CN112140379B - Marble cutting board equipment and method with less cutting waste and capable of being collected - Google Patents
Marble cutting board equipment and method with less cutting waste and capable of being collected Download PDFInfo
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- CN112140379B CN112140379B CN202011062622.9A CN202011062622A CN112140379B CN 112140379 B CN112140379 B CN 112140379B CN 202011062622 A CN202011062622 A CN 202011062622A CN 112140379 B CN112140379 B CN 112140379B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 117
- 239000002699 waste material Substances 0.000 title claims abstract description 50
- 239000004579 marble Substances 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 249
- 230000007246 mechanism Effects 0.000 claims abstract description 74
- 239000000428 dust Substances 0.000 claims abstract description 51
- 239000000843 powder Substances 0.000 claims abstract description 49
- 238000005507 spraying Methods 0.000 claims abstract description 40
- 239000008213 purified water Substances 0.000 claims abstract description 17
- 238000000926 separation method Methods 0.000 claims abstract description 15
- 238000001914 filtration Methods 0.000 claims description 15
- 239000007921 spray Substances 0.000 claims description 14
- 239000002002 slurry Substances 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 3
- 239000012780 transparent material Substances 0.000 claims description 3
- 239000010802 sludge Substances 0.000 claims 1
- 238000001556 precipitation Methods 0.000 abstract description 10
- 238000004064 recycling Methods 0.000 abstract description 10
- 238000000746 purification Methods 0.000 abstract description 7
- 239000011499 joint compound Substances 0.000 abstract 6
- 238000004062 sedimentation Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000002910 solid waste Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/02—Settling tanks with single outlets for the separated liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/06—Spray cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mining & Mineral Resources (AREA)
- Road Repair (AREA)
Abstract
The invention discloses marble slab cutting equipment with less cutting waste and capable of collecting, which comprises a cutting table, a cutter travelling mechanism arranged above the cutting table, a cutter arranged on the cutter travelling mechanism, a dust cover arranged at the upper part of the cutting table, a spraying device and a waste collecting device, wherein the dust cover is arranged on the upper part of the cutting table; the dust cover is provided with a cutter walking channel, and the waste collecting device comprises a powder mud precipitation mechanism and a water purification collecting mechanism arranged below the powder mud precipitation mechanism. Also discloses a marble slab cutting method with less cutting waste and collectability, which is used for detecting whether the marble blocks enter a preset station and cutting; primarily separating the collected powder, mud and water, re-separating the primarily separated powder, mud and water, and repeatedly obtaining the re-separated powder, mud and water for the Nth time; standing the obtained Nth time of re-separation powder mud water, collecting the upper layer of purified water, pressurizing, and spraying the marble in a cutting state. The invention can realize the recycling of wastes, reduce the discharge of wastes and effectively protect the environment.
Description
Technical Field
The invention relates to the technical field of stone processing, in particular to marble slab cutting equipment and a marble slab cutting method with less cutting waste and capable of collecting.
Background
Marble cutting adds man-hour needs to retrieve solid waste and dust waste material, consequently, needs use the waste recycling equipment, but, current waste recycling equipment has certain defect when using. The concrete expression does, current waste recovery device needs artifical manual to sort solid waste, then transmits the collection again, and is comparatively troublesome to in subsequent transmission collection process, solid waste is because of adhering to piece, dust, very easily increases the raise dust because of the wearing and tearing between the waste material.
The recycling of dust waste presents more problems. The existing stone processing generally adopts open-air direct cutting, and the mode of spraying cooling water to a cutting tool is adopted in a matched mode, namely the cooling water is conveyed to cutting equipment through a water pipe, the cooling water and dust are combined to form dust and mud water, so that the problem of part of raised dust diffusion is solved, but the waste water combined with dust waste materials is not processed in a unified further processing mode, and the problem of environmental pollution is not solved.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, provides a marble cutting board device with less cutting waste and capable of collecting, effectively reducing waste discharge, collecting dust waste and being more environment-friendly, and also provides a method for cutting a marble cutting board with less cutting waste and capable of collecting.
