CN112127037A - Knitting method of yarn one-step forming three-dimensional mask - Google Patents
Knitting method of yarn one-step forming three-dimensional mask Download PDFInfo
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- CN112127037A CN112127037A CN202010819271.5A CN202010819271A CN112127037A CN 112127037 A CN112127037 A CN 112127037A CN 202010819271 A CN202010819271 A CN 202010819271A CN 112127037 A CN112127037 A CN 112127037A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
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Abstract
A yarn one-step forming three-dimensional mask weaving method includes weaving upper and lower side tissues of a mask, weaving a mask surface tissue, weaving a breathable tissue at a mouth part of the mask, weaving a mask hanging rope and forming the mask, weaving identification patterns on facial tissues of the mask when the mask is integrated by adopting a local weaving method, and lining a mask filter element on the obtained woven mask in a facial tissue area. And an inner layer mask filter element is added. The invention is one-step formed three-dimensional knitting by yarns; the multiple splicing is omitted, the whole mask has no splicing seams, and the woven mask has stereoscopic impression and flexibility and accords with human engineering. The tightness of the mask provides a safer protective effect for a wearer, and the mask is fashionable, dustproof, comfortable, breathable, cold-proof and warm-keeping; the inner layer mask paste can prevent influenza, prevent dust and allergy and spread spray; can be washed for more than one hundred times for repeated use, can also be used for customizing patterns in color, pattern, shape and self selection, and realizes aesthetic property and popular innovation.
Description
Technical Field
The invention relates to a knitting method of a yarn one-step forming three-dimensional mask, and belongs to the technical field of mask production.
Background
The mask is used as a sanitary article and is worn at the mouth and nose part for filtering air entering the mouth and nose so as to achieve the effect of blocking harmful gas, smell, spray, virus and other substances.
Traditional gauze mask adopts non-woven cloth and filtering material complex to form usually, and what the shaping mainly adopted is pressfitting concatenation technology, and the concatenation of whole piece gauze mask many times has a large amount of splice joints, and the elasticity can be relatively poor, can't be with the facial good laminating of human, wear the travelling comfort low. In addition, the traditional mask has a single pattern, is usually disposable and cannot be repeatedly cleaned and reused. An integrated weaving technical scheme for the mask is needed.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a knitting method of a yarn one-step forming three-dimensional mask, the knitted mask has three-dimensional effect and flexibility, accords with human engineering, and can be repeatedly cleaned and used by matching with a replacement filter element.
The technical scheme for solving the technical problems is as follows: a knitting method of a yarn one-step forming three-dimensional mask uses a flat knitting machine at least provided with a front needle bed and a back needle bed, the left side and the right side of the flat knitting machine face the front needle bed as a reference, the flat knitting machine performs loop transfer through the front needle bed and the back needle, the flat knitting machine is provided with a plurality of knitting systems and yarn nozzles, and symbols are defined: BQ, front needle bed stitch-free stitch loop; BH. The back needle bed does not turn over the needle loop; QF, turning over needles to the front needle bed; F. floating; QJ, front plate tucking; BJ. Back plate tucking; K. an idle needle position;
s1, a first knitting system; s2, a second weaving system; s3, a third knitting system;
