CN112144151B - Energy-concerving and environment-protective type vacuum dedusting carding machine cylinder device - Google Patents
Energy-concerving and environment-protective type vacuum dedusting carding machine cylinder device Download PDFInfo
- Publication number
- CN112144151B CN112144151B CN202011028853.8A CN202011028853A CN112144151B CN 112144151 B CN112144151 B CN 112144151B CN 202011028853 A CN202011028853 A CN 202011028853A CN 112144151 B CN112144151 B CN 112144151B
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- Prior art keywords
- cylinder
- carding
- carding machine
- energy
- vacuum
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Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/14—Constructional features of carding elements, e.g. for facilitating attachment of card clothing
- D01G15/16—Main cylinders; Breasts
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/76—Stripping or cleaning carding surfaces; Maintaining cleanliness of carding area
- D01G15/80—Arrangements for stripping cylinders or rollers
- D01G15/805—Arrangements for stripping cylinders or rollers by suction or blowing
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention relates to the technical field of textile equipment, and discloses an energy-saving and environment-friendly vacuum dust removal carding machine cylinder device which comprises a main shaft, wherein end plates are arranged at two ends of the main shaft, a cylinder support is fixedly connected between the two end plates, a supporting cylinder is arranged on the inner surface of the cylinder support, a vacuum chamber is arranged in the supporting cylinder, a plurality of rows of adsorption passages are arranged in the cylinder support in a radially penetrating manner, a mounting groove is formed between two adjacent rows of the adsorption passages, a protective filter screen is arranged at the bottom of the mounting groove, and a baffle is arranged outside the protective filter screen in the radially outward direction. This energy-concerving and environment-protective type vacuum dedusting carding machine cylinder device sets up real empty room through the inside at a support section of thick bamboo, and air exhauster filter screen and dust processing apparatus are connected to the right-hand member of outer union coupling, will arrange the outside convulsions dust removal mechanism compression of cylinder originally in and advance the cylinder, have not only compressed the carding machine volume, make carding machine during operation moreover, the cylinder is hugged closely to the cotton net, reduces the cotton net and is broken up, winding probability by the cylinder under high-speed mode.
Description
Technical Field
The invention relates to the technical field of textile equipment, in particular to an energy-saving and environment-friendly vacuum dust removal carding machine cylinder device.
Background
The carding machine is a device arranged between the cotton cleaning and opening process and the drawing process, and in order to ensure that the fibers of the face nets entering the drawing frame are arranged neatly and cannot be knotted and wound after drawing, the carding machine combs the cotton nets through the rotating rollers with the thorns or the comb teeth and the cover plates to form a stable cotton layer. But for guaranteeing the comb and parallel cotton fibers prior to spinning, the carding machine often carries out careful carding at the leading many licker-ins cooperation apron of cylinder, and this has greatly restricted carding speed, for guaranteeing follow-up production, often only can use the cylinder of high rotational speed, reduces cotton layer residence time as far as possible, and when the cylinder rotational speed was too high, fashioned cotton layer was broken up easily, and the fibre is broken, not only can increase the garrulous fibre that produces, still can accelerate the cylinder ageing, life-span is reduced.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an energy-saving and environment-friendly vacuum dust removal carding machine cylinder device, which has the advantages of automatic dust collection and easy replacement of carding heads, and solves the problems of short service life and difficult replacement of the existing high-speed cylinder during high-speed operation.
(II) technical scheme
In order to realize the purpose that the automatic dust collection and carding head is easy to replace, the invention provides the following technical scheme: an energy-saving environment-friendly vacuum dust removal carding machine cylinder device comprises a main shaft, wherein end plates are arranged at two ends of the main shaft, a cylinder support is fixedly connected between the two end plates, a supporting cylinder is arranged on the inner surface of the cylinder support, a vacuum chamber is arranged in the supporting cylinder, a plurality of rows of adsorption passages are arranged in the radial direction of the cylinder support in a penetrating manner, a mounting groove is arranged between two adjacent rows of the adsorption passages, a protective filter screen is arranged at the bottom of the mounting groove, a baffle is arranged on the outer portion of the protective filter screen in the radial direction, a mounting bar is movably connected to the outer portion of the baffle, a mounting spring is fixedly connected to the outer portion of the mounting bar, a carding bar is movably connected to the outer portion of the mounting spring, comb teeth are arranged on the outer wall of the carding bar, a dismounting buckle is movably connected to the right end of the carding bar, the right-hand member face of outer union pipe evenly is provided with the several and connects the screw, the outer lane of outer union pipe has cup jointed the spacing collar.