The invention is realized by the following technical scheme: the marble cutting plate equipment with less cutting waste and capable of collecting comprises a cutting table, a cutter travelling mechanism arranged above the cutting table, a cutter arranged on the cutter travelling mechanism, a dust cover arranged at the upper part of the cutting table, a spraying device arranged in the dust cover and a waste collecting device arranged below the cutting table;
the cutting table is provided with a water passing mechanism, and the waste collecting device comprises a powder mud settling mechanism arranged below the water passing mechanism and a water purifying collecting mechanism arranged below the powder mud settling mechanism.
Furthermore, a water guide box is arranged at the lower part of the cutting table and is V-shaped, the water guide box comprises a first water guide plate and a second water guide plate connected with the first water guide plate, and water through holes are respectively formed in the upper parts of the first water guide plate and the second water guide plate;
the upper end parts of the first and second water guide plates are provided with inserting flanges, the bottom of the cutting table is provided with an inserting groove matched with the inserting flanges, and the powder mud precipitation mechanism is arranged below the water passing hole.
Furthermore, the cutting table comprises a support, a supporting table surface arranged in the middle of the support, supporting frames arranged on two sides of the support along the vertical direction and a conveying frame arranged on the supporting frames;
the powder mud sedimentation mechanism comprises at least one layer of collecting tank arranged below the supporting table surface, the water passing mechanism comprises a water falling port arranged on the supporting table surface, and the water falling port is opposite to the collecting tank.
Furthermore, the collecting tanks are arranged in multiple layers below the supporting table board, the bottom of each layer of collecting tank is provided with a plurality of through holes, and a water filtering mechanism is connected in each through hole;
the water filtering mechanism comprises a water inlet end and a water outlet end, the water inlet end is communicated with the inner cavity of the collecting tank and is lower than the upper edge of the collecting tank, and the water outlet end is positioned above the lower-layer collecting tank.
Furthermore, the water filtering mechanism comprises a central connecting pipe, a water inlet branch pipe arranged at one end of the central connecting pipe and in a Y shape with the central connecting pipe, a water outlet branch pipe arranged at the other end of the central connecting pipe and in a Y shape with the central connecting pipe, and an arc-shaped flow dividing pipe communicated with the water outlet branch pipe;
the water outlet ends of the two water outlet branch pipes are respectively communicated with the end parts of the arc-shaped flow dividing pipes.
Furthermore, water inlet holes are formed in the water inlet branch pipes along the circumferential direction;
the arc-shaped flow dividing pipe comprises an arc-shaped settling section positioned in the middle and water passing sections arranged at two ends of the arc-shaped settling section, and the water outlet ends of the water outlet branch pipes are communicated with the water passing sections.
Further, be provided with the multilayer slide rail that corresponds with the collecting vat from top to bottom on the support, the collecting vat both sides set up the spout, every layer the collecting vat passes through the spout and slides spacing in on the slide rail.
Further, the cutter running gear includes the guide, the sliding seat that slide setting on the guide that set up in cutting bed both sides and sets up the cutter link on the sliding seat, the sliding seat of cutter link both ends fixed connection both sides makes the cutter link stride to establish in the cutting bed top, the cutter is fixed to be set up on the cutter link.
Furthermore, the dust cover comprises two opposite side wall plates, the lower ends of the two side wall plates are respectively and fixedly connected to two sides of the support, the upper ends of the two side wall plates are connected with the top plate, the cutter walking channel is arranged on the top plate, side end parts of the two side wall plates are provided with cloth curtains, and at least two side wall plates in the dust cover (9) are made of transparent materials;
the spraying device comprises spraying heads arranged on the inner side wall and the inner top surface of the dust cover and a water inlet pipe connected with the spraying heads;
the spray header on the inner side wall is opposite to the spray header, and the spray device on the inner top surface faces the supporting table top; the water inlet pipe is communicated with a water source and/or a purified water collecting mechanism.
