CN112133497A - Processing method for cable preparation - Google Patents
Processing method for cable preparation Download PDFInfo
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- CN112133497A CN112133497A CN202010975636.3A CN202010975636A CN112133497A CN 112133497 A CN112133497 A CN 112133497A CN 202010975636 A CN202010975636 A CN 202010975636A CN 112133497 A CN112133497 A CN 112133497A
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- cable
- ring
- rotating
- water tank
- pipe
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/14—Insulating conductors or cables by extrusion
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/24—Sheathing; Armouring; Screening; Applying other protective layers by extrusion
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/30—Drying; Impregnating
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a processing method for cable preparation, wherein one end of a backflow spray pipe is connected with a conical ring, one end of the conical ring is rotatably connected with a toothed rotating ring, spray heads are embedded in the inner wall of the toothed rotating ring at equal intervals, the edge part of the outer surface of the toothed rotating ring is engaged and connected with a raised line rotating disc, the middle part of one end of the raised line rotating disc is welded with a main rotating column, a rotating plate is welded at the position of the outer surface of the main rotating column, which corresponds to one side of the raised line rotating disc, at the same time, the rubber sleeve in the cable preparation process can be conveniently extruded through a limiting and cooling mechanism, the rotating plate is driven to rotate by water flow sprayed from a water spray pipe, so that the raised line rotating disc is driven to rotate by the rotating plate, the toothed rotating ring is driven to rotate by the engagement between the raised line rotating disc and the, thereby can carry out even heat dissipation to the rubber sleeve.
Description
Technical Field
The invention relates to the technical field of cable preparation, in particular to a processing method for cable preparation.
Background
The cable is an electric energy or signal transmission device, usually cable similar to rope that twisted by several or several groups of wire, each group of wire is insulated each other, and often twisted round a centre, the whole outside is wrapped with the high insulating cover, the cable has the characteristic of inner current, outer insulation, the cable has power cable, control cable, compensation cable, shielding cable, high temperature cable, computer cable, signal cable, coaxial cable, fire-resistant cable, marine cable, mining cable, aluminum alloy cable, etc., they are made up of single strand or stranded wire and insulating layer, used for connecting circuit, electrical apparatus, etc.;
but current cable is in the preparation process, because the cable surface can extrude there is the rubber sleeve, but does not have among the prior art to carry out extruded device to cable surface rubber sleeve to make the unstability of being connected between rubber sleeve and the electric wire, current water-cooling heat abstractor simultaneously can only dispel the heat to cable surface bottom, can't evenly dispel the heat to the cable surface, thereby increased the curing time of cable surface rubber sleeve.
Disclosure of Invention
The invention provides a processing method for cable preparation, which can effectively solve the problem that in the prior art, in the preparation process of the prior cable, a rubber sleeve is extruded on the surface of the cable, but no device for extruding the rubber sleeve on the surface of the cable exists in the prior art, so that the connection between the rubber sleeve and a wire is unstable, and meanwhile, the prior water-cooling heat dissipation device can only dissipate heat from the bottom of the outer surface of the cable, and can not uniformly dissipate heat from the outer surface of the cable, so that the curing time of the rubber sleeve on the surface of the cable is prolonged.
In order to achieve the purpose, the invention provides the following technical scheme: a cable preparation treatment method comprises the following steps;
a processing method for cable preparation, characterized in that: the method comprises the following steps:
s1: preparing an electric wire: the copper wire enters the copper wire extruder, and the rubber inside the copper wire extruder is attached to the outer surface of the copper wire;
s2: winding the electric wire: winding the prepared electric wire through a winding roller, so that the prepared electric wire is wound on the outer surface of the winding roller;
s3: preparing a cable: the winding roller is placed in a doubling machine, and the prepared wires are combined into a cable through the doubling machine;
s4: adding a coating: the crossed electric wires enter the placing box, the bonding phenomenon between the cables and the rubber sheath is prevented through the talc inside the placing box, and the residual dust on the surface of the rubber sheath is collected by the dust recovery mechanism;
s5: preparing a cable: the electric wire with the talc on the surface after crossing enters an extruder, the extruder is used for coating plastic on the electric wire with the talc on the surface after crossing to manufacture a cable, and the cleaning and supporting mechanism is used for supporting and primarily shaping the manufactured cable;
s6: cable heat dissipation: the cable enters the water tank, the limiting and cooling mechanism in the water tank is used for conducting primary heat dissipation on the cable, so that rubber is solidified on the outer surface of the wire, and the recovery blowing mechanism is used for blowing water stains on the surface of the cable, so that the surface of the cable is guaranteed to be clean while secondary heat dissipation is conducted on the cable;
s7: cable rolling: the cable after heat dissipation enters into the interior of the electric winding roller along the guide mechanism, and the electric winding roller is used for winding the cable.
