CN112144171A - Actively controlled hair warp tension system - Google Patents
Actively controlled hair warp tension system Download PDFInfo
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- CN112144171A CN112144171A CN202011064725.9A CN202011064725A CN112144171A CN 112144171 A CN112144171 A CN 112144171A CN 202011064725 A CN202011064725 A CN 202011064725A CN 112144171 A CN112144171 A CN 112144171A
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- tension
- swing
- shaft
- arm
- warp
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D49/00—Details or constructional features not specially adapted for looms of a particular type
- D03D49/04—Control of the tension in warp or cloth
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
- D03D27/06—Warp pile fabrics
- D03D27/08—Terry fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Looms (AREA)
Abstract
The invention discloses an actively-controlled hair warp tension system which comprises two wall plates, a cloth motion active following device, a hair warp tension active control device and a hair warp tension buffer device, wherein the hair warp tension active control device comprises a support pendulum shaft, a tension rocker arm and a rocker arm driving mechanism, and the support pendulum shaft is arranged between the two wall plates. The two tension rocker arms are arranged at the two ends of the support pendulum shaft in a bilateral symmetry mode, and the rocker arm driving mechanism is connected with the lower end of the tension rocker arm at the left side. The active cloth-moving following device comprises a tension adjusting mechanism and a connecting rod transmission mechanism, wherein the tension adjusting mechanism is arranged on two tension rocker arms and comprises a tension swing shaft and a swing rod. One end of the connecting rod transmission mechanism is arranged on the left side wall plate through the fluffing support, and the other end of the connecting rod transmission mechanism is fixedly connected with the corresponding end of the tension pendulum shaft. The invention can actively control the tension of the warp more accurately, meet the requirements on the tension of the warp in various states, have stable tension and better coordination in the weaving process and realize high-quality and high-speed towel weaving.
Description
Technical Field
The invention relates to the technical field of textile machinery, in particular to an actively controlled hair warp tension system.
Background
The existing air-jet towel loom has the defects of insufficient coordination of the tension control of the wool warp and the fuzzing movement, and the negative swing type wool warp tension control mode or the pure rigid positive swing mode can not adapt to the condition of few wool warp yarns. Or the opening rate is reduced due to the small tension of the wool warp, or the wool drawing can not run at high speed due to the inertia action of the fuzzing rod. A new pile warp tension control structure is urgently needed for a high-speed towel distribution loom, and the problem of high-quality and high-speed towel weaving is solved. Therefore, further improvements are needed in the art.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide an actively controlled warp tension system, which solves the problems that the coordination of the warp tension control and the fuzzing motion is insufficient, the motion inertia of a swinging part is large, and the towel can not be woven at high quality and high speed in the towel weaving process.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
the actively controlled hair warp tension system comprises two wallboards, a cloth motion active following device, a hair warp tension active control device and a hair warp tension buffer device, wherein the two wallboards are oppositely arranged from left to right.
The active control device for the tension of the hair warps comprises a supporting swing shaft, a tension rocker arm and a rocker arm driving mechanism, wherein the supporting swing shaft is arranged between the two wallboards.
The two tension rocker arms are arranged below two ends of the support pendulum shaft in a bilateral symmetry mode, and the upper end of each tension rocker arm is fixedly connected with the corresponding end of the support pendulum shaft.
The rocker arm driving mechanism is arranged on the left side wall plate and drives the two tension rocker arms to swing back and forth.
The active cloth-moving following device comprises a tension adjusting mechanism and a connecting rod transmission mechanism, wherein the tension adjusting mechanism is positioned below the supporting swing shaft and comprises a tension swing shaft and a swing rod.
The tension swing shaft is transversely arranged on the two tension rocker arms, and the swing rod is arranged below the tension swing shaft and is fixedly connected with the tension swing shaft through a swing rod fixing clamp.