Based on the same idea, the cutting method of the marble slab with less cutting waste and collectability is also provided, the cutting method by utilizing the slab cutting equipment comprises the following steps,
s1, detecting whether the marble block enters a preset station, if so, starting a spraying device to cut the marble block entering the preset station;
s2, collecting the powder mud water generated after spraying in the step S1, and primarily separating the powder mud water to obtain primarily separated powder mud water;
s3, carrying out powder-slurry-water re-separation on the primarily separated powder-slurry water to obtain re-separated powder-slurry water;
s4, repeating the step S3 to obtain the N-time re-separated powder mud water, wherein N is more than or equal to 3;
s5, standing the obtained N-th time of re-separation of the muddy water, and collecting the upper purified water;
s6, pressurizing the purified water obtained in the step S5, and spraying the marble in the cut state in the step S1.
The invention has the beneficial effects that: the marble cutting plate equipment and the method thereof comprise a cutting table, a dust cover and a spraying device arranged in the dust cover, wherein the lower part of the cutting table is provided with a silt sedimentation mechanism and a purified water collection mechanism, the cutting table cuts marble in a spraying state of the spraying device, and due to the fact that the dust cover is arranged on the outer side of a cutting position of the cut marble, the dust cover and the spraying device can effectively reduce the diffusion of dust waste materials to the environment under the combined action of the dust cover and the spraying device. By utilizing the method, under the spraying action, the dust is combined with the spraying water to form powder mud water, the powder mud water falls into a dust precipitation mechanism at the lower part of the cutting table after passing through a water passing mechanism of the cutting table, and is precipitated layer by layer through the dust mechanism, so that the purified water after mud-water separation finally enters a purified water collecting tank. After the powder mud water is subjected to multilayer sedimentation, the separated powder mud can be separately collected for manufacturing industrial putty, so that the recycling of waste is realized, the waste discharge is reduced, the environment is effectively protected, the separated clean water can be reused for spraying during cutting, the recycling is realized, and the cost is reduced.
Drawings
Fig. 1 is a schematic structural view of a marble cutting board device with less cutting waste and capable of collecting according to an embodiment of the invention;
fig. 2 is a side perspective view of a marble slab cutting apparatus with less cutting waste and capable of being collected according to an embodiment of the present invention;
FIG. 3 is an enlarged view of portion A of FIG. 2;
FIG. 4 is an enlarged view of portion B of FIG. 2;
fig. 5 is a plan view of a marble slab cutting apparatus with less cutting waste and capable of collecting according to an embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a water filtering mechanism according to an embodiment of the invention;
fig. 7 is a schematic structural view of a water guide box according to an embodiment of the present invention.
Description of reference numerals:
1. cutting table; 11. a support; 12. supporting the table top; 13. a support frame; 14. a conveying frame; 15. a water falling port; 16. a slide rail; 17. inserting grooves; 2. a cutter traveling mechanism; 21. a guide member; 22. a sliding seat; 23. a tool connecting frame; 3. a cutter; 4. a spraying device; 5. a powder mud settling mechanism; 51. collecting tank; 6. a purified water collection mechanism; 7. a water filtering mechanism; 71. a central connecting pipe; 72. a water inlet branch pipe; 73. a water outlet branch pipe; 74. an arc-shaped shunt pipe; 741. an arc-shaped precipitation section; 742. a water passing section; 75. a water inlet hole; 8. a water guide tank; 81. a first water guide plate; 82. a second water guide plate; 83. water passing holes; 84. inserting and flanging; 85. an end plate; 9. a dust cover; 91. a side wall panel; 92. a top plate; 93. and (4) a walking channel.
