CN112144062A

CN112144062A - 6W aluminum substrate surface coating device

Info

Publication number: CN112144062A
Application number: CN202011105735.2A
Authority: CN
Inventors: 刘生; 刘燕华; 王虹; 欧阳盼
Original assignee: Hunan Cheng Chong Xin Technology Co ltd
Current assignee: Hunan Cheng Chong Xin Technology Co ltd
Priority date: 2020-10-15
Filing date: 2020-10-15
Publication date: 2020-12-29

Abstract

The invention discloses a 6W aluminum substrate surface coating device which comprises a coating device, wherein a machine table is arranged on the coating device, a processing table board is arranged on the upper surface of the machine table, lifting oil cylinders are symmetrically arranged in the machine table close to two ends, an air pump is arranged on a push shaft of the lifting oil cylinders, suckers are arranged on air inlet and outlet ports of the air pump, an aluminum substrate is fixed through the suckers, a top support is arranged above the processing table board, a driving oil cylinder is arranged in the center of the top support, a coating mechanism is arranged below the push shaft of the driving oil cylinders, lower press cylinders are symmetrically arranged on the top support close to the two ends, and the coating mechanism is pushed down by the lower press cylinders to be in contact with the surface of the aluminum substrate to coat the aluminum substrate.

Description

6W aluminum substrate surface coating device

Technical Field

The invention relates to the technical field of aluminum substrate surface coating, in particular to a 6W aluminum substrate surface coating device.

Background

The aluminum substrate is a metal-based copper-clad plate with good heat dissipation function, and a single-sided board generally comprises a three-layer structure, namely a circuit layer (copper foil), an insulating layer and a metal base layer. Commonly found in LED lighting products. The LED lamp has a front surface and a back surface, wherein the white surface is welded with an LED pin, and the other surface is in an aluminum natural color and is generally coated with heat conduction slurry and then contacted with a heat conduction part. But also ceramic substrates and the like.

The aluminum substrate is a metal-based copper-clad plate with good heat dissipation function, and a single-sided board generally comprises a three-layer structure, namely a circuit layer (copper foil), an insulating layer and a metal base layer. The high-end application is also designed to be a double-sided board, and the structure of the double-sided board is a circuit layer, an insulating layer, an aluminum base, an insulating layer and a circuit layer. The aluminum-based composite board is rarely used as a composite board and can be formed by laminating a common composite board, an insulating layer and an aluminum base.

At present, in order to prolong the service life of the aluminum substrate, a film is often plated on the surface of the aluminum substrate.

Disclosure of Invention

The invention aims to provide a 6W aluminum substrate surface coating device which is convenient to coat, high in coating efficiency and good in coating quality, and aims to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a 6W aluminium base plate surface coating device, includes coating device, be equipped with the board on the coating device, the top of board is equipped with the processing mesa, fixed connection between processing mesa and the board, the top of processing mesa is equipped with the top support, and the inside central authorities of top support are equipped with actuating cylinder, and the inside of top support is close to both ends symmetry and is equipped with down and presses the jar, be equipped with down between pressing jar and the top support and press jar mounting, actuating cylinder, the push shaft of pressing down the jar all install downwards, and actuating cylinder's push shaft below is equipped with coating mechanism, be equipped with fixed connector between actuating cylinder's push shaft and the coating mechanism.

Preferably, the inside of board is close to both ends symmetry and is equipped with the lift hydro-cylinder, lifts the epaxial installation of pushing away of hydro-cylinder, the push shaft end of lifting the hydro-cylinder is equipped with the air pump, is equipped with the sucking disc on the air pump, sucking disc and air pump cooperation installation.

Preferably, the position that processing mesa and the inside lift hydro-cylinder of board link up the installation is equipped with the sucking disc mounting groove, and the sucking disc mounting groove runs through processing mesa, processing mesa is close to both ends symmetry and is equipped with the transfer roller, and the inside at processing mesa is installed to the both ends cooperation annular bearing of transfer roller.

Preferably, the top support is door frame shape, and the both ends of top support are uncovered formula, the top of top support is equipped with actuating cylinder mounting groove, pushes down the jar mounting groove.

Preferably, be equipped with the coating film support on the coating mechanism, the top of coating film support is equipped with the membrane roller installing support, welded connection between membrane roller installing support and the coating film support, is equipped with the membrane roller on the membrane roller installing support, one side of membrane roller is equipped with the press mold roller, and the press mold roller is installed with degree membrane support top cooperation, the inside both ends symmetry that is close to the lower surface of coating film support is equipped with the winding up roller, and the inside at the coating film support is installed at the both ends of winding up roller, the one end of winding up roller is equipped with the motor, and the motor setting is in the outside of coating film support and the one end fixed connection of winding up roller, the lower surface of coating film support is equipped with the electrostatic plate, and the electrostatic plate adopts embedded installation, the lower surface of electrostatic plate and the lower.

