CN112139579A - Building aluminum profile groove cutting device and cutting method thereof - Google Patents
Building aluminum profile groove cutting device and cutting method thereof Download PDFInfo
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- CN112139579A CN112139579A CN202010953633.XA CN202010953633A CN112139579A CN 112139579 A CN112139579 A CN 112139579A CN 202010953633 A CN202010953633 A CN 202010953633A CN 112139579 A CN112139579 A CN 112139579A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D3/00—Planing or slotting machines cutting by relative movement of the tool and workpiece in a vertical or inclined straight line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D7/00—Planing or slotting machines characterised only by constructional features of particular parts
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Abstract
The invention relates to the technical field of cutting equipment, in particular to a building aluminum profile groove cutting device and a cutting method thereof, wherein the cutting device comprises: the workstation, the workstation top is equipped with the guiding groove, material feed mechanism, set up in the one end of workstation, material feed mechanism's discharge end is towards the guiding groove at workstation top, groove cutting mechanism, set up in the side of workstation, groove cutting mechanism's output is towards the top of workstation, unloading mechanism, set up in the other end of workstation, unloading mechanism's feed end is towards the guiding groove at workstation top, groove stop gear, set up in unloading mechanism's top, pulling mechanism, set up in unloading mechanism's side, pulling mechanism's output is connected with groove stop gear's non-work portion, flourishing silo, set up in unloading mechanism's discharge end, this technical scheme can carry out automatic feeding to the aluminium alloy, processing and unloading, the accuracy of groove preparation position has been improved, and production efficiency has been improved.
Description
Technical Field
The invention relates to the technical field of cutting equipment, in particular to a building aluminum profile groove cutting device and a cutting method thereof.
Background
Aluminum profiles are materials which are commonly applied in the fields of building, decoration, storage and the like at present, have the advantages of light and handy structure, corrosion resistance, no environmental damage to raw materials, industrial mass production and the like, and are widely applied to the life of people.
The aluminum profile is an aluminum bar which is hot-melted and extruded, so that aluminum materials with different cross-sectional shapes are obtained. Aluminum profiles are widely used in various production sectors, such as automobiles, motorcycles, bicycle accessories, building materials (locks and door handles), hardware and electrical appliances, and the like. The aluminum profile is not high in strength and easy to damage, and in order to improve the strength, the fracture toughness and the fatigue performance of the aluminum profile, the most direct method is to improve the purity of raw materials, but the processing difficulty of the raw materials is increased, the material cost can only be increased, and the method is possibly difficult to realize in the metallurgical process.
Although the existing aluminum profile is a building material which is commonly used in life and production of people, the structure of the existing industrial aluminum profile is diversified, as shown in fig. 1, at present, because the processing equipment of the aluminum profile groove still depends on manual operation, a building aluminum profile groove cutting device needs to be provided, the aluminum profile can be automatically fed, processed and discharged, the accuracy of the groove processing position is improved, and the production efficiency is improved.
Disclosure of Invention
In order to solve the technical problems, the technical scheme can automatically feed, process and discharge the aluminum profile, improves the accuracy of the groove processing position and improves the production efficiency.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
a building aluminium alloy groove cutting device includes:
the top of the workbench is provided with a guide groove, the workbench is used for bearing the aluminum profile, and the guide groove is used for guiding the moving direction of the aluminum profile;
the material feeding mechanism is arranged at one end of the workbench, the discharge end of the material feeding mechanism faces the guide groove at the top of the workbench, and the material feeding mechanism is used for pushing the aluminum profile to move into the guide groove;
the groove cutting mechanism is arranged beside the workbench, the output end of the groove cutting mechanism faces the top of the workbench, and the groove cutting mechanism is used for cutting a groove on the aluminum profile;
the blanking mechanism is arranged at the other end of the workbench, the feeding end of the blanking mechanism faces the guide groove at the top of the workbench, and the blanking mechanism is used for bearing and discharging the processed aluminum profile;
the groove limiting mechanism is arranged at the top of the blanking mechanism, the output end of the groove limiting mechanism faces the top of the blanking mechanism, and the groove limiting mechanism is used for fixing the groove processed by the aluminum profile, so that the next groove to be processed is accurately positioned at the output end of the groove cutting mechanism;
the pulling mechanism is arranged beside the blanking mechanism, the output end of the pulling mechanism is connected with the non-working part of the groove limiting mechanism, and the pulling mechanism is used for moving the aluminum profile which is finally positioned at the top of the workbench to the interior of the blanking mechanism through the groove limiting mechanism;
the material containing groove is arranged at the discharging end of the discharging mechanism and used for collecting the processed aluminum profiles.
Preferably, the material feed mechanism includes:
a support frame;
the first synchronizing wheel and the second synchronizing wheel are respectively arranged at two ends of the supporting frame and are rotatably connected with the supporting frame, the first synchronizing wheel and the second synchronizing wheel are in transmission connection through a synchronous belt, and the synchronous belt is provided with a partition plate for pushing one end of the aluminum section;
the first servo motor is arranged on the support frame, and the output end of the first servo motor is connected with the stress end of the first synchronous wheel.