Detailed Description
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-7, the marble slab cutting device with less cutting waste and capable of collecting is used for cutting marble, and comprises a cutting table 1, a cutter walking mechanism 2 arranged above the cutting table 1 in a crossing manner, a cutter detachably connected to the cutter walking mechanism 2, a dust cover 9 fixedly connected to the upper part of the cutting table 1, a spraying device 4 fixedly connected in the dust cover 9, and a waste collecting device detachably connected below the cutting table 1;
the dust cover 9 is provided with a cutter walking channel 93 along the moving direction of the cutter walking mechanism 2, the cutting table is provided with a water passing mechanism, the waste collecting device comprises a powder mud settling mechanism 5 and a water purifying and collecting mechanism 6 positioned below the powder mud settling mechanism 5, and the water passing mechanism is arranged above the powder mud settling mechanism 5.
This marble cutting board equipment, including cutting bed 1, dust cover 9 and the spray set 4 of setting in dust cover 9, the lower part of cutting bed 1 sets up silt and deposits mechanism 5 and water purification collection mechanism 6, and cutting bed 1 sets up dust cover 9 in the station outside of the marble of cutting because of setting up dust cover 9 in spray set 4 spraying state under the cutting, dust cover 9 and spray set 4's combined action can effectively reduce the diffusion of dust waste material to in the environment. Meanwhile, under the spraying effect, the dust is combined with the spraying water to form powder mud water, the powder mud water falls into a dust precipitation mechanism at the lower part of the cutting table 1 after passing through the cutting table 1, and the powder mud water is precipitated layer by layer through the dust precipitation mechanism, so that the water purified after the mud water is separated finally enters a water purification collecting tank 51. After the powder mud water is subjected to multilayer sedimentation, the separated powder mud can be separately collected for manufacturing industrial putty, so that the recycling of waste is realized, the waste discharge is reduced, the environment is effectively protected, the separated clean water can be reused for spraying during cutting, the recycling is realized, and the cost is reduced.
The tool travelling mechanism 2 includes a guide 21, a slide base 22, and a tool attachment frame 23. The guide member 21 is fixedly connected to two sides of the cutting table 1, and can be fixed on the ground through a connecting frame or directly fixed on the ground, in the embodiment, the guide member 21 is an i-shaped guide rail, two sides of the i-shaped guide rail are guide grooves, and the i-shaped guide rail extends along the length direction of the cutting table 1. Sliding connection has sliding seat 22 on guide 21, and sliding seat 22 includes the base, and the base includes bottom plate main part, fixed connection at bottom plate main part both ends extension board and connects the fixed block on the extension board, this fixed block and the guide slot adaptation of I shape guide rail for the fixed block can be spacing in the guide slot and slide along the guide slot. Fixed connection cutter link 23 on sliding seat 22, fixed connection includes along the link main part of vertical direction and the transverse connection arm of being connected with the link main part, and cutter link 23 both ends fixed connection makes transverse connection arm stride to establish in cutting bed 1 top at the sliding seat 22 of both sides, and the cutter is fixed to be set up on transverse connection arm. In this embodiment, the fixing mode of the cutting tool can refer to the conventional fixing mode of the marble saw blade, and is not described again.
The cutting table 1 comprises a support 11, a support table 12, a support frame 13 and a transport frame 14. This support table 12 sets up in support 11 middle part, and support table 12 adopts metal sheet or stainless steel sheet, crosses water mechanism and is the mouth 15 that falls into water of seting up on this metal sheet or stainless steel sheet, and in this embodiment, the mouth 15 that falls into water is a plurality of and is array arrangement, and the position of seting up of the mouth 15 that falls into water is highly slightly higher than support table 12 upper surface all around. This support table 12 both sides are along vertical direction fixed connection support frame 13, and support frame 13 highly is higher than the plane in support table 12 place, and conveying frame 14 is connected on support frame 13, and this conveying frame 14 includes the transfer roller, and this transfer roller axle head rotates to be connected on support frame 13 and transfer roller axle head fixed connection transfer gear, and the transfer roller that is located the tip passes through the power take off end that chain connection driving motor.
