CN112129223A - Inclined cable saddle detection device for different angles and implementation method - Google Patents
Inclined cable saddle detection device for different angles and implementation method Download PDFInfo
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- CN112129223A CN112129223A CN202011068740.0A CN202011068740A CN112129223A CN 112129223 A CN112129223 A CN 112129223A CN 202011068740 A CN202011068740 A CN 202011068740A CN 112129223 A CN112129223 A CN 112129223A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/22—Measuring arrangements characterised by the use of optical techniques for measuring depth
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/30—Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces
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Abstract
The invention discloses a diagonal cable saddle detection device for different angles and an implementation method, wherein the device comprises a bracket, a motor, a screw rod, a first connecting block, a first sliding block, a second guide rod, a second guide hole, an infrared detector, a support column, a fixed block, a second telescopic rod, a fourth connecting block, a fifth connecting block, a second through hole, a mounting seat, a rotating shaft, a moving wheel and a cushion block; step two, adjusting equipment; step three, detecting a cable saddle; step four, data processing; the detection device designed by the invention can adjust the height of the infrared detector according to the height of the stay cable saddle, and realize the measurement of the stay cable saddles of different models; the detection device designed by the invention can be moved, has light volume, is convenient to transfer to a measurement position and is convenient to use; the method for detecting the stayed cable saddle designed by the invention adopts an infrared distance measuring method, so that the precision is high and the measuring speed is high.
Description
Technical Field
The invention relates to the technical field of diagonal cable saddle detection, in particular to a diagonal cable saddle detection device for different angles and an implementation method.
Background
The detection of the cable-stayed saddle is an important component for supporting the stay cable, and the detection of the cable-stayed saddle is used for ensuring the smooth turning of the stay cable, decomposing the pulling force in the stay cable into vertical force and unbalanced horizontal force at the cable saddle and uniformly transmitting the vertical force and the unbalanced horizontal force to the tower top or a support of an anchorage, wherein the cable saddle needs to be subjected to quality detection before installation, but the existing detection equipment has single function and low automation degree, and cannot detect cable saddles of different models; the existing detection equipment is immovable and has poor flexibility, and a heavy cable saddle needs to be moved for detection; the existing detection methods mostly use calipers for measurement, the precision is low, and the measurement speed is slow.
Disclosure of Invention
The present invention is directed to a cable saddle detection device for different angles and a method for implementing the same, so as to solve the problems of the background art.
In order to solve the technical problems, the invention provides the following technical scheme: a diagonal cable saddle detection device for different angles and an implementation method thereof are disclosed, which comprises a bracket, a motor, a screw rod, a first connecting block, a first slide block, a threaded hole, a first telescopic rod, a second connecting block, a first accommodating tank, a first guide rod, a first connecting shaft, a second slide block, a first guide hole, a third connecting block, a second accommodating tank, a second connecting shaft, a first through hole, a second guide rod, a second guide hole, an infrared detector, a support column, a fixed block, a second telescopic rod, a fourth connecting block, a fifth connecting block, a second through hole, an installation seat, a rotating shaft, a moving wheel and a cushion block, wherein the motor is fixedly connected to the outer wall of the top end of the bracket, the screw rod is fixedly connected to the outer wall of one side of the output end of the motor, the first slide block is sleeved to the outer wall of one side of the screw rod, the threaded hole is formed in the outer wall of one side of the first slide, first telescopic rods are symmetrically fixed on the outer wall of the bottom end of the support, a second connecting block is fixedly connected to the outer wall of one side of the output end of the first telescopic rod, a first accommodating groove is formed in the outer wall of one side of the second connecting block, a first guide rod is arranged at the bottom end of the support, first connecting shafts are symmetrically fixed at two ends of the first guide rod, the first connecting shafts are rotatably connected to the inner wall of one side of the first accommodating groove, a second sliding block is slidably connected to the outer wall of one side of the first guide rod, a first guide hole is formed in the outer wall of one side of the second sliding block, the first guide rod is sleeved on the inner wall of one side of the first guide hole, a third connecting block is rotatably connected to the outer wall of one side of the second sliding block, a second accommodating groove is formed in the outer wall of the top end of the third connecting block, and a second connecting shaft is fixedly connected to the inner, the improved structure of the support is characterized in that a first through hole is formed in the outer wall of one side of the second slider, a second connecting shaft is sleeved on the inner wall of one side of the first through hole, supporting columns are fixedly distributed on the outer wall of the bottom of the support, a fixing block is fixedly connected to the outer wall of one side of each supporting column, a second telescopic rod is fixedly connected to the outer wall of the bottom of the fixing block, a fourth connecting block is fixedly connected to the outer wall of one side of the second telescopic rod, fifth connecting blocks are symmetrically fixed to the outer walls of the two sides of the fourth connecting blocks, second through holes are formed in the outer wall of the top of the fifth connecting blocks, the second through holes are sleeved on the outer wall of one side of each supporting column, mounting seats are symmetrically fixed to the outer wall of the bottom of the fifth connecting blocks, rotating shafts are connected to the inner wall.
