arranged between the clamp and the tension swing shaft, the clamp is provided with a first tightening screw, and the first tightening screw locks the tension swing shaft through the arc-shaped cushion plate.
所述卡板上设有第二紧定螺钉,第二紧定螺钉通过U型压紧板将摆杆锁紧在摆杆穿孔内。The card plate is provided with a second set screw, and the second set screw locks the pendulum rod in the perforation of the pendulum rod through the U-shaped pressing plate.
进一步地,连杆传动机构包括起毛摆臂、第一连杆、转接摇臂、第二连杆和摆轴驱动臂,起毛摆臂的一端与起毛支座铰接。Further, the link transmission mechanism includes a raising swing arm, a first connecting rod, a transition rocker arm, a second connecting rod and a swing shaft driving arm, and one end of the raising swing arm is hinged with the raising support.
转接摇臂设置在左侧墙板上,所述起毛摆臂通过第一连杆与转接摇臂的一端相连,转接摇臂的另一端通过第二连杆与摆轴驱动臂的一端相连,摆轴驱动臂的另一端与张力摆轴固定相连。The transfer rocker arm is arranged on the left wall panel, the raising swing arm is connected with one end of the transfer rocker arm through the first link, and the other end of the transfer rocker arm is connected with one end of the swing shaft drive arm through the second link The other end of the swing shaft driving arm is fixedly connected with the tension swing shaft.
进一步地,起毛摆臂的一端通过第一支轴与起毛支座转动配合,起毛摆臂的另一端可与布动起毛电机的驱动部分转动相连,布动起毛电机的驱动部分驱动起毛摆臂绕第一支轴往复摆动。Further, one end of the raising swing arm is rotatably matched with the raising support through the first support shaft, and the other end of the raising swing arm can be rotatably connected with the driving part of the cloth-moving raising motor, and the driving part of the cloth-moving raising motor drives the raising swinging arm around. The first pivot oscillates back and forth.
转接摇臂为L形结构,其拐角位置通过第二支轴与同侧墙板转动配合。The transfer rocker arm is an L-shaped structure, and its corner position is rotated and matched with the wall panel on the same side through the second support shaft.
所述第一连杆的一端通过第一销轴与起毛摆臂的中部铰接,另一端通过第二销轴与转接摇臂的一端铰接,第二连杆的一端通过第三销轴与转接摇臂的另一端铰接,第二连杆的另一端通过第四销轴与摆轴驱动臂的一端铰接。One end of the first connecting rod is hinged with the middle part of the raising swing arm through the first pin shaft, the other end is hinged with one end of the transfer rocker arm through the second pin shaft, and one end of the second connecting rod is connected with the rotating arm through the third pin shaft. The other end of the rocker arm is hinged, and the other end of the second link is hinged with one end of the swing shaft drive arm through a fourth pin shaft.
进一步地,毛经张力缓冲装置包括缓冲支轴、缓冲套筒及缓冲压板,所述缓冲支轴与支撑摆轴相对平行布置,其左右两端分别通过缓冲支座与两个墙板固定相连。Further, the wool warp tension buffer device includes a buffer support shaft, a buffer sleeve and a buffer pressure plate, the buffer support shaft and the support pendulum shaft are arranged relatively parallel to each other, and the left and right ends of the buffer support shaft are respectively fixedly connected to the two wall panels through the buffer support.
缓冲套筒是由长方形薄板卷制而成的圆筒,且套设在缓冲支轴的外部,缓冲套筒沿其周向的两端通过缓冲压板固定在缓冲支轴的后侧壁上,在缓冲套筒的内壁与缓冲支轴之间形成横截面为月牙形的形变空腔。The buffer sleeve is a cylinder rolled from a rectangular thin plate, and is sleeved on the outside of the buffer support shaft. A crescent-shaped deformation cavity is formed between the inner wall of the buffer sleeve and the buffer support shaft.
进一步地,所述支撑摆轴为圆形截面的空心轴。Further, the supporting pendulum shaft is a hollow shaft with a circular section.