One end of the connecting rod transmission mechanism is arranged on the left side wall plate through the fluffing support, and the other end of the connecting rod transmission mechanism is fixedly connected with the corresponding end of the tension pendulum shaft.
The hair warp tension buffering device is transversely arranged between the supporting swing shaft and the tension swing shaft, and two ends of the hair warp tension buffering device are fixedly connected with the two wallboards respectively.
Furthermore, the support swing shaft is transversely and horizontally arranged, two ends of the support swing shaft are respectively in running fit with the corresponding side wall plates through a rocker arm support, and each rocker arm support is fixedly installed on the inner side of the upper part of the wall plate on the same side.
Further, the rocker arm driving mechanism comprises a tension driving shaft, a tension torque arm, a tension connecting rod and a tension servo motor, and the tension driving shaft is arranged on the left side wall plate.
The tension torque arm is sleeved at one end of the tension driving shaft, and the other end of the tension driving shaft is connected with the output end of a tension servo motor arranged on the left side wall plate.
One end of the tension connecting rod is hinged with the tension torque arm, and the other end of the tension connecting rod is hinged with the lower end of the tension rocker arm at the same side.
Furthermore, the tension swing shaft and the swing rod are both thin-walled straight pipes with circular sections and are arranged in parallel relative to the support swing shaft, and two ends of the tension swing shaft are respectively connected with the middle parts of the two tension rocker arms in a rotating mode.
The swing rods are fixedly clamped with a plurality of clamps and are sequentially arranged between the tension swing shaft and the swing rods along the axial direction of the tension swing shaft, one end of each swing rod fixing clamp is fixedly connected with the tension swing shaft, and the other end of each swing rod fixing clamp is fixedly connected with the swing rod.
Further, the pendulum rod fixation clamp includes cardboard, clamp, and the U-shaped mounting groove has been seted up to the one end of cardboard, and the other end has the pendulum rod perforation.
The clamp is arranged at an opening of the U-shaped mounting groove, the tension swing shaft is located in the U-shaped mounting groove, and one end of the clamping plate is fixedly connected with the tension swing shaft through the clamp.
The swing rod is located inside the swing rod through hole, and the other end of the clamping plate is fixedly connected with the swing rod through a first set screw.
Further, be equipped with the arc backing plate between clamp and the tension pendulum shaft, be equipped with first holding screw on the clamp, first holding screw passes through arc backing plate locking tension pendulum shaft.
And a second set screw is arranged on the clamping plate and locks the oscillating bar in the oscillating bar through hole through the U-shaped pressing plate.
Further, the connecting rod transmission mechanism comprises a fluffing swing arm, a first connecting rod, a switching rocker arm, a second connecting rod and a swing shaft driving arm, and one end of the fluffing swing arm is hinged with the fluffing support.
The switching rocking arm sets up on the wallboard of left side, the one end of fluff swing arm through first connecting rod and switching rocking arm links to each other, and the other end of switching rocking arm passes through the second connecting rod and links to each other with the one end of pendulum shaft actuating arm, and the other end and the tension pendulum shaft of pendulum shaft actuating arm are fixed continuous.
Furthermore, one end of the raising swing arm is in running fit with the raising support through the first fulcrum shaft, the other end of the raising swing arm can be in running connection with a driving part of the cloth-moving raising motor, and the driving part of the cloth-moving raising motor drives the raising swing arm to swing back and forth around the first fulcrum shaft.
The switching rocker arm is of an L-shaped structure, and the corner position of the switching rocker arm is in rotating fit with the wall plate on the same side through a second fulcrum shaft.
One end of the first connecting rod is hinged to the middle of the fluffing swing arm through a first pin shaft, the other end of the first connecting rod is hinged to one end of the switching rocker arm through a second pin shaft, one end of the second connecting rod is hinged to the other end of the switching rocker arm through a third pin shaft, and the other end of the second connecting rod is hinged to one end of the swing shaft driving arm through a fourth pin shaft.