The placing box 2 is arranged on one side of the top end of the supporting table 1, and the middle part of one end of the placing box 2 is fixedly provided with the dust recovery mechanism 3; the dust recovery mechanism 3 can facilitate the collection of the talc, so that the difficulty in the collection of the talc is reduced;
an extruder 4 is fixedly arranged in the middle of one end of the dust recovery mechanism 3, a positioning ring 5 is fixedly arranged in the middle of one end of the extruder 4, and a water tank 6 is fixedly arranged on one side of the bottom end of the extruder 4;
the cleaning support mechanism 7 is connected to one end of the water tank 6 in a sliding mode, so that the cable can be preliminarily shaped and supported, and the cable is more attractive;
the limiting and cooling mechanism 8 is fixedly arranged in the middle of the inner wall of the water tank 6, so that heat dissipation of the cable can be facilitated, the heat on the surface of the cable is reduced, meanwhile, the cable can be limited, and the phenomenon that the position of the cable moves is prevented;
the recovery blowing mechanism 9 is fixedly arranged at the edge part of the top end of the water tank 6, so that secondary heat dissipation can be conveniently carried out on the cable, and meanwhile, water stains on the surface of the cable are reduced, and the cable is protected;
the other end edge part of the water tank 6 is fixedly provided with the guide mechanism 10, so that the cable can be guided conveniently, the guiding difficulty of the cable is reduced, and the prepared cable can be wound conveniently.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:
1. the limiting and cooling mechanism can be used for conveniently extruding the rubber sleeve in the cable preparation process, and meanwhile, the water flow sprayed by the water spray pipe is used for driving the rotating plate to rotate, so that the rotating plate is used for driving the sand grip rotating disc to rotate, the meshed connection between the sand grip rotating disc and the insection rotating ring is used for driving the insection rotating ring to rotate, and when the insection rotating ring rotates, the water flow sprayed by the spray head is annularly sprayed, so that the rubber sleeve can be uniformly cooled;
the phenomenon that the connection between the rubber sleeve and the electric wire is stable in the prior art is avoided, and the problem that the rubber sleeve cannot be cooled uniformly in the prior art is solved, so that the rubber sleeve and the electric wire can be attached to each other, the phenomenon of separation between the rubber sleeve and the electric wire is prevented, the rubber sleeve can be conveniently cured, the curing time of the rubber sleeve is shortened, the connection between the rubber sleeve and the electric wire is more stable, and the quality of the cable after being processed and formed is ensured.
2. Through the cleaning support mechanism, the residual rubber at the edge part of one end of the extruder can be conveniently cleaned, the cleaning difficulty of the rubber at the edge part of the extruder is reduced, and meanwhile, the cable passing through the extruder can be preliminarily extruded, so that the problem that the edge part of one end of the extruder is dirty in the prior art is solved, the edge part of one end of the extruder is cleaner, the cable can be conveniently processed, and the processing difficulty of the cable is reduced;
meanwhile, the cable can enter the water tank conveniently to be cooled, the position of the moving ring can be positioned and adjusted, the adjusting difficulty of the position of the moving ring is reduced, and then different areas of the cable can be cleaned.
Synthesize more than, through spacing cooling mechanism and clearance supporting mechanism, can extrude the cable that the back is not cooled off and has rubber to the extruder and carry out preliminary plastic, can scrape the plastic that remains to the rubber cable surface after preliminary plastic simultaneously and get, cooperate spacing cooling mechanism simultaneously, can carry out the secondary plastic to the rubber cable after the cooling, realized carrying out the plastic to the rubber cable after processing, thereby make the rubber cable after the processing cleaner and more neat and pleasing to the eye, it is more regular to guarantee its outward appearance after the cable machine-shaping, reach the effect that improves cable processingquality.
3. The dust recovery mechanism can be used for conveniently collecting the talc, so that the collection difficulty of the talc is reduced, meanwhile, the electric wire without the rubber sleeve can be blown, the stability of the electric wire without the rubber sleeve is reduced, and the problems that the talc is inconvenient to collect and the surface temperature of the electric wire is too high in the prior art are solved, so that the connection between the electric wire and the talc can be facilitated;
in addition, the use amount of the talc can be saved, the production cost is further saved, meanwhile, the time required by the talc during collection can be reduced, the efficiency of the device is further increased, and the device achieves the purpose of environmental protection.
4. The recovery blowing mechanism can be used for conveniently collecting steam generated when the cable is cooled, the collection difficulty of the steam is reduced, meanwhile, water stains remained on the outer surface of the cable can be blown, the phenomenon that the produced cable is affected with damp due to the water stains is prevented, and the problem of water resource waste in the prior art is solved;
the problem of among the prior art water stain to the cable produce the influence of weing is solved, when having practiced thrift the water resource, has reduced manufacturing cost, can blow the remaining water stain of cable surface simultaneously, has reduced the influence of the water stain of cable surface to the cable to the life of cable has been increased.
5. Through guiding mechanism, can be convenient for carry out the water conservancy diversion to the cable after making, reduced the water conservancy diversion degree of difficulty of cable, the position of the cable when having solved the cable rolling among the prior art removes the phenomenon of emergence removal to be convenient for the rolling in cable later stage, make more even of cable later stage rolling simultaneously, the power cable who prevents after the rolling produces the phenomenon of dislocation.