The powder mud settling mechanism 5 comprises a plurality of layers of collecting tanks 51 which are detachably connected below a supporting table top 12, and a water falling port 15 arranged on the supporting table top 12 is opposite to the collecting tanks 51;
the plurality of layers of collecting tanks 51 are distributed on the supporting table top 12 from top to bottom, the bottom of each layer of collecting tank 51 is provided with a plurality of through holes, and each through hole is internally connected with the water filtering mechanism 7; the water filtering mechanism 7 includes a water inlet end and a water outlet end, the water inlet end is communicated with the inner cavity of the collecting tank 51 and is lower than the upper edge of the collecting tank 51, and the water outlet end is located above the lower collecting tank 51.
The water filtering mechanism 7 is utilized to realize the separation of silt water and silt water, the separated water after the sedimentation of the multiple layers of the silt water can realize effective purification, and the silt can be effectively collected. In this structure, after the silt water got into upper collecting vat 51, the silt can take place to deposit, and the separation water was located the silt top of sediment, utilizes drainage mechanism 7 to make the separation water on upper strata get into lower floor's collecting vat 51 by the end of intaking this moment to realize the effect that the separation water purifies layer upon layer, the purpose that the silt layer upon layer sediment.
The water filtering mechanism 7 comprises a central connecting pipe 71, a water inlet branch pipe 72 which is arranged at one end of the central connecting pipe 71 and is Y-shaped with the central connecting pipe 71, a water outlet branch pipe 73 which is arranged at the other end of the central connecting pipe 71 and is Y-shaped with the central connecting pipe 71, and an arc-shaped shunt pipe 74 which is communicated with the water outlet branch pipe 73; the water outlet ends of the two water outlet branch pipes 73 are respectively communicated with the end parts of the arc-shaped shunt pipes 74. In this embodiment, each pipe is made of metal, but in other embodiments, the pipe may be made of high-strength plastic pipe. The Y-shaped structure is adopted, so that the water passing efficiency of the water inlet and outlet of the muddy water can be effectively improved. Meanwhile, the occurrence of blockage can be reduced, and the service cycle is prolonged. The arc-shaped separation pipe can enable the silt water to be still in the pipeline again, the silt water is deposited in the middle section of the arc-shaped flow dividing pipe 74, and the separated water flows out from the two ends of the arc-shaped flow dividing pipe 74.
In order to improve the precipitation efficiency of muddy water and increase the water passing amount, water inlet holes 75 are formed in the water inlet branch pipe 72 along the circumferential direction; the arc-shaped diversion pipe 74 comprises an arc-shaped settling section 741 positioned in the middle and a water passing section 742 arranged at two ends of the arc-shaped settling section 741, and the water outlet end of the water outlet branch pipe 73 is communicated with the water passing section 742. In this embodiment, the flow section 742 occupies approximately the total length 1/4 of the tube, and the curved diverter tube 74 is generally semicircular in shape. The Y-shaped mechanism is matched with the water inlet hole 75, the cleaning efficiency of the water filtering mechanism 7 can be effectively improved, when the water filtering mechanism 7 needs to be cleaned, the water inlet branch pipe 72 at one end is connected with the water pipe, the water inlet branch pipe 72 at the other end and the water outlet branch pipe 73 at the lower end are plugged, pressurized water is introduced at the moment, silt can flow out from the other water outlet branch pipe 73, and the cleaning efficiency of the water filtering mechanism 7 is effectively improved.
For further fixed collecting vat 51, make things convenient for the clearance and the collection of powder mud in the collecting vat 51, be provided with the multilayer slide rail 16 that corresponds with collecting vat 51 on the support 11 from top to bottom, collecting vat 51 both sides set up the spout, and every layer of collecting vat 51 is spacing on slide rail 16 through the spout slip.
The lower part of the cutting table 1 is detachably connected with a water guide box 8, the water guide box 8 is V-shaped, the water guide box 8 comprises a first water guide plate 81 and a second water guide plate 82 connected with the first water guide plate 81, and water through holes 83 are respectively formed in the upper parts of the first water guide plate (81) and the second water guide plate (82);
the upper ends of the first and second water guide plates (81, 82) are provided with inserting flanges 84, the bottom of the cutting table 1 is provided with an inserting groove 17 matched with the inserting flanges 84, the water passing hole 83 is right opposite to the powder mud settling mechanism 5, and the two side ends of the first and second water guide plates (81, 82) are fixedly connected with end plates 85.
