CN112142297A - Automatic spot spraying device for glass product processing and implementation method thereof - Google Patents
Automatic spot spraying device for glass product processing and implementation method thereof Download PDFInfo
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- CN112142297A CN112142297A CN202011073494.8A CN202011073494A CN112142297A CN 112142297 A CN112142297 A CN 112142297A CN 202011073494 A CN202011073494 A CN 202011073494A CN 112142297 A CN112142297 A CN 112142297A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/235—Heating the glass
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Abstract
The invention discloses an automatic spot spraying device for processing glass products and an implementation method thereof, and belongs to the technical field of spot spraying devices. The swinging angle of the gun head on the horizontal plane and the vertical plane is adjusted, and the front and rear positions of the gun head on the horizontal plane and the vertical plane are adjusted, so that the orientation and the position of the gun head are adjusted, the distance from a point spraying source to a workpiece to be processed can be effectively controlled, and the temperature of the point spraying surface of the workpiece to be processed is controlled.
Description
Technical Field
The invention relates to the technical field of spot spraying devices, in particular to an automatic spot spraying device for processing glass products and an implementation method thereof.
Background
Glass is an amorphous inorganic non-metallic material, and is generally prepared by using various inorganic minerals (such as quartz sand, borax, boric acid, barite, barium carbonate, limestone, feldspar, soda ash and the like) as main raw materials and adding a small amount of auxiliary raw materials. The main components of the glass are silicon dioxide and other oxides, various products can be processed by taking glass as a raw material, and the glass product is locally controlled in temperature by a practical point spraying device in the glass processing process.
The patent number CN201821589074.3 discloses a burner for controlling local heating in glass production, the burner comprises a connecting pipe and a flame projecting gun head connected with the connecting pipe, the center of the connecting pipe is a hollow first cavity communicated with the flame projecting gun head, the peripheral part of the first cavity is an annular second cavity communicated with the flame projecting gun head, the connecting pipe is provided with a first valve component communicated with the first cavity for introducing natural gas and a second valve component communicated with the second cavity for introducing compressed air, the flame projecting gun head is in a conical shape with the diameter increasing from the connecting pipe to the nozzle, the inside of the flame projecting gun head is provided with a partition board group along the axial direction, the partition board group is provided with a flow passage for gas to flow out, and the defects of edge pressure lines, crystallization and the like of a photovoltaic glass belt can be reduced, cutting of defective products at the edge and falling of defective products are reduced, and yield are improved.
However, the above patent can not systematically control the precision of the spot spraying, the temperature control requirement of the glass is high in the processing process, and the softening degree of the glass product is different at different spot spraying temperatures, so that different spot spraying temperatures are needed to be adopted for different processing technologies, and how to systematically control the spot spraying fire source and further control the temperature of the processing surface of the glass product in the spot spraying process is a problem which needs to be solved urgently at present.
Disclosure of Invention
The invention aims to provide an automatic spot spraying device for processing a glass product and an implementation method thereof, which are used for adjusting the swinging angle of a gun head on a horizontal plane and a vertical plane and the front and back positions of the gun head on the horizontal plane and the vertical plane, further realizing the adjustment of the orientation and the position of the gun head, effectively controlling the distance between a workpiece to be processed and a spot spraying source and controlling the temperature of a spot spraying surface of the workpiece to be processed, and solving the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic spot spraying device for processing glass products comprises a spot spraying gun, a camera assembly, a motor assembly, a guide mechanism, a main support, a control center and a driving system, wherein the camera assembly and the motor assembly are installed on the outer wall of the spot spraying gun and fixedly connected with the guide mechanism through the motor assembly;
the spot spray gun comprises a gun head, a gun body and a connecting pipe, wherein the front end of the gun body is connected with the gun body, and the rear end of the gun body is connected with the connecting pipe;
the camera component comprises a ferrule, a support rod and a high-temperature-resistant optical camera, the ferrule is fixedly connected to the outside of the gun body through threads, a plurality of support rods distributed in an annular mode are welded to the outer wall of the ferrule, and the high-temperature-resistant optical camera is fixedly connected to the support rods;
the motor assembly comprises a motor body and a motor shell, and the motor body is arranged on the motor shell;
the guide mechanism comprises a clamping ring, a horizontal cylinder assembly, a vertical cylinder assembly and a connecting head assembly, wherein one end of the horizontal cylinder assembly is connected with the connecting head assembly, the other end of the horizontal cylinder assembly is rotatably connected with a motor shell through the clamping ring, one end of the vertical cylinder assembly is connected with the other connecting head assembly, and the other end of the vertical cylinder assembly is rotatably connected with the horizontal cylinder assembly through the clamping ring;
the main support comprises a main board, a sliding block, a Z-shaped board, a lifting air cylinder assembly and a linear sliding rail, the linear sliding rail is arranged on the front side face of the main board and is connected with the sliding block in a sliding mode through the linear sliding rail, the lifting air cylinder assembly is connected between the sliding block and the main board, and the Z-shaped board is fixedly connected to the side wall of the sliding block through bolts.
