CN112126271A - Preparation method of high-refractive-index nano hybrid extinction material - Google Patents
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- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 claims abstract description 16
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
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Abstract
The invention provides a preparation method of a high-refractive-index nano hybrid extinction material, belonging to the field of optical materials. The problem of poor light extinction capability of the extinction material on the high-refractive-index optical element due to low refractive index is solved. The extinction material bag consists of A, B components, A components: 10-35 parts of tetrabromobisphenol A epoxy resin, 5-15 parts of nano titanium dioxide, 5-15 parts of complexing agent, 5-10 parts of superfine activated carbon powder, 2-8 parts of high-pigment carbon black, 2-8 parts of auxiliary agent, 4-13 parts of inorganic filler and 10-42 parts of mixed solvent; the component B comprises: 5-32 parts of curing agent, 5-32 parts of mixed solvent and 0.5-3 parts of aminated graphene. Preparing a component A: mixing and dispersing nanometer titanium dioxide, a complexing agent and a part of solvent; dispersing a part of tetrabromobisphenol A epoxy resin, a part of auxiliary agent, high pigment carbon black and the other part of solvent; dispersing the rest component A raw materials; all the above dispersions were mixed. And (3) ultrasonically dispersing the solid B component raw material. The extinction material has higher refractive index and simple preparation method.
Description
Technical Field
The invention belongs to the technical field of optical materials, and particularly relates to a high-refractive-index nano hybrid extinction material and a preparation method thereof.
Background
In an imaging system, besides factors such as optical design and processing and assembling precision, stray light is an important factor influencing definition, if the stray light cannot be effectively eliminated, even a precise optical system can generate low imaging contrast, glare, ghost shadow and the like, especially under the condition of high contrast of strong light, such as automobile light, street lamp glare, reverse sunlight and the like, the strong glare can cause that objects cannot be distinguished or even are covered by the glare, and the image generates a large-area atomization phenomenon due to the stray light, so that the contrast of the image is reduced, and the amount of the acquired original image data is seriously insufficient or even the information is wrong.
It can be seen that in optical systems, stray light is very harmful and must be eliminated as much as possible to ensure that the optical system achieves the best results. It is only possible to effectively eliminate stray light if the cause of the stray light generation is known. As technology advances, the optical design becomes more complex and the number of optical elements used in an optical system increases, which results in a complex source of stray light, such as some reflections from the inner walls of the housing, some reflections from the inner and outer sides of the non-active surfaces of the optical components, some reflections from the active surfaces of the lens, and a significant portion of stray light from the inner (dense medium) side of the non-active surfaces of the optical components (e.g., the inner surfaces of the non-active surfaces of the lens and prism, etc.). For the stray light on the inner side of the optical part, the common method at present is to coat a black extinction material on a non-working surface, and form a black extinction coating after drying to absorb the stray light.
No matter the camera of the civil mobile phone, the vehicle-mounted camera or the space camera, the optical system is developed towards miniaturization, light weight and high definition. The use of a large amount of high-refractive-index optical glass can greatly reduce the thickness and the weight of the lens, and is an important way for realizing the light weight of an optical system. The use of high index optical elements requires high performance matting materials that can be matched to them to take advantage of their benefits. Therefore, it is necessary to develop a special extinction material for high refractive index optical parts.
The GT-7 optical extinction material which is produced by the Japanese best-effort chemical industry is the optical extinction material which is most widely applied to high-end optical systems at present. The GT-7 extinction material has high visible light absorptivity and good comprehensive performance of micron-scale coating precision and the like on optical elements with medium and low refractive indexes, but for extinction of optical parts with high refractive indexes, the GT-7 extinction material has no worry, and because the refractive index is not high, the GT-7 extinction material is used for the optical elements with the refractive index larger than 1.7, and the stray light eliminating capability is obviously reduced, which is shown in that the coating is gray instead of dark black. In addition, as outdoor optical systems are more and more widely applied, such as vehicle-mounted cameras, monitoring lenses, unmanned aerial vehicles and the like, stronger light aging resistance and water resistance are required, and the GT-7 extinction material cannot meet increasingly demanding requirements in the aspects. At present, no extinction material with excellent comprehensive performances such as visible light absorptivity, light resistance, water resistance and the like exists in the market. This becomes an important factor that limits the development of tip optical systems. Therefore, it is a necessary and urgent task to develop a high-performance extinction material for high-refractive-index optical elements.
