CN112141427A - Powder subpackaging system and method - Google Patents
Powder subpackaging system and method Download PDFInfo
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- CN112141427A CN112141427A CN202011057426.2A CN202011057426A CN112141427A CN 112141427 A CN112141427 A CN 112141427A CN 202011057426 A CN202011057426 A CN 202011057426A CN 112141427 A CN112141427 A CN 112141427A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/16—Separating measured quantities from supply
- B65B37/18—Separating measured quantities from supply by weighing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/10—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders
- B65B1/12—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders of screw type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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Abstract
The invention relates to a powder subpackaging system and a powder subpackaging method, wherein the subpackaging system comprises a subpackaging line platform, a plurality of subpackaging assemblies, a material receiving assembly and a PLC (programmable logic controller) board; the subpackaging assembly comprises a metering funnel, a discharging device and a weighing device, the weighing device is mounted on the subpackaging line platform and used for measuring the weight of powder in the metering funnel, and the discharging device is used for controlling the discharge of the powder in the metering funnel; the material receiving assembly is arranged below the discharging device and is used for receiving powder discharged from the discharging device; the PLC is connected with the discharging device, the weighing device and the material receiving assembly through data lines, and is used for receiving measuring data of the weighing device, controlling the discharging device to start and stop and controlling the material receiving assembly to move so as to receive powder. In the blanking process, the weight of the powder left in the metering hopper is measured by the weighing device to control the blanking amount, and the powder with the required weight can be accurately placed underground, so that the blanking precision is ensured, and the quality of a finished product is improved; and the automation degree and the production efficiency of the blanking process are high.
Description
Technical Field
The invention relates to the technical field of subpackage, in particular to a powder subpackage system and a powder subpackage method.
Background
In the production process of powder and paint, the powder needs to be proportioned, measured and subpackaged in a certain container. The existing powder split charging line is a large-batch split charging line, and the large-batch powder split charging line is not suitable for the micro split charging process of customized powder and coating production enterprises due to the problems of precision, investment cost and the like. The existing powder split charging is mostly manually metered and split charged, and the traditional manual operation has the problems of low efficiency, low precision, easy generation of dust pollution, harm to the health of workers and the like.
With the development and progress of science and technology, some powder subpackaging equipment is available at present, but most of the equipment is used for weighing the powder after blanking, and the production efficiency is not high. The powder split charging equipment is characterized in that the powder is discharged into a container from a storage bin, the container is directly placed on an electronic metering scale, so that the weight of the discharged powder can be measured in real time, and the discharging is stopped when the numerical value displayed by the electronic metering scale reaches a set value. However, this can present a problem: the powder in the container stops feeding when reaching a required value, and at the moment, a part of powder between the storage bin and the container can be fed into the container, so that the final weight slightly exceeds the required weight, and the feeding precision and the product quality are influenced. If the feeding is stopped before the weight of the container reaches the set value, the feeding accuracy is also low due to the uncertainty of the weight of the powder between the storage silo and the container.
Disclosure of Invention
The invention aims to provide a powder subpackaging system and a powder subpackaging method, and aims to solve the technical problems of low powder subpackaging efficiency, low accuracy and unstable product quality in the prior art.
In order to achieve the purpose, the invention provides a powder subpackaging system which comprises a subpackaging line platform, a plurality of subpackaging assemblies, a material receiving assembly and a PLC controller board;
the sub-packaging assembly comprises a metering hopper, a discharging device and a weighing device, the weighing device is mounted on the sub-packaging line platform and used for measuring the weight of powder in the metering hopper, and the discharging device is used for controlling the discharge of the powder in the metering hopper;
the material receiving assembly is arranged below the discharging device and is used for receiving powder discharged from the discharging device;
the PLC is connected with the discharging device, the weighing device and the material receiving assembly through data lines, and is used for receiving measuring data of the weighing device, controlling the starting and stopping of the discharging device and controlling the material receiving assembly to move so as to receive powder.
Preferably, the material receiving assembly comprises a material receiving cylinder and a driving device, the material receiving cylinder is installed on the driving device, the driving device is connected with the PLC through a data line, and the driving device can drive the material receiving cylinder to move among the discharging devices.
Preferably, the receiving assembly further comprises a feeding and discharging rail, and the driving device is slidably mounted on the feeding and discharging rail.