通过采用上述技术方案,本发明的有益技术效果是:By adopting the above-mentioned technical scheme, the beneficial technical effects of the present invention are:
1、本发明的布动积极跟随装置实现毛经的积极同步跟随,毛巾织机起毛织口后移时毛经也主动跟随后移,保证起毛最后有较高张力,实现较高的毛圈质量。在毛巾织机起毛织口前移时毛经也主动跟随前移,毛经张力保持不变,避免毛经张力上升引起抽毛。该布动积极跟随装置可以避免与毛经张力主动装置相互干扰,提高毛经张力主动控制的准确性。1. The cloth moving active follower device of the present invention realizes the active and synchronous following of the wool warp, and the wool warp also actively follows and moves backward when the terry loom moves backward, so as to ensure that the raising has a higher tension at the end and achieve a higher quality of loops. . When the tufting loom moves forward, the wool warp also moves forward actively, and the wool warp tension remains unchanged to avoid fluffing caused by the rise of the wool warp tension. The cloth moving active follower device can avoid mutual interference with the wool warp tension active device and improve the accuracy of the active control of the wool warp tension.
2、本发明设计有一个可以控制转矩的张力伺服电机,通过连杆机构驱动毛经张力杆,实现毛经张力主动可控,可以满足织造毛圈、锻档、停车不同状态下的对毛经张力的要求。2. The present invention is designed with a tension servo motor that can control the torque. The warp tension rod is driven by the connecting rod mechanism to realize the active controllability of the warp tension, which can meet the requirements of wool weaving, forging, and parking in different states. After tension requirements.
3、在缓冲支轴上设计有缓冲套筒,作为毛经张力的缓冲补充,以达到毛经在织造过程的张力平稳,缓冲套筒与缓冲支轴之间的形变空间,可以实现初级柔和的张力,当张力上升到缓冲套筒变形到与缓冲支轴接触时,毛经张力会迅速提升,对起毛质量会有较大帮助。3. A buffer sleeve is designed on the buffer fulcrum as a buffer supplement for the warp tension, so as to achieve a stable tension of the warp in the weaving process, and the deformation space between the buffer sleeve and the buffer fulcrum can achieve primary softness. Tension, when the tension rises to the point where the buffer sleeve deforms to contact with the buffer fulcrum, the tension of the wool warp will increase rapidly, which will be of great help to the fluffing quality.
附图说明Description of drawings
图1是本发明一种积极控制式毛经张力系统的结构示意图。FIG. 1 is a schematic structural diagram of a positive control type wool warp tension system of the present invention.
图2是图1中本发明B-B视向的剖视图。FIG. 2 is a cross-sectional view of the present invention in the direction B-B of FIG. 1 .
图3是图1中本发明C-C视向的剖视图。FIG. 3 is a cross-sectional view of the present invention in the direction C-C of FIG. 1 .
图4是图1中某一部分的前侧结构示意图,示出的是左侧墙板及其相关部分。FIG. 4 is a schematic view of the front side structure of a part of FIG. 1 , showing the left side wall panel and its related parts.
图5是图1中某一部分的后侧结构示意图,示出的是左侧墙板及其相关部分。FIG. 5 is a schematic view of the rear side structure of a part of FIG. 1 , showing the left side wall panel and its related parts.
