CN112138723A - Desulfurization catalyst and preparation method thereof - Google Patents
Desulfurization catalyst and preparation method thereof Download PDFInfo
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- CN112138723A CN112138723A CN202011146705.6A CN202011146705A CN112138723A CN 112138723 A CN112138723 A CN 112138723A CN 202011146705 A CN202011146705 A CN 202011146705A CN 112138723 A CN112138723 A CN 112138723A
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- 238000006477 desulfuration reaction Methods 0.000 title claims abstract description 82
- 230000023556 desulfurization Effects 0.000 title claims abstract description 82
- 239000003054 catalyst Substances 0.000 title claims abstract description 71
- 238000002360 preparation method Methods 0.000 title description 14
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 claims abstract description 28
- 238000006243 chemical reaction Methods 0.000 claims abstract description 18
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 claims abstract description 12
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052921 ammonium sulfate Inorganic materials 0.000 claims abstract description 11
- 235000011130 ammonium sulphate Nutrition 0.000 claims abstract description 11
- SSSYTNQOUFVWCO-UHFFFAOYSA-N [Co](C#N)C#N.[Ti] Chemical class [Co](C#N)C#N.[Ti] SSSYTNQOUFVWCO-UHFFFAOYSA-N 0.000 claims abstract description 10
- 235000018553 tannin Nutrition 0.000 claims abstract description 7
- 229920001864 tannin Polymers 0.000 claims abstract description 7
- 239000001648 tannin Substances 0.000 claims abstract description 7
- BSYNRYMUTXBXSQ-FOQJRBATSA-N 59096-14-9 Chemical compound CC(=O)OC1=CC=CC=C1[14C](O)=O BSYNRYMUTXBXSQ-FOQJRBATSA-N 0.000 claims abstract description 6
- 229940099596 manganese sulfate Drugs 0.000 claims abstract description 6
- 235000007079 manganese sulphate Nutrition 0.000 claims abstract description 6
- 239000011702 manganese sulphate Substances 0.000 claims abstract description 6
- SQQMAOCOWKFBNP-UHFFFAOYSA-L manganese(II) sulfate Chemical compound [Mn+2].[O-]S([O-])(=O)=O SQQMAOCOWKFBNP-UHFFFAOYSA-L 0.000 claims abstract description 6
- 238000001035 drying Methods 0.000 claims description 24
- 229910052751 metal Inorganic materials 0.000 claims description 23
- 239000002184 metal Substances 0.000 claims description 23
- 238000003756 stirring Methods 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 20
- 238000010438 heat treatment Methods 0.000 claims description 17
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 15
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 14
- 239000000843 powder Substances 0.000 claims description 13
- 239000000376 reactant Substances 0.000 claims description 13
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 claims description 12
- SDGNNLQZAPXALR-UHFFFAOYSA-N 3-sulfophthalic acid Chemical compound OC(=O)C1=CC=CC(S(O)(=O)=O)=C1C(O)=O SDGNNLQZAPXALR-UHFFFAOYSA-N 0.000 claims description 10
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 claims description 10
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 10
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 claims description 10
- 239000004202 carbamide Substances 0.000 claims description 10
- GVPFVAHMJGGAJG-UHFFFAOYSA-L cobalt dichloride Chemical compound [Cl-].[Cl-].[Co+2] GVPFVAHMJGGAJG-UHFFFAOYSA-L 0.000 claims description 10
- HIFJUMGIHIZEPX-UHFFFAOYSA-N sulfuric acid;sulfur trioxide Chemical compound O=S(=O)=O.OS(O)(=O)=O HIFJUMGIHIZEPX-UHFFFAOYSA-N 0.000 claims description 9
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 7
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 7
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 claims description 6
- 229960004889 salicylic acid Drugs 0.000 claims description 6
- IAZFBDCXIGRJLS-UHFFFAOYSA-N 1,3-dioxo-2-benzofuran-4-sulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC2=C1C(=O)OC2=O IAZFBDCXIGRJLS-UHFFFAOYSA-N 0.000 claims description 5
- VLDPXPPHXDGHEW-UHFFFAOYSA-N 1-chloro-2-dichlorophosphoryloxybenzene Chemical compound ClC1=CC=CC=C1OP(Cl)(Cl)=O VLDPXPPHXDGHEW-UHFFFAOYSA-N 0.000 claims description 5