Preferably, the discharging device comprises a motor, a discharging pipe and a screw rod; the spiral rod is arranged in the discharge pipe and can rotate in the discharge pipe; the screw rod is in transmission connection with the output end of the motor, and the motor is electrically connected with the PLC; the discharging pipe is located below the metering funnel and communicated with the metering funnel, and a discharging port is formed in the discharging pipe.
Preferably, the weighing devices are arranged in pairs on either side of the metering hopper.
Preferably, the sub-packaging assembly comprises a first sub-packaging assembly and a second sub-packaging assembly, the first sub-packaging assembly and the second sub-packaging assembly are respectively located on two sides of the material receiving assembly, and the material receiving assembly can simultaneously receive powder discharged from the first sub-packaging assembly and the second sub-packaging assembly.
Preferably, the material receiving device further comprises a sealing device, the sealing device is arranged under the discharging device, a through hole for discharging the powder is formed in the top surface of the sealing device, and the material receiving assembly is located in the sealing device and located under the through hole.
The invention also provides a powder subpackaging method, which uses the subpackaging system, and the subpackaging method comprises the following steps:
the method comprises the following steps: storing various powder materials in the corresponding metering hoppers respectively, and storing the storage conditions in the PLC;
step two: the PLC controller controls the weighing device to weigh the weight of various powder materials and stores the weighed data into the PLC controller;
step three: mounting the receiving cylinder on the driving device;
step four: inputting a formula to be subpackaged into the PLC or selecting a formula to be subpackaged from the PLC;
step five: the PLC controls the driving device to move so as to drive the material receiving cylinder to move to a required position;
step six: after the material receiving cylinder moves to a required position, the PLC controller controls the corresponding discharging device to be started so as to discharge the powder stored in the corresponding metering hopper into the material receiving cylinder according to the required weight;
step seven: and repeating the fifth step to the sixth step until the whole blanking process of the formula is finished.
Preferably, in the sixth step, the weighing device feeds back the measured data to the PLC controller in real time, and when the value is reduced to the set value of the formula, the PLC controller controls the discharging device to be turned off.
Preferably, in the fourth step, the weighing device feeds back the measured data to the PLC controller in real time, and when the measured data is smaller than the amount required for the formula, the PLC controller sends out a relevant signal indicating "powder shortage".
The invention relates to a powder subpackaging system and a powder subpackaging method, which have the following beneficial effects:
1. according to the technical scheme, the weighing device is used for measuring the weight of the rest powder in the metering hopper in the discharging process to control the discharging amount, so that the powder with the required weight can be accurately placed underground, the discharging precision is guaranteed, and the quality of a finished product is improved.
2. The discharging device is directly controlled by the PLC in the discharging process, so that the discharging process is more intelligent, the manual operation is greatly reduced, the production efficiency is improved, and the production cost is reduced.
3. The weighing device measures the weight of the powder remaining in the metering hopper in real time, and when the weight reaches a set value, a signal can be fed back to the PLC in time, so that the PLC can control the discharging device to be closed in time.
4. The weighing device measures the weight of the powder in the metering hopper, so that a worker can timely know whether the powder in the metering hopper is sufficient or not, judge whether the powder needs to be supplemented to the metering hopper or not and avoid influencing subsequent production.
5. Through setting up the motor with the screw rod can make things convenient for more controlling the transfer of powder, and control accuracy is higher.
6. The PLC controller controls the movement of the material receiving assembly, so that the subpackaging system is more intelligent; and through the control of the PLC controller, the material receiving assembly can be more accurately moved to an appointed position.
7. The plurality of subpackaging assemblies are arranged, so that various single powders can be conveniently stored, and different products can be prepared by blanking different kinds of powders and different weights of the powders; and every the measurement funnel all corresponds and is provided with its unloading of control discharging device, therefore production efficiency is higher, production process is more intelligent.
8. The subpackaging method has the advantages of high intellectualization, high production efficiency, stable product quality and greatly reduced labor intensity.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic diagram of the dispensing system of the present invention;
FIG. 2 is an exploded view of the racking system of the present invention;
FIG. 3 is a side view of the assembly structure of the first sub-assembly, the second sub-assembly and the receiving assembly according to the present invention;
FIG. 4 is a schematic structural view of a discharge assembly of the present invention;
FIG. 5 is a schematic structural view of a discharging device according to the present invention;
FIG. 6 is a schematic structural view of a discharging device according to the present invention;
FIG. 7 is a schematic view of the connection of a PLC controller with a discharging device, a weighing device and a receiving assembly according to the present invention;
FIG. 8 is a step diagram of the dispensing method of the present invention.