a. a yarn nozzle on the outer layer of the mask; b. a gauze mask interlayer yarn nozzle; c. the yarn nozzle is arranged on the inner layer of the mask; d. a rope yarn nozzle on the right side of the mask; e. a rope yarn nozzle on the left side of the mask;
the knitting method of the yarn one-step forming three-dimensional mask comprises the following steps:
step one, weaving the upper edge and the lower edge of the mask:
in the initial state, the machine head, the d yarn nozzle and the e yarn nozzle stop at right positions
(11) The machine head moves from right to left, S1 carries d, and a plurality of BH and F are circularly woven in sequence from right to left; s2 is provided with a needle e, and a plurality of BQ and F are circularly woven in sequence from right to left;
(12) the machine head moves from left to right, the needles are arranged from left to right, and a plurality of F and BH are circularly woven in sequence; s2 is provided with a needle e, and a plurality of F and BQ are circularly woven from left to right;
taking the knitting in the steps (11) and (12) as a cycle, and knitting according to a preset knitting line number;
step two, weaving the mask surface tissue:
in the initial state, the machine heads, the yarn nozzles a, b and c stop at right positions
(21) S1 knitting with a yarn nozzle b from right to left, arranging needles from right to left, and circularly knitting a plurality of QJ and BJ in sequence;
s3 weaving the yarn nozzle with b from left to right, arranging needles from right to left, and circularly weaving a plurality of BJs and QJs in sequence;
(22) s1 knitting from right to left with a sand nozzle a, arranging needles from right to left, and circularly knitting a plurality of BQs in sequence;
s2 knitting with a c sand nozzle from right to left, arranging needles from right to left, and circularly knitting a plurality of BH in sequence;
s2, weaving the sand nozzle with the a from left to right, arranging needles from right to left, and circularly weaving a plurality of BQs in sequence;
s3 knitting with a c sand nozzle from left to right, arranging needles from right to left, and circularly knitting a plurality of BH in sequence;
weaving in the steps (21) and (22) is taken as a cycle, and weaving is carried out according to the preset weaving line number;
step three, weaving the breathable tissue of the mouth part of the mask
(31) Executing the step two;
(32) the back needle bed moves a needle to the left, and the back needle bed continues to turn over the needle forwards;
(33) arranging needles from right to left, and circularly weaving QF and K according to a preset needle number;
(34) executing the second step again;
(35) the back needle bed moves one needle leftwards again, and the back needle bed carries out forward needle turning action again;
(36) arranging needles from right to left, and circularly weaving K and QF according to a preset needle number;
step four, weaving the mask hanging rope
(41) The machine head moves from right to left, the needles are arranged from right to left, and a plurality of needles BQ are circularly woven on an S1 belt d and an S3 belt e respectively;
(42) the machine head moves from left to right, and the needles are arranged from left to right, and a plurality of needles BH are circularly woven by the S1 belt d and the S3 belt e respectively;
(43) circularly performing the steps (41) and (42) according to the preset number of rows;
step five, forming the mask
And integrating the mask local tissues obtained in the first step, the second step, the third step and the fourth step into the mask by adopting a local weaving method.
And as a preferred scheme of the knitting method of the yarn one-step forming three-dimensional mask, in the fifth step, a local knitting method is adopted for mask fluid saving treatment, so that the mask model is more three-dimensional, and meanwhile, identification patterns are knitted on facial tissues of the mask.
As a preferable scheme of the knitting method of the yarn one-step molding three-dimensional mask, the mask filter element is lined in the facial tissue area of the obtained knitted mask.