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 claims description 5
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 claims description 5
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 5
- 235000012538 ammonium bicarbonate Nutrition 0.000 claims description 5
- 239000001099 ammonium carbonate Substances 0.000 claims description 5
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 claims description 5
- 235000018660 ammonium molybdate Nutrition 0.000 claims description 5
- 239000011609 ammonium molybdate Substances 0.000 claims description 5
- 229940010552 ammonium molybdate Drugs 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 238000004806 packaging method and process Methods 0.000 claims description 5
- 238000006277 sulfonation reaction Methods 0.000 claims description 5
- 230000002194 synthesizing effect Effects 0.000 claims description 5
- 238000009827 uniform distribution Methods 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- 230000000630 rising effect Effects 0.000 claims 1
- 150000003839 salts Chemical group 0.000 abstract description 8
- 235000003891 ferrous sulphate Nutrition 0.000 abstract description 4
- 239000011790 ferrous sulphate Substances 0.000 abstract description 4
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 abstract description 4
- 229910000359 iron(II) sulfate Inorganic materials 0.000 abstract description 4
- 230000007547 defect Effects 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 abstract 1
- 230000003111 delayed effect Effects 0.000 abstract 1
- 239000000047 product Substances 0.000 description 41
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 12
- 229910052717 sulfur Inorganic materials 0.000 description 9
- 239000011593 sulfur Substances 0.000 description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical group [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 239000007789 gas Substances 0.000 description 7
- JJWKPURADFRFRB-UHFFFAOYSA-N carbonyl sulfide Chemical compound O=C=S JJWKPURADFRFRB-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- AKEJUJNQAAGONA-UHFFFAOYSA-N sulfur trioxide Chemical compound O=S(=O)=O AKEJUJNQAAGONA-UHFFFAOYSA-N 0.000 description 6
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical compound S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 description 5
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 5
- 239000000571 coke Substances 0.000 description 5
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- LELOWRISYMNNSU-UHFFFAOYSA-N hydrogen cyanide Chemical compound N#C LELOWRISYMNNSU-UHFFFAOYSA-N 0.000 description 4
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000012670 alkaline solution Substances 0.000 description 2
- SOIFLUNRINLCBN-UHFFFAOYSA-N ammonium thiocyanate Chemical compound [NH4+].[S-]C#N SOIFLUNRINLCBN-UHFFFAOYSA-N 0.000 description 2
- 238000007255 decyanation reaction Methods 0.000 description 2
- 230000003009 desulfurizing effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 125000001741 organic sulfur group Chemical group 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- OXNIZHLAWKMVMX-UHFFFAOYSA-N picric acid Chemical compound OC1=C([N+]([O-])=O)C=C([N+]([O-])=O)C=C1[N+]([O-])=O OXNIZHLAWKMVMX-UHFFFAOYSA-N 0.000 description 2
- 229920001021 polysulfide Polymers 0.000 description 2
- 239000005077 polysulfide Substances 0.000 description 2
- 150000008117 polysulfides Polymers 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 1
- 230000010718 Oxidation Activity Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- -1 ammonium thiocyanate Chemical class 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000003034 coal gas Substances 0.000 description 1
- MPMSMUBQXQALQI-UHFFFAOYSA-N cobalt phthalocyanine Chemical class [Co+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 MPMSMUBQXQALQI-UHFFFAOYSA-N 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- AURROVOEOKOHQK-UHFFFAOYSA-M sodium;1,4-dioxonaphthalene-2-sulfonate Chemical compound [Na+].C1=CC=C2C(=O)C(S(=O)(=O)[O-])=CC(=O)C2=C1 AURROVOEOKOHQK-UHFFFAOYSA-M 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/16—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