Preferably, the groove cutting mechanism includes:
a column frame;
the top plate is arranged on the upright post frame;
the first cylinder is arranged at the bottom of the top plate;
the lower pressing plate is arranged at the output end of the first air cylinder and is fixedly known with the first air cylinder, and a first guide rod is arranged at the top of the lower pressing plate and penetrates through the top plate and is in sliding connection with the top plate;
and the cutting assembly is arranged at the bottom of the lower pressing plate and used for pressing the aluminum profile and cutting a groove.
Preferably, the cutting assembly comprises:
the supporting plate is arranged at the bottom of the lower pressing plate;
the slotting tool is arranged at the bottom of the supporting plate;
the anti-bouncing device comprises an anti-bouncing plate and limiting rods, wherein an opening is formed in the anti-bouncing plate, the anti-bouncing plate is sleeved on the anti-bouncing plate, and the limiting rods are symmetrically arranged at the top of the anti-bouncing plate, penetrate through the lower pressing plate and are in sliding connection with the lower pressing plate;
the spring is sleeved on the spring, and two ends of the spring are respectively connected with the supporting plate and the anti-bouncing plate.
Preferably, the blanking mechanism comprises:
a containment ring plate;
the bottom plate is arranged at the bottom of the containing ring plate, one side of the bottom plate is hinged with the containing ring plate, and the top of the bottom plate is provided with rollers;
the door opening assembly is arranged on the outer side of the containing ring plate, and the output end of the door opening assembly is connected with the bottom of the bottom plate.
Preferably, the door opening assembly includes:
the first hinge part is arranged at the outer side of the accommodating ring plate;
the second hinge piece is arranged at the bottom of the bottom plate;
the stiff end of second cylinder is articulated with first articulated elements, and the output and the second articulated elements of second cylinder are articulated.
Preferably, groove stop gear includes:
the motor frame is arranged at the output end of the pulling mechanism;
the second servo motor is arranged on the motor frame;
the cam is arranged at the output end of the second servo motor;
the groove fixing component is arranged on the motor frame, and the stress end of the groove fixing component is in transmission connection with the cam.
Preferably, the groove fixing assembly includes:
the sliding plate is arranged on the motor frame and is fixedly connected with the motor frame;
the sliding rod penetrates through the sliding plate and is connected with the sliding plate in a sliding manner;
the pulley is arranged at the top end of the sliding rod;
the fixed knife is arranged at the bottom end of the sliding rod;
and the tension spring is sleeved on the sliding rod, and two ends of the tension spring are respectively connected with the sliding plate and the fixed knife.
Preferably, the pulling mechanism comprises:
the top of the supporting column is provided with a back plate;
the third cylinder is arranged on the back plate;
and the push plate is arranged at the output end of the third cylinder, and is provided with a second guide rod which penetrates through the back plate and is in sliding connection with the back plate.
Preferably, the method for cutting the bevel of the building aluminum profile comprises the following steps:
firstly, a worker places an aluminum profile at the output end of a material feeding mechanism, and the output end of the material feeding mechanism drives the aluminum profile to move to one section, so that a first section of the aluminum profile is positioned at the top of a workbench;
step two, the groove cutting mechanism starts to work, and the output end of the groove cutting mechanism performs groove cutting on the section of aluminum profile;
thirdly, the material feeding mechanism works again, and the output end of the material feeding mechanism drives the aluminum profile to move for one section;
step four, the groove limiting mechanism starts to work, and the output end of the groove limiting mechanism is inserted into the aluminum profile groove in the blanking mechanism;
fifthly, the groove cutting mechanism works again, and the output end of the groove cutting mechanism performs groove cutting on the next section of aluminum profile;
step six, repeating the steps until the groove cutting mechanism cuts the groove of the whole aluminum profile completely;
step seven, the pulling mechanism starts to work, and the output end of the pulling mechanism pulls the tail part of the aluminum profile through the groove limiting mechanism;
step eight, starting the blanking mechanism to work, opening a discharge port of the blanking mechanism, and enabling the whole aluminum profile to fall into a material containing groove;
and step nine, collecting the aluminum profiles in the material containing groove by workers.