Furthermore, the hair warp tension buffering device comprises a buffering support shaft, a buffering sleeve and a buffering pressing plate, wherein the buffering support shaft and the supporting swing shaft are arranged in parallel relatively, and the left end and the right end of the buffering support shaft are fixedly connected with the two wallboards through buffering supports respectively.
The buffer sleeve is a cylinder formed by rolling a rectangular thin plate and is sleeved outside the buffer fulcrum shaft, the two ends of the buffer sleeve along the circumferential direction of the buffer sleeve are fixed on the rear side wall of the buffer fulcrum shaft through buffer pressing plates, and a deformation cavity with a crescent-shaped cross section is formed between the inner wall of the buffer sleeve and the buffer fulcrum shaft.
Further, the supporting pendulum shaft is a hollow shaft with a circular section.
By adopting the technical scheme, the invention has the beneficial technical effects that:
1. the cloth motion positive following device realizes the positive and synchronous following of the pile warp, and the pile warp actively follows the backward movement when the terry cloth fell of the towel loom moves backward, thereby ensuring higher tension at the end of the raising and realizing higher pile quality. When the terry cloth fell of the towel loom moves forward, the pile warp also actively moves forward along with the terry warp, the tension of the pile warp is kept unchanged, and the phenomenon that the pile warp is raised to cause the picking is avoided. The active cloth-moving following device can avoid mutual interference with the active hair warp tension device, and improve the accuracy of active hair warp tension control.
2. The tension servo motor capable of controlling torque is designed, the warp tension rod is driven through the connecting rod mechanism, active control of the warp tension is achieved, and requirements on the warp tension in different states of pile loop weaving, gear forging and parking can be met.
3. The buffering sleeve is designed on the buffering support shaft and used as buffering supplement of the tension of the wool warp, so that the tension of the wool warp in the weaving process is stable, the deformation space between the buffering sleeve and the buffering support shaft can realize primary soft tension, and when the tension rises to the point that the buffering sleeve deforms to be in contact with the buffering support shaft, the tension of the wool warp can be rapidly promoted, so that the fuzzing quality is greatly helped.
Drawings
Fig. 1 is a schematic structural diagram of an actively controlled hair warp tension system according to the present invention.
Fig. 2 is a cross-sectional view of the invention B-B of fig. 1 in the viewing direction.
Fig. 3 is a cross-sectional view of the invention of fig. 1 in the view direction C-C.
Fig. 4 is a front side view of a portion of fig. 1, showing a left side wall panel and associated portions.
Fig. 5 is a rear side structural view of a portion of fig. 1, showing a left side wall panel and associated portions.
Detailed Description
The invention is described in detail below with reference to the accompanying drawings:
with reference to fig. 1 to 5, an actively controlled warp tension system includes two wall boards 4, two active cloth-moving following devices 1, two active warp tension control devices 2, and two warp tension buffering devices 3, wherein the two wall boards 4 are arranged in a left-right opposite manner.
The active control device 2 for the hair warp tension comprises a supporting swing shaft 205, tension rocker arms 203 and a rocker arm driving mechanism, wherein the supporting swing shaft 205 is a hollow shaft with a circular section, the supporting swing shaft 205 is transversely and horizontally arranged between two wallboards 4, two ends of the supporting swing shaft are respectively in running fit with corresponding side wallboards 4 through rocker arm supports 201, each rocker arm support 201 is fixedly arranged on the inner side of the upper part of the same side wallboard 4, and two ends of the supporting swing shaft 205 are respectively in running connection with the corresponding rocker arm supports 201 through a bearing.
The two tension rocker arms 203 are symmetrically arranged below two ends of the supporting swing shaft 205, the two tension rocker arms 203 are located between the two wall plates 4, the tension rocker arms 203 are close to the wall plates 4 on the same side, and the upper ends of the tension rocker arms 203 are fixedly connected with the corresponding ends of the supporting swing shaft 205.