- B01J31/18—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes containing nitrogen, phosphorus, arsenic or antimony as complexing atoms, e.g. in pyridine ligands, or in resonance therewith, e.g. in isocyanide ligands C=N-R or as complexed central atoms
- B01J31/1805—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes containing nitrogen, phosphorus, arsenic or antimony as complexing atoms, e.g. in pyridine ligands, or in resonance therewith, e.g. in isocyanide ligands C=N-R or as complexed central atoms the ligands containing nitrogen
- B01J31/181—Cyclic ligands, including e.g. non-condensed polycyclic ligands, comprising at least one complexing nitrogen atom as ring member, e.g. pyridine
- B01J31/1825—Ligands comprising condensed ring systems, e.g. acridine, carbazole
- B01J31/183—Ligands comprising condensed ring systems, e.g. acridine, carbazole with more than one complexing nitrogen atom, e.g. phenanthroline
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G29/00—Refining of hydrocarbon oils, in the absence of hydrogen, with other chemicals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/02—Compositional aspects of complexes used, e.g. polynuclearity
- B01J2531/0238—Complexes comprising multidentate ligands, i.e. more than 2 ionic or coordinative bonds from the central metal to the ligand, the latter having at least two donor atoms, e.g. N, O, S, P
- B01J2531/0241—Rigid ligands, e.g. extended sp2-carbon frameworks or geminal di- or trisubstitution
- B01J2531/025—Ligands with a porphyrin ring system or analogues thereof, e.g. phthalocyanines, corroles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/80—Complexes comprising metals of Group VIII as the central metal
- B01J2531/84—Metals of the iron group
- B01J2531/845—Cobalt
Abstract
A desulfurization catalyst comprises the following components in parts by weight: 35-45 parts of sulfonated titanium cobalt cyanide, 15-24 parts of acetylsalicylic acid, 28-34 parts of manganese sulfate, 26-32 parts of hydroquinone, 16-23 parts of tannin extract, 7-13 parts of ammonium sulfate and 2-9 parts of vanadium pentoxide. The desulfurization catalyst overcomes the defect that the PDS desulfurization catalyst can not be used independently, and hydroquinone, ferrous sulfate and the like do not need to be added additionally when the catalyst is used, so that the comprehensive desulfurization cost is reduced. The desulfurization catalyst is quick in reaction and long in duration when in use, can ensure that the index meets the environmental requirement, and has a certain tower cleaning function, so that the blockage time is delayed, and the generation speed of secondary salt in the desulfurization solution is slowed down.
Description
Technical Field
The invention relates to the field of desulfurization catalysts, and particularly relates to a desulfurization catalyst and a preparation method thereof.
Background
In recent years, the requirements of various environmental regulations on the emission of atmospheric pollutants are increasingly strict, so that the upgrading of the quality of domestic oil products is accelerated, and in order to meet the production requirements of ultra-low-sulfur clean diesel, the existing diesel desulfurization technology needs to be improved to improve the desulfurization efficiency. Coke oven gas is one of the main by-products of coking enterprises and contains a large amount of chemical products. With the extension of coal chemical product lines, the recycling of chemical products in coke oven gas is more and more extensive. Hydrogen sulfide and hydrogen cyanide in coke oven gas can cause great harm to the recovery of chemical products and must be removed. The desulfurization process of domestic large-scale coke-oven plants generally adopts ammonia process gas desulfurization technology (i.e. HPF desulfurization process), and the HPF desulfurization process utilizes ammonia water as absorbent, and adds catalyst to convert acidic gases in coal gas, such as hydrogen sulfide and hydrogen cyanide, into salts, such as ammonium thiocyanate, and the like, so that the coke oven gas is purified.