Compared with the prior art, the invention has the beneficial effects that: firstly, a worker places an aluminum profile at the output end of a material feeding mechanism, then the material feeding mechanism starts to work, the material feeding mechanism belongs to staged work, the output end of the material feeding mechanism drives the aluminum profile to move for a certain distance, the other end of the aluminum profile is positioned at the top of a workbench, the aluminum profile positioned at the top of the workbench is positioned in a guide groove at the moment, the material feeding mechanism stops working temporarily, a groove cutting mechanism starts to work, the output end of the groove cutting mechanism cuts a groove on the aluminum profile, then the material feeding mechanism starts to work again, the output end of the material feeding mechanism drives the aluminum profile to move for a section again, the aluminum profile with the groove machined in the previous section is positioned in a blanking mechanism, and meanwhile, the groove limiting mechanism starts to work, the output end of the groove limiting mechanism is inserted into the machined groove to determine the position of the next groove, keeping the distance between the grooves consistent, then starting the groove cutting mechanism to work again, processing the aluminum profile into the grooves by the output end of the groove cutting mechanism again, repeating the steps until the last groove is cut by the output end of the groove cutting mechanism, because the output end of the material feeding mechanism is not provided with the aluminum profile at the moment, the aluminum profile of the last section is positioned at the top of the workbench, and the output end of the groove limiting mechanism is just inserted into the groove of the previous section, then the pulling mechanism starts to work, the output end of the pulling mechanism pulls the groove limiting mechanism to be far away from the workbench, the groove limiting mechanism drives the last section of aluminum profile to be taken away from the top of the workbench, the whole aluminum profile is positioned inside the blanking mechanism at the moment, then the blanking mechanism starts to work, the discharging end of the blanking mechanism is opened, the processed aluminum profile falls into the material containing groove, and workers collect the aluminum profile in the material containing groove;
1. the distance between the grooves can be kept consistent through the arrangement of the groove limiting mechanism;
2. through the arrangement of the equipment, automatic feeding, processing and discharging can be carried out on the aluminum profile, the accuracy of the groove processing position is improved, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic perspective view of an aluminum profile;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a front view of the present invention;
FIG. 4 is a schematic perspective view of the material loading mechanism of the present invention;
FIG. 5 is a schematic perspective view of the groove cutting mechanism of the present invention;
FIG. 6 is a perspective view of the cutting assembly of the present invention;
FIG. 7 is a first schematic perspective view of the blanking mechanism of the present invention;
FIG. 8 is a schematic perspective view of a second embodiment of the blanking mechanism of the present invention;
FIG. 9 is a schematic perspective view of the pulling mechanism and the bevel limiting mechanism of the present invention;
fig. 10 is a schematic perspective view of a groove limiting mechanism according to the present invention.
The reference numbers in the figures are:
1-a workbench; 1 a-a guide groove;
2-a material feeding mechanism; 2 a-a support frame; 2 b-a first synchronizing wheel; 2 c-a second synchronizing wheel; 2 d-a first servo motor;
3-groove cutting mechanism; 3 a-a column frame; 3 b-a top plate; 3 c-a first cylinder; 3 d-a lower pressing plate; 3d1 — first guide bar; 3 e-a cutting assembly; 3e 1-support plate; 3e 2-slotting tool; 3e 3-anti-bouncing plate; 3e 4-stop bar; 3e 5-spring;
4-a blanking mechanism; 4 a-a containment ring plate; 4 b-a bottom plate; 4b 1-roller; 4 c-a door opening assembly; 4c1 — first hinge; 4c 2-second cylinder; 4c3 — second hinge;
5-groove limiting mechanism; 5 a-a motor frame; 5 b-a second servo motor; 5 c-cam; 5 d-groove fixing component; 5d1 — sliding panel; 5d 2-pulley; 5d3 — sliding bar; 5d 4-stationary knife; 5d 5-extension spring;
6-a pulling mechanism; 6 a-support column; 6a 1-backsheet; 6 b-a third cylinder; 6 c-push plate; 6c 1-second guide bar;
7-material containing groove;
8-aluminum section bar.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 2 and 3, the apparatus for cutting the bevel of the building aluminum profile comprises:
the aluminum profile moving device comprises a workbench 1, wherein a guide groove 1a is formed in the top of the workbench 1, the workbench 1 is used for bearing an aluminum profile, and the guide groove 1a is used for guiding the moving direction of the aluminum profile;
the material feeding mechanism 2 is arranged at one end of the workbench 1, the discharge end of the material feeding mechanism 2 faces the guide groove 1a at the top of the workbench 1, and the material feeding mechanism 2 is used for pushing the aluminum profile to move into the guide groove 1 a;
the groove cutting mechanism 3 is arranged at the side of the workbench 1, the output end of the groove cutting mechanism 3 faces the top of the workbench 1, and the groove cutting mechanism 3 is used for cutting a groove on the aluminum profile;
the blanking mechanism 4 is arranged at the other end of the workbench 1, the feeding end of the blanking mechanism 4 faces the guide groove 1a at the top of the workbench 1, and the blanking mechanism 4 is used for bearing and discharging the processed aluminum profile;
the groove limiting mechanism 5 is arranged at the top of the blanking mechanism 4, the output end of the groove limiting mechanism 5 faces the top of the blanking mechanism 4, and the groove limiting mechanism 5 is used for fixing the groove processed by the aluminum profile, so that the next groove to be processed is accurately positioned at the output end of the groove cutting mechanism 3;