The reference numbers illustrate:
the implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that, if directional indications (such as up, down, left, right, front, and back … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative positional relationship between the components, the movement situation, and the like in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indications are changed accordingly.
In addition, if there is a description of "first", "second", etc. in an embodiment of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
As shown in fig. 1 to 7, a powder material subpackaging system comprises a subpackaging line platform 1, a plurality of subpackaging assemblies 2, a material receiving assembly 3 and a PLC controller 4;
the sub-packaging assembly 2 comprises a metering funnel 21, a discharging device 22 and a weighing device 23, the weighing device 23 is installed on the sub-packaging line platform 1, and the weighing device 23 is used for measuring the weight of powder in the metering funnel 21;
the receiving component 3 is arranged right below the discharging device 22 and is used for receiving powder discharged from the discharging device 22;
the PLC 4 is connected with the discharging device 22, the weighing device 23 and the material receiving assembly 3 through data lines, and the PLC 4 is used for receiving the measuring data of the weighing device 23, controlling the starting and stopping of the discharging device 22 and controlling the material receiving assembly 3 to move so as to receive powder.
The split charging line platform 1 is a frame with four supporting legs, the weighing device 23, the metering hopper 21 and the discharging device 22 are all arranged on the split charging line platform 1, the metering hopper 21 is used for storing powder, the weighing device 23 is used for measuring the weight of the powder, and the discharging device 22 is used for controlling the discharge of the powder in the metering hopper 21. Specifically, a through groove 11 is formed in the table top of the subpackaging line platform 1, and the weighing device 23 is installed on the table top of the subpackaging line platform 1; the metering funnel 21 is placed in the through groove 11, the metering funnel 21 is connected with the weighing device 23, the metering funnel 21 is not directly connected and contacted with the dispensing line platform 1, and the metering funnel 21 is fixed by the support of the weighing device 23; the discharging device 22 is arranged below the metering funnel 21, and the discharging device 22 is not directly connected with or contacted with the split charging line platform 1. Therefore, the data measured by the weighing device 23 is the weight of the metering hopper 21 plus the discharging device 22, when the powder is filled in the metering hopper 21, the data measured by the weighing device 23 is the weight of the metering hopper 21 plus the powder added to the discharging device 22, and if the weight of the powder needs to be known, the measured weight is only required to subtract the weight of the metering hopper 21 and the discharging device 22. The weights of the measuring hopper 21 and the discharging device 22 can be measured in advance and fixed, so that a compensation rule can be set in the PLC controller 4, that is, when the PLC controller 4 receives the measurement data sent by the weighing device 23, the weights of the measuring hopper 21 and the discharging device 22 which are measured and input in advance are actively subtracted, so that the displayed weight is the weight of the powder. Alternatively, the compensation rules are set directly in the weighing device 23, so that the data sent out are the measured data minus the weight of the metering hopper 21 and the discharge device 22. When the powder in the metering hopper 21 is discharged, the receiving assembly 3 located below the discharging device 22 receives and contains the discharged powder.
The PLC 4 is electrically connected with the discharging device 22 and the weighing device 23 through data lines, and the PLC 4 is used for receiving the measuring data of the weighing device 23 and controlling the starting and stopping of the discharging device 22. The PLC 4 is also electrically connected with the material receiving assembly 3 through a data line, and the PLC 4 can control the material receiving assembly 3 to move so as to receive different powder materials discharged by the discharging device 22. The PLC 4 can be installed on the distribution line platform 1, and the PLC 4 can also be electrically connected with a touch screen, and various data can be displayed through the touch screen, such as the weight of the metering hopper 21, the weight of the discharging device 22, the residual amount of powder, the type and weight of powder in the formula, and the like; through the touch screen, the formula to be dispensed can be manually selected, the components and the weight of powder in the formula can be modified, the opening or closing of the discharging device 22 can be directly controlled, and the like.
When the material is required to be discharged from the metering hopper 21, sending an instruction (such as selection and confirmation through a touch screen) to the PLC controller 4; the PLC 4 controls the receiving component 3 to move to a specified position; the PLC 4 controls the discharging device 22 to start, powder in the metering hopper 21 is discharged, and the material receiving assembly 3 receives the discharged powder; the weighing device 23 measures the weight of the metering hopper 21, the discharging device 22 and the powder in real time, and when the weight is reduced by a certain value (the reduced value is the weight of the powder to be discharged), the PLC controller 4 controls the discharging device 22 to stop operating so as to finish discharging.