At present, the catalysts used in the HPF process in China areThe ten more species can be roughly classified into two types, the first is phenol-quinone conversion (active group conversion) catalyzed by valence-changing ions, such as: ADA, hydroquinone, tannin extract, picric acid (PIA) in the F/R process, and sodium 1, 4-naphthoquinone 2-sulfonate in the TAKAHAX process. Although the said desulfurizing catalyst can meet some technological requirements, it has some demerits, such as incapable of eliminating organic sulfur, low desulfurizing efficiency, less separation of sulfur foam, blocking equipment and adaptability to H2Small S content range, high desulfurization cost and the like. The second type is a sulfonated cobalt phthalocyanine and metal ion type desulfurization catalyst developed in recent years, and the desulfurization catalyst is different from the first type in that the desulfurization catalyst is an oxygen carrier and performs oxidation regeneration action through atomic oxygen carried by the desulfurization catalyst. In the prior art, a PDS desulfurization catalyst is a commonly used second-type desulfurization catalyst, but the PDS desulfurization catalyst cannot be used alone, and substances such as ferrous sulfate and the like need to be added, so that the desulfurization cost is high, more secondary salts are generated, and a secondary salt extraction system needs to be arranged independently, so that a more complete desulfurization catalyst is needed in the desulfurization process.
Disclosure of Invention
In order to solve the problems, the invention provides a desulfurization catalyst and a preparation method thereof, which overcome the defect that a PDS desulfurization catalyst cannot be used independently, do not need to add ferrous sulfate and other substances, and have lower desulfurization cost.
The technical scheme of the invention is as follows:
a desulfurization catalyst consists of sulfonated titanium cobalt cyanide with a special space structure and a cocatalyst, and comprises the following components in parts by weight: 35-45 parts of sulfonated titanium cobalt cyanide, 15-24 parts of acetylsalicylic acid, 28-34 parts of manganese sulfate, 26-32 parts of hydroquinone, 16-23 parts of tannin extract, 7-13 parts of ammonium sulfate and 2-9 parts of vanadium pentoxide.
The preparation method of the desulfurization catalyst comprises the following steps:
(1) and (3) performing phthalic anhydride sulfonation treatment, adding 15-22 parts of phthalic anhydride, 17-23 parts of fuming sulfuric acid and 1-4 parts of catalyst into a stirring kettle, stirring and heating to 120-150 ℃, keeping the temperature for 0.5-2 hours, slowly heating to 200-300 ℃, and keeping the temperature for 4-7 hours to obtain the sulfophthalic acid product. Preferably, the catalyst is anhydrous sodium sulfate, and the concentration of the fuming sulfuric acid is 62-68%.
(2) Synthesizing in a reactor, namely adding 20-50 parts of ammonia water into the reactor, then adding 1-3 parts of pyromellitic dianhydride, 14-18 parts of urea, 2-6 parts of cobalt chloride, 7-10 parts of sulfophthalic acid and 0.1-0.5 part of ammonium molybdate, and heating and melting;
(3) after the reactants in the reactor are heated and melted, continuously adding 7-9 parts of urea, 1-3 parts of cobalt chloride and 3.5-5 parts of sulfophthalic anhydride and stirring to fully mix the reactants, wherein the reaction can be carried out more completely, and continuously observing the reactants during stirring until the reactants are observed to be viscous;
(4) taking out the product obtained in the step (3), putting the product into a metal disc, uniformly distributing the product to ensure uniform heating, ensuring the metal disc to have good heat conduction effect, then putting the metal disc into a drying box with the temperature of 250-400 ℃ for drying for 1-4 hours, and evaporating the water in the metal disc to obtain the desulfurization catalyst raw powder;
(5) adding 9-15 parts of salicylic acid and 8-13 parts of 95% sulfuric acid into a reaction kettle, heating to 100 ℃ and 200 ℃, and reacting for 2-4 hours;
(6) transferring the product obtained in the step (5) into a mixer, adding 34-43 parts of ammonium bicarbonate, 6-13 parts of ammonium sulfate, 8-15 parts of hydroquinone and 25-33 parts of desulfurization catalyst raw powder, and uniformly stirring and mixing;
(7) transferring the product obtained in the step (6) into a metal disc, uniformly distributing the product to facilitate water evaporation, and drying the product in a drying box at the temperature of 150-;
(8) and (4) taking out the product obtained in the step (7), crushing and packaging the product to finally obtain a blue-black powdery desulfurization catalyst finished product, wherein the granularity after crushing is less than 20 meshes.