Preferably, the support cylinder is provided with a hollow part matched with the adsorption passage and the mounting groove which are arranged in the cylinder bracket, and the two ends of the support cylinder are communicated with the vacuum chamber after being fixed with the main shaft.
Preferably, the baffle is a strip-shaped plate provided with uniform holes, and the cross section of the baffle is trapezoidal and matched with the cross section of the mounting groove.
Preferably, the mounting bar is internally provided with an air vent corresponding to the baffle, and a certain buffer gap is reserved between the two sides of the air vent and the mounting groove.
Preferably, when the carding strips move along the radial direction of the main shaft, the outward limit positions of the carding strips are fixed by the dismounting buckles.
Preferably, the disassembly buckle is fixed on the outer ring of the end plate and uniformly arranged corresponding to the carding strips, and the disassembly buckle can be arranged on two sides of the carding strips as required.
Preferably, the right end of the external connecting pipe is connected with an exhaust fan filter screen and a dust treatment device on the basis of not interfering the rotation of the main shaft.
(III) advantageous effects
Compared with the prior art, the invention provides an energy-saving and environment-friendly vacuum dust removal carding machine cylinder device, which has the following beneficial effects:
1. this energy-concerving and environment-protective type vacuum dedusting carding machine cylinder device sets up real empty room through the inside at a support section of thick bamboo, and air exhauster filter screen and dust processing apparatus are connected to the right-hand member of outer union coupling, will arrange the outside convulsions dust removal mechanism compression of cylinder originally in and advance the cylinder, have not only compressed the carding machine volume, make carding machine during operation moreover, the cylinder is hugged closely to the cotton net, reduces the cotton net and is broken up, winding probability by the cylinder under high-speed mode.
2. This energy-concerving and environment-protective type vacuum dedusting carding machine cylinder device, with the help of the vacuum in the vacuum chamber, produce the vacuum in the mounting groove and hold carding strip and push down the spring, adjust the vacuum size in the vacuum chamber, can adjust the broach and effectively comb the radius.
3. This energy-concerving and environment-protective type vacuum dedusting carding machine cylinder device, when the cylinder wearing and tearing were serious, only need stop equipment, open the dismantlement and detain, carding strip can directly pop out under the installation spring action, change new carding strip can, do not need whole change cylinder, more environmental protection.
This energy-concerving and environment-protective type vacuum dedusting carding machine cylinder device, when adsorbing the route and being blocked up, vacuum increases in the vacuum chamber, can make the adsorbed tighter of carding strip, and broach 13 effectively combs the radius and reduces promptly to automatic protection cotton web is complete, so that the workman shuts down the inspection, restarts.
Drawings
FIG. 1 is a schematic view of the external structure of the present invention;
FIG. 2 is a schematic view of the main body support of the present invention;
FIG. 3 is a cross-sectional view of a working portion of the present invention;
FIG. 4 is an enlarged view of portion A of FIG. 3 according to the present invention;
fig. 5 is a schematic end view of the present invention.
In the figure: 1. a main shaft; 2. an end plate; 3. a cartridge holder; 4. a support cylinder; 5. a vacuum chamber; 6. an adsorption passage; 7. mounting grooves; 8. a protective filter screen; 9. a baffle plate; 10. mounting a bar; 11. installing a spring; 12. carding strips; 13. comb teeth; 14. disassembling the buckle; 15. an outer connecting pipe; 16. a connecting screw hole; 17. a limiting ring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, an energy-saving and environment-friendly vacuum dust-removing carding machine cylinder device comprises a main shaft 1, end plates 2 are arranged at two ends of the main shaft 1, a cylinder support 3 is fixedly connected between the two end plates 2, a support cylinder 4 is arranged on the inner surface of the cylinder support 3, a vacuum chamber 5 is arranged inside the support cylinder 4, a plurality of rows of adsorption passages 6 are arranged in the radial direction of the cylinder support 3, an installation groove 7 is arranged between two adjacent rows of the adsorption passages 6, a hollow part matched with the adsorption passages 6 arranged in the cylinder support 3 and the installation groove 7 is arranged on the support cylinder 4, the adsorption passages 6 are communicated with the vacuum chamber 5 after the two ends of the support cylinder 4 are fixed with the main shaft 1, a protective filter screen 8 is arranged at the bottom of the installation groove 7, a baffle plate 9 is arranged outside the protective filter screen 8 along the radial direction, the baffle plate 9 is a strip-shaped, the outer part of the baffle 9 is movably connected with a mounting bar 10, the inner part of the mounting bar 10 is provided with an air vent corresponding to the baffle 9, a certain buffer gap is reserved between the two sides of the mounting bar and the mounting groove 7, the outer part of the mounting bar 10 is fixedly connected with a mounting spring 11, the outer part of the mounting spring 11 is movably connected with a carding bar 12, the outer wall of the carding bar 12 is provided with comb teeth 13, the right end of the carding bar 12 is movably connected with a dismounting buckle 14, when the carding bar 12 moves along the radial direction of the main shaft 1, the outward limit position of the carding bar is fixed by the dismounting buckle 14, the dismounting buckle 14 is fixed on the outer ring of the end plate 2, the corresponding carding bar 12 is uniformly arranged and can be arranged on the two sides of the carding bar 12 according to the requirement, the right end of the end plate 2 is fixedly connected with an external connecting pipe 15 corresponding to the outer diameter of the vacuum chamber 5, the right, the right end face of the outer connecting pipe 15 is evenly provided with a plurality of connecting screw holes 16, and the outer ring of the outer connecting pipe 15 is sleeved with a limiting ring 17.