An implementation method of a diagonal cable saddle detection device for different angles comprises the steps of moving equipment; step two, adjusting equipment; step three, detecting a cable saddle; step four, data processing;
in the first step, the mobile device includes the following steps:
1) starting a second telescopic rod to enable the movable wheel to descend until the cushion block is completely separated from the ground;
2) transferring the equipment to a detection position of a stay cable saddle through a moving wheel;
3) retracting the second telescopic rod to enable the supporting column to support the equipment;
in the second step, the adjusting device comprises the following steps:
1) starting a motor, and adjusting the infrared detector to an initial position;
2) the height and the running track of the infrared detector are adjusted by controlling the first telescopic rod;
in the third step, the motor and the infrared detector are started, the inclined cable saddle is scanned and detected, and data are transmitted to the data processing equipment through the signal wire;
and in the fourth step, the received data are processed through the data processing equipment to obtain a detection result of the cable-stayed saddle.
According to the technical scheme, the first connecting block is fixedly connected to the outer wall of the top end of the support, and the screw rod is rotatably connected to the inner wall of one side of the first connecting block.
According to the technical scheme, the second guide rods are symmetrically fixed on the outer wall of the top end of the third connecting block, the second guide holes are symmetrically formed in the outer wall of the top end of the first sliding block, and the second guide rods are sleeved on the inner wall of one side of each second guide hole.
According to the technical scheme, the outer wall of the bottom end of the third connecting block is fixedly connected with the infrared detector.
According to the technical scheme, the cushion block is fixedly connected to the outer wall of the bottom end of the supporting column.
According to the technical scheme, the data in the third step comprise the cable groove depth, the cable groove width, the cable groove vertical flatness and the saddle wall thickness.
According to the technical scheme, the detection result in the fourth step comprises the symmetry degree of each cable groove to the central cable groove, the depth, the width and the deviation value of each cable groove, the vertical flatness and the deviation value of each cable groove, and the thickness and the deviation value of the saddle wall.
Compared with the prior art, the invention has the following beneficial effects: the detection device designed by the invention can adjust the height of the infrared detector according to the height of the stay cable saddle, and realize the measurement of the stay cable saddles of different models; the detection device designed by the invention can be moved, has light volume, is convenient to transfer to a measurement position and is convenient to use; the method for detecting the stayed cable saddle designed by the invention adopts an infrared distance measuring method, so that the precision is high and the measuring speed is high.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a perspective view of a first slider according to the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic front view of the present invention;
FIG. 4 is a front view cut-away schematic of the present invention;
FIG. 5 is a schematic side view of the present invention;
FIG. 6 is an enlarged view of the structure of the area A in FIG. 5;
FIG. 7 is a front sectional view of a fifth connecting block of the present invention;
FIG. 8 is a flow chart of a method of the present invention;
in the figure: 1. a support; 2. a motor; 3. a screw rod; 4. a first connection block; 5. a first slider; 6. a threaded hole; 7. a first telescopic rod; 8. a second connecting block; 9. a first accommodating groove; 10. a first guide bar; 11. a first connecting shaft; 12. a second slider; 13. a first guide hole; 14. a third connecting block; 15. a second accommodating groove; 16. a second connecting shaft; 17. a first through hole; 18. a second guide bar; 19. a second guide hole; 20. an infrared detector; 21. a support pillar; 22. a fixed block; 23. a second telescopic rod; 24. a fourth connecting block; 25. a fifth connecting block; 26. a second through hole; 27. a mounting seat; 28. a rotating shaft; 29. a moving wheel; 30. and a cushion