Compared with the prior art, the invention has the advantages that:
1. the desulfurization catalyst is suitable for coke oven gas with different sulfur contents, and has the advantages of high desulfurization and decyanation speed and high efficiency, wherein the desulfurization efficiency can reach more than 98 percent, and the decyanation efficiency can reach more than 90 percent.
2. The desulfurization catalyst can remove inorganic sulfur and organic sulfur at the same time.
3. Compared with other catalysts, the desulfurization catalyst disclosed by the invention can be used independently, has the characteristics of large sulfur foam particles, easiness in separation and no blockage of equipment, is low in consumption, does not need to add hydroquinone and ferrous sulfate, and is low in operation cost.
4. The desulfurization catalyst has good selectivity for the generation of sulfur, so that the growth speed of the secondary salt is slow, the discharge amount of waste liquid is small, the treatment cost is low, and the environmental pollution is small.
5. The desulfurization catalyst disclosed by the invention has the advantages that no waste residue is generated in the production process, the operation is simple, the equipment energy consumption is low, the product stability is more outstanding, and compared with the production process of other catalysts, complicated procedures and equipment such as neutralization and precipitation are omitted, so that the consumption of manpower and raw materials is reduced.
Catalytic oxidation principle of desulfurization catalyst
1. Absorption reaction
Hydrogen sulfide (H)2S), mercaptan (RSH), carbonyl sulfide (COS), carbon disulfide (CS)2) And reacting with alkaline solution to generate corresponding compound:
H2S+NH3·H2O→NH4HS+H2O……………………………(1)
RHS+NH3·H2O→RSNH4+H2O……………………………(2)
COS+NH3·H2O→(NH4)2CO2S+H2O…………………………(3)
CS2+NH3·H2O→(NH4)2COS2+H2O…………………………(4)
as is clear from the above absorption reaction, the reaction proceeds in a certain stepUnder technological conditions, if the absorption reaction is carried out completely, S in the system needs to be reacted2-Oxidized into elemental sulfur and separated.
2. Desulfurization reaction
Because the special molecular structure of the invention has oxygen carrying capacity, atomic oxygen with higher oxidation activity is continuously released in the desulfurization process, and S in the system can be quickly absorbed2-Oxidized into elemental sulfur, greatly strengthening the desulfurization effect, and the main reaction process is as follows:
3. regeneration reaction
In the desulfurization reaction, the oxygen carried by the invention is consumed, and air is blown to regenerate the oxygen:
ZL(On)+O2→ZL(On+2)…………………………………(9)
the research shows that the action mechanism of the invention is as follows.
a: the desulfurization catalyst dissolves O in alkaline solution2Adsorbing and activating to form high-activity macroions;
b: when H is met2S and other sulfur-containing compounds are adsorbed onto the microscopic surface of high-activity macroion to make H react under the condition of production2Sulfur in sulfur-containing compounds such as S is oxidized into elemental sulfur or polysulfide;
c: the elemental sulfur or polysulfide desorbs from the surface of the desulfurization catalyst and leaves;
d: the desulfurization catalyst is regenerated by recovering oxygen the reaction process is as follows:
NH4HS+NH3·H2O+(x-1)S→(NH4)2Sx+H2O……………(10)
4. side reactions
2NH4HS+2O2→(NH4)2S2O3+H2O………………………(12)
NH4CN+(NH4)2Sx→NH4SCN+(NH4)2Sx-1………………(13)
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below. It should be noted that these embodiments are provided so that this disclosure can be more completely understood and fully conveyed to those skilled in the art, and the present disclosure may be implemented in various forms without being limited to the embodiments set forth herein.
Example 1
In this embodiment, the preparation method of the desulfurization catalyst comprises the following steps:
(1) and (3) performing phthalic anhydride sulfonation, adding 15 parts of phthalic anhydride, 17 parts of fuming sulfuric acid with the concentration of 62% and 1 part of anhydrous sodium sulfate into a stainless steel stirring kettle, stirring, heating to 120 ℃, keeping the temperature for 0.5 hour, slowly heating to 200 ℃, and keeping the temperature for 4 hours to obtain a sulfophthalic acid product.