Disclosure of Invention
The extinction material has higher refractive index, has the advantages of strong extinction capability in a visible light range, light aging resistance and water resistance when being used for optical parts with high refractive index, and has simple preparation method and low cost of raw materials.
The technical scheme for solving the technical problems is as follows:
a high-refractive-index nano hybrid extinction material is composed of a component A and a component B, wherein the component A is composed of the following raw materials in parts by weight: 10-35 parts of tetrabromobisphenol A epoxy resin, 5-15 parts of nano titanium dioxide, 5-15 parts of complexing agent, 5-10 parts of superfine activated carbon powder, 2-8 parts of high-pigment carbon black, 2-8 parts of auxiliary agent, 4-13 parts of inorganic filler and 10-42 parts of mixed solvent; the component B comprises the following components in parts by weight: 5-32 parts of amine curing agent, 5-32 parts of mixed solvent and 0.5-3 parts of aminated graphene.
Further, the average particle diameter of the nano titanium dioxide is 10 to 50nm, and more preferably 10 to 20 nm.
Further, the complexing agent is acetylacetone.
Further, the ultrafine activated carbon powder is 5000-10000 meshes.
Further, the high-color carbon black is degussa FW200 or teh 6.
Further, the auxiliary agent is at least one of a leveling agent, a wetting agent or a dispersing agent.
Further, the mixed solvent is propylene glycol monomethyl ether acetate (PMA) and isophorone with the mass ratio of 2: 1.
Further, the aminated graphene is a single-layer graphene.
The invention also provides a preparation method of the high-refractive-index nano hybrid extinction material, which comprises the following steps:
preparation of component A: mixing nano titanium dioxide, a complexing agent and a part of mixed solvent, and dispersing by using dispersing equipment; dispersing a part of tetrabromobisphenol A epoxy resin, a part of auxiliary agent, high pigment carbon black and the other part of mixed solvent by using a sand mill; grinding and dispersing the rest tetrabromobisphenol A epoxy resin, the rest auxiliary agent, the superfine activated carbon powder, the inorganic filler and the rest mixed solvent by a three-roll grinder; uniformly mixing the three parts of dispersion liquid to obtain a black liquid main agent;
preparation of the component B: and (3) uniformly mixing the amine curing agent, the mixed solvent and the aminated graphene, and dispersing by using ultrasonic waves to obtain an aminated graphene-curing agent dispersion liquid.
In the development process of the invention, the total internal reflection is found to be an important source of stray light, and the specific principle is shown in fig. 1. When no extinction coating is formed, the glass side is dense medium, the air side is sparse medium, and the incident angle i is larger than or equal to the critical angle icThen total reflection occurs, critical angle icIs related to the refractive index on both sides of the interface. When the edge of the lens is coated with the extinction coating, incident light firstly contacts with the interface of the glass and the extinction coating, part of the light enters the coating to be absorbed, and the other part of the light is reflected to be stray light. The difference in refractive index between the glass and the matt coating then determines the reflectivity, i.e. the intensity of the stray light. When the refractive indexes of the glass and the extinction coating are equal, total reflection disappears, interface reflection light generated due to the difference of the refractive indexes also disappears, almost all light rays penetrate through the interface to enter the extinction coating and are absorbed by the light absorption material in the coating,thereby better eliminating stray light. For glass materials with higher refractive index, it is obvious that using extinction materials with lower refractive index will produce significant stray light by total reflection at the interface, while the closer the refractive index of the extinction material is to the optical glass, the lower the reflectivity of the interface. However, because of the wide variety of optical glasses, the refractive indexes are very different, and the extinction effects of the same extinction material on glasses with different refractive indexes are very different. The extinction material is usually prepared into liquid coating, almost all organic polymers are used as film forming materials, the refractive index of common organic polymers is generally 1.4-1.6, even if the refractive index of a special optical extinction material such as GT-7 does not exceed 1.65, the refractive index is obviously lower than that of a plurality of optical parts with high refractive index, and stray light with a larger incident angle is totally reflected on the interface dense medium side to form stray light.