The rocker arm driving mechanism is arranged on the left side wall plate 4 and drives the two tension rocker arms 203 to synchronously swing back and forth in a reciprocating manner. Specifically, the rocker arm driving mechanism includes a tension driving shaft 208, a tension torsion arm 207, a tension link 206, and a tension servo motor 209, and the tension driving shaft 208 is transversely installed at a lower portion of the left side wall plate 4 and is rotatably engaged with the left side wall plate 4. The tension torque arm 207 is fixedly sleeved at one end of the tension driving shaft 208 positioned at the inner side of the left side wall plate 4, and the other end of the tension driving shaft 208 is connected with the output end of a tension servo motor 209 arranged at the outer side of the left side wall plate 4.
One end of the tension connecting rod 206 is hinged with the tension torsion arm 207, and the other end thereof is hinged with the lower end of the left tension rocker arm 203. In operation, the tension servo motor 209 drives the tension rocker arm 203 to swing back and forth around the support swing shaft 205 via the tension torque arm 207 and the tension link 206. The lower end of the left tension rocker arm 203 is connected with a tension connecting rod 206 through a pin shaft and a bearing, the other end of the tension connecting rod 206 is connected with the outer end of a tension torque arm 207 through a pin shaft and a bearing, the center of the tension torque arm 207 is installed on a tension driving shaft 208 and fastened together, and the tension driving shaft 208 is connected with a tension servo motor 209 through a transmission mechanism, so that the control of the tension rocker arm 203 is realized.
The active cloth-moving following device 1 comprises a tension adjusting mechanism and a connecting rod transmission mechanism, wherein the tension adjusting mechanism is positioned below a supporting swing shaft 205 and comprises a tension swing shaft 113 and a swing rod 115, and the tension swing shaft 113 and the swing rod 115 are both thin-walled straight pipes with circular sections and are arranged in parallel relative to the supporting swing shaft 205. The tension swing shaft 113 is transversely arranged on the two tension rocker arms 203, two ends of the tension swing shaft 113 are respectively and rotatably connected with the middle parts of the two tension rocker arms 203, the middle parts of the two tension rocker arms 203 are respectively provided with a bearing, two ends of the tension swing shaft 113 are respectively supported by the bearings in the middle parts of the two tension rocker arms 203, the tension swing shaft 113 can rotate around the support swing shaft 205 along with the tension rocker arms 203, and meanwhile, the tension swing shaft can also rotate around the axis of the tension swing arm 203 relative to the tension swing arm. The two tension rocker arms 203 support the cloth motion positive following device, and a composite motion of controlling the tension of the fur warp is realized.
The swing link 115 is disposed below the tension swing shaft 113 and is fixedly connected thereto by a swing link fixing clip 114. The swing rod fixing clamps 114 are sequentially arranged between the tension swing shaft 113 and the swing rod 115 along the axial direction of the tension swing shaft 113, one end of each swing rod fixing clamp 114 is fixedly connected with the tension swing shaft 113, and the other end of each swing rod fixing clamp 114 is fixedly connected with the swing rod 115.
The swing link fixing clip 114 includes a clip plate and a clip, one end of the clip plate is provided with a U-shaped mounting groove, and the other end is provided with a swing link through hole. The clamp is arranged at an opening of the U-shaped mounting groove, the tension swing shaft 113 is located in the U-shaped mounting groove, and one end of the clamping plate is fixedly connected with the tension swing shaft 113 through the clamp. The swing rod 115 is located inside the swing rod through hole, and the other end of the clamping plate is fixedly connected with the swing rod 115 through a first set screw.
An arc-shaped base plate is arranged between the hoop and the tension swing shaft 113, a first set screw is arranged on the hoop, and the tension swing shaft 113 is locked by the first set screw through the arc-shaped base plate. And a second set screw is arranged at the position, corresponding to the swing rod through hole, of the other end of the clamping plate, and the swing rod 115 is locked in the swing rod through hole through a U-shaped pressing plate by the second set screw.