The preparation method of the oleum comprises the following steps: introducing sulfur trioxide into the concentrated sulfuric acid solution to prepare fuming sulfuric acid.
(2) Synthesizing in a hemispherical reactor, adding 20 parts of ammonia water into the reactor, and then adding 1 part of pyromellitic dianhydride, 14 parts of urea, 2 parts of cobalt chloride, 7 parts of sulfophthalic acid and 0.1 part of ammonium molybdate to heat and melt;
(3) after the reactants in the reactor are heated and melted, continuously adding 7 parts of urea, 1 part of cobalt chloride and 3.5 parts of sulfophthalic anhydride dicarboxylic acid, and stirring until the reactants are viscous;
(4) taking out the product obtained in the step (3), putting the product into a metal disc for uniform distribution, and then putting the metal disc into a drying box at 250 ℃ for drying for 1 hour to obtain desulfurization catalyst raw powder;
(5) adding 7 parts of salicylic acid and 9 parts of 95% sulfuric acid into a reaction kettle, and heating to 100 ℃ for reacting for 2 hours;
(6) transferring the product obtained in the step (5) into a mixer, adding 18 parts of ammonium bicarbonate, 37 parts of ammonium sulfate, 9 parts of hydroquinone, 8 parts of desulfurization catalyst raw powder, and 26 parts of stirring and mixing uniformly;
(7) transferring the product obtained in the step (6) into a metal disc again, and drying the metal disc in a drying box at the temperature of 150 ℃ for 10 hours;
(8) and (4) taking out the product obtained in the step (7), and crushing and packaging the product to finally obtain a finished product of the desulfurization catalyst.
The desulfurization catalyst prepared by the preparation method consists of sulfonated titanium cobalt cyanide with a special space structure and a cocatalyst, and comprises the following components in parts by weight: 35 parts of sulfonated titanium cobalt cyanide, 15 parts of acetylsalicylic acid, 28 parts of manganese sulfate, 26 parts of hydroquinone, 16 parts of tannin extract, 7 parts of ammonium sulfate and 2 parts of vanadium pentoxide.
Example 2
In this embodiment, the preparation method of the desulfurization catalyst comprises the following steps:
(1) and (3) performing phthalic anhydride sulfonation, adding 20 parts of phthalic anhydride, 20 parts of fuming sulfuric acid with the concentration of 65% and 3 parts of anhydrous sodium sulfate into a stainless steel stirring kettle, stirring, heating to 130 ℃, keeping the temperature for 1 hour, slowly heating to 270 ℃, and keeping the temperature for 5 hours to obtain a sulfophthalic acid product.
The preparation method of the oleum comprises the following steps: introducing sulfur trioxide into the concentrated sulfuric acid solution to prepare fuming sulfuric acid.
(2) Synthesizing in a hemispherical reactor, adding 30 parts of ammonia water into the reactor, and then adding 2 parts of pyromellitic dianhydride, 16 parts of urea, 4 parts of cobalt chloride, 8 parts of sulfophthalic acid and 0.3 part of ammonium molybdate to heat and melt;
(3) after the reactants in the reactor are heated and melted, continuously adding 8 parts of urea, 2 parts of cobalt chloride and 4 parts of sulfophthalic anhydride dicarboxylic acid, and stirring until the reactants are viscous;
(4) taking out the product obtained in the step (3), putting the product into a metal disc for uniform distribution, and then putting the metal disc into a drying box at 300 ℃ for drying for 3 hours to obtain desulfurization catalyst raw powder;
(5) adding 11 parts of salicylic acid and 10 parts of 95% sulfuric acid into a reaction kettle, heating to 160 ℃, and reacting for 3 hours;
(6) transferring the product obtained in the step (5) into a mixer, adding 20 parts of ammonium bicarbonate, 40 parts of ammonium sulfate, 10 parts of hydroquinone and 10 parts of desulfurization catalyst raw powder, and uniformly stirring and mixing 30 parts of the mixture;
(7) transferring the product obtained in the step (6) into a metal disc again, and drying the metal disc in a drying box at 175 ℃ for 12 hours;
(8) and (4) taking out the product obtained in the step (7), and crushing and packaging the product to finally obtain a finished product of the desulfurization catalyst.
