CN112143313A - Polymer concrete protective coating material and preparation method thereof - Google Patents

Polymer concrete protective coating material and preparation method thereof Download PDF

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Publication number
CN112143313A
CN112143313A CN202011035360.7A CN202011035360A CN112143313A CN 112143313 A CN112143313 A CN 112143313A CN 202011035360 A CN202011035360 A CN 202011035360A CN 112143313 A CN112143313 A CN 112143313A
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weight
parts
protective coating
coating material
aqueous
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CN112143313B (en
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孙长宏
池翔镐
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Tianjin Best Transportation Technology Co ltd
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Tianjin Best Transportation Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/46Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
    • C04B41/48Macromolecular compounds
    • C04B41/483Polyacrylates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/46Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
    • C04B41/48Macromolecular compounds
    • C04B41/488Other macromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bonds
    • C04B41/4884Polyurethanes; Polyisocyanates
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

Abstract

The invention provides a polymer concrete protective coating material, which is prepared by mixing an aqueous solution and a mixture; the aqueous solution comprises 60-70 parts by weight of aqueous acrylic resin emulsion, 5-10 parts by weight of aqueous MMA resin emulsion, 5-10 parts by weight of aqueous polyurea, 2-3 parts by weight of alkoxy silane, 3-5 parts by weight of potassium silicate and 2-3 parts by weight of silicate; the mixture comprises 10-15 parts by weight of titanium dioxide, 3-5 parts by weight of silicon powder, 5-9 parts by weight of diatomite, 0.3-0.5 part by weight of defoaming agent, 0.3-0.5 part by weight of dispersing agent and 1-2 parts by weight of thickening agent. The polymer concrete protective coating material has the performances of durability, chemical resistance, adhesion as a repairing material and the like, can be used for maintaining various concrete structures exposed in severe environment, can prevent the repaired concrete structures from being destroyed again for a long time, does not contain organic solvent, and has no pollution to the environment.

Description

Polymer concrete protective coating material and preparation method thereof
Technical Field
The invention belongs to the technical field of pavement maintenance materials, and particularly relates to a surface treatment material for a concrete structure and a preparation method thereof.
Background
With the increase of social demands of concrete structures, the problems of stability and durability of the concrete structures are more and more emphasized. With the rapid increase of national economy, social infrastructure is gradually completed, and the number of civil buildings is greatly increased. The safety of the building structure has become a social problem due to the gradual aging of various external and internal factors, and the safety of the building structure is urgently needed to be solved. However, demolition reconstruction is not only costly, but also causes many social problems.
Especially for commemorative buildings and particularly important building designs (such as the three gorges dam), the aging can not be used continuously, the reconstruction cost is very large, and a plurality of social problems are caused, so that the durability is improved by periodically patrolling, finding dangerous points in time and repairing the dangerous points. The concrete surface treatment materials in the prior art mainly use organic solvents such as toluene, so that the problem that volatile substances and formaldehyde contained in the organic solvents have adverse effects on the environment exists. At the same time, the durability and corrosion resistance and adhesion are not as expected. Therefore, it is urgently needed to develop a surface treatment material with high durability and environmental protection for a concrete structure, and prolong the service life of a building structure.
Disclosure of Invention
In view of the above, the present invention provides a polymer concrete protective coating material and a preparation method thereof, aiming to overcome the defects in the prior art, so as to solve the technical problems of poor durability and serious pollution of the concrete surface treatment material in the prior art.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
a polymer concrete protective coating material is prepared by mixing an aqueous solution and a mixture;
the aqueous solution comprises 60-70 parts by weight of aqueous acrylic resin emulsion, 5-10 parts by weight of aqueous MMA resin emulsion, 5-10 parts by weight of aqueous polyurea, 2-3 parts by weight of alkoxy silane, 3-5 parts by weight of potassium silicate and 2-3 parts by weight of silicate;
the mixture comprises 10-15 parts by weight of titanium dioxide, 3-5 parts by weight of silicon powder, 5-9 parts by weight of diatomite, 0.3-0.5 part by weight of defoaming agent, 0.3-0.5 part by weight of dispersing agent and 1-2 parts by weight of thickening agent.