One end of the connecting rod transmission mechanism is arranged on the left side wall plate 4 through the fluffing support 101, and the other end is fixedly connected with the corresponding end of the tension pendulum shaft 113. The connecting rod transmission mechanism comprises a fluffing swing arm 102, a first connecting rod 105, a switching rocker arm 107, a second connecting rod 110 and a swing shaft driving arm 112, and one end of the fluffing swing arm 102 is hinged with the fluffing support 101. The raising swing arm 102 is driven by a cloth-moving raising motor to generate cloth-moving motion, which is the basic motion of a cloth-moving towel loom and belongs to the prior art, and the detailed description is omitted here. The switching rocker arm 107 is arranged on the left side wall plate 4, the raising swing arm 102 is connected with one end of the switching rocker arm 107 through a first connecting rod 105, the other end of the switching rocker arm 107 is connected with one end of a swing shaft driving arm 112 through a second connecting rod 110, and the other end of the swing shaft driving arm 112 is fixedly connected with a tension swing shaft 113.
Specifically, one end of the raising swing arm 102 is rotatably matched with the raising support 101 through a first fulcrum shaft 103, one end of the first fulcrum shaft 103 is mounted on the raising support 101, the raising swing arm 102 is mounted on the first fulcrum shaft 103 through a bearing, the first fulcrum shaft 103 supports the raising swing arm 102, and the raising swing arm 102 can swing around the first fulcrum shaft 103 in a rotating mode. The other end of the raising swing arm 102 can be rotatably connected with a driving part of the cloth-moving raising motor, and the driving part of the cloth-moving raising motor drives the raising swing arm 102 to swing back and forth around the first fulcrum shaft 103. The transfer rocker arm 107 is an L-shaped structure, the corner position of the transfer rocker arm 107 is in rotating fit with the left side wall plate 4 through a second fulcrum 108, one end of the second fulcrum 108 is installed on the inner side of the left side wall plate 4, the transfer rocker arm 107 is installed on the second fulcrum 108 through a bearing, the second fulcrum 108 supports the transfer rocker arm 107, and the transfer rocker arm 107 can rotate and swing around the second fulcrum 108.
One end of the first connecting rod 105 is hinged to the middle of the fuzzing swing arm 102 through a first pin shaft 104, the other end of the first connecting rod is hinged to one end of the switching rocker arm 107 through a second pin shaft 106, one end of the switching rocker arm 107 is provided with a long hole, and the second pin shaft 106 is located in the long hole. By adjusting the position of the second pin shaft 106 in the elongated hole, the distance from the second pin shaft 106 to the rotation center of the switching rocker arm 107 can be changed, the swing angle of the switching rocker arm 107 is changed, and the adjustment of the output swing amount is realized. One end of the second connecting rod 110 is hinged to the other end of the switching rocker arm 107 through a third pin 109, a round hole is formed in the other end of the switching rocker arm 107, the third pin 109 is located in the round hole, and the other end of the second connecting rod 110 is hinged to one end of a swing shaft driving arm 112 through a fourth pin 111.
In an operating state, the raising swing arm 102 drives the transfer rocker arm 107 to rotate around the second fulcrum 108 through the first connecting rod 105, the transfer rocker arm 107 drives the tension swing shaft 113 to rotate around the axis thereof through the second connecting rod 110 and the swing shaft driving arm 112, and the swing rod 115 realizes following swing through the swing rod fixing clamp 114. The swing rod fixing clamp 114 is light in weight, and the swing rod 115 is a light thin-walled tube, so that the mass inertia of a swing piece is reduced, and high-speed operation is facilitated. It can be seen from the figure that the swing direction of the swing link 115 is the same as the swing direction of the raising swing arm 102, that is, the swing link follows forward when the raising swing arm 102 swings forward, and follows backward when the raising swing arm swings backward.