The desulfurization catalyst prepared by the preparation method consists of sulfonated titanium cobalt cyanide with a special space structure and a cocatalyst, and comprises the following components in parts by weight: 40 parts of sulfonated titanium cobalt cyanide, 20 parts of acetylsalicylic acid, 31 parts of manganese sulfate, 28 parts of hydroquinone, 20 parts of tannin extract, 10 parts of ammonium sulfate and 5 parts of vanadium pentoxide.
Example 3
In this embodiment, the preparation method of the desulfurization catalyst comprises the following steps:
(1) and (3) performing phthalic anhydride sulfonation, adding 22 parts of phthalic anhydride, 23 parts of fuming sulfuric acid with the concentration of 68% and 4 parts of anhydrous sodium sulfate into a stainless steel stirring kettle, stirring, heating to 130 ℃, keeping the temperature for 1 hour, slowly heating to 270 ℃, and keeping the temperature for 5 hours to obtain a sulfophthalic acid product.
The preparation method of the oleum comprises the following steps: introducing sulfur trioxide into the concentrated sulfuric acid solution to prepare fuming sulfuric acid.
(2) Synthesizing in a hemispherical reactor, adding 50 parts of ammonia water into the reactor, and then adding 3 parts of pyromellitic dianhydride, 18 parts of urea, 6 parts of cobalt chloride, 10 parts of sulfophthalic acid and 0.5 part of ammonium molybdate to heat and melt;
(3) after the reactants in the reactor are heated and melted, continuously adding 9 parts of urea, 3 parts of cobalt chloride and 5 parts of sulfophthalic anhydride dicarboxylic acid, and stirring until the reactants are viscous;
(4) taking out the product obtained in the step (3), putting the product into a metal disc for uniform distribution, and then putting the metal disc into a drying box at 300 ℃ for drying for 3 hours to obtain desulfurization catalyst raw powder;
(5) adding 15 parts of salicylic acid and 13 parts of 95% sulfuric acid into a reaction kettle, and heating to 200 ℃ for reacting for 4 hours;
(6) transferring the product obtained in the step (5) into a mixer, and then adding 22 parts of ammonium bicarbonate, 42 parts of ammonium sulfate, 13 parts of hydroquinone, 12 parts of desulfurization catalyst raw powder and 33 parts of desulfurization catalyst raw powder, and uniformly stirring and mixing;
(7) transferring the product obtained in the step (6) into a metal disc again, and drying the metal disc in a drying box at the temperature of 200 ℃ for 15 hours;
(8) and (4) taking out the product obtained in the step (7), and crushing and packaging the product to finally obtain a finished product of the desulfurization catalyst.
The desulfurization catalyst prepared by the preparation method consists of sulfonated titanium cobalt cyanide with a special space structure and a cocatalyst, and comprises the following components in parts by weight: 45 parts of sulfonated titanium cobalt cyanide, 24 parts of acetylsalicylic acid, 34 parts of manganese sulfate, 32 parts of hydroquinone, 23 parts of tannin extract, 13 parts of ammonium sulfate and 8 parts of vanadium pentoxide.
Examples of the experiments
The PDS desulfurization catalyst and the invention were used simultaneously, and the experimental three-month test was carried out, and the results are reported in Table 1.