The invention realizes the knitting full-shaping of the mask based on the full-automatic double-needle bed computerized flat knitting machine, and the mask is knitted in a one-step forming and three-dimensional manner by yarns; the multiple splicing is omitted, the whole mask has no splicing seams, and the woven mask has stereoscopic impression and flexibility and accords with human engineering. The tightness of the mask provides a safer protective effect for a wearer, and the mask is fashionable, dustproof, comfortable, breathable, cold-proof and warm-keeping; the inner layer mask paste can prevent influenza, prevent dust and allergy and spread spray; can be repeatedly used after being washed for more than one hundred times. The invention not only is an innovation on comfort and safety, but also can carry out color, pattern, appearance and self-selected customized patterns, thereby realizing aesthetic property and popular innovation.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
FIG. 1 is a schematic diagram of a knitting method and symbols provided in an embodiment of the present invention;
fig. 2 is a schematic knitting diagram of upper and lower side tissues of a mask in a knitting process of a yarn one-step forming three-dimensional mask provided in the embodiment of the invention;
fig. 3 is a schematic knitting diagram of the mask surface texture in the knitting process of the yarn one-step forming three-dimensional mask provided in the embodiment of the present invention;
fig. 4 is a schematic knitting diagram of the breathable tissue of the mouth portion of the mask in the knitting process of the yarn one-step forming three-dimensional mask provided in the embodiment of the invention;
fig. 5 is a knitting schematic diagram of a mask hanging rope tissue in the knitting process of the yarn one-step forming three-dimensional mask provided in the embodiment of the invention;
fig. 6 is a schematic diagram of an integrated identification pattern in the knitting process of the yarn one-step forming three-dimensional mask provided in the embodiment of the present invention;
fig. 7 is a real image obtained by the knitting method of the yarn one-step forming three-dimensional mask provided in the embodiment of the present invention.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, 2, 3, 4 and 5, there is provided a method for knitting a yarn one-shot stereoscopic mask, using a flat knitting machine having at least a front needle bed and a back needle bed, the left and right sides of which are referenced with a front surface facing the front needle bed, the flat knitting machine performing stitch transfer by the front needle bed and the back needle, the flat knitting machine being provided with a plurality of knitting systems and yarn nozzles, the method comprising the steps of:
step one, weaving the upper edge and the lower edge of the mask:
the machine head, the right rope yarn nozzle of the mask and the left rope yarn nozzle of the mask stop at the right position in the initial state
(11) The machine head moves from right to left, the first knitting system is provided with a rope yarn nozzle on the right side of the mask, needles are arranged from right to left, and a plurality of back needle bed non-needle-turning loops and floating threads are knitted in sequence and circularly; the second knitting system is provided with a rope yarn nozzle on the left side of the mask, needles are arranged from right to left, and a plurality of front needle bed stitch-free loops and floating threads are circularly knitted in sequence;
(12) the machine head moves from left to right, and arranges needles from left to right, and a plurality of floating threads and back needle bed stitch-free loops are circularly knitted in sequence; the second knitting system is provided with a rope yarn nozzle on the left side of the mask, needles are arranged from left to right, and a plurality of floating threads and front needle bed stitch-free loops are circularly knitted in sequence;
taking the knitting in the steps (11) and (12) as a cycle, and knitting according to a preset knitting line number;
step two, weaving the mask surface tissue:
the head, the outer yarn nozzle of the mask, the interlayer yarn nozzle of the mask and the inner yarn nozzle of the mask stop at right positions in the initial state
(21) The first weaving system weaves yarns with interlayer yarns of the mask from right to left, arranges needles from right to left, and weaves a plurality of front plate tucks and rear plate tucks in sequence and circularly;
the third weaving system weaves yarn nozzles with gauze mask interlayer yarns from left to right, and arranges needles from right to left, and circularly weaves a plurality of back plate tucks and front plate tucks in sequence;
(22) the first knitting system is provided with yarn;
the second knitting system is provided with a gauze mask lining yarn nozzle sand nozzle for knitting from right to left, and for needle arrangement from right to left, and a plurality of back needle bed stitch-free loops are circularly knitted in sequence;
the second knitting system is provided with yarn nozzle sand mouths on the outer layer of the mask for knitting from left to right, and a plurality of front needle bed stitch-free loops are circularly knitted in sequence from right to left;
the third knitting system is provided with a gauze mask lining yarn nozzle sand nozzle for knitting from left to right, and for needle arrangement from right to left, a plurality of back needle bed stitch-free loops are circularly knitted in sequence;
weaving in the steps (21) and (22) is taken as a cycle, and weaving is carried out according to the preset weaving line number;
step three, weaving the breathable tissue of the mouth part of the mask
(31) Executing the step two;
(32) the back needle bed moves a needle to the left, and the back needle bed continues to turn over the needle forwards;
(33) sequentially and circularly knitting forward needle bed needle turning and idle needle positions from right to left needle rows according to the preset needle number;
(34) executing the second step again;
(35) the back needle bed moves one needle leftwards again, and the back needle bed carries out forward needle turning action again;
(36) circularly knitting idle needle positions and turning over needles to a front needle bed in sequence from right to left according to the preset needle number;
step four, weaving the mask hanging rope
(41) The machine head moves from right to left, needles are arranged from right to left, and a rope yarn nozzle on the right side of the mask of the first knitting system and a rope yarn nozzle on the left side of the mask of the third knitting system are respectively knitted into a plurality of needle front needle bed non-needle-turning loops in a circulating mode;
(42) the machine head moves from left to right, needles are arranged from left to right, and a rope yarn nozzle on the right side of the mask of the first weaving system and a rope yarn nozzle on the left side of the mask of the third weaving system are respectively and circularly woven into a plurality of needle-back needle bed stitch-free loops;
(43) circularly performing the steps (41) and (42) according to the preset number of rows;
step five, forming the mask
And integrating the mask local tissues obtained in the first step, the second step, the third step and the fourth step into the mask by adopting a local weaving method.