Preferably, the 6W aluminum substrate surface coating device comprises the following steps:

A. placing an aluminum substrate to be plated on a processing table, and installing a film roller on a film roller installation support at the top between the plated films;

B. the lifting oil cylinder is pushed upwards, then the pushing shaft of the lower pressure cylinder is pushed downwards slowly to press the aluminum substrate downwards slowly, meanwhile, the air pump works to discharge air in the sucker to enable the sucker to suck the aluminum substrate, and the lifting oil cylinder descends after the sucker sucks the aluminum substrate to enable the aluminum substrate to be placed above the processing table board;

C. the winding roller rotates to open the film, and the driving oil cylinder pushes the film coating mechanism down until the lower surface of the electrostatic plate is contacted with the upper surface of the aluminum substrate;

D. and after the film coating mechanism is electrified, coating the film on the upper surface of the aluminum substrate to finish the film coating process.

Compared with the prior art, the invention has the beneficial effects that:

(1) the lifting oil cylinders are symmetrically arranged in the machine table close to two ends, the pushing shafts of the lifting oil cylinders are arranged upwards, the air pump is arranged at the end heads of the pushing shafts of the lifting oil cylinders, the air pump is provided with suckers, and the aluminum substrate is sucked and fixed through the suckers, so that the aluminum substrate can be firmly fixed, and the aluminum substrate can be prevented from being scratched by a machine;

(2) the coating mechanism is provided with a coating support, the top of the coating support is provided with a film roller mounting support, the lower surface of the coating support is provided with an electrostatic plate, and the surface of the coated aluminum substrate is smooth by classically implementing a coating process, so that the coating process is good;

(3) the device has the advantages of reasonable design, convenient film coating, high film coating efficiency and good film coating quality.

Drawings

FIG. 1 is a schematic view of a coating apparatus according to the present invention;

FIG. 2 is a top view of the table of the present invention;

FIG. 3 is a schematic view of a coating mechanism according to the present invention.

In the figure: 1. a film coating device; 2. a machine platform; 3. a lifting oil cylinder; 4. a suction cup; 5. an aluminum substrate; 6. processing a table top; 7. a top support; 8. pressing down the cylinder fixing piece; 9. a lower pressure cylinder; 10. a winding roller; 11. coating a film bracket; 12. a driving oil cylinder; 13. a film pressing roller; 14. a film roll; 15. fixing the connector; 16. a film coating mechanism; 17. a conveying roller; 18. an air pump; 19. an electrostatic plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides a 6W aluminium base plate surface coating device, including coating device 1, be equipped with board 2 on the coating device 1, the inside of board 2 is close to both ends symmetry and is equipped with the lift hydro-cylinder 3, the epaxial installation that pushes away of lift hydro-cylinder 3, the push shaft end of lifting hydro-cylinder 3 is equipped with air pump 18, be equipped with sucking disc 4 on the air pump 18, sucking disc 4 and the cooperation installation of air pump 18, hold aluminium base board 5 fixedly through sucking disc 4, not only can firmly fix aluminium base board 5, can also avoid machinery to aluminium base board 5 surface scratch simultaneously.

The top of board 2 is equipped with processing mesa 6, and processing mesa 6 is equipped with the sucking disc mounting groove with the inside position that lifts the hydro-cylinder linking installation of board 2, and the sucking disc mounting groove runs through processing mesa 6, and processing mesa 6 is close to both ends symmetry and is equipped with transfer roller 17, and the inside at processing mesa 6 is installed to the annular bearing of both ends cooperation of transfer roller 17.

Fixed connection between processing mesa 6 and the board 2, the top of processing mesa 6 is equipped with top support 7, top support 7 is the door frame form, top support 7's both ends are uncovered formula, top support 7's top is equipped with the driving cylinder mounting groove, push down the jar mounting groove, top support 7's inside central authorities are equipped with driving cylinder 12, top support 7's inside is close to both ends symmetry and is equipped with down and presses jar 9, it pushes down jar mounting 8 to be equipped with down between jar 9 and the top support 7 to press down, driving cylinder 12, the push shaft of pressing down jar 9 is all installed downwards.

A film coating mechanism 16 is arranged below a push shaft of a driving oil cylinder 12, a film coating support 11 is arranged on the film coating mechanism 16, a film roller mounting support is arranged at the top of the film coating support 11, the film roller mounting support and the film coating support 11 are connected in a welding manner, a film roller 14 is arranged on the film roller mounting support, a film pressing roller 13 is arranged on one side of the film roller 14, the film pressing roller 13 is installed in a matching manner with the top of the film coating support 11, winding rollers 10 are symmetrically arranged at two ends of the inner part of the film coating support 11, which are close to the lower surface, two ends of the winding rollers 10 are installed in the film coating support 11, a motor is arranged at one end of the winding roller 10, the motor is arranged at the outer side of the film coating support 11 and is fixedly connected with one end of the winding roller 10, an electrostatic plate 19 is arranged on the lower surface of the film coating support 11 in an, the surface of the coated aluminum substrate is smooth, the coating process is good, and a fixed connector 15 is arranged between a push shaft of the driving oil cylinder 12 and the coating mechanism 16.