TABLE 1 comparison of the use of two desulfurization catalysts (average)
Desulfurization effect | Content of accessory salt (g/l) | Alkali consumption (ton/day) | |
Example 1 | 98.5% | 178 | 1.7 |
Example 2 | 97.9% | 169 | 1.8 |
Example 3 | 98.3% | 172 | 1.6 |
PDS desulfurization catalyst | 89.3% | 301 | 3.9 |
As can be seen from Table 1, compared with the PDS desulfurization catalyst, the desulfurization method has the advantages that the desulfurization effect is better, and less secondary salt is generated, so that a secondary salt extraction system is not required to be arranged in the production process, the manpower and material resources are saved, the consumed soda ash amount is obviously reduced, and the production cost is greatly saved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or additions or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are also included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (9)
1. The desulfurization catalyst is characterized by comprising the following components in parts by weight: 35-45 parts of sulfonated titanium cobalt cyanide, 15-24 parts of acetylsalicylic acid, 28-34 parts of manganese sulfate, 26-32 parts of hydroquinone, 16-23 parts of tannin extract, 7-13 parts of ammonium sulfate and 2-9 parts of vanadium pentoxide.
2. A method for preparing the desulfurization catalyst according to claim 1, characterized by comprising the steps of:
(1) performing phthalic anhydride sulfonation treatment, adding 15-22 parts of phthalic anhydride, 17-23 parts of fuming sulfuric acid and 1-4 parts of catalyst into a stirring kettle, and reacting to obtain a sulfophthalic acid product;
(2) synthesizing in a hemispherical reactor, adding 20-50 parts of ammonia water into the reactor, then adding 1-3 parts of pyromellitic dianhydride, 14-18 parts of urea, 2-6 parts of cobalt chloride, 7-10 parts of sulfophthalic acid and 0.1-0.5 part of ammonium molybdate, and heating and melting;
(3) after the reactants in the reactor are heated and melted, continuously adding 7-9 parts of urea, 1-3 parts of cobalt chloride and 3.5-5 parts of sulfophthalic anhydride and stirring until the reactants are viscous;
(4) taking out the product obtained in the step (3), putting the product into a metal disc, uniformly distributing the product, and then putting the metal disc into a drying box for drying to obtain desulfurization catalyst raw powder;
(5) adding 7-11 parts of salicylic acid and 9-13 parts of 95% sulfuric acid into a reaction kettle, and heating the mixture during reaction;
(6) transferring the product obtained in the step (5) into a mixer, and then adding 18-22 parts of ammonium bicarbonate, 37-42 parts of ammonium sulfate, 9-13 parts of hydroquinone, 8-12 parts of desulfurization catalyst raw powder and 26-33 parts of desulfurization catalyst raw powder, stirring and mixing uniformly;
(7) transferring the product obtained in the step (6) into the metal disc again, and drying the metal disc in a drying box;
(8) and (4) taking out the product obtained in the step (7), and crushing and packaging the product to finally obtain a finished product of the desulfurization catalyst.
3. The method for preparing a desulfurization catalyst according to claim 2, wherein the catalyst used in the step (1) is anhydrous sodium sulfate, and the stirring is continuously performed during the temperature rising process.
4. The method for preparing a desulfurization catalyst according to claim 2, wherein the concentration of the aqueous ammonia in the step (2) is 15 to 18%.
5. The method as claimed in claim 2 or 4, wherein the temperature of the reactor is raised to 150 ℃ with stirring and maintained for 0.5-2 hours, and then slowly raised to 200 ℃ with temperature maintained for 4-7 hours after the reactants are added into the reactor in the step (2).
6. The method as claimed in claim 2, wherein in the step (4), the product obtained in the step (3) is taken out, placed in a metal disc for uniform distribution, and then placed in a drying oven for drying at 250 ℃ and 400 ℃ for 1-4 hours to obtain the desulfurization catalyst raw powder.
7. The method as claimed in claim 2, wherein the step (5) comprises adding 7-11 parts of salicylic acid and 9-13 parts of 95% sulfuric acid into the reaction kettle, and heating to 200 ℃ for reaction at 100 ℃ for 2-4 hours.
8. The method as claimed in claim 2, wherein in the step (7), the product obtained in the step (6) is taken out, put into a metal disc again for uniform distribution, and put into a drying oven for drying at 150 ℃ and 200 ℃ for 10-15 hours.
9. The method of claim 2, wherein the size of the pulverized product obtained in step (8) is less than 20 mesh.
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