Synthesize more than, through retrieving blowing mechanism and dust recovery mechanism, required resource when having practiced thrift cable manufacture has further reduced required cost when cable manufacture to make this cable manufacture reach the phenomenon of low carbon environmental protection, prevent cable manufacture surface simultaneously and produce dirty and disorderly phenomenon, make this cable manufacture neatly more.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic view of the mounting structure of the holding box of the present invention;
FIG. 3 is a schematic view of the construction of the dust recovery mechanism of the present invention;
FIG. 4 is a schematic view of the mounting structure of the fan blade of the present invention;
FIG. 5 is a schematic structural view of the cleaning support mechanism of the present invention;
FIG. 6 is an exploded view of the cleaning support mechanism of the present invention;
FIG. 7 is a schematic structural view of the limiting and cooling mechanism of the present invention;
FIG. 8 is a schematic view of the mounting structure of the head of the present invention;
FIG. 9 is a schematic view of the return spring mounting structure of the present invention;
FIG. 10 is a schematic view of the recovery blowing mechanism of the present invention;
FIG. 11 is a schematic view of the construction of the guide mechanism of the present invention;
reference numbers in the figures: 1. a support table; 2. placing a box;
3. a dust recovery mechanism; 301. a collection box; 302. a collection chamber; 303. an L-shaped fixing plate; 304. a drainage fan; 305. a limiting notch; 306. an air guide pipe; 307. a dust outlet; 308. a main flow guide plate; 309. a three-way valve; 310. a return pipe; 311. a dust filter screen; 312. a fan blade is guided;
4. an extruder; 5. a positioning ring; 6. a water tank;
7. cleaning the supporting mechanism; 701. moving the L-shaped rod; 702. a screw; 703. a fixing ring; 704. a rotating ring; 705. a positioning column; 706. a moving ring; 707. a chute; 708. a T-shaped block; 709. a return spring; 710. a set square; 711. an arc-shaped strip; 712. a connecting plate; 713. a limiting ring;
8. a limiting and cooling mechanism; 801. a reflux nozzle; 802. a tee fitting; 803. a water outlet spray pipe; 804. a water pump; 805. a conical ring; 806. a insection rotating ring; 807. a spray head; 808. a convex strip rotating disc; 809. a main rotating column; 810. a rotating plate; 811. a base; 812. an extrusion ring; 813. a return spring; 814. a corrugated arc plate;
9. a recovery blowing mechanism; 901. a support frame; 902. a connecting pipe; 903. a flow guiding fan; 904. a conical cover; 905. a positioning notch; 906. a mounting ring; 907. a filter screen mounting plate; 908. an activated carbon adsorption net; 909. a T-shaped column; 910. inclining the arc-shaped plate;
10. a guide mechanism; 1001. a support plate; 1002. an electric telescopic rod; 1003. a moving block; 1004. rotating the strip; 1005. a U-shaped groove; 1006. a rotating gear; 1007. a secondary rotating post; 1008. a guide ring.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1, the present invention provides a technical solution, a cable preparation processing method, comprising the following steps:
s1: preparing an electric wire: the copper wire enters the copper wire extruder, and the rubber inside the copper wire extruder is attached to the outer surface of the copper wire;
s2: winding the electric wire: winding the prepared electric wire through a winding roller, so that the prepared electric wire is wound on the outer surface of the winding roller;
s3: preparing a cable: the winding roller is placed in a doubling machine, and the prepared wires are combined into a cable through the doubling machine;
s4: adding a coating: the crossed electric wires enter the placing box 2, the bonding phenomenon between the electric cables and the rubber sheath is prevented through the talc inside the placing box 2, and the dust residual on the surface of the rubber sheath is collected by the dust recovery mechanism 3;
s5: preparing a cable: the electric wire with the talc on the surface after the crossing enters the extruder 4, the extruder 4 is utilized to coat the plastic on the electric wire with the talc on the surface after the crossing to manufacture a cable, and the cleaning and supporting mechanism 7 is utilized to support and primarily shape the manufactured cable;
s6: cable heat dissipation: the cable enters the water tank 6, the limiting and cooling mechanism 8 in the water tank 6 is used for conducting primary heat dissipation on the cable, so that rubber is solidified on the outer surface of the wire, and the recovery blowing mechanism 9 is used for blowing water stains on the surface of the cable, so that the surface of the cable is guaranteed to be clean while secondary heat dissipation is conducted on the cable;
s7: cable rolling: the cable after heat dissipation enters into the inside of electronic wind-up roll along guiding mechanism 10, utilizes electronic wind-up roll to carry out the rolling to the cable.
As shown in fig. 2-11, the placing box 2 is installed at one side of the top end of the supporting table 1, and the middle part of one end of the placing box 2 is fixedly provided with the dust recycling mechanism 3; the dust recovery mechanism 3 can facilitate the collection of the talc, so that the difficulty in the collection of the talc is reduced;
an extruder 4 is fixedly arranged in the middle of one end of the dust recovery mechanism 3, a positioning ring 5 is fixedly arranged in the middle of one end of the extruder 4, and a water tank 6 is fixedly arranged on one side of the bottom end of the extruder 4;
the cleaning support mechanism 7 is connected to one end of the water tank 6 in a sliding mode, so that the cable can be preliminarily shaped and supported, and the cable is more attractive;
the limiting and cooling mechanism 8 is fixedly arranged in the middle of the inner wall of the water tank 6, so that heat dissipation of the cable can be facilitated, the heat on the surface of the cable is reduced, meanwhile, the cable can be limited, and the phenomenon that the position of the cable moves is prevented;
the recovery blowing mechanism 9 is fixedly arranged at the edge part of the top end of the water tank 6, so that secondary heat dissipation can be conveniently carried out on the cable, and simultaneously, water stains on the surface of the cable are reduced, so that the cable is protected;
a guide mechanism 10 is fixedly mounted at the other end edge of the water tank 6, so that the cable can be guided conveniently, the guiding difficulty of the cable is reduced, and the prepared cable can be wound conveniently.