the pulling mechanism 6 is arranged beside the blanking mechanism 4, the output end of the pulling mechanism 6 is connected with the non-working part of the groove limiting mechanism 5, and the pulling mechanism 6 is used for moving the aluminum profile which is finally positioned at the top of the workbench 1 to the interior of the blanking mechanism 4 through the groove limiting mechanism 5;
the material containing groove 7 is arranged at the discharging end of the blanking mechanism 4, and the material containing groove 7 is used for collecting the processed aluminum profiles;
firstly, a worker places an aluminum profile at the output end of a material feeding mechanism 2, then the material feeding mechanism 2 starts to work, the material feeding mechanism 2 belongs to staged work, the output end of the material feeding mechanism 2 drives the aluminum profile to move for a certain distance, the other end of the aluminum profile is positioned at the top of a workbench 1, the aluminum profile positioned at the top of the workbench 1 is positioned in a guide groove 1a at the moment, the material feeding mechanism 2 stops working temporarily, a groove cutting mechanism 3 starts to work, the output end of the groove cutting mechanism 3 cuts a groove on the aluminum profile, then the material feeding mechanism 2 starts to work again, the output end of the material feeding mechanism 2 drives the aluminum profile to move for a certain distance again, the aluminum profile with the groove machined at the previous section is positioned in a blanking mechanism 4, and meanwhile, a groove limiting mechanism 5 starts to work, the output end of the groove limiting mechanism 5 is inserted into the machined groove, so as to determine the position of the next groove, so that the distance between the grooves is kept consistent, then the groove cutting mechanism 3 starts to work again, the output end of the groove cutting mechanism 3 processes the aluminum profile into the groove again, and the operation is repeated until the output end of the groove cutting mechanism 3 cuts the last groove, because the output end of the material feeding mechanism 2 does not have the aluminum profile at the moment, the aluminum profile of the last section is positioned at the top of the workbench 1, the output end of the groove limiting mechanism 5 is just inserted into the groove of the previous section, then the pulling mechanism 6 starts to work, the output end of the pulling mechanism 6 pulls the groove limiting mechanism 5 to be far away from the workbench 1, the groove limiting mechanism 5 drives the aluminum profile of the last section to be far away from the top of the workbench 1, at the moment, the whole aluminum profile is positioned inside the blanking mechanism 4, then the blanking mechanism 4 starts to work, and the discharge end of the, the aluminium alloy after the processing is accomplished falls into flourishing silo 7, and the staff collects the aluminium alloy in flourishing silo 7.
As shown in fig. 4, the material feed mechanism 2 includes:
a support frame 2 a;
the first synchronous wheel 2b and the second synchronous wheel 2c are respectively arranged at two ends of the support frame 2a and are rotatably connected with the support frame 2a, the first synchronous wheel 2b and the second synchronous wheel 2c are in transmission connection through a synchronous belt, and a partition plate is arranged on the synchronous belt and used for pushing one end of the aluminum section;
the first servo motor 2d is arranged on the support frame 2a, and the output end of the first servo motor 2d is connected with the stress end of the first synchronous wheel 2 b;
the staff places the aluminium alloy on material feed mechanism 2's synchronous belt, and first servo motor 2d begins work, and first synchronizing wheel 2b rotates is driven to first servo motor 2 d's output, and first synchronizing wheel 2b drives the hold-in range and rotates, and the hold-in range passes through the one end that the baffle promoted the aluminium alloy, and second synchronizing wheel 2c is used for supporting the hold-in range and coordinates the rotation, and support frame 2a is used for the fixed stay.
As shown in fig. 5, the groove cutting mechanism 3 includes:
a column frame 3 a;
a top plate 3b provided on the column frame 3 a;
a first cylinder 3c provided at the bottom of the top plate 3 b;
the lower pressing plate 3d is arranged at the output end of the first air cylinder 3c and is fixedly connected with the first air cylinder 3c, a first guide rod 3d1 is arranged at the top of the lower pressing plate 3d, and the first guide rod 3d1 penetrates through the top plate 3b and is connected with the top plate in a sliding mode;
the cutting component 3e is arranged at the bottom of the lower pressing plate 3d, and the cutting component 3e is used for pressing the aluminum profile and cutting a groove;
The cutting assembly 3e shown in fig. 6 comprises:
a support plate 3e1 provided at the bottom of the lower platen 3 d;
a blade 3e2 provided at the bottom of the support plate 3e 1;
the anti-bouncing plate 3e3 and the limiting rod 3e4 are arranged, an opening is formed in the anti-bouncing plate 3e3, the anti-bouncing plate 3e3 is sleeved on the 3c2, the limiting rod 3e4 is symmetrically arranged at the top of the anti-bouncing plate 3e3, and the 3d4 penetrates through the lower pressing plate 3d and is in sliding connection with the lower pressing plate;
the spring 3e5 is characterized in that the spring 3e5 is sleeved on the 3c4, and two ends of the spring 3e5 are respectively connected with the supporting plate 3e1 and the anti-bouncing plate 3e 3;
the lower pressing plate 3d drives the supporting plate 3e1 to descend until the anti-bouncing plate 3e3 is pressed to the top of the aluminum profile, then the supporting plate 3e1 drives the slotting tool 3e2 to continue descending, the slotting tool 3e2 is inserted into the aluminum profile to cut a groove, the limiting rod 3e4 is used for limiting the moving direction of the anti-bouncing plate 3e3, the spring 3e5 is used for pushing the anti-bouncing plate 3e3 to compress the aluminum profile, the spring 3e5 is used for pushing the anti-bouncing plate 3e3 to reset, and the anti-bouncing plate 3e3 is located below the slotting tool 3e2 in the working state of the spring 3e 5.