The force applied to the support pendulum shaft 205 is transmitted to the tension servo motor 209 through a transmission mechanism and is balanced, the torque of the tension servo motor 209 is actively controlled, the control of different tensions of the warp and the wool warp applied to the support pendulum shaft 205 is realized, and the requirements of the tension of the warp and the wool warp in different states of pile loop weaving, gear forging and parking are met.
The hair warp tension buffer device 3 is transversely arranged between the support pendulum shaft 205 and the tension pendulum shaft 113, and two ends of the hair warp tension buffer device are respectively and fixedly connected with the two wall plates 4. The hair warp tension buffering device 3 comprises a buffering fulcrum shaft 302, a buffering sleeve 303 and a buffering pressure plate 304, wherein the buffering fulcrum shaft 302 and the supporting swing shaft 205 are arranged oppositely and parallelly, and the left end and the right end of the buffering fulcrum shaft 302 are fixedly connected with the two wall plates 4 through buffering supports 301 respectively.
The buffer sleeve 303 is a cylinder formed by rolling a rectangular thin plate, and is sleeved outside the buffer fulcrum shaft 302, two ends of the buffer sleeve 303 along the circumferential direction are fixed on the rear side wall of the buffer fulcrum shaft 302 through buffer pressing plates 304, a plurality of buffer pressing plates 304 are sequentially arranged along the axial direction of the buffer fulcrum shaft 302, and two ends of the buffer sleeve 303 are pressed and locked on the surface of the buffer fulcrum shaft 302 through screws.
The buffer sleeve 303 and the buffer fulcrum shaft 302 form an internally-tangent connection state, a deformation cavity with a crescent-shaped cross section is formed between the inner wall of the buffer sleeve 303 and the buffer fulcrum shaft 302, when the buffer sleeve 303 is far away from the buffer fulcrum shaft side to exert pressure, spring plate type buffering can be realized through deformation of the buffer sleeve 303, and when larger pressure is exerted, the buffer sleeve 303 deforms greatly and can be contacted with the outer circular surface of the buffer fulcrum shaft, so that the tension of the hair warp is rapidly improved. As can be seen from fig. 2 or fig. 4, the position of the cushion sleeve 303 is closer to the front of the loom, so that the wrap angle of the pile warp can be increased, and the tension cushion effect can be improved.
As can be seen from fig. 2, the warp yarns run from the warp beam, first through the support rocker 205, through the buffer sleeve 303 to the tension rocker 113, and then through the rocker 115 to the front of the loom. The supporting pendulum shaft 205 plays a role in guiding and positioning the hair warps, the buffer sleeve 303 is closer to the front of the loom, the hair warps form a larger wrap angle on the buffer sleeve 303, and meanwhile, the wrap angle of the warp yarns on the tension pendulum shaft 113 is also increased, so that the accurate control on tension induction and the improvement of the buffering effect are both facilitated. The swing rod 115 is positioned right below the tension swing shaft 113, so that the following of the warp and the cloth can be conveniently realized, and a satisfactory effect is achieved. The multi-connecting-rod structure rigidly connected with the cloth-moving main motion realizes the active synchronous following of the hair warp. When the terry cloth fell of the towel loom moves backwards, the hair warp also actively follows the backward movement, thereby ensuring higher tension at the end of the terry cloth, and realizing higher quality of the terry cloth. When the terry cloth fell of the towel loom moves forward, the pile warp also actively moves forward along with the terry warp, the tension of the pile warp is kept unchanged, and the phenomenon that the pile warp is raised to cause the picking is avoided.