6 one end limit portion sliding connection of water tank has clearance supporting mechanism 7, and 6 inner walls middle part fixed mounting of water tank have spacing cooling mechanism 8, and 6 top limit portion fixed mounting of water tank have the recovery to blow and wipe mechanism 9, and 6 other end limit portion fixed mounting of water tank has guiding mechanism 10.
The limiting and cooling mechanism 8 comprises a backflow spray pipe 801, a three-way piece 802, a water outlet spray pipe 803, a water pump 804, a conical ring 805, a insection rotating ring 806, a spray head 807, a convex strip rotating disc 808, a main rotating column 809, a rotating plate 810, a base 811, an extrusion ring 812, a return spring 813 and a corrugated arc-shaped plate 814,
a water pump 804 is fixedly arranged in the middle of the inner wall of the water tank 6, one end of the water pump 804 is connected with a tee piece 802, the middle of one end of the tee piece 802 is connected with a water outlet spray pipe 803, a backflow spray pipe 801 is fixedly arranged in the middle of the top end of the tee piece 802, one end of the backflow spray pipe 801 is connected with a conical ring 805, one end of the conical ring 805 is rotatably connected with a insection rotating ring 806, and spray heads 807 are embedded in the inner wall of the;
the edge part of the outer surface of the insection rotating ring 806 is connected with a convex strip rotating disc 808 in a meshing manner, the middle part of one end of the convex strip rotating disc 808 is welded with a main rotating column 809, and the position of the outer surface of the main rotating column 809, which corresponds to one side of the convex strip rotating disc 808, is welded with rotating plates 810 at equal intervals;
The cleaning support mechanism 7 comprises a movable L-shaped rod 701, a screw 702, a fixed ring 703, a rotating ring 704, a positioning column 705, a movable ring 706, a sliding groove 707, a T-shaped block 708, a return spring 709, a triangular plate 710, an arc-shaped strip 711, a connecting plate 712 and a limiting ring 713;
a movable L-shaped rod 701 is slidably connected to the edge of one end of the water tank 6, a screw 702 is connected to the middle of the front face of the movable L-shaped rod 701 through threads, a fixed ring 703 is welded to the edge of the top end of the movable L-shaped rod 701, and a rotating ring 704 is rotatably connected to the edge of the inner wall of the fixed ring 703;
one end of the rotating ring 704 is symmetrically and slidably connected with a positioning column 705, the middle part of one end of the positioning column 705 is welded with a moving ring 706, the top and the bottom of one end of the moving ring 706 are both provided with sliding grooves 707, the middle part of the inner wall of the sliding groove 707 is slidably connected with a T-shaped block 708, the T-shaped block 708 is connected with the limiting ring 713 through a return spring 709, the T-shaped block 708 is slidably connected with the moving ring 706 through the sliding groove 707, the moving L-shaped rod 701 and the water tank 6 are extruded and fixed through a screw 702, so that the T-shaped block 708 and the limiting, therefore, the T-shaped block 708 can be moved conveniently, the moving difficulty of the T-shaped block 708 is reduced, the reset spring 709 is welded in the middle of the top end of the T-shaped block 708, the triangular plate 710 is symmetrically welded on one end edge of the T-shaped block 708, arc-shaped strips 711 are cast on the bottom edges of the T-shaped block 708 and the triangular plate 710, the connecting plates 712 are symmetrically welded on two sides of the outer surface of the moving ring 706, and the limiting ring 713 is welded on one end of each connecting plate 712.
The dust recovery mechanism 3 comprises a collection box 301, a collection chamber 302, an L-shaped fixing plate 303, a drainage fan 304, a limiting notch 305, an air guide pipe 306, a dust outlet 307, a main flow guide plate 308, a three-way valve 309, a return pipe 310, a dust filter screen 311 and drainage fan blades 312;
the middle part of one end of the placing box 2 is fixedly provided with a collecting box 301, the middle part of the inner wall of the collecting box 301 is provided with a collecting chamber 302, the edge part of the top end of the collecting box 301 is welded with an L-shaped fixing plate 303, the bottom end of the inner wall of the placing box 2 is connected with an air guide pipe 306 in a penetrating way, one end of the air guide pipe 306 is fixedly provided with a drainage fan 304, and the input end of the drainage fan;
the outer surface of the air guide pipe 306 is provided with a limiting notch 305 at the position inside the collection chamber 302, one side of the outer surface of the air guide pipe 306 is provided with a dust outlet 307, the outer surface of the air guide pipe 306 is provided with a main guide plate 308 at the position of the edge part at the bottom end of the dust outlet 307, one end edge part of the air guide pipe 306 is connected with a three-way valve 309, the middle part of the top end of the three-way valve 309 is connected with a return pipe 310, one end of the return pipe 310 is matched with the top end of a dust filter screen 311, the air guide pipe 306 and the return pipe 310 are the same in size, the collection chamber 302 is in an inverted cone shape, collection of talc can be facilitated, the collection difficulty of talc is reduced, the dust filter screen 311 is installed at the position of the edge part.