This water guide box 8 is through pegging graft turn over can dismantle the connection under cutting bed 1 support table surface 12, and powder muddy water collects the back at support table surface 12, by the mouth of falling into water 15 directly get into in the water guide box 8, water guide box 8 adopts V type structure, and the water hole 83 is seted up on the first of both sides, second water guide plate (81, 82) upper portion, can carry out the mud-water separation for the first time to mud powder water, and powder mud deposits in water guide box 8 bottom, and the upper strata separation water is flowed by crossing the water hole 83. The V-shaped structure can lead the water passing through the water holes 83 to flow to the bottom of the water guiding box 8 along the first and second water guiding plates (81, 82) and finally fall into the collecting tank 51.
The dust cover 9 comprises two opposite side wall plates 91, the lower ends of the two side wall plates 91 are respectively and fixedly connected to two sides of the bracket 11, the upper ends of the two side wall plates 91 are connected with a top plate 92, a cutter walking channel 93 is arranged on the top plate 92, the side end parts of the two side wall plates are provided with cloth curtains, and at least two side wall plates in the dust cover 9 are made of transparent materials;
the spraying device 4 comprises spraying heads arranged on the inner side wall and the inner top surface of the dust cover 9 and a water inlet pipe connected with the spraying heads, and the arrangement of the spraying heads is the prior art and is not described again;
the spray header on the inner side wall is opposite to the spray header, and the spray device 4 on the inner top surface faces the supporting table top 12; the water inlet pipe is communicated with a water source and/or purified water collecting mechanism 6. In this embodiment, this mechanism 6 is collected to water purification includes the water purification groove, sets up the water pump in this water purification groove, and the inlet tube is connected to the water pump, and the other end of inlet tube is connected on spray set 4 for realize the cyclic utilization of shower water.
Based on the same idea, the marble slab cutting method with less cutting waste and collectability utilizes the equipment for cutting, and comprises the following steps,
s1, detecting whether the marble block enters a preset station, if so, starting the spraying device 4 to cut the marble block entering the preset station;
s2, collecting the powder mud water generated after spraying in the step S1, and primarily separating the powder mud water to obtain primarily separated powder mud water;
s3, carrying out powder-slurry-water re-separation on the primarily separated powder-slurry water to obtain re-separated powder-slurry water;
s4, repeating the step S3 to obtain the N-time re-separated powder mud water, wherein N is more than or equal to 3;
s5, standing the obtained N-th time of re-separation of the muddy water, and collecting the upper purified water;
s6, pressurizing the purified water obtained in the step S5, and spraying the marble in the cut state in the step S1.