The working principle of the energy-saving environment-friendly vacuum dust removal carding machine cylinder device is that a vacuum chamber 5 is arranged in a supporting cylinder 4, the right end of an end plate 2 is fixedly connected with an outer connecting pipe 15 corresponding to the outer diameter of the vacuum chamber 5, the right end of the outer connecting pipe 15 is connected with an exhaust fan filter screen and a dust treatment device on the basis of not interfering the rotation of a main shaft 1, an air draft dust removal mechanism originally arranged outside the cylinder is compressed into the cylinder, a vacuum degree is generated in the vacuum chamber 5, a cotton net is adsorbed on the surface of the cylinder through an adsorption passage 6, and meanwhile, fine broken fibers and raised dust generated in the carding process are sucked into the vacuum chamber 5 and sent out from the outer connecting pipe 15.
The broach 13 of this energy-concerving and environment-protective type vacuum dedusting carding machine cylinder device installs in mounting groove 7 on bobbin bracket 3 through carding strip 12, and carding strip 12 supports on dismantling knot 14 with the help of installation spring 11 and dismantlement knot 14, and the evacuation is in real empty room 5 in the during operation, and the production vacuum in mounting groove 7 holds carding strip 12 and pushes down the spring, adjusts the interior vacuum size of real empty room 5, can adjust broach 13 and effectively comb the radius. When the comb teeth 13 are seriously worn and need to be replaced, the whole cylinder does not need to be replaced, the equipment is only stopped, the dismounting buckle 14 is opened, the carding strips 12 are directly popped out under the action of the mounting spring 11, and then new carding strips 12 are replaced.
When equipment normally works, main shaft 1 rotates and drives the whole rotation of cylinder section of thick bamboo support 3, under carding machine apron and absorption route 6 effects, the cotton net is combed into even regular cotton layer by broach 13 on the cylinder surface, and when absorption route 6 is blocked up, vacuum increase in the real empty room 5 can make the adsorbed tighter of carding bar 12, broach 13 effectively combs the radius and reduces promptly, it is complete to protect the cotton net, so that the workman shuts down the inspection, restart.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides an energy-concerving and environment-protective type vacuum dedusting carding machine cylinder device, includes main shaft (1), its characterized in that: the two ends of the spindle (1) are provided with end plates (2), the middle of each of the two end plates (2) is fixedly connected with a cylinder support (3), the inner surface of the cylinder support (3) is provided with a supporting cylinder (4), the inside of the supporting cylinder (4) is provided with a vacuum chamber (5), the cylinder support (3) radially penetrates through a plurality of rows of adsorption passages (6), a mounting groove (7) is arranged between two adjacent rows of the adsorption passages (6), the bottom of the mounting groove (7) is provided with a protective filter screen (8), the protective filter screen (8) is provided with a baffle (9) along the radially outward outer part, the outer part of the baffle (9) is movably connected with a mounting bar (10), the outer part of the mounting bar (10) is fixedly connected with a mounting spring (11), the outer part of the mounting spring (11) is movably connected with a combing bar (12, the outer wall of the carding strip (12) is provided with comb teeth (13), the right end of the carding strip (12) is movably connected with a dismounting buckle (14), the right end of the end plate (2) is fixedly connected with an outer connecting pipe (15) corresponding to the outer diameter of the vacuum chamber (5), the right end face of the outer connecting pipe (15) is uniformly provided with a plurality of connecting screw holes (16), and the outer ring of the outer connecting pipe (15) is sleeved with a limiting ring (17); the supporting cylinder (4) is provided with a hollow part matched with an adsorption passage (6) and an installation groove (7) which are arranged in the cylinder bracket (3), and the adsorption passage (6) is communicated with the vacuum chamber (5) after the two ends of the supporting cylinder (4) are fixed with the main shaft (1); the baffle (9) is a strip-shaped plate provided with uniform holes, the section of the baffle is trapezoidal and matched with the section of the mounting groove (7), vent holes corresponding to the baffle (9) are formed in the mounting bar (10), and a certain buffer gap is reserved between the two sides of the baffle and the mounting groove (7); when the comb is in use, the vacuum chamber (5) is vacuumized, the mounting groove (7) is vacuumized to suck the comb carding strips (12) to press down the springs, and the effective carding radius of the comb teeth (13) can be adjusted by adjusting the vacuum degree in the vacuum chamber (5).