The coating method of the aluminum substrate surface coating device comprises the following steps: an aluminum substrate 5 needing film plating is placed on a processing table top 2, a film roller 14 is installed on a film roller installation support at the top between film plating, a lifting oil cylinder 3 is pushed upwards, then a pushing shaft of a lower pressing cylinder 9 is pushed downwards slowly to press the aluminum substrate 5 downwards, meanwhile, an air pump 18 works to discharge air in a sucker 4, the sucker 4 sucks the aluminum substrate 5, the lifting oil cylinder 3 descends after the sucker 4 sucks the aluminum substrate 5, the aluminum substrate 5 is placed above the processing table top 6, a winding roller 10 rotates to open a film, a driving oil cylinder 12 pushes a film plating mechanism 16 downwards until the lower surface of an electrostatic plate 19 is in contact with the upper surface of the aluminum substrate 5, the film plating mechanism 16 is electrified to plate the film on the upper surface of the aluminum substrate 5, and the film plating process is completed.

The device has the advantages of reasonable design, convenient film coating, high film coating efficiency and good film coating quality.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a 6W aluminium base plate surface coating film device, includes coating film device (1), its characterized in that: be equipped with board (2) on coating device (1), the top of board (2) is equipped with processing mesa (6), fixed connection between processing mesa (6) and board (2), the top of processing mesa (6) is equipped with top support (7), and the inside central authorities of top support (7) are equipped with actuating cylinder (12), and the inside of top support (7) is close to both ends symmetry and is equipped with down and presses jar (9), be equipped with down between lower pressure jar (9) and top support (7) and press jar mounting (8), actuating cylinder (12), the push shaft of pressing jar (9) down all install downwards, and the push shaft below of actuating cylinder (12) is equipped with coating mechanism (16), be equipped with fixed connector (15) between the push shaft of actuating cylinder (12) and coating mechanism (16).

2. The 6W aluminum substrate surface coating device according to claim 1, characterized in that: the inside of board (2) is close to both ends symmetry and is equipped with lift hydro-cylinder (3), and the push shaft of lift hydro-cylinder (3) is installed in the axial direction, the push shaft end of lifting hydro-cylinder (3) is equipped with air pump (18), is equipped with sucking disc (4) on air pump (18), sucking disc (4) and air pump (18) cooperation installation.

3. The 6W aluminum substrate surface coating device according to claim 1, characterized in that: the position that processing mesa (6) and board (2) inside lift hydro-cylinder link up the installation is equipped with the sucking disc mounting groove, and the sucking disc mounting groove runs through processing mesa (6), processing mesa (6) are close to both ends symmetry and are equipped with transfer roller (17), and the inside at processing mesa (6) is installed to the both ends cooperation annular bearing of transfer roller (17).

4. The 6W aluminum substrate surface coating device according to claim 1, characterized in that: the top support (7) is door frame form, and the both ends of top support (7) are uncovered formula, the top of top support (7) is equipped with actuating cylinder mounting groove, pushes down the jar mounting groove.

5. The 6W aluminum substrate surface coating device according to claim 1, characterized in that: the film coating mechanism (16) is provided with a film coating bracket (11), the top of the film coating bracket (11) is provided with a film roller mounting bracket, the film roller mounting bracket is welded with the film coating bracket (11), the film roller mounting bracket is provided with a film roller (14), a film pressing roller (13) is arranged on one side of the film roller (14), the film pressing roller (13) is matched and installed with the top of the film measuring support (11), two ends of the inner part of the film coating bracket (11) close to the lower surface are symmetrically provided with a roller (10), two ends of the roller (10) are arranged in the film coating bracket (11), one end of the winding roller (10) is provided with a motor which is arranged outside the film coating bracket (11) and is fixedly connected with one end of the winding roller (10), the lower surface of the film coating bracket (11) is provided with an electrostatic plate (19), the electrostatic plate (19) is installed in an embedded manner, the lower surface of the electrostatic plate (19) and the lower surface of the film coating support (11) are on the same horizontal plane.

6. The 6W aluminum substrate surface coating device for realizing the coating method of claim 1 comprises the following steps:

A. placing an aluminum substrate (5) to be plated on a processing table top (2), and installing a film roller (14) on a film roller installation support at the top between the plated films;

B. the lifting oil cylinder (3) is pushed upwards, then the pushing shaft of the lower pressing cylinder (9) is pushed downwards slowly, the aluminum substrate (5) is pressed downwards slowly, meanwhile, the air pump (18) works to discharge air in the sucker (4), so that the sucker (4) sucks the aluminum substrate (5), the lifting oil cylinder (3) descends after the sucker (4) sucks the aluminum substrate (5), and the aluminum substrate (5) is placed above the processing table board (6);

C. the winding roller (10) rotates to open the film, and the driving oil cylinder (12) pushes the film coating mechanism (16) down until the lower surface of the electrostatic plate (19) is contacted with the upper surface of the aluminum substrate (5);

D. and after the film coating mechanism (16) is electrified, the film is coated on the upper surface of the aluminum substrate (5) to finish the film coating process.