具体实施方式Detailed ways
下面结合附图对本发明进行详细说明:The present invention is described in detail below in conjunction with the accompanying drawings:
结合图1至图5,一种积极控制式毛经张力系统,包括墙板4、布动积极跟随装置1、毛经张力主动控制装置2及毛经张力缓冲装置3,所述墙板4有两个,两个墙板4一左一右相对布置。1 to 5, a positive control type wool warp tension system includes a
毛经张力主动控制装置2包括支撑摆轴205、张力摇臂203及摇臂驱动机构,所述支撑摆轴205为圆形截面的空心轴,支撑摆轴205横向水平布置在两个墙板4之间,其两端分别通过一个摇臂支座201与对应侧墙板4转动配合,各摇臂支座201固定安装在同侧墙板4的上部内侧,所述支撑摆轴205的两端分别通过一个轴承与对应的摇臂支座201转动连接。The
张力摇臂203有两个,左右对称设在支撑摆轴205的两端下方,两个张力摇臂203均位于两个墙板4之间,张力摇臂203靠近同侧的墙板4,各张力摇臂203的上端与支撑摆轴205的对应端固定相连。There are two
摇臂驱动机构设在左侧墙板4上,驱动两个张力摇臂203前后往复同步摆动。具体地,摇臂驱动机构包括张力驱动轴208、张力扭臂207、张力连杆206及张力伺服电机209,张力驱动轴208横向安装在左侧墙板4的下部,且与左侧墙板4转动配合。张力扭臂207固定套设在与张力驱动轴208位于左侧墙板4内侧的一端,张力驱动轴208的另一端与设置在左侧墙板4外侧的张力伺服电机209的输出端相连。The rocker arm driving mechanism is arranged on the
所述张力连杆206的一端与张力扭臂207铰接相连,其另一端与左侧张力摇臂203的下端铰接。工作状态下,张力伺服电机209通过张力扭臂207和张力连杆206驱动张力摇臂203绕支撑摆轴205前后往复摆动。左侧张力摇臂203的下端通过销轴及轴承连接张力连杆206,2张力连杆206的另一端通过销轴及轴承连接张力扭臂207外端,张力扭臂207中心安装在张力驱动轴208上并紧固在一起,张力驱动轴208与张力伺服电机209通过传动机构连接,实现对张力摇臂203的控制。One end of the
布动积极跟随装置1包括张力调节机构和连杆传动机构,张力调节机构位于支撑摆轴205下方,包括张力摆轴113和摆杆115,张力摆轴113和摆杆115均为圆形截面的薄壁直管,且均与支撑摆轴205相对平行布置。张力摆轴113横向设在两个张力摇臂203上,张力摆轴113的两端分别与两个张力摇臂203的中部转动相连,两个张力摇臂203的中部分别设有一个轴承,张力摆轴113的两端分别由两个张力摇臂203中部的轴承支撑,张力摆轴113可随张力摇臂203绕支撑摆轴205转动,同时也可以相对张力摇臂203绕自己的轴线转动。两个张力摇臂203对布动积极跟随装置支撑,实现毛经张力控制的一种复合运动。The active follow-up device 1 includes a tension adjustment mechanism and a link transmission mechanism. The tension adjustment mechanism is located below the
摆杆115布置在张力摆轴113下方,通过摆杆固定夹114与其固定相连。所述摆杆固定夹114有多个,沿张力摆轴113的轴向依次布置在张力摆轴113与摆杆115之间,各摆杆固定夹114一端与张力摆轴113固定相连,另一端与摆杆115固定相连。The
摆杆固定夹114包括卡板、卡箍,卡板的一端开设有U形安装槽,另一端具有摆杆穿孔。所述卡箍设置在U形安装槽的开口处,张力摆轴113位于U形安装槽,卡板的一端通过卡箍与张力摆轴113固定相连。所述摆杆115位于摆杆穿孔的内部,卡板的另一端通过第一紧定螺钉与摆杆115固定相连。The swing
所述卡箍与张力摆轴113之间设有弧形垫板,卡箍上设有第一紧定螺钉,第一紧定螺钉通过弧形垫板锁紧张力摆轴113。所述卡板的另一端与摆杆穿孔对应的位置设有第二紧定螺钉,第二紧定螺钉通过U型压紧板将摆杆115锁紧在摆杆穿孔内。An arc-shaped backing plate is arranged between the clamp and the
连杆传动机构的一端通过起毛支座101设在左侧墙板4上,另一端与张力摆轴113的对应端固定相连。连杆传动机构包括起毛摆臂102、第一连杆105、转接摇臂107、第二连杆110和摆轴驱动臂112,起毛摆臂102的一端与起毛支座101铰接。起毛摆臂102由布动起毛电机驱动其产生布动运动,这是布动毛巾织机的基本运动,属于现有技术,此处不做详细介绍。转接摇臂107设置在左侧墙板4上,所述起毛摆臂102通过第一连杆105与转接摇臂107的一端相连,转接摇臂107的另一端通过第二连杆110与摆轴驱动臂112的一端相连,摆轴驱动臂112的另一端与张力摆轴113固定相连。One end of the connecting rod transmission mechanism is set on the