According to the marble slab cutting method with less cutting waste and capable of collecting, under the spraying effect, dust is combined with spray water to form powder mud water, the powder mud water falls into a dust precipitation mechanism at the lower part of a cutting table 1 after passing through the cutting table 1, and the powder mud water is precipitated layer by layer through the dust precipitation mechanism, so that purified water after mud-water separation finally enters a purified water collecting tank 51. After the powder mud water is subjected to multilayer sedimentation, the separated powder mud can be separately collected for manufacturing industrial putty, so that the recycling of waste is realized, the waste discharge is reduced, the environment is effectively protected, the separated clean water can be reused for spraying during cutting, the recycling is realized, and the cost is reduced.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (8)
1. Marble cutting board equipment with few cutting wastes and capable of collecting comprises a cutting table (1), a cutter travelling mechanism (2) arranged above the cutting table (1), and a cutter (3) arranged on the cutter travelling mechanism (2), and is characterized by further comprising a dust cover (9) arranged at the upper part of the cutting table (1), a spraying device (4) arranged in the dust cover (9), and a waste collecting device arranged below the cutting table (1);
a cutter walking channel (93) is formed in the dust cover (9), a water passing mechanism is arranged on the cutting table, and the waste collecting device comprises a silt settling mechanism (5) arranged below the water passing mechanism and a purified water collecting mechanism (6) arranged below the silt settling mechanism (5);
the cutting table (1) comprises a support (11), a supporting table top (12) arranged in the middle of the support (11), supporting frames (13) arranged on two sides of the support (11) along the vertical direction and a conveying frame (14) arranged on the supporting frames (13);
the powder sludge settling mechanism (5) comprises at least one layer of collecting tank (51) arranged below the supporting table top (12), the water passing mechanism comprises a water falling port (15) formed in the supporting table top (12), and the water falling port (15) is opposite to the collecting tank (51);
the collecting tanks (51) are arranged in multiple layers below the supporting table board (12), a plurality of through holes are formed in the bottom of each layer of collecting tanks (51), and a water filtering mechanism (7) is connected in each through hole;
the water filtering mechanism (7) comprises a water inlet end and a water outlet end, the water inlet end is communicated with the inner cavity of the collecting tank (51) and is lower than the upper edge of the collecting tank (51), and the water outlet end is positioned above the lower-layer collecting tank (51).
2. The marble cutting board equipment with less cutting waste and capable of being collected according to claim 1, wherein a water guide box (8) is arranged at the lower part of the cutting table (1), the water guide box (8) is in a V shape, the water guide box (8) comprises a first water guide plate (81) and a second water guide plate (82) connected with the first water guide plate (81), and water through holes (83) are respectively formed at the upper parts of the first water guide plate (81) and the second water guide plate (82);
the upper ends of the first water guide plate and the second water guide plate (81 and 82) are provided with inserting flanges (84), the bottom of the cutting table (1) is provided with an inserting groove (17) matched with the inserting flanges (84), and the powder mud settling mechanism (5) is arranged below the water passing hole (83).
3. Marble cutting equipment with low cutting waste and collectable marble plate according to claim 1, wherein the water filtering mechanism (7) comprises a central connection pipe (71), a water inlet branch pipe (72) disposed at one end of the central connection pipe (71) and having a Y-shape with the central connection pipe (71), a water outlet branch pipe (73) disposed at the other end of the central connection pipe (71) and having a Y-shape with the central connection pipe (71), and an arc-shaped shunt pipe (74) communicated with the water outlet branch pipe (73);
the water outlet ends of the two water outlet branch pipes (73) are respectively communicated with the end parts of the arc-shaped shunt pipes (74).
4. Marble slab cutting equipment with low cutting waste and collectable according to claim 3, wherein said water inlet branch pipes (72) are provided with water inlet holes (75) along the circumferential direction;
the arc-shaped shunt pipe (74) comprises an arc-shaped settling section (741) positioned in the middle and water passing sections (742) arranged at two ends of the arc-shaped settling section (741), and the water outlet end of the water outlet branch pipe (73) is communicated with the water passing sections (742).
5. Marble cutting equipment with few cutting waste and collectable slab according to claim 1, wherein said support (11) is provided with a plurality of layers of sliding rails (16) corresponding to collecting troughs (51) from top to bottom, sliding grooves are provided on two sides of said collecting troughs (51), each layer of said collecting troughs (51) is limited on said sliding rails (16) by sliding of the sliding grooves.
6. Marble cutting board equipment with few cutting wastes and collectable according to any one of claims 1 to 5, wherein the cutter walking mechanism (2) comprises a guide (21) disposed at both sides of the cutting table (1), a sliding seat (22) slidably disposed on the guide (21), and a cutter connecting frame (23) disposed on the sliding seat (22), both ends of the cutter connecting frame (23) are fixedly connected with the sliding seat (22) at both sides so that the cutter connecting frame (23) straddles over the cutting table (1), and the cutter (3) is fixedly disposed on the cutter connecting frame (23).