The existing powder split charging is mostly manually metered and split charged, and the traditional manual operation has the problems of low efficiency, low precision, easy generation of dust pollution, harm to the health of workers and the like. With the development and progress of science and technology, some powder subpackaging equipment is available at present, but most of the equipment is used for weighing the powder after blanking, and the production efficiency is not high. The powder split charging equipment is characterized in that the powder is discharged into a container from a storage bin, the container is directly placed on an electronic metering scale, so that the weight of the discharged powder can be measured in real time, and the discharging is stopped when the numerical value displayed by the electronic metering scale reaches a set value. However, this can present a problem: the powder in the container stops feeding when reaching a required value, and at the moment, a part of powder between the storage bin and the container can be fed into the container, so that the final weight slightly exceeds the required weight, and the feeding precision and the product quality are influenced. If the feeding is stopped before the weight of the container reaches the set value, the feeding accuracy is also low due to the uncertainty of the weight of the powder between the storage silo and the container. In the technical scheme, the weight of the powder left in the metering hopper 21 is measured by the weighing device 23 in the discharging process to control the discharging amount, so that the powder with the required weight can be accurately placed underground, the discharging precision is ensured, and the quality of a finished product is improved; meanwhile, the discharging device 22 is directly controlled by the PLC 4 in the discharging process, so that the discharging process is more intelligent, manual operation is greatly reduced, the production efficiency is improved, and the production cost is reduced; the weighing device 23 measures the weight of the powder remaining in the metering hopper 21 in real time, and when the weight reaches a set value, a signal can be fed back to the PLC 4 in time, so that the PLC can control the discharging device 22 to be closed in time. On the other hand, the weighing device 23 measures the weight of the powder in the metering hopper 21, so that the worker can timely know whether the powder in the metering hopper 21 is sufficient or not, and judge whether the powder needs to be supplemented to the metering hopper 21 or not, and the influence on subsequent production is avoided. The material receiving assembly 3 is electrically connected with the PLC 4 through a data line, so that the PLC 4 can conveniently control the movement of the material receiving assembly 3, and a subpackaging system is more intelligent; and through the control of the PLC 4, the material receiving assembly 3 can be more accurately moved to a specified position.
The plurality of sub-packaging assemblies 2 are arranged, so that different types of powder can be conveniently placed in the corresponding metering hoppers 21 respectively, and the weighing devices 23 are correspondingly arranged on the corresponding metering hoppers 21 respectively, so that the weight of each metering hopper 21 and the weight of the powder in each metering hopper can be measured independently. The powder subpackaging system is mainly used for producing powder formula products, namely finished products are prepared from multiple single powders in proportion, so that multiple subpackaging assemblies 2 are arranged to conveniently store the multiple single powders, and different products are prepared by blanking different types of powders and different weights of the powders; and every metering funnel 21 all corresponds and is provided with its unloading of control discharging device 22, therefore production efficiency is higher, production process is more intelligent.
Further, the receiving assembly 3 includes a receiving cylinder 31 and a driving device 32, the receiving cylinder 31 is installed on the driving device 32, the driving device 32 is connected with the PLC controller 4 through a data line, and the driving device 32 can drive the receiving cylinder 31 to move among the discharging devices 22.
Specifically, the receiving cylinder 31 is used for receiving the material discharged by the discharging device 22, the driving device 32 is used for providing power to move the receiving cylinder 31, and the driving device 32 may be an electrically driven flat car. The material receiving cylinder 31 is installed on the driving device 32, the driving device 32 is electrically connected with the PLC controller 4, and when the material receiving cylinder 31 needs to move, the PLC controller 4 controls the driving device 32 to work and move, so as to drive the material receiving cylinder 31 to move to a specified position; when the powder material corresponding to the position is completely discharged, the PLC controller 4 controls the driving device 32 to move again, so as to drive the material receiving cylinder 31 to move to the next designated position. The driving device 32 is arranged, so that the PLC 4 can conveniently control the movement of the material receiving cylinder 31, and the subpackaging system is more intelligent; and the receiving cylinder 31 can be more accurately moved to a designated position by the control of the PLC controller 4.
Further, the receiving assembly 3 further includes a feeding and discharging rail 33, and the driving device 32 is slidably mounted on the feeding and discharging rail 33.