The aqueous acrylic resin emulsion comprises an acrylic resin emulsion, an acrylic resin aqueous dispersion (also called water-dilutable acrylic acid) and an acrylic resin aqueous solution. The emulsion is synthesized by emulsifying oily vinyl monomers in water under the initiation of an aqueous radical initiator, and the resin aqueous dispersion is synthesized by different processes such as radical solution polymerization or stepwise solution polymerization. From the particle size of the particles: emulsion particle size > particle size of aqueous resin dispersion > particle size of aqueous solution. The water-soluble acrylic resin is anionic, and its copolymerized resin monomer is made up by using proper quantity of unsaturated carboxylic acid, such as acrylic acid, methacrylic acid, maleic anhydride and itaconic acid, etc. to make side chain have carboxyl group, then using organic amine or ammonia water to neutralize and salt so as to obtain the water-solubility. In addition, the water solubility of the resin can be increased by selecting proper monomers to introduce hydrophilic groups such as-OH hydroxyl, -CONH2 amido or-O-ether bond on the side chain of the acrylic resin. The carboxyl is hydrophilic group and can form hydrogen bond with water, so that the lower carboxylic acid can be mutually dissolved with water in any ratio; the acrylic resin neutralized into salt can be dissolved in water, but the water solubility is not very strong, and an opaque liquid or a solution with very high viscosity is often formed, so a certain proportion of hydrophilic cosolvent must be added into the water-soluble resin to increase the water solubility of the resin. The hydrophilic cosolvent is ethylene glycol monobutyl ether, which can improve the emulsifying property and an auxiliary solvent for dissolving mineral oil in the soap solution, and is an acrylic resin, an organic synthetic resin intermediate and the like. After the waterborne MMA resin emulsion is added with the waterborne acrylic resin, the toughness of the polymer resin is improved, and the tensile property is obviously improved.
Dissolving MMA resin in proportion, dewatering, filtering to remove impurities, keeping the pH close to 7, and keeping the temperature at 200 ℃ for later use; adding an emulsifier into water according to the proportion of 1: 0.05 of MMA resin, adding the emulsifier into the MMA resin in an oil-in-water type (O/W type, namely hydrophilic type), stirring at the rotation speed of 70-90 revolutions per minute, uniformly stirring, and filtering to obtain emulsified aqueous MMA resin emulsion; the emulsifier can adsorb MMA resin and water interface, so as to reduce the free energy of MMA resin and water interface obviously and form homogeneous stable emulsion. The principle of action is that during the emulsification process, the dispersed phase is dispersed in the form of droplets (micron-sized) in the continuous phase, and the emulsifier reduces the interfacial tension of the components in the mixed system and forms a firmer film on the surface of the droplets or forms an electric double layer on the surface of the droplets due to the electric charge given by the emulsifier, thus preventing the droplets from aggregating with each other and maintaining a uniform emulsion. The aqueous MMA resin emulsion has the advantages of short curing time, strong bonding force, outstanding compressive and flexural strength, bonding strength of 2.5MPa, compressive strength of 38MPa and flexural strength of more than 4MPa, is remarkably improved compared with the traditional protective coating material, and provides the characteristics of good durability, fast open traffic and the like.
The emulsifier is a condensate of isomeric alcohol and ethylene oxide, can be dispersed or dissolved in water with resin, and has excellent wettability and permeability. A small amount of the product is added into the pretreatment formula, so that an excellent water-soluble effect can be obtained. The emulsion has a special emulsifying effect on MMA resin (methyl methacrylate), can improve the efficacy after use, has less dosage than common silicone oil emulsifier, is more stable, has extremely strong permeability, and can permeate into the interior of a building structure, thereby improving the use performance.
The water-based polyurea is an oligomer with amino as a main cross-linking gene and is compounded by using a non-ionic hydrophilic technology. The aqueous polyurea film is tough and wear-resistant, has high gloss and is insensitive to temperature, and the aqueous polyurea is prepared by field construction of semi-prepolymer, amine-terminated polyether, amine chain extender and other raw materials. The paint has extremely strong hydrophobicity, is insensitive to the environmental humidity, can be sprayed on water (or ice) to form a film, can be normally constructed under extremely severe environmental conditions, and has particularly prominent performance. The coating added with the water-based polyurea has more flexibility, sufficient rigidity, rich colors, compactness, continuity and no seam, completely isolates the permeation of moisture and oxygen in the air, and has incomparable anti-corrosion and protective properties. It has multiple functions of wear resistance, water resistance, shock resistance, fatigue resistance, aging resistance, high temperature resistance, nuclear radiation resistance and the like.
Preferably, the alkoxysilane is methoxysilane. The alkoxysilane reacts with water to give off the corresponding aliphatic alcohol and forms the corresponding condensate with the other resin.