The recovery blowing mechanism 9 comprises a support frame 901, a connecting pipe 902, a guide fan 903, a conical cover 904, a positioning notch 905, a mounting ring 906, a filter screen mounting plate 907, an activated carbon adsorption screen 908, a T-shaped column 909 and an inclined arc plate 910;
a support frame 901 is fixedly installed on the edge of the top end of the water tank 6, a connecting pipe 902 penetrates through the middle of the inner wall of the support frame 901, one end of the connecting pipe 902 is connected with a flow guide fan 903, the input end of the flow guide fan 903 is electrically connected with the output end of commercial power, and conical covers 904 are fixedly installed at the bottom end of the flow guide fan 903 and the other end of the connecting pipe 902;
positioning notch 905 has been seted up to connecting pipe 902 surface equidistance, and the equal welding of connecting pipe 902 surface position department of locating notch 905 both sides limit portion has collar 906, and positioning notch 905 inner wall middle part joint has filter screen mounting panel 907, and filter screen mounting panel 907 inner wall middle part fixed mounting has activated carbon adsorption net 908, and collar 906 one end symmetry through connection has T type post 909, and connecting pipe 902 surface position department fixed mounting in positioning notch 905 bottom limit portion has slope arc 910.
The guide mechanism 10 comprises a support plate 1001, an electric telescopic rod 1002, a moving block 1003, a rotating bar 1004, a U-shaped groove 1005, a rotating gear 1006, a secondary rotating column 1007 and a guide ring 1008;
the fixed mounting of 6 other end limit portions of water tank has backup pad 1001, backup pad 1001 one end limit portion fixed mounting has electric telescopic handle 1002, electric telescopic handle 1002 one end is connected with the movable block 1003, movable block 1003 surface top has cup jointed rotates strip 1004, it has seted up U type groove 1005 to rotate strip 1004 top and correspond movable block 1003 top limit portion position department, it is connected with rotation gear 1006 through the insection meshing to rotate strip 1004 top one side, rotation gear 1006 top middle part welding has from rotating post 1007, from rotating post 1007 top middle part welding there is guide ring 1008, rotate between rotation gear 1006 and the backup pad 1001 and connect.
The working principle and the using process of the invention are as follows: when the cable is prepared, the synthetic electric wire passing through the sand mixer enters the placing box 2, and the talc with the inside of the placing box 2 moves, and the talc enters the dust recycling mechanism 3 along the synthetic electric wire, at this time, the drainage fan 304 is connected with the power supply and starts to operate, and the external air is driven to move along the inside of the air guide pipe 306 when the drainage fan 304 operates, and the talc accumulated on the outer surface of the synthetic electric wire falls into the collecting chamber 302 due to gravity and enters the inside of the air guide pipe 306 along the limiting notch 305 of the air guide pipe 306, and when the drainage fan 304 operates to drive the air and the talc inside of the air guide pipe 306 to enter the dust outlet 307, the talc inside the air guide pipe 306 is filtered on the surface of the dust filter screen 311 due to the dust filter screen 311 and falls due to gravity, and the falling talc enters the inside of the main flow guide plate 308 and enters the inside of the collecting box 301 along the main flow guide plate, when the dust filter screen 311 is blocked, a user rotates the three-way valve 309, so that the gas enters the air guide pipe 306 again along the return pipe 310, the returned dust filter screen 311 is blown, the blown gas enters the surface of the flow plate 308, the talc in the dust filter screen 311 is separated, and the dust filter screen 311 can be cleaned conveniently, the cleaning difficulty of the dust filter screen 311 is reduced;
then when the synthetic electric wire with the talc coated on the outer surface enters the inside of the extruder 4, the extruder 4 coats the rubber on the outer surface of the synthetic electric wire, then the synthetic electric wire coated with the rubber enters the inside of the cleaning support mechanism 7, at this time, the synthetic electric wire coated with the rubber and the arc-shaped strip 711 are contacted with each other, and the arc-shaped strip 711 and the T-shaped block 708 are driven to move along the inside of the sliding groove 707, at this time, the T-shaped block 708 presses the return spring 709, so that the return spring 709 contracts inside the limit ring 713, then a user pulls the positioning column 705, the positioning column 705 moves along the inside of the rotating ring 704, and drives the moving ring 706 to move, so as to adjust the distance between the moving ring 706 and the extruder 4, and can perform preliminary pressing limit on the synthetic electric wire with the rubber, and can limit on the synthetic electric wire with the rubber, and when the extruder, the positioning column 705 drives the rotating ring 704 to rotate, when the rotating ring 704 rotates, a contact phenomenon is generated between the rotating ring 704 and the positioning ring 5, then a user rotates the rotating ring 704, when the rotating ring 704 rotates, the positioning column 705 drives the moving ring 706 to rotate, when the moving ring 706 rotates, the connecting plate 712 drives the limiting ring 713 to rotate, at the moment, the moving ring 706 synchronously rotates, when the moving ring 706 rotates, the sliding groove 707 drives the T-shaped block 708 to rotate, when the T-shaped block 708 rotates, the triangular plate 710 rotates, and one end of the extruder 4 is cleaned by the triangular plate 710, so that the edge part at one end of the extruder 4 is cleaner, the cable can be conveniently processed, the cable processing difficulty is reduced, and the cable can conveniently enter the water tank 6 to be cooled;