Furthermore, an annular groove is formed in the outer portion of the motor shell, and the clamping ring is movably connected into the annular groove.
Further, the connector assembly comprises a T-shaped mounting part, a pin shaft and a connecting part provided with a U-shaped notch, the end part of the T-shaped mounting part is inserted into the U-shaped notch of the connecting part, and the T-shaped mounting part is rotatably connected with the connecting part through the pin shaft.
Furthermore, the Z-shaped plate and the sliding block are respectively fixedly connected with a connecting head assembly through bolts.
Further, the driving system comprises a driving pump and a valve assembly, wherein the driving pump is connected with a horizontal cylinder assembly, a vertical cylinder assembly and a lifting cylinder assembly through pipelines.
Further, the valve assembly is formed by assembling a plurality of solenoid valves.
Further, the driving pump is a hydraulic pump or a pneumatic pump.
According to another aspect of the present invention, there is provided a method for implementing an automatic spot spraying apparatus for processing a glass product, comprising the steps of:
s101: establishing a coordinate system, establishing a three-dimensional coordinate system taking one corner of the main plate as an original point, and marking the positions of the gun head, the slide block and the two clamping rings in the three-dimensional coordinate system;
s102: data acquisition, namely acquiring position data of a gun head endpoint of a point spray gun and data of a gun head offset angle in real time through a multi-angle by a camera assembly, and sending the data to a control center;
s103: data calculation, wherein the control center analyzes and calculates the data to obtain the direction of an extension line of the central axis of the gun head, so that the range of point spraying and the angle data of the point spraying are locked;
s104: and (4) real-time control, wherein the control center generates a control instruction according to the acquired data, and the control instruction controls the driving pump, the valve assembly and the motor body.
Compared with the prior art, the invention has the beneficial effects that: according to the automatic spot spraying device for processing the glass products and the implementation method thereof, the driving pump and the valve assembly are controlled to adjust the extension and retraction of the horizontal cylinder assembly, the vertical cylinder assembly and the lifting cylinder assembly, so as to adjust the forward extension and the backward retraction of the gun head, the orientation of the gun head is adjusted by controlling the motor body to adjust the point spray gun to rotate by taking the connecting point of the motor shell and the gun body as the center of a circle, so that the adjustment of the swinging angle of the gun head on the horizontal plane and the vertical plane and the adjustment of the front and back positions on the horizontal plane and the vertical plane are realized, the adjustment of the orientation and the position of the gun head is further realized, the distance from a spot spraying source of a workpiece to be processed can be effectively controlled, and the temperature of the spot spraying surface.
Drawings
FIG. 1 is an overall configuration view of an automatic spot-spraying apparatus for processing a glass article according to the present invention;
FIG. 2 is a view showing the structure of a camera module of the automatic spot-spraying device for processing glass products according to the present invention;
FIG. 3 is a structural view of a motor assembly of the automatic spot-spraying device for processing glass products of the present invention;
FIG. 4 is a structural view of a guide mechanism of the automatic spot-spraying device for processing glass products of the present invention;
FIG. 5 is a structural view of a connector assembly of the automatic spot-spraying device for processing glass products of the present invention;
FIG. 6 is a main frame structure of the automatic spot-spraying apparatus for processing glass articles according to the present invention;
FIG. 7 is a flow chart of an implementation method of the automatic spot spraying device for processing glass products.