As shown in fig. 7, the blanking mechanism 4 includes:
a containment ring plate 4 a;
the bottom plate 4b is arranged at the bottom of the accommodating ring plate 4a, one side of the bottom plate 4b is hinged with the accommodating ring plate 4a, and the top of the bottom plate 4b is provided with a roller 4b 1;
the door opening component 4c is arranged at the outer side of the accommodating ring plate 4a, and the output end of the door opening component 4c is connected with the bottom of the bottom plate 4 b;
the accommodation space that constitutes through bottom plate 4b and bottom plate 4b bears the aluminium alloy, and the entering of the aluminium alloy of being convenient for through setting up of gyro wheel 4b1, when whole root aluminium alloy is in accommodation space completely, the subassembly 4c that opens the door begins to work, and the output pulling bottom plate 4b of subassembly 4c that opens the door overturns and opens, and whole root aluminium alloy drops into in flourishing silo 7.
The door opening assembly 4c shown in fig. 8 includes:
a first hinge 4c1 provided at an outer side of the receiving ring plate 4 a;
a second hinge 4c3 provided at the bottom of the bottom plate 4 b;
the fixed end of the second cylinder 4c2 of the second cylinder 4c2 is hinged to the first hinge 4c1, and the output end of the second cylinder 4c2 is hinged to the second hinge 4c 3;
the door opening assembly 4c is operated, the output end of the second cylinder 4c2 pulls the second hinge 4c3, the bottom plate 4b is pulled to turn and open through the second hinge 4c3, and the first hinge 4c1 is used for fixing and supporting.
As shown in fig. 9, the groove limiting mechanism 5 includes:
the motor frame 5a is arranged at the output end of the pulling mechanism 6;
the second servo motor 5b is arranged on the motor frame 5 a;
a cam 5c provided at an output end of the second servo motor 5 b;
the groove fixing component 5d is arranged on the motor frame 5a, and the stress end of the groove fixing component 5d is in transmission connection with the cam 5 c;
As shown in fig. 10, the groove fixing member 5d includes:
a sliding plate 5d1, which is arranged on the motor frame 5a and is fixedly connected with the motor frame;
a sliding rod 5d3, the sliding rod 5d3 penetrates the sliding plate 5d1 and is connected with the sliding plate in a sliding way;
a pulley 5d2 provided at the tip of the slide lever 5d 3;
a fixed knife 5d4 disposed at the bottom end of the sliding rod 5d 3;
the tension spring 5d5 is characterized in that the tension spring 5d5 is sleeved on the sliding rod 5d3, and two ends of the tension spring 5d5 are respectively connected with the sliding plate 5d1 and the fixed knife 5d 4;
when the protrusion of the cam 5c abuts against the pulley 5d2, the pulley 5d2 drives the sliding rod 5d3 to descend along the sliding plate 5d1, the sliding rod 5d3 drives the fixed knife 5d4 to descend, the shape of the fixed knife 5d4 is consistent with the shape in the groove until the fixed knife 5d4 is inserted into the groove of the aluminum profile, when the second servo motor 5b drives the cam 5c to rotate, and the protrusion of the cam 5c is far away from the pulley 5d2, the tension spring 5d5 pulls the fixed knife 5d4 to ascend, and the fixed knife 5d4 is pulled out of the groove of the aluminum profile.
The pulling mechanism 6 shown in fig. 9 includes:
a back plate 6a1 is arranged at the top of the support column 6 a;
the third cylinder 6b is arranged on the back plate 6a 1;
the push plate 6c is arranged at the output end of the third air cylinder 6b, a second guide rod 6c1 is arranged on the push plate 6c, and the second guide rod 6c1 penetrates through the back plate 6a1 and is connected with the back plate in a sliding manner;
the pulling mechanism 6 starts to work, the output end of the third air cylinder 6b pulls the push plate 6c, the push plate 6c drives the groove limiting mechanism 5 to be far away from the workbench 1, the second guide rod 6c1 is used for limiting the moving direction of the push plate 6c, and the support column 6a and the back plate 6a1 are used for fixing and supporting.