then the cable with the rubber sleeve enters the inside of the water tank 6, at this time, the water pump 804 is connected with the power supply and starts to operate, and the water pump 804 operates to drive the water inside the water tank 6 to enter the water outlet spray pipe 803 and the return spray pipe 801 respectively along the three-way member 802, and the water sprayed from the water outlet spray pipe 803 enters the top of the water tank 6 and moves along the top of the water tank 6, and the water flow moves to contact with the bottom of the outer surface of the cable with the rubber sleeve, so as to perform water cooling solidification on the bottom of the cable with the rubber sleeve, meanwhile, the water flow moves to drive the rotation plate 810, the rotation plate 810 rotates to drive the main rotation column 809, the main rotation column 809 rotates to drive the insection rotation ring 806 to rotate, the insection rotation ring 806 rotates to drive the spray head 807 to rotate, and the water inside the return spray pipe 801 enters the insection rotation ring 806 along the tapered ring 805 to move and is sprayed along the, therefore, the cable with the rubber sleeve is uniformly radiated, the radiated cable enters the corrugated arc-shaped plate 814, and the corrugated arc-shaped plate 814 extrudes the radiated cable due to the tension of the return spring 813, so that the radiating cable and the rubber sleeve are attached more precisely;
when the cable is contacted with water, water mist is generated, at the moment, the diversion fan 903 is connected with a power supply and starts to operate, when the diversion fan 903 operates, the water mist enters the connecting pipe 902 along the inside of the conical cover 904 and moves along the activated carbon adsorption net 908 in the connecting pipe 902, the water mist passing through the activated carbon adsorption net 908 adsorbs water in the water mist by utilizing the adsorption of activated carbon, gas after the adsorbed water mist enters the other conical cover 904 along the connecting pipe 902 and is sprayed out along the conical cover 904, so that the cable after heat dissipation can be blown, water stains on the surface of the cable are reduced, the activated carbon adsorption net 908 and the connecting pipe 902 are installed between the mounting ring 906 and the filter screen mounting plate 907, and the filter screen mounting plate 907 and the mounting ring 906 are installed between the T-shaped column 909, so that the mounted activated carbon adsorption net 908 can be conveniently detached and washed, the disassembly difficulty of the activated carbon adsorption net 908 is reduced;
finally, the cable after the clearance finishes enters into inside backup pad 1001, and electric telescopic handle 1002 connects the power and begins to operate this moment, and electric telescopic handle 1002 drives the movable block 1003 when moving and removes, the movable block 1003 drives the rotation strip 1004 when removing and rotates, and drive the rotation gear 1006 when rotating strip 1004 rotates, drive when rotation gear 1006 rotates and rotate from rotating post 1007, drive guide ring 1008 when rotating from rotating post 1007 and rotate, drive cable takes place to deflect when guide ring 1008 rotates, make the later stage rolling of cable more even, prevent that the power cable after the rolling from producing the phenomenon of dislocation.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A processing method for cable preparation, characterized in that: the method comprises the following steps:
s1: preparing an electric wire: the copper wire enters the copper wire extruder, and the rubber inside the copper wire extruder is attached to the outer surface of the copper wire;
s2: winding the electric wire: winding the prepared electric wire through a winding roller, so that the prepared electric wire is wound on the outer surface of the winding roller;
s3: preparing a cable: the winding roller is placed in a doubling machine, and the prepared wires are combined into a cable through the doubling machine;
s4: adding a coating: the crossed electric wires enter the placing box (2), the bonding phenomenon between the cable and the rubber sheath is prevented through the talc inside the placing box (2), and the dust residual on the surface of the rubber sheath is collected by the dust recovery mechanism (3);
s5: preparing a cable: the electric wire with the talc on the surface after crossing enters an extruder (4), the extruder (4) is used for coating plastic on the electric wire with the talc on the surface after crossing to manufacture a cable, and a cleaning and supporting mechanism (7) is used for supporting and primarily shaping the manufactured cable;
s6: cable heat dissipation: the cable enters the water tank (6), the limiting and cooling mechanism (8) in the water tank (6) is used for conducting primary heat dissipation on the cable, so that rubber is solidified on the outer surface of the wire, and the recovery blowing mechanism (9) is used for blowing water stains on the surface of the cable, so that secondary heat dissipation is conducted on the cable, and meanwhile the surface of the cable is guaranteed to be clean;
s7: cable rolling: the cable after heat dissipation enters into the interior of the electric winding roller along the guide mechanism (10), and the electric winding roller is used for winding the cable.