The principle of the high-refractive-index nano hybrid extinction material comprises the following steps: the comprehensive performance which can not be achieved by a single material is obtained by utilizing the synergistic effect among the tetrabromobisphenol A epoxy resin, the nano titanium dioxide complex and the aminated graphene. The tetrabromobisphenol A epoxy resin has excellent comprehensive properties of high refractive index, high hardness, high heat resistance, light aging resistance, water resistance, corrosion resistance and the like, and can obtain the refractive index far exceeding that of common organic resin and even exceeding that of partial optical glass by being matched with a nano titanium dioxide complex with higher refractive index. Meanwhile, the titanium dioxide complex is an excellent accelerator for curing the epoxy resin. As a derivative variety of graphene, the aminated graphene has a good dispersion stabilizing effect, and can ensure that the nano titanium dioxide is dispersed more stably in the heating and curing process. Amino in the aminated graphene can react with epoxy groups in epoxy resin to form a part of a curing agent, a large number of graphene nano sheets with high dispersity are stacked to increase the water molecule permeation path, so that the permeation damage of water is reduced, the photo-aging speed can be slowed down, the hardness of a cured material is improved, and the shrinkage rate is reduced. The aminated graphene is also a strong light absorbent, the surface reflectivity of the graphene is only 0.1%, the single-layer absorption rate is as high as 2.3%, and the uniform distribution of the nano light absorbing particles can help to absorb more stray light.
Compared with the existing extinction material, the nanometer hybrid extinction material provided by the invention is closer to the refractive index (greater than 1.7) of high-refractive-index optical glass, so that the reflectivity is lower, the extinction effect is better, and the light aging resistance and the water boiling resistance are also obviously better.
Drawings
Fig. 1 is a schematic diagram of stray light generation of an optical system.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments and the accompanying drawings.
Example 1
(1) Weighing the following raw materials: 5kg of nano titanium dioxide, 5kg of acetylacetone, 6kg of PMA6kg and 3kg of isophorone, uniformly pre-mixing, and then dispersing to 10nm by using a nano sand mill to obtain nano dispersion liquid for later use.
Weighing the following raw materials: 10kg of tetrabromobisphenol A epoxy resin, 2kg of BYK-161 dispersant, 2kg of Degussa FW200 high-pigment carbon black, 10kg of PMA and 5kg of isophorone, dissolving the epoxy resin in a mixed solvent, adding the dispersant into the mixed solvent, uniformly stirring the mixture, adding the carbon black for pre-dispersion, and dispersing the carbon black to 200nm by using a sand mill to obtain carbon black dispersion for later use.
Weighing the following raw materials: 15kg of tetrabromobisphenol A epoxy resin, 1kg of BYK-161 dispersant, 10kg of 8000-mesh activated carbon powder, 7.8kg of PMA7 and 3.9kg of isovernone, dissolving the epoxy resin in a mixed solvent, adding the dispersant into the mixed solvent, uniformly stirring the mixed solvent, adding the activated carbon powder into the mixed solvent for pre-dispersion, and grinding the mixed solvent to the fineness of 5 microns by using a three-roll grinder to obtain a filler dispersion liquid for later use.
The three dispersions are stirred and mixed evenly. And finally adding 1.2kg of BYK-333 leveling agent and uniformly stirring to obtain the main agent.
(2) Weighing the following raw materials: 15kg of amine curing agent, 10 PMA10kg, 5kg of isophorone and 0.5kg of aminated graphene, and performing ultrasonic dispersion to obtain 30.5kg of aminated graphene-curing agent dispersion liquid.
Example 2
(1) Weighing the following raw materials: 6kg of nano titanium dioxide, 8kg of acetylacetone, 6.6kg of PMA6 and 3.3kg of isophorone, uniformly pre-mixed, and then dispersed to 10nm by a nano sand mill to obtain nano dispersion liquid for later use.