A method for cutting a bevel of a building aluminum profile comprises the following steps:
firstly, a worker places an aluminum profile at the output end of a material feeding mechanism 2, and the output end of the material feeding mechanism 2 drives the aluminum profile to move to one section, so that the first section of the aluminum profile is positioned at the top of a workbench 1;
step two, the groove cutting mechanism 3 starts to work, and the output end of the groove cutting mechanism 3 performs groove cutting on the section of aluminum profile;
thirdly, the material feeding mechanism 2 works again, and the output end of the material feeding mechanism 2 drives the aluminum profile to move for one section;
step four, the groove limiting mechanism 5 starts to work, and the output end of the groove limiting mechanism 5 is inserted into the aluminum profile groove in the blanking mechanism 4;
step five, the groove cutting mechanism 3 works again, and the output end of the groove cutting mechanism 3 performs groove cutting on the next section of aluminum profile;
step six, repeating the steps until the groove cutting mechanism 3 finishes the groove cutting of the whole aluminum profile;
step seven, the pulling mechanism 6 starts to work, and the output end of the pulling mechanism 6 pulls the tail part of the aluminum profile through the groove limiting mechanism 5;
step eight, the blanking mechanism 4 starts to work, the discharge hole is opened by the blanking mechanism 4, and the whole aluminum profile falls into the material containing groove 7;
and step nine, collecting the aluminum profiles in the material containing groove 7 by workers.
The working principle of the invention is as follows: firstly, a worker places an aluminum profile on a synchronous belt of a material feeding mechanism 2, a first servo motor 2d starts to work, the output end of the first servo motor 2d drives a first synchronous wheel 2b to rotate, the first synchronous wheel 2b drives the synchronous belt to rotate, the synchronous belt pushes one end of the aluminum profile through a partition plate, the aluminum profile is moved by a distance, the other end of the aluminum profile is positioned at the top of a workbench 1, the aluminum profile positioned at the top of the workbench 1 is positioned in a guide groove 1a, the material feeding mechanism 2 stops working temporarily, a groove cutting mechanism 3 starts to work, the output end of a first air cylinder 3c pushes a lower pressing plate 3d to descend, the lower pressing plate 3d drives a supporting plate 3e1 to descend until a material jumping prevention plate 3e3 presses the top of the aluminum profile, then the supporting plate 3e1 drives an inserting knife 3e2 to descend continuously, the inserting knife 3e2 is inserted into the aluminum profile to cut, then the material feeding mechanism 2 starts to work again, the output end of the material feeding mechanism 2 drives the aluminum profile to move by one section again, the aluminum profile of the previous section for processing the groove is positioned in the blanking mechanism 4, and meanwhile, the groove limiting mechanism 5 starts to work, the output end of the second servo motor 5b drives the cam 5c to rotate, when the bulge of the cam 5c is abutted against the pulley 5d2, the pulley 5d2 drives the sliding rod 5d3 to descend along the sliding plate 5d1, the sliding rod 5d3 drives the fixed knife 5d4 to descend, the shape of the fixed knife 5d4 is consistent with the shape of the groove, until the fixed knife 5d4 is inserted into the groove of the aluminum profile to determine the position of the next groove, so that the positions between the grooves are consistent, then the groove cutting mechanism 3 starts to work again, the output end of the groove cutting mechanism 3 processes the groove on the aluminum profile again, and the operation is repeated until the output end of the groove cutting mechanism 3 finishes cutting the, because the output of this moment material feed mechanism 2 does not have the aluminium alloy, the aluminium alloy of last festival is located the top of workstation 1, and the output of groove stop gear 5 is inserting in the slope of the previous festival, then pulling mechanism 6 begins to work, the output pulling push pedal 6c of third cylinder 6b, push pedal 6c drives groove stop gear 5 and keeps away from workstation 1, whole aluminium alloy all is located the inside of unloading mechanism 4 this moment, then unloading mechanism 4 begins to work, the subassembly 4c that opens the door begins to work, the upset of the output pulling bottom plate 4b of subassembly 4c that opens the door is opened, whole aluminium alloy drops into flourishing silo 7 in, the staff collects the aluminium alloy of flourishing silo 7.