In the figure: 1. a spray gun is ignited; 11. a gun head; 12. a gun body; 13. a connecting pipe; 2. a camera assembly; 21. a ferrule; 22. a strut; 23. a high temperature resistant optical camera; 3. a motor assembly; 31. a motor body; 32. a motor housing; 33. an annular groove; 4. a guide mechanism; 41. a snap ring; 42. a horizontally oriented cylinder assembly; 43. a vertically oriented cylinder assembly; 44. a connector assembly; 441. a T-shaped mounting member; 442. a pin shaft; 443. a connecting member; 5. a main support; 51. a main board; 52. a slider; 53. a Z-shaped plate; 54. a lift cylinder assembly; 55. a linear slide rail; 6. a control center; 7. a drive system; 71. driving the pump; 72. a valve assembly.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, a glassware processing is with automatic point device of spouting, a serial communication port, including some spray gun 1, camera subassembly 2, motor element 3, guiding mechanism 4, main support 5, control center 6 and actuating system 7, install camera subassembly 2 and motor element 3 on the outer wall of some spray gun 1, and through motor element 3 fixedly connected with guiding mechanism 4, guiding mechanism 4 is installed on main support 5, camera subassembly 2 passes through wireless signal to control center 6 transmission data information, control center 6 generates control instruction according to data information, and send control instruction to motor element 3 through wireless signal, guiding mechanism 4, main support 5 and actuating system 7, and then the automatic point of the device of spouting of control point spouts.
Referring to fig. 2, the camera assembly 2 includes a ferrule 21, a support rod 22 and a high temperature resistant optical camera 23, the ferrule 21 is fixedly connected to the outside of the gun body 12 through a thread, a plurality of support rods 22 distributed annularly are welded to the outer wall of the ferrule 21, the high temperature resistant optical camera 23 is fixedly connected to the outer wall of the ferrule 21, and the shooting angle of the high temperature resistant optical camera 23 faces the gun head 11.
Referring to fig. 3, the spot spray gun 1 includes a gun head 11, a gun body 12 and a connecting pipe 13, wherein the front end of the gun body 12 is connected to the gun body 12, the rear end thereof is connected to the connecting pipe 13, and the connecting pipe 13 is connected to an oil tank.
The motor assembly 3 comprises a motor body 31 and a motor shell 32, wherein the motor body 31 is arranged on the motor shell 32; an annular groove 33 is formed in the outer portion of the motor shell 32, the clamping ring 41 is movably connected into the annular groove 33, and the annular groove 33 is used for limiting; the point adjusting spray gun 1 rotates by taking the connecting point of the motor shell 32 and the gun body 12 as a circle center through controlling the motor body 31, and the orientation of the gun head 11 is adjusted.
Referring to fig. 4 to 5, the guiding mechanism 4 includes a snap ring 41, a horizontal cylinder assembly 42, a vertical cylinder assembly 43 and a connector assembly 44, one end of the horizontal cylinder assembly 42 is connected with the connector assembly 44, the other end is rotatably connected with the motor casing 32 through the snap ring 41, one end of the vertical cylinder assembly 43 is connected with the other connector assembly 44, and the other end is rotatably connected with the horizontal cylinder assembly 42 through the snap ring 41; the extension and retraction of the horizontal cylinder assembly 42 are adjusted by controlling the driving pump 71 and the valve assembly 72, so that the extension and retraction of the gun head 11 are adjusted, the extension and retraction of the vertical cylinder assembly 43 are adjusted by controlling the driving pump 71 and the valve assembly 72, so that the rotation angle of the horizontal cylinder assembly 42 by taking the pin shaft 442 as the axis is adjusted, and the swing angle of the gun head 11 on the horizontal plane is adjusted; the connector assembly 44 comprises a T-shaped mounting part 441, a pin shaft 442 and a connecting part 443 provided with a U-shaped notch, wherein the end part of the T-shaped mounting part 441 is inserted into the U-shaped notch of the connecting part 443, and the T-shaped mounting part 441 is rotatably connected with the connecting part 443 through the pin shaft 442; the end parts of the horizontal cylinder component 42 and the vertical cylinder component 43 are both provided with clamping rings 41, the inner walls of the clamping rings 41 are provided with bearings, friction force in the rotating process is reduced, a pin shaft 442 connected with the horizontal cylinder component 42 is perpendicular to the horizontal plane, the horizontal cylinder component 42 rotates by taking the pin shaft 442 as an axis, a pin shaft 442 connected with the vertical cylinder component 43 is parallel to the horizontal plane, and the vertical cylinder component 43 rotates by taking the pin shaft 442 as an axis.
Referring to fig. 6, the main support 5 includes a main plate 51, a slide block 52, a Z-shaped plate 53, a lifting cylinder assembly 54 and a linear slide rail 55, the linear slide rail 55 is disposed on the front side surface of the main plate 51, the slide block 52 is connected to the main plate 51 in a sliding manner through the linear slide rail 55, the lifting cylinder assembly 54 is connected between the slide block 52 and the main plate 51, and the Z-shaped plate 53 is fixedly connected to the side wall of the slide block 52 through a bolt; the Z-plate 53 and the slider 52 are fixedly connected to a joint assembly 44 by bolts, respectively.