The potassium silicate is used as an accelerating agent in concrete admixtures. The potassium silicate is colorless or yellowish translucent to transparent glass, has hygroscopicity, and has strong alkaline reaction. Slowly soluble in cold water and also used as a coating layer filler. In a stable state, the product is a viscous liquid of hyaluronic acid, is blue-green, is easily dissolved in water and acid, and can separate out colloidal silicic acid, and the higher the potassium content is, the more easily the product is dissolved. The potassium silicate is added into the polymer concrete protective coating material, so that the material has stronger moisture absorption performance, is not easy to fall off in the later period, and has better alkali resistance and water compatibility.
The silicate minerals are characterized by regular tetrahedron structures, and the regular tetrahedrons are connected in a chain, double-chain, sheet or three-dimensional frame mode, so that the material has the characteristics of high compressive strength, high hardness, high temperature resistance and corrosion resistance. The silicate has a crystal structure with a more prominent anisotropy than island-shaped and ring-shaped silicate because the silicon oxygen skeleton is an extended chain and is distributed in parallel. In physical properties, cleavage develops in a direction parallel to the chain, the refractive index is higher in a direction parallel to or close to the chain, the direction perpendicular to the chain is lower, the birefringence is larger than that of island-shaped or ring-shaped minerals, most of the island-shaped or ring-shaped minerals have high melting points and stable chemical properties, and the island-shaped or ring-shaped minerals are added into the polymer concrete protective coating material to enable the minerals to be in an elongated form, often in columnar, needle-shaped and fibrous shapes, so that the material is more compact, high in strength and flexible.
The dispersant is a surfactant which has two opposite properties of lipophilicity and hydrophilcity in a molecule. The present invention utilizes a hydrophilic dispersion of sodium polyacrylate which uniformly disperses solid and liquid particles of inorganic and organic pigments which are difficult to dissolve in liquids, while also preventing settling and agglomeration of the particles to form the amphiphilic agent required to stabilize the suspension. Various powders are reasonably dispersed in a solvent, and various solids are stably suspended in the solvent (or dispersion liquid) by a certain charge repulsion principle or a high molecular steric effect.
The thickening agent adopts an LD-7002 type aqueous leveling thickening agent with unsaturated antelope acid, is mainly used for improving the viscosity or consistency of a product, has the characteristics of small dosage, obvious thickening, convenient use and the like, a system using the unsaturated antelope acid as the thickening agent is generally a surfactant aqueous solution system, the surfactant forms micelles in an aqueous solution, the existence of electrolyte increases the association number of the micelles, the spherical micelles are converted into rod-shaped micelles, the movement resistance is increased, and the viscosity of the system is increased. However, when the electrolyte is excessive, the micelle structure is affected, the movement resistance is reduced, and the viscosity of the system is reduced. Therefore, the adding amount of the electrolyte is 1 to 2 percent by mass, and the electrolyte and other types of thickening agents act together to ensure that the system is more stable.
Another objective of the present invention is to provide a method for preparing the surface treatment material, comprising the following steps:
s1: preparation of MMA resin emulsion: dissolving MMA resin, removing water and impurities, adjusting pH to 7, and keeping at 200 deg.C; mixing and stirring MMA resin, an emulsifier and water at the stirring speed of 70-90 revolutions per minute, and filtering after uniform stirring to obtain emulsified aqueous MMA resin emulsion;
s2: pouring acrylic emulsion and water-based polyurea into the water-based MMA resin emulsion, and stirring at medium speed for 20 minutes to further obtain mixed liquid to form high polymer mixed liquid;
s3: pouring the alkoxy silane, the potassium silicate and the silicate into the mixed solution in the last step, and uniformly stirring for 10 minutes to obtain a polymer aqueous solution;
s4: sequentially adding titanium dioxide, silicon powder, diatomite, a defoaming agent, a dispersing agent and a thickening agent into the polymer aqueous solution in the last step, stirring at a low speed when filling, stirring at a medium speed for 25 minutes after the materials are put into the solution, and stirring at a low speed for 10 minutes to further obtain the polymer concrete protective coating material.