The device realizes the functions of the invention through the following steps, thereby solving the technical problems provided by the invention:
firstly, a worker places an aluminum profile at the output end of the material feeding mechanism 2;
step two, the material feeding mechanism 2 starts to work, the output end of the material feeding mechanism 2 drives the aluminum profile to move a certain distance, and the other end of the aluminum profile is positioned at the top of the workbench 1;
step three, at the moment, the aluminum profile positioned at the top of the workbench 1 is positioned in the guide groove 1a, the groove cutting mechanism 3 starts to work, and the output end of the groove cutting mechanism 3 cuts a groove on the aluminum profile;
fourthly, the material feeding mechanism 2 starts to work again, the output end of the material feeding mechanism 2 drives the aluminum profile to move one section again, and the aluminum profile of the previous section for processing the groove is positioned in the blanking mechanism 4;
step five, the groove limiting mechanism 5 starts to work, and the output end of the groove limiting mechanism 5 is inserted into the machined groove to determine the position of the next groove;
step six, the groove cutting mechanism 3 starts to work again, the output end of the groove cutting mechanism 3 processes the aluminum profile into a groove again, and the operation is repeated until the output end of the groove cutting mechanism 3 finishes the cutting of the last groove;
seventhly, no aluminum profile exists at the output end of the material feeding mechanism 2, and the aluminum profile of the last section is positioned at the top of the workbench 1;
step eight, 6, starting to work, pulling the groove limiting mechanism 5 to be far away from the workbench 1 by the output end of the pulling mechanism 6, driving the last section of aluminum profile to be taken away from the top of the workbench 1 by the groove limiting mechanism 5, and positioning the whole aluminum profile inside the blanking mechanism 4 at the moment;
and step nine, 4, starting to work, opening the discharge end of the blanking mechanism 4, enabling the processed aluminum profile to fall into the material containing groove 7, and collecting the aluminum profile in the material containing groove 7 by workers.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a building aluminium alloy groove cutting device which characterized in that includes:
the aluminum profile moving device comprises a workbench (1), wherein a guide groove (1a) is formed in the top of the workbench (1), the workbench (1) is used for bearing an aluminum profile, and the guide groove (1a) is used for guiding the moving direction of the aluminum profile;
the material feeding mechanism (2) is arranged at one end of the workbench (1), the discharging end of the material feeding mechanism (2) faces to the guide groove (1a) at the top of the workbench (1), and the material feeding mechanism (2) is used for pushing the aluminum profile to move into the guide groove (1 a);
the groove cutting mechanism (3) is arranged beside the workbench (1), the output end of the groove cutting mechanism (3) faces the top of the workbench (1), and the groove cutting mechanism (3) is used for cutting a groove on the aluminum profile;
the blanking mechanism (4) is arranged at the other end of the workbench (1), the feeding end of the blanking mechanism (4) faces to the guide groove (1a) at the top of the workbench (1), and the blanking mechanism (4) is used for bearing and discharging the processed aluminum profile;
the groove limiting mechanism (5) is arranged at the top of the blanking mechanism (4), the output end of the groove limiting mechanism (5) faces the top of the blanking mechanism (4), and the groove limiting mechanism (5) is used for fixing the groove processed by the aluminum profile, so that the next groove to be processed is accurately positioned at the output end of the groove cutting mechanism (3);
the pulling mechanism (6) is arranged beside the blanking mechanism (4), the output end of the pulling mechanism (6) is connected with the non-working part of the groove limiting mechanism (5), and the pulling mechanism (6) is used for moving the aluminum profile which is finally positioned at the top of the workbench (1) to the inside of the blanking mechanism (4) through the groove limiting mechanism (5);
and the material containing groove (7) is arranged at the discharge end of the blanking mechanism (4), and the material containing groove (7) is used for collecting the processed aluminum profiles.
2. The cutting device for the bevel of the building aluminum profile according to claim 1, wherein the material feeding mechanism (2) comprises:
a support frame (2 a);
the first synchronous wheel (2b) and the second synchronous wheel (2c) are respectively arranged at two ends of the support frame (2a) and are rotatably connected with the support frame, the first synchronous wheel (2b) and the second synchronous wheel (2c) are in transmission connection through a synchronous belt, a partition plate is arranged on the synchronous belt and used for pushing one end of an aluminum profile;
the first servo motor (2d) is arranged on the support frame (2a), and the output end of the first servo motor (2d) is connected with the stress end of the first synchronous wheel (2 b).
3. The cutting device for the bevel of the building aluminum profile according to claim 1, characterized in that the bevel cutting mechanism (3) comprises:
a column frame (3 a);
a top plate (3b) provided on the column frame (3 a);
a first cylinder (3c) provided at the bottom of the top plate (3 b);
the lower pressing plate (3d) is arranged at the output end of the first air cylinder (3c) and is fixedly connected with the output end of the first air cylinder, a first guide rod (3d1) is arranged at the top of the lower pressing plate (3d), and the first guide rod (3d1) penetrates through the top plate (3b) and is in sliding connection with the top plate;
and the cutting assembly (3e) is arranged at the bottom of the lower pressing plate (3d), and the cutting assembly (3e) is used for pressing the aluminum profile and cutting out a groove.
4. The cutting device for the bevel of construction aluminium profiles according to claim 3, characterized in that the cutting assembly (3e) comprises:
a support plate (3e1) provided at the bottom of the lower platen (3 d);
a slotting cutter (3e2) arranged at the bottom of the supporting plate (3e 1);
the anti-bouncing device comprises an anti-bouncing plate (3e3) and a limiting rod (3e4), wherein an opening is formed in the anti-bouncing plate (3e3), the anti-bouncing plate (3e3) is sleeved on a 3c2, the limiting rod (3e4) is symmetrically arranged at the top of the anti-bouncing plate (3e3), and a 3d4 penetrates through a lower pressing plate (3d) and is in sliding connection with the lower pressing plate;
spring (3e5), spring (3e5) cover are located on 3c4, and the both ends of spring (3e5) are connected with backup pad (3e1) and prevent flitch (3e3) respectively.