As mentioned above, a plurality of distributing assemblies are provided, and the corresponding metering hoppers 21 respectively store different powders, when producing formula type finished products, the receiving cylinder 31 needs to move to the lower part of different discharging devices 22 in sequence to receive different powders; the provision of the feed and discharge rail 33 facilitates the movement of the material receiving cylinder 31 and prevents the material receiving cylinder 31 from shifting during the movement.
Further, the discharging device 22 comprises a motor 221, a discharging pipe 222 and a screw rod 223; the screw 223 is disposed in the tapping pipe 222 and is rotatable in the tapping pipe 222; the screw rod 223 is in transmission connection with the output end of the motor 221, and the motor 221 is electrically connected with the PLC 4; the discharge pipe 222 is located below the measuring funnel 21 and is communicated with the measuring funnel 21, and the discharge pipe 222 is provided with a discharge hole 2221.
Specifically, the discharge pipe 222 is perpendicular to the central axis of the metering funnel 21 (i.e., the metering funnel 21 is vertically disposed and has an open lower end, and the discharge pipe 222 is horizontally disposed and has an open upper end), and the discharge pipe 222 is communicated with the metering funnel 21; the discharge pipe 222 is provided with the discharge port 2221 with a downward opening, and the discharge port 2221 is staggered with the position where the discharge pipe 222 is communicated with the metering funnel 21; the spiral rod 223 is a spiral blade and is wound on a rod piece, and the spiral rod 223 is arranged in the discharge pipe 222 and can rotate in the discharge pipe 222; the motor 221 is located outside the discharge pipe 222, but the output end of the motor 221 is in transmission connection with the screw rod 223, and the motor 221 can drive the screw rod 223 to rotate when operating; the motor 221 and the PLC controller 4 are electrically connected, and the PLC controller 4 can control the motor 221 to start and stop. When blanking is needed, the PLC controller 4 controls the motor 221 to start, the motor 221 starts to drive the screw rod 223 to rotate, the screw rod 223 rotates to transmit the powder in the discharge pipe 222 to the discharge port 2221 for discharge, and then the powder is discharged through the discharge port 2221, thereby completing blanking; after the feeding is completed, the PLC controller 4 controls the motor 221 to stop. By arranging the motor 221 and the screw rod 223, the powder can be controlled to be placed down more conveniently, and the control precision is higher.
Further, the weighing devices 23 are arranged in pairs on both sides of the metering hopper 21.
In this embodiment, each weighing hopper 21 is correspondingly provided with two weighing devices 23, and the weighing devices 23 in pairs are respectively arranged on two sides of the weighing hopper 21. Since the weighing device 23 is not located at the lower end of the metering hopper 21, but at one side of the metering hopper 21, the weighing device 23 is disposed at both sides of the metering hopper 21 in order to make the measurement result more accurate; the pairs of weighing devices 23 send the respective measured data to the PLC controller 4, and the PLC controller 4 calculates an average of the two data to obtain a final value. Of course, if the two values are different greatly (for example, the difference is greater than 10g), a relevant prompt may be sent to remind the worker to check the corresponding component. The both sides of metering funnel 21 are provided with in pairs weighing device 23 can improve measured data's the degree of accuracy, can increase again the stability of metering funnel 21 structure.
Further, the sub-packaging assembly 2 comprises a first sub-packaging assembly 24 and a second sub-packaging assembly 25, the first sub-packaging assembly 24 and the second sub-packaging assembly 25 are respectively located at two sides of the material receiving assembly 3, and the material receiving assembly 3 can simultaneously receive powder discharged from the first sub-packaging assembly 24 and the second sub-packaging assembly 25.
As mentioned above, the plurality of metering hoppers 21 can store different kinds of powders respectively, and the receiving assembly 3 needs to receive a plurality of kinds of powders when producing formula products. Therefore, the first sub-packaging component 24 and the second sub-packaging component 25 are respectively arranged on two sides of the material receiving component 3, so that different powder materials are respectively stored in the first sub-packaging component 24 and the second sub-packaging component 25, and when a formula product is produced, if the powder materials in the first sub-packaging component 24 and the second sub-packaging component 25 are required to be added into the material receiving component 3, the material can be simultaneously discharged, so that the production efficiency is improved.
Further, the material receiving device comprises a sealing device 5, wherein the sealing device 5 is arranged right below the discharging device 22, a through hole 51 for discharging powder is formed in the top surface of the sealing device 5, and the material receiving assembly 3 is located in the sealing device 5 and right below the through hole 51.