The cloth moves the active following device and the tension active control device composite structure of the hair warp, realize the perfect combination of high-speed following and tension active control, can see from the figure that the cloth moves the active following device and exerts the direction of force to the tension pendulum shaft 113, mean to the left side tension rocker arm 203 center, it is very small to the moment of torsion that the tension rocker arm 203 produces, can ignore the cloth and move the active following device and control the tension active control of the hair warp. That is to say, the tension control of the warp is relatively stable and is not influenced when the loom runs at high speed and actively follows the motion. On the other hand, in the tension control device, when the tension rocker arm 203 swings back and forth when the control tension is changed, the second link 110 in the up-down direction is not greatly affected by the forward and backward swing of the swing axis driving arm 112.
The new cloth motion warp loom warp tension control mode formed by the cloth motion positive following device, the warp tension active control device and the warp tension buffer device is the most ideal tension control structure at present, and can provide the best warp tension in the weaving process of the towel loom and weave perfect looped piles and forged piles at high speed and high efficiency.
Parts which are not described in the invention can be realized by adopting or referring to the prior art.
Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art may make modifications, alterations, additions or substitutions within the spirit and scope of the present invention.
Claims (10)
1. An actively-controlled warp tension system comprises two wallboards, a cloth motion active following device, a warp tension active control device and a warp tension buffer device, and is characterized in that the two wallboards are oppositely arranged from left to right;
the active control device for the tension of the hair warps comprises a supporting swing shaft, a tension rocker arm and a rocker arm driving mechanism, wherein the supporting swing shaft is arranged between the two wallboards;
the two tension rocker arms are arranged below two ends of the support pendulum shaft in a bilateral symmetry manner, and the upper ends of the tension rocker arms are fixedly connected with the corresponding ends of the support pendulum shaft;
the rocker arm driving mechanism is arranged on the left side wall plate and drives the two tension rocker arms to swing back and forth in a reciprocating manner;
the active cloth motion following device comprises a tension adjusting mechanism and a connecting rod transmission mechanism, wherein the tension adjusting mechanism is positioned below the supporting swing shaft and comprises a tension swing shaft and a swing rod;
the tension swing shaft is transversely arranged on the two tension rocker arms, and the swing rod is arranged below the tension swing shaft and is fixedly connected with the tension swing shaft through a swing rod fixing clamp;
one end of the connecting rod transmission mechanism is arranged on the left side wall plate through the fluffing support, and the other end of the connecting rod transmission mechanism is fixedly connected with the corresponding end of the tension pendulum shaft;
the hair warp tension buffering device is transversely arranged between the supporting swing shaft and the tension swing shaft, and two ends of the hair warp tension buffering device are fixedly connected with the two wallboards respectively.
2. The actively controlled warp tension system as claimed in claim 1, wherein the supporting swing shaft is horizontally disposed, and both ends of the supporting swing shaft are rotatably engaged with the corresponding side wall plates through a rocker arm support, respectively, and each rocker arm support is fixedly installed at the inner side of the upper part of the same side wall plate.
3. The actively controlled warp tensioning system of claim 1, wherein the rocker arm driving mechanism comprises a tension driving shaft, a tension torsion arm, a tension connecting rod and a tension servo motor, the tension driving shaft is arranged on the left side wall plate;
the tension torque arm is sleeved at one end of the tension driving shaft, and the other end of the tension driving shaft is connected with the output end of a tension servo motor arranged on the left side wall plate;
one end of the tension connecting rod is hinged with the tension torque arm, and the other end of the tension connecting rod is hinged with the lower end of the tension rocker arm at the same side.
4. The actively-controlled hair warp tension system as claimed in claim 1, wherein the tension swing shaft and the swing rod are both thin-walled straight pipes with circular cross sections and are arranged in parallel with the support swing shaft, and two ends of the tension swing shaft are respectively connected with the middle parts of the two tension rocker arms in a rotating manner;
the swing rods are fixedly clamped with a plurality of clamps and are sequentially arranged between the tension swing shaft and the swing rods along the axial direction of the tension swing shaft, one end of each swing rod fixing clamp is fixedly connected with the tension swing shaft, and the other end of each swing rod fixing clamp is fixedly connected with the swing rod.