具体地,起毛摆臂102的一端通过第一支轴103与起毛支座101转动配合,第一支轴103的一端安装在起毛支座101上,起毛摆臂102通过轴承安装在第一支轴103上,第一支轴103对于起毛摆臂102起支撑作用,起毛摆臂102可绕第一支轴103旋转摆动。起毛摆臂102的另一端可与布动起毛电机的驱动部分转动相连,布动起毛电机的驱动部分驱动起毛摆臂102绕第一支轴103往复摆动。转接摇臂107为L形结构,其拐角位置通过第二支轴108与左侧墙板4转动配合,第二支轴108的一端安装在左侧墙板4的内侧,转接摇臂107通过轴承安装在第二支轴108上,第二支轴108上对转接摇臂107起支撑作用,转接摇臂107可绕第二支轴108旋转摆动。Specifically, one end of the raising
所述第一连杆105的一端通过第一销轴104与起毛摆臂102的中部铰接,另一端通过第二销轴106与转接摇臂107的一端铰接,所述转接摇臂107的一端开设有长条孔,所述第二销轴106位于长条孔内。通过调整第二销轴106在长条孔内的位置,可以改变第二销轴106距离转接摇臂107旋转中心的距离,改变转接摇臂107的摆动角度,实现其对输出摆动量的调整。第二连杆110的一端通过第三销轴109与转接摇臂107的另一端铰接,转接摇臂107的另一端开设有圆孔,所述第三销轴109位于圆孔内,所述第二连杆110的另一端通过第四销轴111与摆轴驱动臂112的一端铰接。One end of the
工作状态下,所述起毛摆臂102通过第一连杆105驱动转接摇臂107绕第二支轴108转动,转接摇臂107通过第二连杆110和摆轴驱动臂112驱动张力摆轴113饶其轴线转动,进而摆杆115通过摆杆固定夹114实现跟随摆动。摆杆固定夹114质量较轻,115摆杆为轻型薄壁管,减少摆动件的质量惯性,以利于高速运转。从图中可以看出115摆杆的摆动方向是与起毛摆臂102的摆动方向是相同的,也就是起毛摆臂102向前摆动时摆杆也跟随向前,起毛摆臂向后摆动时摆杆也跟随向后。In the working state, the raising
施加在支撑摆轴205的力通过传动机构传递到张力伺服电机209上并达到平衡,通过对张力伺服电机209扭矩主动控制,实现施加在支撑摆轴205上毛经经纱不同张力的控制,满足织造毛圈、锻档、停车不同状态下的对毛经张力的要求。The force exerted on the supporting
毛经张力缓冲装置3横向设在支撑摆轴205和张力摆轴113之间,其两端分别与两个墙板4固定相连。毛经张力缓冲装置3包括缓冲支轴302、缓冲套筒303及缓冲压板304,所述缓冲支轴302与支撑摆轴205相对平行布置,其左右两端分别通过缓冲支座301与两个墙板4固定相连。The wool warp
缓冲套筒303是由长方形薄板卷制而成的圆筒,且套设在缓冲支轴302的外部,缓冲套筒303沿其周向的两端通过缓冲压板304固定在缓冲支轴302的后侧壁上,缓冲压板304有若干个,沿缓冲支轴302的轴向依次布置,并通过螺钉将缓冲套筒303的两端压住并锁定在缓冲支轴302的表面。The
所述缓冲套筒303与缓冲支轴302形成内切的连接状态,缓冲套筒303的内壁与缓冲支轴302之间形成横截面为月牙形的形变空腔,在缓冲套筒303远离缓冲支轴侧施加压力时,可以通过缓冲套筒303的变形实现弹簧板式缓冲,在施加较大压力时,缓冲套筒303变形较大可以与缓冲支轴外圆面接触,使毛经的张力迅速提升。从图2或图4中可以看出,缓冲套筒303的位置比较靠织机前方,可以增加毛经的包覆角,提高张力缓冲效果。The
从图2中可以看出毛经经纱走向,毛经从毛经织轴首先经过支撑摆轴205、再经过缓冲套筒303到达张力摆轴113,再由摆杆115送往织机前方。支撑摆轴205起到毛经导向定位作用,缓冲套筒303较为靠织机前方,毛经在缓冲套筒303上形成较大包角,同时也增加经纱在张力摆轴113上的包角,这些对于张力感应的精确控制和提升缓冲效果都与帮助。摆杆115位于张力摆轴113的正下方,可以方便地实现毛经与布动的随动,达到满意的效果。跟随布动主运动刚性连接的多连杆结构,实现毛经的积极同步跟随。在毛巾织机起毛织口后移时毛经也主动跟随后移,保证起毛最后有较高张力,实现较高的毛圈质量。在毛巾织机起毛织口前移时毛经也主动跟随前移,毛经张力保持不变,避免毛经张力上升引起抽毛。It can be seen from FIG. 2 that the wool warp yarns go from the wool warp weaving shaft first through the