Weighing the following raw materials: 10kg of tetrabromobisphenol A epoxy resin, 5kg of BYK-9076 dispersant, 5kg of Degusat black 6 high-pigment carbon black, 16.6kg of PMA16 and 8.3kg of isovernone, dissolving the epoxy resin in a mixed solvent, adding the dispersant, uniformly stirring, adding the carbon black for pre-dispersion, and dispersing the carbon black to 200nm by using a sand mill to obtain a carbon black dispersion liquid for later use.
Weighing the following raw materials: 10kg of tetrabromobisphenol A epoxy resin, 1kg of BYK-9076 dispersant, 5kg of 8000-mesh activated carbon powder, 8kg of 6000-mesh quartz powder, 7.2kg of PMA7 and 3.6kg of isoverketone, dissolving the epoxy resin in a mixed solvent, adding the dispersant, uniformly stirring, adding the activated carbon powder and the quartz powder for pre-dispersion, and grinding by using a three-roll grinder to the fineness of 10 mu m to obtain a filler dispersion liquid for later use.
The three dispersions are stirred and mixed evenly. And finally adding 1.2kg of Tego450 leveling agent and uniformly stirring to obtain the main agent.
(2) Weighing the following raw materials: 10kg of amine curing agent, 6.6kg of PMA6, 3.3kg of isofuerone and 1.5kg of aminated graphene, and carrying out ultrasonic dispersion to obtain 21.5kg of aminated graphene-curing agent dispersion liquid.
Example 3
(1) Weighing the following raw materials: 10kg of nano titanium dioxide, 10kg of acetylacetone, 6.6kg of PMA6 and 3.3kg of isophorone, uniformly pre-mixed, and then dispersed to 10nm by a nano sand mill to obtain nano dispersion liquid for later use.
Weighing the following raw materials: 10kg of tetrabromobisphenol A epoxy resin, 4kg of BYK-9076 dispersant, 5kg of Degussa Teh 6 high-pigment carbon black, 13.4kg of PMA13 and 3.6kg of isophorone, dissolving the epoxy resin in a mixed solvent, adding the dispersant, uniformly stirring, adding the carbon black for pre-dispersion, and dispersing the carbon black to 200nm by using a sand mill to obtain a carbon black dispersion liquid for later use.
Weighing the following raw materials: 10kg of tetrabromobisphenol A epoxy resin, 1kg of BYK-9076 dispersant, 5kg of 8000-mesh activated carbon powder, 3kg of 6000-mesh quartz powder, 7.2kg of PMA7 and 3.6kg of isoverketone, dissolving the epoxy resin in a mixed solvent, adding the dispersant, uniformly stirring, adding the activated carbon powder and the quartz powder for pre-dispersion, and grinding by using a three-roll grinder to the fineness of 10 mu m to obtain a filler dispersion liquid for later use.
The three dispersions are stirred and mixed evenly. And finally adding 1.2kg of Tego450 leveling agent and uniformly stirring to obtain the main agent.
(2) Weighing the following raw materials: 10kg of amine curing agent, 6.6kg of PMA, 3.3kg of isophorone and 1.2kg of aminated graphene, and performing ultrasonic dispersion to obtain 21.2kg of aminated graphene-curing agent dispersion liquid.
Comparative example 1
Commercial Japanese Seiko 1000 Silk-screen ink.
Comparative example 2
Commercially available Japanese GT-7 optical matting inks.
The properties of the nano hybrid matting materials of the invention were tested by the following tests.
(1) Dry coating refractive index test: the test is carried out by an Abbe refractometer, and the ambient temperature is 25 ℃. If the refractive index exceeds 1.7 (exceeds the upper limit of Abbe refractometer), the refractive index of the mixed liquid of the main agent and the curing agent is measured, and then the refractive index of the solid portion is determined by a weighted average method.