Referring to fig. 6, specifically, in the fifth step, a mask is subjected to a partial knitting process to make the mask form more three-dimensional, and meanwhile, a logo is knitted on the facial tissue of the mask. Therefore, the user can customize the color, pattern, appearance and selection, and realize the beauty and popular innovation.
Referring to fig. 7, in particular, the resulting woven mask was lined with a mask filter element in the facial tissue area. The inner layer of the mask filter element is added, so that the mask has the functions of preventing influenza, preventing dust and allergy and spreading droplets; can be repeatedly used after being washed for more than one hundred times.
The invention realizes the knitting and full forming of the mask based on a full-automatic double-needle bed computerized flat knitting machine, and the mask is knitted by upper and lower side tissues of the mask, a mask surface tissue, a mask mouth part breathable tissue, a mask hanging rope and the mask forming. And an inner layer mask filter element is added. The invention is one-step formed three-dimensional knitting by yarns; the multiple splicing is omitted, the whole mask has no splicing seams, and the woven mask has stereoscopic impression and flexibility and accords with human engineering. The tightness of the mask provides a safer protective effect for a wearer, and the mask is fashionable, dustproof, comfortable, breathable, cold-proof and warm-keeping; the inner layer mask paste can prevent influenza, prevent dust and allergy and spread spray; can be repeatedly used after being washed for more than one hundred times. The invention not only is an innovation on comfort and safety, but also can carry out color, pattern, appearance and self-selected customized patterns, thereby realizing aesthetic property and popular innovation.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (3)
1. A method for knitting a yarn one-step-formed three-dimensional mask, using a flat knitting machine having at least a front needle bed and a back needle bed, the left and right sides of which are referenced to the front needle bed with the front face facing the front needle bed, the flat knitting machine performing stitch transfer by the front needle bed and the back needle, the flat knitting machine being provided with a plurality of knitting systems and yarn nozzles, characterized in that symbols are defined: BQ, front needle bed stitch-free stitch loop; BH. The back needle bed does not turn over the needle loop; QF, turning over needles to the front needle bed; F. floating; QJ, front plate tucking; BJ. Back plate tucking; K. an idle needle position;
s1, a first knitting system; s2, a second weaving system; s3, a third knitting system;
a. a yarn nozzle on the outer layer of the mask; b. a gauze mask interlayer yarn nozzle; c. the yarn nozzle is arranged on the inner layer of the mask; d. a rope yarn nozzle on the right side of the mask; e. a rope yarn nozzle on the left side of the mask;
the knitting method of the yarn one-step forming three-dimensional mask comprises the following steps:
step one, weaving the upper edge and the lower edge of the mask:
in the initial state, the machine head, the d yarn nozzle and the e yarn nozzle stop at right positions
(11) The machine head moves from right to left, S1 carries d, and a plurality of BH and F are circularly woven in sequence from right to left; s2 is provided with a needle e, and a plurality of BQ and F are circularly woven in sequence from right to left;
(12) the machine head moves from left to right, the needles are arranged from left to right, and a plurality of F and BH are circularly woven in sequence; s2 is provided with a needle e, and a plurality of F and BQ are circularly woven from left to right;
taking the knitting in the steps (11) and (12) as a cycle, and knitting according to a preset knitting line number;
step two, weaving the mask surface tissue:
in the initial state, the machine heads, the yarn nozzles a, b and c stop at right positions