The sealing device 5 is arranged below the discharging device 22, the receiving component 3 is located in the sealing device 5, and the powder in the metering hopper 21 needs to be discharged into the receiving component 3 through the discharging device 22 and the sealing device 5, so that the through hole 51 for the powder to pass through is formed in the top surface of the sealing device 5. The material receiving assembly 3 is positioned right below the through hole 51 to accurately receive the discharged powder. As the powder is easy to generate dust in the blanking process, the dust generated in the blanking process can be greatly limited in the sealing device 5 by arranging the sealing device 5, and the dust pollution is reduced.
Preferably, a dust removing device (not shown in the figure) such as a dust remover, an exhaust fan, etc. may be further provided, so as to extract and discharge the dust in the sealing device 5 into a specified container through the dust removing device, thereby facilitating subsequent treatment.
In another aspect of the present invention, as shown in fig. 8, a powder dispensing method using the dispensing system described above comprises the following steps:
the method comprises the following steps: storing various powder materials in the corresponding metering hoppers 21 respectively, and storing the storage conditions in the PLC 4;
step two: the PLC 4 controls the weighing device 23 to weigh the weight of various powder materials and stores the weighed data in the PLC 4;
step three: mounting the receiving cylinder 31 on the driving device 32;
step four: inputting a formula to be subpackaged into the PLC controller 4 or selecting a formula to be subpackaged from the PLC controller 4;
step five: the PLC 4 controls the driving device 32 to move so as to drive the material receiving cylinder 31 to move to a required position;
step six: after the material receiving cylinder 31 moves to a required position, the PLC controller 4 controls the corresponding discharging device 22 to be opened, so as to discharge the powder stored in the corresponding metering hopper 21 into the material receiving cylinder 31 according to a required weight;
step seven: and repeating the fifth step to the sixth step until the whole blanking process of the formula is finished.
Specifically, the subpackaging method using the subpackaging system comprises the following steps:
the method comprises the following steps: the working personnel respectively loads various powder materials required by production into the corresponding metering hoppers 21; after loading, the storage condition needs to be stored in the PLC 4, so that the PLC 4 can accurately control the lowering of different powder materials according to different formulas. Preferably, to avoid dust pollution of the working environment when loading the powder, a dust removing device may be provided on the metering hopper 21.
Step two: the PLC 4 controls the weighing device 23 to weigh the powder materials. As mentioned above, the value weighed by the weighing device 23 is the total weight G of the weighing hopper 21, the discharging device 22 and the powder, so that the weight G1 of the weighing hopper 21 and the discharging device 22 should be weighed earlier, and the weight G2 is G-G1; after the weight of each powder is obtained, data needs to be stored in the PLC controller 4, so that the PLC controller 4 can accurately calculate during subpackaging (for example, if the initial weight of a certain powder A is g3, powder A with the weight of g4(g4 is not more than g3) needs to be used for producing a certain product, during the subpackaging process, when the weight of the powder A is reduced to g3-g4, the powder A is completely put in).
Step three: the driving device 32 can be started under the control of the PLC controller 4, and when the dispensing operation is required, the material receiving cylinder 31 is installed on the driving device 32;
step four: inputting a formula to be subpackaged into the PLC controller 4 or selecting a formula to be subpackaged from the PLC controller 4; as described above, the PLC controller 4 may be electrically connected to the touch screen, and the staff may store the recipe data of various products in the PLC controller 4 in advance through the touch screen, and select a corresponding product through the touch screen when the dispensing operation is required; or directly inputting the formula data of a certain product (which powder is needed and how many grams of various powders are needed) through a touch screen.
Step five: the PLC 4 controls the driving device 32 to move so as to drive the material receiving cylinder 31 to move to a required position;
step six: after the material receiving cylinder 31 moves to a required position, the PLC controller 4 controls the corresponding discharging device 22 to be opened, so as to discharge the powder stored in the corresponding metering hopper 21 into the material receiving cylinder 31 according to a required weight;
step seven: and repeating the fifth step to the sixth step until the whole blanking process of the formula is finished.