(2) The method for testing the reflectivity of the dense medium side comprises the following steps: and (3) coating the extinction material on the half area of the inclined plane of the right-angle prism made of the ZF-4 material (the refractive index is 1.728), and drying to obtain a dry film with the thickness of 5-8 um. The light source was collimated with visible light, and the measured value was represented by a relative value in which the amount of light reflected by the prism in the uncoated portion was 100.
(3) The method for testing the light aging resistance comprises the following steps: xenon lamp aging of 30000mJ/cm2. The color change was visually observed through the glass.
(4) Boiling resistance test method: decocting in water of 80 deg.C for 30 min. The change in appearance of the coating was visually observed through the glass.
The test results are shown in table 1:
TABLE 1 results of comparative testing of samples from examples 1-3 with other matting inks
Test specimen | Reflectivity/%) | Refractive index | Resistance to photoaging | Resistant poaching |
Sample of example 1 | 2.0 | 1.70 | Is not changed | Small amount of white point of needle tip |
Sample of example 2 | 1.5 | 1.73 | Is not changed | Small amount of white point of needle tip |
Sample of example 3 | 1.8 | 1.74 | Is not changed | Small amount of white point of needle tip |
Sample of comparative example 1 | 36 | 1.48 | Yellowing of | All turn white |
Sample of comparative example 2 | 6.4 | 1.64 | Yellowing of | All turn white |
From the results, the high-refractive-index nano hybrid extinction material disclosed by the invention is closer to the refractive index of high-refractive-index optical glass than the existing fine 1000 silk-screen printing ink and the GT-7 optical extinction ink produced in Japan, so that the reflectivity is lower, the extinction effect is better, and the light aging resistance and the water boiling resistance are also obviously better.
The above-mentioned embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solution of the present invention by those skilled in the art should fall within the protection scope defined by the claims of the present invention without departing from the spirit of the present invention.
Claims (1)
1. A preparation method of a high-refractive-index nano hybrid extinction material is characterized by comprising the following steps:
preparation of component A:
the component A consists of the following raw materials in parts by weight: 10-35 parts of tetrabromobisphenol A epoxy resin, 5-15 parts of nano titanium dioxide, 5-15 parts of complexing agent, 5-10 parts of superfine activated carbon powder, 2-8 parts of high-pigment carbon black, 2-8 parts of auxiliary agent, 4-13 parts of inorganic filler and 10-42 parts of mixed solvent, wherein the high-pigment carbon black is Degussa FW200 or ultra black 6;
mixing nano titanium dioxide, a complexing agent and a part of mixed solvent, and dispersing by using dispersing equipment; dispersing a part of tetrabromobisphenol A epoxy resin, a part of auxiliary agent, high pigment carbon black and the other part of mixed solvent by using a sand mill; grinding and dispersing the rest tetrabromobisphenol A epoxy resin, the rest auxiliary agent, the superfine activated carbon powder, the inorganic filler and the rest mixed solvent by a three-roll grinder; uniformly mixing the three parts of dispersion liquid to obtain a black liquid main agent;
preparation of the component B:
the component B comprises the following components in parts by weight: 5-32 parts of amine curing agent, 5-32 parts of mixed solvent and 0.5-3 parts of aminated graphene;
and (3) uniformly mixing the amine curing agent, the mixed solvent and the aminated graphene, and dispersing by using ultrasonic waves to obtain an aminated graphene-curing agent dispersion liquid.
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GB721827A (en) * | 1950-09-19 | 1955-01-12 | Photocolour Lab Ltd | Improvements in or relating to fluorescent coating compositions |
US4563515A (en) * | 1984-03-02 | 1986-01-07 | Vianova Kunstharz, A.G. | Cathodically depositable paint binders based on the reaction product of epoxy resins and secondary amines carrying carboxylic acid amide groups |
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GB721827A (en) * | 1950-09-19 | 1955-01-12 | Photocolour Lab Ltd | Improvements in or relating to fluorescent coating compositions |
US4563515A (en) * | 1984-03-02 | 1986-01-07 | Vianova Kunstharz, A.G. | Cathodically depositable paint binders based on the reaction product of epoxy resins and secondary amines carrying carboxylic acid amide groups |
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