block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: a device for detecting a diagonal cable saddle at different angles and an implementation method thereof comprise a bracket 1, a motor 2, a screw rod 3, a first connecting block 4, a first sliding block 5, a threaded hole 6, a first telescopic rod 7, a second connecting block 8, a first accommodating groove 9, a first guide rod 10, a first connecting shaft 11, a second sliding block 12, a first guide hole 13, a third connecting block 14, a second accommodating groove 15, a second connecting shaft 16, a first through hole 17, a second guide rod 18, a second guide hole 19, an infrared detector 20, a support column 21, a fixed block 22, a second telescopic rod 23, a fourth connecting block 24, a fifth connecting block 25, a second through hole 26, a mounting seat 27, a rotating shaft 28, a moving wheel 29 and a cushion block 30, wherein the motor 2 is fixedly connected to the outer wall at the output end of the motor 2, the screw rod 3 is fixedly connected to the outer wall at one side of the output end of the motor 2, the first sliding block 5 is sleeved to the outer wall at one side, a threaded hole 6 is formed in the outer wall of one side of the first slider 5, the lead screw 3 is sleeved on the inner wall of one side of the threaded hole 6, a first telescopic rod 7 is symmetrically fixed on the outer wall of the bottom end of the bracket 1, a second connecting block 8 is fixedly connected to the outer wall of one side of the output end of the first telescopic rod 7, a first accommodating groove 9 is formed in the outer wall of one side of the second connecting block 8, a first guide rod 10 is arranged at the bottom end of the bracket 1, first connecting shafts 11 are symmetrically fixed at two ends of the first guide rod 10, the first connecting shafts 11 are rotatably connected to the inner wall of one side of the first accommodating groove 9, a second slider 12 is slidably connected to the outer wall of one side of the first guide rod 10, a first guide hole 13 is formed in the outer wall of one side of the second slider 12, the first guide rod 10 is sleeved on the inner wall of one side of the first guide hole 13, a third connecting block 14, a second holding groove 15 is formed on the outer wall of the top end of the third connecting block 14, a second connecting shaft 16 is fixedly connected to the inner wall of one side of the second holding groove 15, a first through hole 17 is formed on the outer wall of one side of the second slider 12, the second connecting shaft 16 is sleeved on the inner wall of one side of the first through hole 17, supporting columns 21 are fixedly distributed on the outer wall of the bottom end of the support 1, a fixing block 22 is fixedly connected to the outer wall of one side of the supporting column 21, a second telescopic rod 23 is fixedly connected to the outer wall of the bottom end of the fixing block 22, a fourth connecting block 24 is fixedly connected to the outer wall of one side of the output end of the second telescopic rod 23, fifth connecting blocks 25 are symmetrically fixed to the outer walls of two sides of the fourth connecting block 24, a second through hole 26 is formed on the outer wall of the top end of the fifth connecting block 25, the second through hole 26 is, a rotating shaft 28 is rotatably connected to the inner wall of one side of the mounting seat 27, and a moving wheel 29 is fixedly connected to the outer wall of one side of the rotating shaft 28; according to the technical scheme, the outer wall of the top end of the support 1 is fixedly connected with a first connecting block 4, and the screw rod 3 is rotatably connected to the inner wall of one side of the first connecting block 4; second guide rods 18 are symmetrically fixed on the outer wall of the top end of the third connecting block 14, second guide holes 19 are symmetrically formed in the outer wall of the top end of the first sliding block 5, the second guide rods 18 are sleeved on the inner wall of one side of each second guide hole 19, and the second guide rods 18 are used for connecting the third connecting block 14 and the first sliding block 5, so that the first sliding block 5 drives the third connecting block 14; the outer wall of the bottom end of the third connecting block 14 is fixedly connected with an infrared detector 20 for detecting a diagonal cable saddle; fixedly connected with cushion 30 on the bottom outer wall of support column 21, cushion 30 makes equipment place more steady, carries on spacingly to fifth connecting block 25 simultaneously.