5. The actively-controlled hair warp tension system as claimed in claim 1, wherein the swing link fixing clamp comprises a clamping plate and a clamping hoop, one end of the clamping plate is provided with a U-shaped mounting groove, and the other end of the clamping plate is provided with a swing link through hole;
the clamp is arranged at an opening of the U-shaped mounting groove, the tension swing shaft is positioned in the U-shaped mounting groove, and one end of the clamping plate is fixedly connected with the tension swing shaft through the clamp;
the swing rod is located inside the swing rod through hole, and the other end of the clamping plate is fixedly connected with the swing rod through a first set screw.
6. The actively controlled hair warp tension system as claimed in claim 5, wherein an arc-shaped base plate is arranged between the hoop and the tension pendulum shaft, a first set screw is arranged on the hoop, and the first set screw locks the tension pendulum shaft through the arc-shaped base plate;
and a second set screw is arranged on the clamping plate and locks the oscillating bar in the oscillating bar through hole through the U-shaped pressing plate.
7. The actively controlled warp tension system as claimed in claim 1, wherein the link transmission mechanism comprises a raising swing arm, a first link, a transfer rocker arm, a second link and a swing shaft driving arm, one end of the raising swing arm is hinged with the raising support;
the switching rocking arm sets up on the wallboard of left side, the one end of fluff swing arm through first connecting rod and switching rocking arm links to each other, and the other end of switching rocking arm passes through the second connecting rod and links to each other with the one end of pendulum shaft actuating arm, and the other end and the tension pendulum shaft of pendulum shaft actuating arm are fixed continuous.
8. The actively controlled warp tension system as claimed in claim 7, wherein one end of the raising swing arm is rotatably engaged with the raising support via a first fulcrum, the other end of the raising swing arm is rotatably connected with a driving part of the cloth-moving raising motor, and the driving part of the cloth-moving raising motor drives the raising swing arm to swing back and forth around the first fulcrum;
the switching rocker arm is of an L-shaped structure, and the corner position of the switching rocker arm is in rotating fit with the wall plate on the same side through a second fulcrum;
one end of the first connecting rod is hinged to the middle of the fluffing swing arm through a first pin shaft, the other end of the first connecting rod is hinged to one end of the switching rocker arm through a second pin shaft, one end of the second connecting rod is hinged to the other end of the switching rocker arm through a third pin shaft, and the other end of the second connecting rod is hinged to one end of the swing shaft driving arm through a fourth pin shaft.
9. The actively controlled warp tension system as claimed in claim 1, wherein the warp tension buffering device comprises a buffering fulcrum shaft, a buffering sleeve and a buffering pressure plate, the buffering fulcrum shaft and the supporting pendulum shaft are arranged relatively in parallel, and the left and right ends of the buffering fulcrum shaft are fixedly connected with the two wall plates through buffering supports respectively;
the buffer sleeve is a cylinder formed by rolling a rectangular thin plate and is sleeved outside the buffer fulcrum shaft, the two ends of the buffer sleeve along the circumferential direction of the buffer sleeve are fixed on the rear side wall of the buffer fulcrum shaft through buffer pressing plates, and a deformation cavity with a crescent-shaped cross section is formed between the inner wall of the buffer sleeve and the buffer fulcrum shaft.
10. An actively controlled hair warp tensioning system according to claim 1, wherein said support pendulum shaft is a hollow shaft of circular cross-section.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115029841A (en) * | 2022-07-06 | 2022-09-09 | 天津工业大学 | Tension applying and detecting device of warp feeding system of special weaving machine for weaving spacer fabric |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115029841A (en) * | 2022-07-06 | 2022-09-09 | 天津工业大学 | Tension applying and detecting device of warp feeding system of special weaving machine for weaving spacer fabric |
CN115029841B (en) * | 2022-07-06 | 2024-02-20 | 天津工业大学 | Tension applying and detecting device of warp feeding system of special loom for weaving spacer fabric |
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