2. The processing method for preparing the cable according to claim 1, wherein the placing box (2) is arranged on one side of the top end of the supporting platform (1), and the middle part of one end of the placing box (2) is fixedly provided with the dust recycling mechanism (3); the dust recovery mechanism (3) can be used for conveniently collecting the talc, so that the difficulty in collecting the talc is reduced;
an extruder (4) is fixedly arranged in the middle of one end of the dust recovery mechanism (3), a positioning ring (5) is fixedly arranged in the middle of one end of the extruder (4), and a water tank (6) is fixedly arranged on one side of the bottom end of the extruder (4);
the edge part of one end of the water tank (6) is connected with a cleaning support mechanism (7) in a sliding manner, so that the cable can be preliminarily shaped and supported, and the cable is more attractive;
the limiting and cooling mechanism (8) is fixedly arranged in the middle of the inner wall of the water tank (6), so that heat dissipation of the cable can be facilitated, the heat on the surface of the cable is reduced, meanwhile, the cable can be limited, and the phenomenon that the position of the cable moves is prevented;
the recovery blowing mechanism (9) is fixedly mounted at the edge part of the top end of the water tank (6), so that secondary heat dissipation can be conveniently performed on the cable, and meanwhile, water stains on the surface of the cable are reduced, and the cable is protected;
water tank (6) other end limit portion fixed mounting has guiding mechanism (10), the direction of the cable of can being convenient for, has reduced the direction degree of difficulty of cable, and then is convenient for carry out the rolling to the cable that the preparation formed.
3. The processing method for preparing the cable according to claim 2, wherein the limiting and cooling mechanism (8) comprises a backflow spray pipe (801), a three-way piece (802), a water outlet spray pipe (803), a water pump (804), a conical ring (805), a toothed rotating ring (806), a spray head (807), a convex rotating disc (808), a main rotating column (809), a rotating plate (810), a base (811), an extrusion ring (812), a return spring (813) and a corrugated arc plate (814);
a water pump (804) is fixedly installed in the middle of the inner wall of the water tank (6), one end of the water pump (804) is connected with a three-way piece (802), the middle of one end of the three-way piece (802) is connected with a water outlet spray pipe (803), a backflow spray pipe (801) is fixedly installed in the middle of the top end of the three-way piece (802), one end of the backflow spray pipe (801) is connected with a conical ring (805), one end of the conical ring (805) is rotatably connected with a tooth pattern rotating ring (806), and spray heads (807) are embedded in the inner wall of the tooth pattern;
the edge part of the outer surface of the insection rotating ring (806) is connected with a convex strip rotating disc (808) in a meshing manner, the middle part of one end of the convex strip rotating disc (808) is welded with a main rotating column (809), and rotating plates (810) are welded on the outer surface of the main rotating column (809) at equal intervals at positions corresponding to one side of the convex strip rotating disc (808);
the welding of toper ring (805) one end bottom has base (811), the welding of base (811) one end limit portion has extrusion ring (812), the welding of extrusion ring (812) inner wall both sides equidistance has return spring (813), two relatively the welding has ripple arc (814) between return spring (813).
4. The processing method for preparing the cable according to claim 3, wherein the number of the corrugated arc-shaped plates (814) is four, the four corrugated arc-shaped plates (814) are combined into a circle, the corrugated rotating ring (806) and the raised line rotating disc (808) are meshed with each other, the corrugated rotating ring (806) and the conical ring (805) are rotatably connected, the conical ring (805) and the corrugated rotating ring (806) are respectively provided with a water tank at the middle part inside, and a sealing ring is arranged at the joint of the conical ring (805) and the corrugated rotating ring (806).
5. The processing method for preparing the cable according to claim 2, wherein the cleaning support mechanism (7) comprises a movable L-shaped rod (701), a screw (702), a fixed ring (703), a rotating ring (704), a positioning column (705), a movable ring (706), a sliding groove (707), a T-shaped block (708), a return spring (709), a triangular plate (710), an arc-shaped strip (711), a connecting plate (712) and a limiting ring (713);
the water tank is characterized in that a movable L-shaped rod (701) is slidably connected to the edge of one end of the water tank (6), a screw (702) is connected to the middle of the front face of the movable L-shaped rod (701) through threads, a fixed ring (703) is welded to the edge of the top end of the movable L-shaped rod (701), and a rotating ring (704) is rotatably connected to the edge of the inner wall of the fixed ring (703);
rotating ring (704) one end symmetry sliding connection has reference column (705), the welding of reference column (705) one end middle part has shift ring (706), spout (707) have all been seted up to shift ring (706) one end top and bottom, spout (707) inner wall middle part sliding connection has T type piece (708), the welding of T type piece (708) top middle part has reset spring (709), the symmetrical welding of T type piece (708) one end limit portion has set-square (710), the equal founding of T type piece (708) and set-square (710) bottom limit portion has arc strip (711), the symmetrical welding of shift ring (706) surface bilateral symmetry has connecting plate (712), the welding of connecting plate (712) one end has spacing ring (713).
6. The cable preparation processing method as claimed in claim 5, wherein the T-shaped block (708) is connected with the limiting ring (713) through a return spring (709), the T-shaped block (708) is connected with the moving ring (706) in a sliding mode through a sliding groove (707), and the moving L-shaped rod (701) and the water tank (6) are fixed in a pressing mode through a screw (702).