Referring to fig. 8, the present invention provides a technical solution: an implementation method of a diagonal cable saddle detection device for different angles comprises the steps of moving equipment; step two, adjusting equipment; step three, detecting a cable saddle; step four, data processing;
in the first step, the mobile device includes the following steps:
1) starting the second telescopic rod 23 to lower the moving wheel 29 until the cushion block 30 is completely separated from the ground;
2) the equipment is transferred to the detection position of the stay cable saddle by the moving wheel 29;
3) the second telescopic rod 23 is retracted, so that the supporting column 21 supports the equipment;
in the second step, the adjusting device comprises the following steps:
1) starting the motor 2, and adjusting the infrared detector 20 to an initial position;
2) the height and the running track of the infrared detector 20 are adjusted by controlling the first telescopic rod 7;
in the third step, the motor 2 and the infrared detector 20 are started, the cable-stayed saddle is scanned and detected, and data are transmitted to data processing equipment through signal lines, wherein the data comprise cable groove depth, cable groove width, cable groove vertical flatness and saddle wall thickness;
and in the fourth step, the received data are processed through the data processing equipment to obtain a detection result of the cable-stayed saddle, wherein the detection result comprises the symmetry of each cable groove to the central cable groove, the depth, the width and the deviation value of the cable groove, the vertical flatness and the deviation value of the cable groove, and the thickness and the deviation value of the saddle wall.
Based on the above, the present invention has the advantages that, when the present invention is used, the second telescopic rod 23 on the fixed block 22 is firstly started to drive the fourth connecting block 24, the fourth connecting block 24 drives the fifth connecting block 25 to slide down along the supporting column 21 through the second through hole 26, the mounting seat 27 is driven to move downwards, the moving wheel 29 on the rotating shaft 28 supports the equipment, the cushion block 30 is separated from the ground, the equipment can be transferred to the detection position at this time, after the detection position is reached, the second telescopic rod 23 is retracted, the cushion block 30 is made to fall back to the ground, the supporting column 21 supports the equipment again, and at this time, adjustment can be performed; the stroke of the two first telescopic rods 7 is respectively controlled according to the actual height and angle of the cable saddle to drive the second connecting block 8, the second connecting block 8 drives the first guide rod 10 to rotate through the first accommodating groove 9 and the first connecting shaft 11 on the second connecting block, so that the inclination angle and the height of the first guide rod 10 are adjusted, and detection can be performed after the adjustment is completed; the motor 2 on the bracket 1 is started to drive the screw rod 3 in the threaded hole 6 to rotate in the first connecting block 4, the first slider 5 moves along the screw rod 3, the second guide rod 18 in the second guide hole 19 drives the third connecting block 14, the infrared detector 20 on the third connecting block 14 scans the cable saddle, the third connecting block 14 drives the second slider 12 through the second connecting shaft 16 in the second accommodating groove 15, the second slider 12 rotates on the second connecting shaft 16 through the first through hole 17 on the second slider 12, meanwhile, the second slider 12 slides along the first guide rod 10 through the first guide hole 13, and the second slider 12 is used for controlling the movement track of the third connecting block 14.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A cable-stayed saddle detection device for different angles comprises a bracket (1), a motor (2), a screw rod (3), a first connecting block (4), a first sliding block (5), a threaded hole (6), a first telescopic rod (7), a second connecting block (8), a first accommodating groove (9), a first guide rod (10), a first connecting shaft (11), a second sliding block (12), a first guide hole (13), a third connecting block (14), a second accommodating groove (15), a second connecting shaft (16), a first through hole (17), a second guide rod (18), a second guide hole (19), an infrared detector (20), a support pillar (21), a fixed block (22), a second telescopic rod (23), a fourth connecting block (24), a fifth connecting block (25), a second through hole (26), a mounting seat (27), a rotating shaft (28), a moving wheel (29) and a cushion block (30), the method is characterized in that: the motor (2) is fixedly connected to the outer wall of the top end of the support (1), the lead screw (3) is fixedly connected to the outer wall of one side of the output end of the motor (2), the first sliding block (5) is sleeved on the outer wall of one side of the lead screw (3), the threaded hole (6) is formed in the outer wall of one side of the first sliding block (5), the lead screw (3) is sleeved on the inner wall of one side of the threaded hole (6), the first telescopic rods (7) are symmetrically fixed to the outer wall of the bottom end of the support (1), the second connecting block (8) is fixedly connected to the outer wall of one side of the output end of the first telescopic rod (7), the first accommodating groove (9) is formed in the outer wall of one side of the second connecting block (8), the first guide rod (10) is arranged at the bottom end of the support (1), the first connecting shafts (11) are symmetrically fixed, the first connecting shaft (11) is rotatably connected to the