5. The cutting device for the bevel of the building aluminum profile according to claim 1, wherein the blanking mechanism (4) comprises:
a containment ring plate (4 a);
the bottom plate (4b) is arranged at the bottom of the accommodating ring plate (4a), one side of the bottom plate (4b) is hinged with the accommodating ring plate (4a), and the top of the bottom plate (4b) is provided with a roller (4b 1);
and the door opening assembly (4c) is arranged on the outer side of the accommodating ring plate (4a), and the output end of the door opening assembly (4c) is connected with the bottom of the bottom plate (4 b).
6. The cutting device for the groove of the building aluminum profile according to claim 5, wherein the door opening assembly (4c) comprises:
a first hinge member (4c1) provided on the outer side of the receiving ring plate (4 a);
a second hinge member (4c3) provided at the bottom of the bottom plate (4 b);
and the fixed end of the second cylinder (4c2) is hinged with the first hinge (4c1), and the output end of the second cylinder (4c2) is hinged with the second hinge (4c 3).
7. The cutting device for the bevel of the building aluminum profile according to claim 1, wherein the bevel limiting mechanism (5) comprises:
the motor frame (5a) is arranged at the output end of the pulling mechanism (6);
a second servo motor (5b) arranged on the motor frame (5 a);
a cam (5c) provided at the output end of the second servo motor (5 b);
the groove fixing component (5d) is arranged on the motor frame (5a), and the stress end of the groove fixing component (5d) is in transmission connection with the cam (5 c).
8. The cutting device for the bevel of the architectural aluminum profile according to claim 7, wherein the bevel fixing component (5d) comprises:
the sliding plate (5d1) is arranged on the motor frame (5a) and is fixedly connected with the motor frame;
the sliding rod (5d3), the sliding rod (5d3) penetrates through the sliding plate (5d1) and is connected with the sliding plate in a sliding way;
a pulley (5d2) provided at the tip of the slide lever (5d 3);
a fixed knife (5d4) arranged at the bottom end of the sliding rod (5d 3);
and the tension spring (5d5), the tension spring (5d5) is sleeved on the sliding rod (5d3), and two ends of the tension spring (5d5) are respectively connected with the sliding plate (5d1) and the fixed knife (5d 4).
9. The cutting device for the bevel of the construction aluminum profile according to claim 1, characterized in that the pulling mechanism (6) comprises:
the top of the supporting column (6a) is provided with a back plate (6a 1);
the third cylinder (6b), the third cylinder (6b) is set up on the back plate (6a 1);
the push plate (6c) is arranged at the output end of the third air cylinder (6b), a second guide rod (6c1) is arranged on the push plate (6c), and the second guide rod (6c1) penetrates through the back plate (6a1) and is connected with the back plate in a sliding mode.
10. A method for cutting a bevel of a building aluminum profile is characterized by comprising the following steps:
firstly, a worker places an aluminum profile at the output end of a material feeding mechanism (2), and the output end of the material feeding mechanism (2) drives the aluminum profile to move to one section, so that the first section of the aluminum profile is positioned at the top of a workbench (1);
step two, the groove cutting mechanism (3) starts to work, and the output end of the groove cutting mechanism (3) performs groove cutting on the section of aluminum profile;
thirdly, the material feeding mechanism (2) works again, and the output end of the material feeding mechanism (2) drives the aluminum profile to move for one section;
step four, the groove limiting mechanism (5) starts to work, and the output end of the groove limiting mechanism (5) is inserted into the aluminum profile groove in the blanking mechanism (4);
fifthly, the groove cutting mechanism (3) works again, and the output end of the groove cutting mechanism (3) performs groove cutting on the next section of aluminum profile;
the step six is repeated until the groove cutting mechanism (3) cuts the groove of the whole aluminum profile;
seventhly, the pulling mechanism (6) starts to work, and the output end of the pulling mechanism (6) pulls the tail part of the aluminum profile through the groove limiting mechanism (5);
step eight, the blanking mechanism (4) starts to work, the discharge hole is opened by the blanking mechanism (4), and the whole aluminum section falls into the material containing groove (7);
and step nine, collecting the aluminum profiles in the material containing groove (7) by workers.
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| CN202010953633.XA CN112139579B (en) | 2020-09-11 | 2020-09-11 | Building aluminum profile groove cutting device and cutting method thereof |
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| CN117943604A (en) * | 2024-03-27 | 2024-04-30 | 张家港九润机械科技有限公司 | Aluminum profile groove cutting device and cutting method thereof |
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| CN112139579B (en) | 2021-09-28 |
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Effective date of registration: 20210908 Address after: 330000 Anyi Industrial Park, Nanchang City, Jiangxi Province Applicant after: Jiangxi Jinkai Aluminum Co.,Ltd. Address before: Room 304, unit 5, no.6, Baohua New District, Dikou Road, Tianqiao District, Jinan City, Shandong Province Applicant before: Wang Hui |
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