Taking the product A as an example, the powder materials and the proportion required by the product A are as follows:
the method comprises the following steps:
firstly, the method comprises the following steps: respectively placing powder a, powder B, powder C and powder D into a metering hopper A, a metering hopper B, a metering hopper C and a metering hopper D, and then storing the storage conditions in the PLC 4;
secondly, the method comprises the following steps: the PLC 4 controls the weighing device 23 to weigh the weight of various powder materials (powder material a, powder material b, powder material c and powder material d) and stores the weighed data in the PLC 4;
thirdly, the method comprises the following steps: the material receiving cylinder 31 for bearing the required powder is arranged on the driving device 32;
fourthly: inputting the formula data of the product A into the PLC 4 (if the formula data of the product A is stored in the PLC 4, directly selecting the product A to be produced);
fifth, the method comprises the following steps: the PLC 4 controls the driving device 32 to move so as to drive the material receiving cylinder 31 to move to a position corresponding to the metering funnel A;
sixth: the PLC 4 controls the discharging device 22 corresponding to the metering funnel A to be opened, powder a is added into the receiving cylinder 31, and when the powder a in the metering funnel A is reduced by 100g, the PLC 4 controls the discharging device 22 corresponding to the metering funnel A to be closed;
seventh: the PLC 4 controls the driving device 32 to move so as to drive the material receiving cylinder 31 to move to a position corresponding to the metering hopper B;
eighth: the PLC 4 controls the discharging device 22 corresponding to the metering funnel B to be opened, powder B is added into the receiving cylinder 31, and when the powder B in the metering funnel B is reduced by 80g, the PLC 4 controls the discharging device 22 corresponding to the metering funnel B to be closed;
ninth: and the rest is repeated until 120g of powder c and 60g of powder d are added into the material receiving cylinder 31;
tenth: the PLC controller 4 controls the driving device 32 to move to drive the receiving cylinder 31 to move to the discharging position, so as to convey the prepared product a to the next process.
The subpackaging method adopts the subpackaging system and has the beneficial effects of the subpackaging system; the subpackaging method has the advantages of high intellectualization, high production efficiency, stable product quality and greatly reduced labor intensity.
Further, in step six, the weighing device 23 feeds back the measured data to the PLC controller 4 in real time, and when the measured data is reduced to the set value of the recipe, the PLC controller 4 controls the discharging device 22 to be turned off.
The weighing device 23 measures in real time and feeds measured data back to the PLC 4, so that the PLC 4 can close the discharging device 22 in time, thereby improving the powder feeding precision and ensuring the product quality.
Further, in the fourth step, the weighing device 23 feeds back the measured data to the PLC controller 4 in real time, and when the measured data is smaller than the amount required for the formulation, the PLC controller 4 sends out a relevant signal indicating "powder shortage".
When the weighing device 23 measures that the weight of the powder is insufficient, a signal can be sent to remind a worker to replenish the powder into the corresponding metering hopper 21. For example, the PLC controller 4 is electrically connected to an alarm (not shown in the figure), and when the measured data of the weighing device 23 is smaller than the amount required by the formula, the PLC controller 4 may control the alarm to send an alarm signal; preferably, each metering hopper 21 corresponds to one alarm, and when powder in one metering hopper 21 is insufficient, the corresponding alarm sends out an alarm signal. Or, the PLC controller 4 is electrically connected to the touch screen, and when the measured data of the weighing device 23 is smaller than the amount required for the formula, the touch screen pops up a prompt message of "powder shortage", and the prompt message can also indicate which powder shortage in the weighing hopper 21 is specific.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The utility model provides a partial shipment system of powder which characterized in that: the automatic packaging machine comprises a packaging line platform, a plurality of packaging assemblies, a material receiving assembly and a PLC controller board;
the sub-packaging assembly comprises a metering hopper, a discharging device and a weighing device, the weighing device is mounted on the sub-packaging line platform and used for measuring the weight of powder in the metering hopper, and the discharging device is used for controlling the discharge of the powder in the metering hopper;
the material receiving assembly is arranged below the discharging device and is used for receiving powder discharged from the discharging device;
the PLC is connected with the discharging device, the weighing device and the material receiving assembly through data lines, and is used for receiving measuring data of the weighing device, controlling the starting and stopping of the discharging device and controlling the material receiving assembly to move so as to receive powder.
2. The powder dispensing system of claim 1, wherein: the material receiving assembly comprises a material receiving cylinder and a driving device, the material receiving cylinder is installed on the driving device, the driving device is connected with the PLC through a data line, and the driving device can drive the material receiving cylinder to move among the discharging devices.