The polymer concrete protective coating material is applied to the construction of concrete, and the concrete construction steps are as follows:
a) in a concrete surface cleaning operation, various impurities on the surface of a building, such as dust, dirt, oil, rust, stains, and other oily products, are cleaned using a special cleaner or a weak acid cleaner, and the contaminants are removed again using a high pressure washer.
b) Coating an interface strengthening adhesive on the surface of the cleaned concrete to prevent the surface from dusting, and forming a working surface after drying;
c) coating a polymer concrete protective coating material on the working surface of the concrete to form a protective coating;
d) after 2 hours of curing period, the enclosure is removed, and finally the polymer concrete protective coating is formed.
The invention principle is as follows:
after adding the aqueous acrylic resin emulsion, the aqueous MMA resin emulsion and the aqueous polyurea material, synthesizing acrylic resin, MMA resin and polyurea water dispersion by a solution polymerization method, wherein a solvent is mutually soluble with water; in addition, monomers containing either dance-or tertiary amine groups, the former neutralized with base to give salt groups and the latter neutralized with acid to give quaternary amine salt groups, are formulated in the monomer formulation, and then water is added with vigorous stirring to give anionic and cationic dispersions, respectively. After the emulsion of the polymer is obtained through emulsification reaction, the emulsion is rapidly solidified into a tough reticular polymer structure through chemical crosslinking reaction to form a permanent elastic surface texture structure, and then the structure is synthesized with alkoxysilane, potassium silicate, titanium dioxide, silicon powder, diatomite, a defoaming agent, a dispersing agent and a thickening agent inorganic substance to prepare a polymer or copolymer combined reactant, a monomer with low molecular weight is converted into a polymer with high molecular weight through polymerization reaction, and the polymer or copolymer combined reactant reacts to form a plurality of molecules and is mutually bonded and crosslinked into relatively stable molecules (body type molecules) with a network structure. The suspension polymerization reaction converts linear or slightly branched macromolecules into a three-dimensional network structure, and the excellent performance is obviously improved after the suspension polymerization reaction and polyurea polymerization reaction. The conversion rate of the polymer is greatly improved in the chain polymerization reaction due to the relation between the average polymerization degree and the conversion rate after the aqueous MMA (methyl methacrylate), the aqueous acrylic acid and the polyurea material are simultaneously added, and in the step-by-step polymerization reaction, the conversion rate reaches 98 percent to form a mixed chain high polymer, finally form the polymer concrete protective coating material, and the characteristics of impact strength, flexibility, wear resistance, wet skid resistance, aging resistance and corrosion resistance are obviously improved.
The acrylic emulsion used in the invention improves the compatibility among each component, improves the performances of water resistance, compressive strength, tensile strength, adhesive strength, chemical resistance, ultraviolet resistance and the like of the surface treatment material, and the alkoxysilane compound has a three-dimensional network structure in a hydrogen bond form and is easy to combine with concrete hydrate. Potassium silicate is a tasteless, non-polluting, environmentally friendly material, is an alkaline natural material, has the effects of preventing and sterilizing harmful bacteria and fungi, and has excellent weather resistance, durability and flame retardancy. It penetrates into an inorganic base such as brick to form a physical and chemical bond, thereby improving the strength of the surface treatment material. In addition, the silicate imparts flammability and hydrophobicity to the surface-treated material, and the alkoxysilane may improve adhesion, tensile strength, flexural strength, compressive strength, and processability of the surface-treated material.
The titanium dioxide in the mixture can increase the adhesion, does not generate toxic gas even when burned in contact with a heat source, has little trace of carbonization, and makes the surface-treated material itself transparent. In order to further improve durability, tensile strength, tear strength, etc., silicon powder, which is a nano-sized powder having a single particle diameter of about 100 to 200nm to improve water tightness and strength of the surface treatment material, is further added to the composition of the present invention, and the density of the diatomite powder is low in order to shorten the drying time of the surface treatment material by its high absorptivity and chemical stability and increase the degree of adhesion to a concrete structure without interfering with the coloring of the surface treatment material.
At present, the organic solvent such as toluene is mainly used in the repair material for concrete structure in the prior art, and the organic solvent contains volatile substances and formaldehyde, which have adverse effects on the environment, whereas the solvent in the present invention is water and does not contain other organic solvents.
Compared with the prior art, the surface treatment material for the concrete structure and the preparation method thereof have the following advantages:
the surface treatment material does not contain an organic solvent which is not environment-friendly, but mainly comprises an environment-friendly acrylic emulsion, a water-based MMA resin, a water-based polyurea and an alkoxy silane, wherein the main solvent is water. Due to its excellent properties of durability, chemical resistance, and adhesion as a repair material, it can be used to maintain various concrete structures exposed to severe environments, and can prevent the repaired concrete structure from being destroyed again for a long time.