inner wall of one side of the first accommodating groove (9), the outer wall of one side of the first guide rod (10) is connected with a second sliding block (12) in a sliding manner, the outer wall of one side of the second sliding block (12) is provided with a first guide hole (13), the first guide rod (10) is sleeved on the inner wall of one side of the first guide hole (13), the outer wall of one side of the second sliding block (12) is rotatably connected with a third connecting block (14), the outer wall of the top end of the third connecting block (14) is provided with a second accommodating groove (15), the inner wall of one side of the second accommodating groove (15) is fixedly connected with a second connecting shaft (16), the outer wall of one side of the second sliding block (12) is provided with a first through hole (17), the second connecting shaft (16) is sleeved on the inner wall of one side of the first through hole (17), and the outer wall of the bottom end of the support (1) is fixedly distributed with, fixedly connected with fixed block (22) on the outer wall of one side of support column (21), fixedly connected with second telescopic link (23) on the bottom outer wall of fixed block (22), fixedly connected with fourth connecting block (24) on the outer wall of one side of second telescopic link (23) output, the symmetry is fixed with fifth connecting block (25) on the both sides outer wall of fourth connecting block (24), second through-hole (26) have been seted up on the top outer wall of fifth connecting block (25), and second through-hole (26) cup joint on the outer wall of one side of support column (21), the symmetry is fixed with mount pad (27) on the bottom outer wall of fifth connecting block (25), it is connected with pivot (28) to rotate on the inner wall of one side of mount pad (27), fixedly connected with removes wheel (29) on the outer wall of one side of pivot (28).
2. An implementation method of a diagonal cable saddle detection device for different angles comprises the steps of moving equipment; step two, adjusting equipment; step three, detecting a cable saddle; step four, data processing; the method is characterized in that:
in the first step, the mobile device includes the following steps:
1) starting a second telescopic rod (23) to enable the moving wheel (29) to descend until the cushion block (30) is completely separated from the ground;
2) transferring the device to a detection position of the cable-stayed saddle by means of a moving wheel (29);
3) retracting the second telescopic rod (23) to enable the supporting column (21) to support the equipment;
in the second step, the adjusting device comprises the following steps:
1) starting the motor (2) and adjusting the infrared detector (20) to an initial position;
2) the height and the running track of the infrared detector (20) are adjusted by controlling the first telescopic rod (7);
in the third step, the motor (2) and the infrared detector (20) are started, the inclined cable saddle is scanned and detected, and data are transmitted to the data processing equipment through a signal wire;
and in the fourth step, the received data are processed through the data processing equipment to obtain a detection result of the cable-stayed saddle.
3. A device for detecting a cable-stayed saddle at different angles according to claim 1, wherein: fixedly connected with first connecting block (4) on the top outer wall of support (1), and lead screw (3) rotate to be connected on one side inner wall of first connecting block (4).
4. A device for detecting a cable-stayed saddle at different angles according to claim 1, wherein: and second guide rods (18) are symmetrically fixed on the outer wall of the top end of the third connecting block (14), second guide holes (19) are symmetrically formed in the outer wall of the top end of the first sliding block (5), and the second guide rods (18) are sleeved on the inner wall of one side of each second guide hole (19).
5. A device for detecting a cable-stayed saddle at different angles according to claim 1, wherein: and an infrared detector (20) is fixedly connected to the outer wall of the bottom end of the third connecting block (14).
6. A device for detecting a cable-stayed saddle at different angles according to claim 1, wherein: and a cushion block (30) is fixedly connected to the outer wall of the bottom end of the supporting column (21).
7. The method for implementing the device for detecting the inclined cable saddle at different angles according to claim 2, wherein the device comprises: the data in step three include the cord groove depth, cord groove width, cord groove vertical flatness, and saddle wall thickness.
8. The method for implementing the device for detecting the inclined cable saddle at different angles according to claim 2, wherein the device comprises: and the detection result in the fourth step comprises the symmetry degree of each cable groove to the central cable groove, the depth, the width and the deviation value of the cable groove, the vertical flatness and the deviation value of the cable groove and the thickness and the deviation value of the saddle wall.
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| CN202011068740.0A CN112129223A (en) | 2020-10-09 | 2020-10-09 | Inclined cable saddle detection device for different angles and implementation method |
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| CN202011068740.0A CN112129223A (en) | 2020-10-09 | 2020-10-09 | Inclined cable saddle detection device for different angles and implementation method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117288125A (en) * | 2023-11-27 | 2023-12-26 | 中交一公局集团有限公司 | Cable-stayed cable saddle detection device for different angles |
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Application publication date: 20201225 |