3. The powder dispensing system of claim 2, wherein: the material receiving assembly further comprises a material feeding and discharging rail, and the driving device is slidably mounted on the material feeding and discharging rail.
4. The powder dispensing system of claim 1, wherein: the discharging device comprises a motor, a discharging pipe and a screw rod; the spiral rod is arranged in the discharge pipe and can rotate in the discharge pipe; the screw rod is in transmission connection with the output end of the motor, and the motor is electrically connected with the PLC; the discharging pipe is located below the metering funnel and communicated with the metering funnel, and a discharging port is formed in the discharging pipe.
5. The powder dispensing system of claim 1, wherein: the weighing devices are arranged on two sides of the metering hopper in pairs.
6. The powder dispensing system of claim 1, wherein: the sub-packaging assembly comprises a first sub-packaging assembly and a second sub-packaging assembly, the first sub-packaging assembly and the second sub-packaging assembly are respectively located on two sides of the material receiving assembly, and the material receiving assembly can simultaneously receive powder discharged from the first sub-packaging assembly and the second sub-packaging assembly.
7. The powder dispensing system of claim 1, wherein: still include sealing device, sealing device sets up under discharging device, sealing device's top surface is seted up and is supplied powder exhaust through-hole, connect the material subassembly to be located in the sealing device and be located under the through-hole.
8. A powder split charging method is characterized in that: use of a racking system according to claim 2, said racking method comprising the steps of:
the method comprises the following steps: storing various powder materials in the corresponding metering hoppers respectively, and storing the storage conditions in the PLC;
step two: the PLC controller controls the weighing device to weigh the weight of various powder materials and stores the weighed data into the PLC controller;
step three: mounting the receiving cylinder on the driving device;
step four: inputting a formula to be subpackaged into the PLC or selecting a formula to be subpackaged from the PLC;
step five: the PLC controls the driving device to move so as to drive the material receiving cylinder to move to a required position;
step six: after the material receiving cylinder moves to a required position, the PLC controller controls the corresponding discharging device to be started so as to discharge the powder stored in the corresponding metering hopper into the material receiving cylinder according to the required weight;
step seven: and repeating the fifth step to the sixth step until the whole blanking process of the formula is finished.
9. The method for dispensing powder material as claimed in claim 8, wherein: in the sixth step, the weighing device feeds back the measured data to the PLC controller in real time, and when the value is reduced to the set value of the formula, the PLC controller controls the discharging device to be closed.
10. The method for dispensing powder material as claimed in claim 8, wherein: in the fourth step, the weighing device feeds back the measured data to the PLC controller in real time, and when the measured data is less than the required amount of the formula, the PLC controller sends out a related signal for prompting that the powder is insufficient.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011057426.2A CN112141427A (en) | 2020-09-29 | 2020-09-29 | Powder subpackaging system and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011057426.2A CN112141427A (en) | 2020-09-29 | 2020-09-29 | Powder subpackaging system and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114229061A (en) * | 2021-12-30 | 2022-03-25 | 双胞胎（集团）股份有限公司 | Quantitative packaging system of feed additive |
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| CN105564679A (en) * | 2015-12-01 | 2016-05-11 | 苏州信亨自动化科技有限公司 | Automatic quantitative sorting equipment for powder |
| CN105966941A (en) * | 2016-06-24 | 2016-09-28 | 上海海融食品科技股份有限公司 | Charging and weighing system and charging and weighing method for cream production line |
| CN110451287A (en) * | 2019-08-20 | 2019-11-15 | 华中科技大学 | A kind of dustless automatic and accurate charging system and method |
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2020
- 2020-09-29 CN CN202011057426.2A patent/CN112141427A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105564679A (en) * | 2015-12-01 | 2016-05-11 | 苏州信亨自动化科技有限公司 | Automatic quantitative sorting equipment for powder |
| CN105966941A (en) * | 2016-06-24 | 2016-09-28 | 上海海融食品科技股份有限公司 | Charging and weighing system and charging and weighing method for cream production line |
| CN110451287A (en) * | 2019-08-20 | 2019-11-15 | 华中科技大学 | A kind of dustless automatic and accurate charging system and method |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114229061A (en) * | 2021-12-30 | 2022-03-25 | 双胞胎（集团）股份有限公司 | Quantitative packaging system of feed additive |
| CN114229061B (en) * | 2021-12-30 | 2023-03-10 | 双胞胎（集团）股份有限公司 | Quantitative packaging system of feed additive |
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Application publication date: 20201229 |