Detailed Description
Unless defined otherwise, technical terms used in the following examples have the same meanings as commonly understood by one of ordinary skill in the art to which the present invention belongs. The test reagents used in the following examples, unless otherwise specified, are all conventional biochemical reagents; the experimental methods are conventional methods unless otherwise specified.
The present invention will be described in detail with reference to examples.
Raw material procurement used in the examples was from the following manufacturers:
1. MMA resin, model SANZHONG-420-300, available from the purchasing manufacturer, Korea, Mitsuki corporation.
2. The waterborne acrylic resin is purchased from Guangdong and Timeyu high New materials Co, Ltd, model R-1168.
3. The water-based polyurea is purchased from Nanjing blue wind new material science and technology Co Ltd, the blue wind water-based polyurea has the model of LF-W810.
4. The water-based polyether organic silicon is purchased from Qingdao Xingyo, and the model number is XY-1280.
5. Alkoxysilane, available from caruncle morning light chemical, inc, model CG-a 1113.
6. Emulsifier procurement heian petrochemical plant, model E1310.
7. Other materials are not specified to be obtained by conventional channel procurement.
Example 1
A surface treatment material for a concrete structure is prepared by mixing an aqueous solution and a mixture; the aqueous solution comprises 60 parts by weight of acrylic emulsion, 7 parts by weight of aqueous MMA resin emulsion, 6 parts by weight of aqueous polyurea, 3 parts by weight of methoxysilane, 3 parts by weight of potassium silicate and 3 parts by weight of silicate; the mixture comprises 8 parts by weight of titanium dioxide, 2 parts by weight of silicon powder, 6 parts by weight of diatomite, 0.3 part by weight of defoaming agent, 0.3 part by weight of dispersing agent and 1.4 parts by weight of thickening agent.
The preparation process of the polymer concrete protective coating material in the embodiment comprises the following steps:
s1: preparation of MMA resin emulsion: dissolving MMA resin, removing water and impurities, adjusting pH to 7, and keeping at 200 deg.C; mixing and stirring MMA resin, an emulsifier and water at the stirring speed of 70-90 revolutions per minute, and filtering after uniform stirring to obtain emulsified aqueous MMA resin emulsion;
s2: pouring acrylic emulsion and water-based polyurea into the water-based MMA resin emulsion, and stirring at medium speed for 20 minutes to further obtain mixed liquid to form high polymer mixed liquid;
s3: pouring the alkoxy silane, the potassium silicate and the silicate into the mixed solution in the last step, and uniformly stirring for 10 minutes to obtain a polymer aqueous solution;
s4: sequentially adding titanium dioxide, silicon powder, diatomite, a defoaming agent, a dispersing agent and a thickening agent into the polymer aqueous solution in the last step, stirring at a low speed when filling, stirring at a medium speed for 25 minutes after the materials are put into the solution, and stirring at a low speed for 10 minutes to further obtain the polymer concrete protective coating material.
Example 2
A surface treatment material for a concrete structure is prepared by mixing an aqueous solution and a mixture; the aqueous solution comprises 55 parts by weight of acrylic emulsion, 5 parts by weight of aqueous MMA resin emulsion, 4 parts by weight of aqueous polyurea, 5 parts by weight of methoxysilane, 4 parts by weight of potassium silicate and 6 parts by weight of silicate; the mixture comprises 6 parts by weight of titanium dioxide, 6 parts by weight of silicon powder, 7 parts by weight of diatomite, 0.3 part by weight of defoaming agent, 0.3 part by weight of dispersing agent and 1.4 parts by weight of thickening agent.
Example 2 a polymer concrete protective coating material was prepared and applied in the same manner as in example 1.
Example 3
A surface treatment material for a concrete structure is prepared by mixing an aqueous solution and a mixture; the aqueous solution comprises 65 parts by weight of acrylic emulsion, 5 parts by weight of aqueous MMA resin emulsion, 3 parts by weight of aqueous polyurea, 5 parts by weight of methoxysilane, 4 parts by weight of potassium silicate and 6 parts by weight of silicate; the mixture comprises 6 parts by weight of titanium dioxide, 2 parts by weight of silicon powder, 2 parts by weight of diatomite, 0.3 part by weight of defoaming agent, 0.3 part by weight of dispersing agent and 1.4 parts by weight of thickening agent.
Example 3 a polymer concrete protective coating material was prepared and applied in the same manner as in example 1.