7. The processing method for preparing the cable according to claim 2, wherein the dust recycling mechanism (3) comprises a collection box (301), a collection chamber (302), an L-shaped fixing plate (303), a drainage fan (304), a limiting notch (305), an air guide pipe (306), a dust outlet (307), a main guide plate (308), a three-way valve (309), a return pipe (310), a dust filter screen (311) and drainage fan blades (312);
the middle part of one end of the placing box (2) is fixedly provided with a collecting box (301), the middle part of the inner wall of the collecting box (301) is provided with a collecting chamber (302), the edge part of the top end of the collecting box (301) is welded with an L-shaped fixing plate (303), the bottom end of the inner wall of the placing box (2) is connected with an air guide pipe (306) in a penetrating manner, one end of the air guide pipe (306) is fixedly provided with a drainage fan (304), and the input end of the drainage fan (304) is electrically connected with;
the dust collecting device is characterized in that a limiting notch (305) is formed in the position, located inside the collecting chamber (302), of the outer surface of the air guide pipe (306), a dust outlet (307) is formed in one side of the outer surface of the air guide pipe (306), a main guide plate (308) is cast in the position, located at the bottom end side portion of the dust outlet (307), of the outer surface of the air guide pipe (306), one end side portion of the air guide pipe (306) is connected with a three-way valve (309), the middle portion of the top end of the three-way valve (309) is connected with a return pipe (310), a dust filter screen (311) is installed in the position, located at one side portion of the dust outlet (307), of the inner wall of the air guide pipe (306).
8. The processing method for preparing the cable as claimed in claim 7, wherein one end of the return pipe (310) and the top end of the dust filter (311) are engaged with each other, the air guide pipe (306) and the return pipe (310) have the same size, and the collection chamber (302) has an inverted cone shape.
9. The process for preparing and treating a cable according to claim 2, wherein the recovery blowing mechanism (9) comprises a support frame (901), a connecting pipe (902), a guide fan (903), a conical cover (904), a positioning notch (905), a mounting ring (906), a filter screen mounting plate (907), an activated carbon adsorption screen (908), a T-shaped column (909) and an inclined arc plate (910);
a supporting frame (901) is fixedly installed on the edge of the top end of the water tank (6), a connecting pipe (902) penetrates through the middle of the inner wall of the supporting frame (901), one end of the connecting pipe (902) is connected with a flow guide fan (903), the input end of the flow guide fan (903) is electrically connected with the output end of a mains supply, and conical covers (904) are fixedly installed at the bottom end of the flow guide fan (903) and the other end of the connecting pipe (902);
positioning notch (905) have been seted up to connecting pipe (902) surface equidistance, connecting pipe (902) surface is located positioning notch (905) both sides limit position department and all welds collar (906), positioning notch (905) inner wall middle part joint has filter screen mounting panel (907), filter screen mounting panel (907) inner wall middle part fixed mounting has activated carbon to adsorb net (908), collar (906) one end symmetry through connection has T type post (909), connecting pipe (902) surface is located positioning notch (905) bottom limit position department fixed mounting has slope arc (910).
10. The processing method for preparing the cable according to claim 2, wherein the guiding mechanism (10) comprises a supporting plate (1001), an electric telescopic rod (1002), a moving block (1003), a rotating bar (1004), a U-shaped groove (1005), a rotating gear (1006), a driven rotating column (1007) and a guiding ring (1008);
the utility model discloses a water tank (6) other end limit fixed mounting has backup pad (1001), backup pad (1001) one end limit fixed mounting has electric telescopic handle (1002), electric telescopic handle (1002) one end is connected with movable block (1003), movable block (1003) surface top has cup jointed and has rotated strip (1004), U type groove (1005) have been seted up to the corresponding movable block (1003) top limit position department in rotation strip (1004) top, it is connected with rotating gear (1006) through the insection meshing to rotate strip (1004) top one side, rotating gear (1006) top middle welding has from rotating post (1007), it has guide ring (1008) to weld from rotating post (1007) top middle part, rotate between rotating gear (1006) and backup pad (1001) and connect.
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|---|---|---|---|
| CN202010975636.3A CN112133497A (en) | 2020-09-16 | 2020-09-16 | Processing method for cable preparation |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010975636.3A CN112133497A (en) | 2020-09-16 | 2020-09-16 | Processing method for cable preparation |
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| CN113561250A (en) * | 2021-09-26 | 2021-10-29 | 南通市东风特种电线有限公司 | Cable insulation rubber intelligent manufacturing and processing device |
| CN114628089A (en) * | 2022-04-11 | 2022-06-14 | 安徽省众和电仪科技有限公司 | Production process of field bus cable with long transmission distance and low attenuation |
| CN114889089A (en) * | 2022-05-21 | 2022-08-12 | 江西科惠达实业有限公司 | Screw rubber extruder with cooling effect for cable manufacture |
| CN115849098A (en) * | 2022-11-16 | 2023-03-28 | 江苏浦漕科技股份有限公司 | Low-temperature-resistant power cable production equipment and method |
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| CN115849098A (en) * | 2022-11-16 | 2023-03-28 | 江苏浦漕科技股份有限公司 | Low-temperature-resistant power cable production equipment and method |
| CN115849098B (en) * | 2022-11-16 | 2023-09-08 | 江苏浦漕科技股份有限公司 | Low-temperature-resistant power cable production equipment and method |
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