7. Marble slab cutting equipment with less cutting waste and capable of collecting according to any one of claims 1 to 5, characterized in that the dust cover (9) comprises two opposite side wall plates (91), the lower ends of the two side wall plates (91) are respectively fixedly connected to two sides of the bracket (11), the upper ends of the two side wall plates (91) are connected with a top plate (92), the cutter walking channel (93) is arranged on the top plate (92), the side end parts of the two side wall plates (91) are provided with cloth curtains, and at least two side wall plates in the dust cover (9) are made of transparent materials;
the spraying device (4) comprises spraying heads arranged on the inner side wall and the inner top surface of the dust cover (9) and a water inlet pipe connected with the spraying heads;
the spray header on the inner side wall is opposite to the spray header, and the spray device (4) on the inner top surface faces the support table top (12); the water inlet pipe is communicated with a water source and/or a purified water collecting mechanism (6).
8. A marble cutting method with less cutting waste and collectable, characterized in that the cutting by the apparatus of any one of claims 1 to 7 comprises the steps of,
s1, detecting whether the marble block enters a preset station or not, if so, starting a spraying device (4) to cut the marble block entering the preset station;
s2, collecting the powder mud water generated after spraying in the step S1, and primarily separating the powder mud water to obtain primarily separated powder mud water;
s3, carrying out powder-slurry-water re-separation on the primarily separated powder-slurry water to obtain re-separated powder-slurry water;
s4, repeating the step S3 to obtain the N-time re-separated powder mud water, wherein N is more than or equal to 3;
s5, standing the obtained N-th time re-separated powder mud water, and collecting upper layer purified water;
s6, pressurizing the purified water obtained in the step S5, and spraying the marble in the cut state in the step S1.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011062622.9A CN112140379B (en) | 2020-09-30 | 2020-09-30 | Marble cutting board equipment and method with less cutting waste and capable of being collected |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011062622.9A CN112140379B (en) | 2020-09-30 | 2020-09-30 | Marble cutting board equipment and method with less cutting waste and capable of being collected |
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| CN112140379B true CN112140379B (en) | 2022-05-06 |
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| CN205147486U (en) * | 2015-11-26 | 2016-04-13 | 卓达新材料科技集团有限公司 | Board edge cutter of automatic dust fall and automatic garrulous waste material can spray |
| CN106738372A (en) * | 2016-11-28 | 2017-05-31 | 南安市达腾商务服务有限公司 | A kind of construction material cutting equipment with chip retracting device |
| CN208305426U (en) * | 2018-06-14 | 2019-01-01 | 福建泉州南星大理石有限公司 | Cutter device is used in a kind of production of granite building material |
| CN110815594A (en) * | 2019-11-16 | 2020-02-21 | 泉州台商投资区国进信息技术有限公司 | Stone material cutting waste material's collection mechanism |
| CN211492307U (en) * | 2019-10-24 | 2020-09-15 | 文芳包装新材料(新沂)有限公司 | Stone cutting machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9168674B2 (en) * | 2013-10-17 | 2015-10-27 | Winegardner Masonry, Inc. | Liquid reclamation and recirculation system for a wet saw cutting apparatus |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205147486U (en) * | 2015-11-26 | 2016-04-13 | 卓达新材料科技集团有限公司 | Board edge cutter of automatic dust fall and automatic garrulous waste material can spray |
| CN106738372A (en) * | 2016-11-28 | 2017-05-31 | 南安市达腾商务服务有限公司 | A kind of construction material cutting equipment with chip retracting device |
| CN208305426U (en) * | 2018-06-14 | 2019-01-01 | 福建泉州南星大理石有限公司 | Cutter device is used in a kind of production of granite building material |
| CN211492307U (en) * | 2019-10-24 | 2020-09-15 | 文芳包装新材料(新沂)有限公司 | Stone cutting machine |
| CN110815594A (en) * | 2019-11-16 | 2020-02-21 | 泉州台商投资区国进信息技术有限公司 | Stone material cutting waste material's collection mechanism |
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| CN112140379A (en) | 2020-12-29 |
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