Comparative example 1
A surface treatment material for a concrete structure is prepared by mixing an aqueous solution and a mixture; the aqueous solution comprises 60 parts by weight of acrylic emulsion, 10 parts by weight of aqueous polyurea, 4 parts by weight of methoxysilane, 4 parts by weight of potassium silicate and 4 parts by weight of silicate; the mixture comprises 8 parts by weight of titanium dioxide, 2 parts by weight of silicon powder, 6 parts by weight of diatomite, 0.3 part by weight of defoaming agent, 0.3 part by weight of dispersing agent and 1.4 parts by weight of thickening agent.
The preparation process and the construction process of the polymer concrete protective coating material in the comparative example 1 are as follows:
s1: and stirring the acrylic emulsion and the water-based polyurea at a medium speed for 20 minutes to form a mixed solution.
S2: pouring the alkoxy silane, the potassium silicate and the silicate into the mixed solution in the last step, and uniformly stirring for 10 minutes to obtain a polymer aqueous solution;
s3: and sequentially adding titanium dioxide, silicon powder, diatomite, a defoaming agent, a dispersing agent and a thickening agent into the polymer aqueous solution in the last step, stirring at a slow speed when filling, and further stirring at a medium speed for 25 minutes and at a slow speed for 10 minutes after the materials are put into the polymer aqueous solution to further obtain the polymer concrete protective coating material.
Comparative example 2
A surface treatment material for a concrete structure is prepared by mixing an aqueous solution and a mixture; the aqueous solution comprises 65 parts by weight of acrylic emulsion, 5 parts by weight of aqueous MMA resin emulsion, 4 parts by weight of methoxysilane, 5 parts by weight of potassium silicate and 3 parts by weight of silicate; the mixture comprises 8 parts by weight of titanium dioxide, 2 parts by weight of silicon powder, 6 parts by weight of diatomite, 0.3 part by weight of defoaming agent, 0.3 part by weight of dispersing agent and 1.4 parts by weight of thickening agent.
The preparation process and the construction process of the polymer concrete protective coating material in the comparative example 2 are as follows:
s1: preparation of MMA resin emulsion: dissolving MMA resin, removing water and impurities, adjusting pH to 7, and keeping at 200 deg.C; mixing and stirring MMA resin, an emulsifier and water at the rotation speed of 70-90 revolutions per minute, and filtering after uniform stirring to obtain emulsified aqueous MMA resin emulsion;
s2: stirring the acrylic emulsion and the MMA resin emulsion at medium speed for 20 minutes to further obtain a mixed solution to form a mixed solution;
s3: pouring the alkoxy silane, the potassium silicate and the silicate into the mixed solution in the last step, and uniformly stirring for 10 minutes to obtain a polymer aqueous solution;
s4: sequentially adding titanium dioxide, silicon powder, diatomite, a defoaming agent, a dispersing agent and a thickening agent into the polymer aqueous solution in the last step, stirring at a low speed when filling, and further stirring at a medium speed for 25 minutes and at a low speed for 10 minutes after the materials are put into the polymer aqueous solution to obtain a polymer concrete protective coating material;
comparative example 3
A surface treatment material for a concrete structure is prepared by mixing an aqueous solution and a mixture; the aqueous solution comprises 60 parts by weight of aqueous MMA resin emulsion, 10 parts by weight of aqueous polyurea, 3 parts by weight of methoxysilane, 3 parts by weight of potassium silicate and 4 parts by weight of silicate; the mixture comprises 8 parts by weight of titanium dioxide, 4 parts by weight of silicon powder, 6 parts by weight of diatomite, 0.3 part by weight of defoaming agent, 0.3 part by weight of dispersing agent and 1.4 parts by weight of thickening agent.
The preparation process and the construction process of the polymer concrete protective coating material in the comparative example 3 are as follows:
s1: preparation of MMA resin emulsion: dissolving MMA resin, removing water and impurities, adjusting pH to 7, and keeping at 200 deg.C; mixing and stirring MMA resin, an emulsifier and water at the rotation speed of 70-90 revolutions per minute, and filtering after uniform stirring to obtain emulsified aqueous MMA resin emulsion;
s2: stirring the aqueous polyurea and MMA resin emulsion at medium speed for 20 minutes to further obtain a mixed solution to form a mixed solution;
s3: pouring the alkoxy silane, the potassium silicate and the silicate into the mixed solution in the last step, and uniformly stirring for 10 minutes to obtain a polymer aqueous solution;
s4: sequentially adding titanium dioxide, silicon powder, diatomite, a defoaming agent, a dispersing agent and a thickening agent into the polymer aqueous solution in the last step, stirring at a low speed when filling, stirring at a medium speed for 25 minutes after the materials are put into the solution, and stirring at a low speed for 10 minutes to further obtain the polymer concrete protective coating material.