2. The energy-saving environment-friendly vacuum dust removal carding machine cylinder device according to claim 1, is characterized in that: when the carding strips (12) move along the radial direction of the main shaft (1), the outward limit positions of the carding strips are fixed by a dismounting buckle (14).
3. The energy-saving environment-friendly vacuum dust removal carding machine cylinder device according to claim 1, is characterized in that: the disassembly buttons (14) are fixed on the outer ring of the end plate (2), are uniformly arranged corresponding to the carding strips (12), and are arranged on two sides of the carding strips (12).
4. The energy-saving environment-friendly vacuum dust removal carding machine cylinder device according to claim 1, is characterized in that: the right end of the external connecting pipe (15) is connected with an exhaust fan filter screen and a dust treatment device on the basis of not interfering the rotation of the main shaft (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011028853.8A CN112144151B (en) | 2020-09-25 | 2020-09-25 | Energy-concerving and environment-protective type vacuum dedusting carding machine cylinder device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011028853.8A CN112144151B (en) | 2020-09-25 | 2020-09-25 | Energy-concerving and environment-protective type vacuum dedusting carding machine cylinder device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112144151A CN112144151A (en) | 2020-12-29 |
| CN112144151B true CN112144151B (en) | 2021-05-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011028853.8A Expired - Fee Related CN112144151B (en) | 2020-09-25 | 2020-09-25 | Energy-concerving and environment-protective type vacuum dedusting carding machine cylinder device |
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| Country | Link |
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| CN (1) | CN112144151B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101016661A (en) * | 2006-02-06 | 2007-08-15 | 特鲁菲舍尔股份有限公司及两合公司 | Apparatus used for textile fibres for removing short fibres |
| CN106574405A (en) * | 2014-06-13 | 2017-04-19 | 特吕茨施勒有限及两合公司 | Device on a spinning preparation machine, e.g. carding machine, cleaner, combing machine or similar, wherein at least one carding element is arranged opposite a covered roller |
| CN207016908U (en) * | 2017-08-08 | 2018-02-16 | 四川骏瑞碳纤维材料有限公司 | A kind of roller and clearer card for processing carbon fiber felt |
| CN208844234U (en) * | 2018-10-12 | 2019-05-10 | 青岛正大重工有限公司 | A kind of combing machine high-precision cylinder |
| CN110923858A (en) * | 2019-11-22 | 2020-03-27 | 长兴鹏盛纺织品有限公司 | Carding machine for protecting cotton wool |
-
2020
- 2020-09-25 CN CN202011028853.8A patent/CN112144151B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101016661A (en) * | 2006-02-06 | 2007-08-15 | 特鲁菲舍尔股份有限公司及两合公司 | Apparatus used for textile fibres for removing short fibres |
| CN106574405A (en) * | 2014-06-13 | 2017-04-19 | 特吕茨施勒有限及两合公司 | Device on a spinning preparation machine, e.g. carding machine, cleaner, combing machine or similar, wherein at least one carding element is arranged opposite a covered roller |
| CN207016908U (en) * | 2017-08-08 | 2018-02-16 | 四川骏瑞碳纤维材料有限公司 | A kind of roller and clearer card for processing carbon fiber felt |
| CN208844234U (en) * | 2018-10-12 | 2019-05-10 | 青岛正大重工有限公司 | A kind of combing machine high-precision cylinder |
| CN110923858A (en) * | 2019-11-22 | 2020-03-27 | 长兴鹏盛纺织品有限公司 | Carding machine for protecting cotton wool |
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| Publication number | Publication date |
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| CN112144151A (en) | 2020-12-29 |
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| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20210429 Address after: Room 107, No.39, shangxialou, Guanyang village, Meilin Town, Nanjing County, Zhangzhou City, Fujian Province 363600 Applicant after: Jian Shengjian Applicant after: Telong Kaifeng (Fujian) Environmental Protection Technology Co.,Ltd. Applicant after: Fujian jinfulai Technology Co.,Ltd. Address before: 210000 no.68-16, Shijiu Hubei Road, Chunxi Town, Gaochun District, Nanjing City, Jiangsu Province Applicant before: Nanjing Qiqing e-commerce Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210514 |