布动积极跟随装置与毛经张力主动控制装置复合结构,实现高速跟随与张力主动控制完美的结合,从图中可以看出,布动积极跟随装置对张力摆轴113施加力的方向,是指向左侧张力摇臂203中心的,对张力摇臂203产生的扭矩是非常小的,可以忽略布动积极跟随装置对毛经张力主动控制的影响。也就说在织机高速运转积极跟随运动时毛经张力控制相对稳定,不受影响。另一方面,张力控制装置在控制张力变化时,张力摇臂203前后摆动变化时,处于上下方向的第二连杆110也不会因为摆轴驱动臂112的前后摆动而产生较大影响。The composite structure of the cloth moving active follower device and the wool warp tension active control device realizes the perfect combination of high-speed follow and tension active control. It can be seen from the figure that the direction of the force applied by the cloth active follower device to the
布动积极跟随装置+毛经张力主动控制装置+毛经张力缓冲装置三者形成的新的布动毛经织机毛经张力控制方式是目前最理想的张力控制结构,可以在毛巾织机织造过程中提供最佳的毛经张力,高速高效织造完美的毛圈、锻档。The new cloth moving wool warp loom tension control method formed by the cloth moving active follower device + the wool warp tension active control device + the wool warp tension buffer device is the most ideal tension control structure at present, which can be weaved on the towel loom. Provide the best warp tension in the process, and weave perfect loops and forging files at high speed and high efficiency.
本发明中未述及的部分采用或借鉴已有技术即可实现。The parts not mentioned in the present invention can be realized by adopting or learning from the prior art.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc. are based on those shown in the accompanying drawings The orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。Of course, the above description is not intended to limit the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by those skilled in the art within the essential scope of the present invention should also belong to the present invention. The scope of protection of the invention.
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CN115029841A (en) * | 2022-07-06 | 2022-09-09 | 天津工业大学 | Tension applying and detecting device of warp feeding system of special weaving machine for weaving spacer fabric |
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CN213739889U (en) * | 2020-09-30 | 2021-07-20 | 青岛天一红旗特种织机科技有限公司 | Actively controlled hair warp tension system |
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CN1105405A (en) * | 1993-09-13 | 1995-07-19 | 株式会社丰田自动织机制作所 | Pile forming method and apparatus for pile fabric weaving machine |
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