Detecting one,
After the polymer concrete protective coating material in the example 1 is constructed, the test results are tested according to the experimental methods and requirements in the standards GB/T22374-2008 (terrace coating material), HG/T3829-2006 (terrace coating), JC/T1050-2007 (ground stone anti-slip performance grading and testing method) and JG/T25-1999 (building coating freeze-thaw resistance cycle testing method), and are shown in the table 1.
Table 1 physical Property measurement data
Figure BDA0002704882920000121
Figure BDA0002704882920000131
Detecting II,
The polymer concrete protective coating material constructed in example 1 was subjected to environmental index tests according to the experimental methods and requirements in the standard GB/T22374-2008 (floor coating materials), and the test results are shown in Table 2.
TABLE 2 environmental performance index
Figure BDA0002704882920000132
Figure BDA0002704882920000141
Detecting the three components,
The following table shows the performance evaluation results of the concrete surface protection material, two groups of materials obtained in example 1 are tested, and B/T22374-2008, HG/T3829-2006, JC/T1050-2007, JG/T25-1999, 20091410-T-469, AST D2565-99 and JT/T712-2008 are taken as the testing bases and the performance evaluation results, the concrete surface treatment material of the invention meets the quality standard level.
TABLE 3 evaluation results of Performance
Figure BDA0002704882920000142
As a result: the physical properties such as compressive strength, breaking strength, cohesive force, tensile strength and the like are obviously improved, the outdoor aging rate is not obviously changed, the durability is further enhanced, and the paint is excellent in acid resistance, alkali resistance and weather resistance and can resist the erosion of rain and snow. The performance of the polymer concrete protective coating material is obviously improved and is superior to that of the existing concrete protective material, after the existing concrete protective coating material is coated on the surface layer of concrete, because the aging speed is high, peeling, stripping, abrasion and discoloration occur after coating, the erosion of rainwater cannot be effectively resisted, the aging is accelerated, and the durability cannot be fully guaranteed.
The curing time is fast, and since it is coated in a thin film structure, it has the effects of preventing further erosion by water damage, simultaneously improving adhesion, making the material not easily fall off during use, and also improving freeze-thaw resistance, and having a deterioration rate of preventing concrete diseases due to ice, snow, etc. The cost of the future maintenance work is reduced, and the damage to the urban image is avoided.
The polymer concrete protective coating material has excellent compressive strength, super-strong cohesive force, flexural strength, more flexibility, more rigidity, good abrasion resistance and no joint, can be perfectly combined with concrete, asphalt, steel plates and marble, isolates the permeation of moisture and oxygen in the air, has good corrosion resistance and protective performance and durability, and is an excellent concrete protective material.
Detecting the four components,
The concrete protective coating materials obtained in examples 1 to 3 and comparative examples 1 to 3 were subjected to performance tests, and the results are shown in Table 5:
TABLE 4 summary of raw material ratios for examples 1-3 and comparative examples 1-3
Figure BDA0002704882920000151
Figure BDA0002704882920000161
TABLE 5 results of Performance test of examples 1 to 3 and comparative examples 1 to 3
1 hour test result of the anti-slip coating Example 1 Example 2 Example 3 Comparative example 1 Comparative example 2 Comparative example 3
Compressive strength (MPa) 28 25.1 20.2 23.5 22.7 16.0
Flexural strength (MPa) 7.6 5.7 4.3 3.3 2.6 2.5
Adhesive Strength (MPa) 3.9 2.5 2.3 1.6 1.7 1.45
Alkaline erodibility (excellent, good, poor) Superior food Superior food Superior food Good wine Good wine Difference (D)
Salt tolerance (excellent, good, poor) Superior food Superior food Superior food Good wine Good wine Difference (D)
Abrasion resistance (MPa) 0.010 0.018 0.023 0.31 0.32 0.36
Elongation (%) 39 32 30.5 18 16.3 10.8
And (4) conclusion: from the examples 1-3, the polymer concrete protective coating material prepared by the invention has the compressive strength of 20-28 MPa, can bear the weight of a building structure, has the flexural strength of 4.3-7.6 MPa, has enhanced deformation capacity, can effectively resist the expansion deformation caused by temperature change, has the binding strength between the concrete protective coating material and the original structural surface, prevents the sequelae of peeling, falling and the like in the future, and has the binding strength of 2.3-3.9 MPa, which can be fully bound with the complex structural surface and is not easy to fall off. Meanwhile, the alkali resistance and the salt resistance of the embodiments 1 to 3 are excellent, and the corrosion resistance is better. The elongation at break is 30.5% -39%, the deformation resistance and tensile strength are obviously improved, the weather resistance is more extensive, and the temperature change is more greatly resisted.