The driving system 7 comprises a driving pump 71 and a valve assembly 72, the driving pump 71 is connected with a horizontal cylinder assembly 42, a vertical cylinder assembly 43 and a lifting cylinder assembly 54 through pipelines, and the valve assembly 72 is formed by assembling a plurality of electromagnetic valves; the driving pump 71 is a hydraulic pump or a pneumatic pump, the driving pump 71 and the valve assembly 72 are controlled to adjust the extension and retraction of the lifting cylinder assembly 54, and then the moving angle of the gun head 11 in the vertical direction is adjusted, so that the swinging angle of the gun head 11 on the horizontal plane and the vertical plane is adjusted, the front and rear positions of the horizontal plane and the vertical plane are adjusted, the orientation and the position of the gun head 11 are adjusted, the distance from a point spraying source of a workpiece to be processed can be effectively controlled, and the temperature of the surface of the workpiece to be point sprayed can be effectively controlled.
Referring to fig. 7, in order to better show the flow of the automatic spot spraying device for processing the glass product, the embodiment now provides an implementation method of the automatic spot spraying device for processing the glass product, which includes the following steps:
s101: establishing a coordinate system, establishing a three-dimensional coordinate system with one corner of the main plate 51 as an original point, and marking the positions of the gun head 11, the slide block 52 and the two clamping rings 41 in the three-dimensional coordinate system;
s102: data acquisition, namely acquiring position data of an end point of a gun head 11 of a point spray gun 1 and data of an offset angle of the gun head 11 in real time through a multi-angle by a camera assembly 2, and sending the data to a control center 6;
s103: data calculation, wherein the control center 6 analyzes and calculates the data to obtain the direction of the extension line of the central axis of the gun head 11, so that the range of point spraying and the angle data of the point spraying are locked;
s104: and (3) real-time control, wherein the control center 6 generates a control command according to the acquired data, and controls the driving pump 71, the valve assembly 72 and the motor body 31 through the control command.
In summary, the following steps: according to the automatic spot spraying device for processing the glass products and the implementation method thereof, the driving pump 71 and the valve assembly 72 are controlled to adjust the horizontal cylinder assembly 42, the vertical cylinder assembly 43 and the lifting cylinder assembly 54 to stretch and retract, so that the gun head 11 is adjusted to extend and retract, the motor body 31 is controlled to adjust the spot spraying gun 1 to rotate around the connecting point of the motor shell 32 and the gun body 12, the direction of the gun head 11 is adjusted, the swinging angle of the gun head 11 on the horizontal plane and the vertical plane is adjusted, the front and back positions of the horizontal plane and the vertical plane are adjusted, the direction and the position of the gun head 11 are adjusted, the distance from a spot spraying source of a workpiece to be processed can be effectively controlled, and the temperature of the surface of the workpiece to be spot sprayed can be effectively controlled.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions disclosed in the present invention and the equivalent alternatives or modifications thereof within the scope of the present invention.
Claims (8)
1. The automatic spot spraying device for processing the glass products is characterized by comprising a spot spraying gun (1), a camera assembly (2), a motor assembly (3), a guide mechanism (4), a main support (5), a control center (6) and a driving system (7), wherein the camera assembly (2) and the motor assembly (3) are installed on the outer wall of the spot spraying gun (1), the guide mechanism (4) is fixedly connected with the motor assembly (3), the guide mechanism (4) is installed on the main support (5), the camera assembly (2) transmits data information to the control center (6) through wireless signals, the control center (6) generates control instructions according to the data information, and sends the control instructions to the motor assembly (3), the guide mechanism (4), the main support (5) and the driving system (7) through the wireless signals;
the spot spray gun (1) comprises a gun head (11), a gun body (12) and a connecting pipe (13), wherein the front end of the gun body (12) is connected with the gun body (12), and the rear end of the gun body is connected with the connecting pipe (13);
the camera assembly (2) comprises a ferrule (21), a support rod (22) and a high-temperature-resistant optical camera (23), the ferrule (21) is fixedly connected to the outside of the gun body (12) through threads, a plurality of support rods (22) distributed in an annular mode are welded to the outer wall of the ferrule (21), and the high-temperature-resistant optical camera (23) is fixedly connected through the support rods (22);
the motor assembly (3) comprises a motor body (31) and a motor shell (32), wherein the motor body (31) is arranged on the motor shell (32);
the guide mechanism (4) comprises a clamping ring (41), a horizontal cylinder assembly (42), a vertical cylinder assembly (43) and a connector assembly (44), one end of the horizontal cylinder assembly (42) is connected with the connector assembly (44), the other end of the horizontal cylinder assembly is rotatably connected with a motor shell (32) through the clamping ring (41), one end of the vertical cylinder assembly (43) is connected with the other connector assembly (44), and the other end of the vertical cylinder assembly is rotatably connected with the horizontal cylinder assembly (42) through the clamping ring (41);
the main support (5) comprises a main plate (51), a sliding block (52), a Z-shaped plate (53), a lifting air cylinder assembly (54) and a linear sliding rail (55), wherein the linear sliding rail (55) is arranged on the front side surface of the main plate (51), the sliding block (52) is connected in a sliding mode through the linear sliding rail (55), the lifting air cylinder assembly (54) is connected between the sliding block (52) and the main plate (51), and the Z-shaped plate (53) is fixedly connected to the side wall of the sliding block (52) through bolts.