(21) S1 knitting with a yarn nozzle b from right to left, arranging needles from right to left, and circularly knitting a plurality of QJ and BJ in sequence;
s3 weaving the yarn nozzle with b from left to right, arranging needles from right to left, and circularly weaving a plurality of BJs and QJs in sequence;
(22) s1 knitting from right to left with a sand nozzle a, arranging needles from right to left, and circularly knitting a plurality of BQs in sequence;
s2 knitting with a c sand nozzle from right to left, arranging needles from right to left, and circularly knitting a plurality of BH in sequence;
s2, weaving the sand nozzle with the a from left to right, arranging needles from right to left, and circularly weaving a plurality of BQs in sequence;
s3 knitting with a c sand nozzle from left to right, arranging needles from right to left, and circularly knitting a plurality of BH in sequence;
weaving in the steps (21) and (22) is taken as a cycle, and weaving is carried out according to the preset weaving line number;
step three, weaving the breathable tissue of the mouth part of the mask
(31) Executing the step two;
(32) the back needle bed moves a needle to the left, and the back needle bed continues to turn over the needle forwards;
(33) arranging needles from right to left, and circularly weaving QF and K according to a preset needle number;
(34) executing the second step again;
(35) the back needle bed moves one needle leftwards again, and the back needle bed carries out forward needle turning action again;
(36) arranging needles from right to left, and circularly weaving K and QF according to a preset needle number;
step four, weaving the mask hanging rope
(41) The machine head moves from right to left, the needles are arranged from right to left, and a plurality of needles BQ are circularly woven on an S1 belt d and an S3 belt e respectively;
(42) the machine head moves from left to right, and the needles are arranged from left to right, and a plurality of needles BH are circularly woven by the S1 belt d and the S3 belt e respectively;
(43) circularly performing the steps (41) and (42) according to the preset number of rows;
step five, forming the mask
And integrating the mask local tissues obtained in the first step, the second step, the third step and the fourth step into the mask by adopting a local weaving method.
2. The method for knitting a yarn one-shot three-dimensional mask according to claim 1, wherein in the fifth step, a mask is subjected to a partial knitting process to make the mask more three-dimensional, and a logo is knitted on the facial tissue of the mask.
3. The knitting method of a yarn one-shot three-dimensional mask according to claim 1, wherein the obtained knitted mask is lined with a mask filter in a facial tissue region.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010819271.5A CN112127037B (en) | 2020-08-14 | 2020-08-14 | Knitting method of yarn one-step forming three-dimensional mask |
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| CN202010819271.5A CN112127037B (en) | 2020-08-14 | 2020-08-14 | Knitting method of yarn one-step forming three-dimensional mask |
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| CN112127037A true CN112127037A (en) | 2020-12-25 |
| CN112127037B CN112127037B (en) | 2021-09-03 |
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| CN112899861A (en) * | 2021-02-05 | 2021-06-04 | 泉州禾伦织造有限公司 | Preparation process of three-dimensional weft-knitted mask with antiviral function |
| CN113981600A (en) * | 2021-09-29 | 2022-01-28 | 上海杉达学院 | Weaving method of mask and mask |
| CN114645372A (en) * | 2022-03-22 | 2022-06-21 | 无锡太平针织有限公司 | Full-forming mask knitted by four-needle bed flat knitting machine and knitting method thereof |
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| CN114645372B (en) * | 2022-03-22 | 2023-09-15 | 无锡太平针织有限公司 | Full-forming mask knitted by four-needle bed flat knitting machine and knitting method thereof |
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| Publication number | Publication date |
|---|---|
| CN112127037B (en) | 2021-09-03 |
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