As can be seen from the comparison of examples 1-3 with comparative examples 1-3, when the raw material components lack the aqueous acrylic resin emulsion, aqueous MMA resin emulsion or aqueous polyurea, the resulting material can not undergo chemical crosslinking reaction and can be cured into a tough network polymer structure, so that the properties of the material are reduced to different degrees, and the safety problem of the building structure can not be guaranteed.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (10)

1. A polymer concrete protective coating material is characterized in that the polymer concrete protective coating material is prepared by mixing an aqueous solution and a mixture;
the aqueous solution comprises 60-70 parts by weight of aqueous acrylic resin emulsion, 5-10 parts by weight of aqueous MMA resin emulsion, 5-10 parts by weight of aqueous polyurea, 2-3 parts by weight of alkoxy silane, 3-5 parts by weight of potassium silicate and 2-3 parts by weight of silicate;
the mixture comprises 10-15 parts by weight of titanium dioxide, 3-5 parts by weight of silicon powder, 5-9 parts by weight of diatomite, 0.3-0.5 part by weight of defoaming agent, 0.3-0.5 part by weight of dispersing agent and 1-2 parts by weight of thickening agent.
2. The polymer concrete protective coating material and the preparation method thereof according to claim 1, characterized in that: the aqueous acrylic resin emulsion comprises an acrylic resin emulsion, an acrylic resin aqueous dispersion and an acrylic resin aqueous solution.
3. The polymer concrete protective coating material and the preparation method thereof according to claim 2 are characterized in that: the side chain of the acrylic resin has carboxyl, and the hydroxyl is provided by unsaturated carboxylic acid contained in the copolymerized resin monomer.
4. The polymer concrete protective coating material and the preparation method thereof according to claim 2 are characterized in that: the acrylic resin has hydrophilic groups in side chains.
5. The polymer concrete protective coating material and the preparation method thereof according to claim 2 are characterized in that: a cosolvent is added into the water-based acrylic resin emulsion;
preferably, the cosolvent is ethylene glycol butyl ether.
6. The polymer concrete protective coating material and the preparation method thereof according to claim 1, characterized in that: the aqueous MMA resin emulsion is a mixture of MMA resin and an emulsifier;
preferably, the emulsifier is a condensate of an isomeric alcohol and ethylene oxide.
7. The polymer concrete protective coating material and the preparation method thereof according to claim 1, characterized in that: the dispersant is a sodium polyacrylate hydrophilic dispersant.
8. The polymer concrete protective coating material and the preparation method thereof according to claim 1, characterized in that: the thickening agent is an LD-7002 type aqueous leveling thickening agent, and the thickening agent has unsaturated antelope acid.
9. The polymer concrete protective coating material and the preparation method thereof according to claim 1, characterized in that: the alkoxy silane is methoxy silane.
10. A preparation method of a polymer concrete protective coating material is characterized by comprising the following steps:
s1: preparation of MMA resin emulsion: dissolving MMA resin, removing water and impurities, adjusting pH to be close to 7, keeping the temperature at 200 ℃ for later use, mixing and stirring MMA resin, emulsifier and water, stirring uniformly, and filtering to obtain emulsified aqueous MMA resin emulsion;
s2: pouring acrylic emulsion and water-based polyurea into the water-based MMA resin emulsion, and stirring at medium speed to obtain mixed liquid and form high polymer mixed liquid;
s3: pouring the alkoxy silane, the potassium silicate and the silicate into the high polymer mixed solution prepared in the S2, and uniformly stirring to obtain a polymer aqueous solution;
s4: and sequentially adding titanium dioxide, silicon powder, diatomite, a defoaming agent, a dispersing agent and a thickening agent into the polymer aqueous solution prepared in the step S3, and stirring to obtain the product, namely the polymer concrete protective coating material.
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