2. The automatic spot spraying device for processing the glass products as claimed in claim 1, wherein an annular groove (33) is formed outside the motor casing (32), and the snap ring (41) is movably connected in the annular groove (33).
3. The automatic spot-spraying device for processing the glass product as claimed in claim 1, wherein the connecting head assembly (44) comprises a T-shaped mounting member (441), a pin (442) and a connecting member (443) having a U-shaped slot, the end of the T-shaped mounting member (441) is inserted into the U-shaped slot of the connecting member (443), and the T-shaped mounting member (441) and the connecting member (443) are rotatably connected through the pin (442).
4. The automatic spot-spraying device for processing the glass product as claimed in claim 1, wherein a connection head assembly (44) is fixedly connected to the Z-shaped plate (53) and the slide block (52) respectively through bolts.
5. The automatic spot-spraying device for glass product processing as claimed in claim 1, wherein said driving system (7) comprises a driving pump (71) and a valve assembly (72), the driving pump (71) being connected to the horizontal cylinder assembly (42), the vertical cylinder assembly (43) and the lifting cylinder assembly (54) through pipes.
6. The automatic spot-spraying device for processing glass products according to claim 5, wherein the valve assembly (72) is formed by assembling a plurality of solenoid valves.
7. The automatic spot-spraying apparatus for processing a glass product as set forth in claim 5, wherein said driving pump (71) is a hydraulic pump or a pneumatic pump.
8. A method of implementing an automatic spot-spraying device for the processing of glass articles according to any of claims 1 to 7, characterized in that it comprises the following steps:
s101: establishing a coordinate system, establishing a three-dimensional coordinate system with one corner of the main plate (51) as an origin, and marking the positions of the gun head (11), the slide block (52) and the two clamping rings (41) in the three-dimensional coordinate system;
s102: data acquisition, wherein the camera assembly (2) acquires position data of an end point of a gun head (11) of the point spray gun (1) and data of an offset angle of the gun head (11) in real time through multiple angles, and the data are sent to a control center (6);
s103: data calculation, wherein the control center (6) analyzes and calculates the data to obtain the extension line trend of the central axis of the gun head (11), so that the range of point spraying and the angle data of the point spraying are locked;
s104: and (3) real-time control, wherein the control center (6) generates a control instruction according to the acquired data, and controls the driving pump (71), the valve assembly (72) and the motor body (31) through the control instruction.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011073494.8A CN112142297B (en) | 2020-10-09 | 2020-10-09 | Automatic spot spraying device for glass product processing and implementation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011073494.8A CN112142297B (en) | 2020-10-09 | 2020-10-09 | Automatic spot spraying device for glass product processing and implementation method thereof |
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| CN112142297B CN112142297B (en) | 2022-10-04 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114387766A (en) * | 2021-11-29 | 2022-04-22 | 广西西交轨道交通产业技术研发有限公司 | Early warning device for urban rail transit carriage |
| CN117228942A (en) * | 2023-09-05 | 2023-12-15 | 安徽廖氏玻璃科技有限公司 | Glass cup mold liquefying point spraying heating mechanism based on automatic control of Internet of things |
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| CN117228942B (en) * | 2023-09-05 | 2024-04-05 | 安徽廖氏玻璃科技有限公司 | Glass cup mold liquefying point spraying heating mechanism based on automatic control of Internet of things |
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| Publication number | Publication date |
|---|---|
| CN112142297B (en) | 2022-10-04 |
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