CN112122709A - Portable conveying pipeline paint removal grinding device - Google Patents

Portable conveying pipeline paint removal grinding device Download PDF

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CN112122709A
CN112122709A CN202011057661.XA CN202011057661A CN112122709A CN 112122709 A CN112122709 A CN 112122709A CN 202011057661 A CN202011057661 A CN 202011057661A CN 112122709 A CN112122709 A CN 112122709A
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support frame
wall
ring body
fixed
body support
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CN112122709B (en
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谷大鹏
张竞超
陈素文
王子博
王帅兵
徐铭仁
陈小凡
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Dragon Totem Technology Hefei Co ltd
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Yanshan University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D79/00Methods, machines, or devices not covered elsewhere, for working metal by removal of material
    • B23D79/02Machines or devices for scraping
    • B23D79/04Machines or devices for scraping with rotating cutting-tool, e.g. for smoothing linings of bearings

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Abstract

本发明公开了一种便携式输送管道除漆打磨装置,涉及管道除漆装置技术领域,包括环形支撑架、推动装置、进给装置和刮刀组件,环形支撑架套设于管道外壁上,进给装置为多个,多个进给装置固定于环形支撑架的内壁上,刮刀组件固定于进给装置上,刮刀组件位于进给装置与管道外壁之间,进给装置用于调整刮刀组件与管道外壁之间的距离,推动装置可拆卸固定于管道外壁上,推动装置与环形支撑架相抵,推动装置带动环形支撑架转动。本发明能够在狭小的缝隙中对管道外壁进行除漆过程,并且结构体积较小,方便携带,除漆效率得到显著提高。

Figure 202011057661

The invention discloses a portable conveying pipeline paint-removing and polishing device, which relates to the technical field of pipeline paint-removing devices, comprising an annular support frame, a pushing device, a feeding device and a scraper assembly. A plurality of feeding devices are fixed on the inner wall of the annular support frame, and the scraper assembly is fixed on the feeding device. The scraper assembly is located between the feeding device and the outer wall of the pipe. The feeding device is used to adjust the scraper assembly and the outer wall of the pipe. The pushing device is detachably fixed on the outer wall of the pipeline, the pushing device is in contact with the annular support frame, and the pushing device drives the annular support frame to rotate. The invention can carry out the process of removing paint on the outer wall of the pipeline in a narrow gap, has a small structure, is convenient to carry, and significantly improves the efficiency of removing paint.

Figure 202011057661

Description

一种便携式输送管道除漆打磨装置A portable conveying pipeline paint removing and polishing device

技术领域technical field

本发明涉及管道除漆装置技术领域,特别是涉及一种便携式输送管道除漆打磨装置。The invention relates to the technical field of pipeline paint removing devices, in particular to a portable conveying pipeline paint removing and polishing device.

背景技术Background technique

输送管道的无损检测,需要进行钢管外侧的除漆,以保证检测的钢管厚度非常精确。在山区作业,大型自动化设备携带困难,而输送管道大多是多管并排输送设计并且铺设的路线地形复杂,如高空输送管道线,依山势输送的地下埋管等。现在主要以手工铲除或打磨等方式除漆,不仅费时费力,还存在如两输送管道之间的缝隙狭小造成除漆不完整,而导致检测不准确的问题。The non-destructive testing of conveying pipelines requires paint removal on the outside of the steel pipe to ensure that the detected thickness of the steel pipe is very accurate. Working in mountainous areas, it is difficult to carry large-scale automation equipment, and most of the transportation pipelines are designed for multi-pipe side-by-side transportation and the routes laid are complex in terrain, such as high-altitude transportation pipelines, underground pipelines transported according to mountain conditions, etc. At present, paint removal is mainly done by manual shoveling or grinding, which is not only time-consuming and labor-intensive, but also has problems such as the narrow gap between the two conveying pipes, which causes incomplete paint removal and inaccurate detection.

因此,市场上急需一种便携式输送管道除漆装置,用于解决上述问题。Therefore, there is an urgent need for a portable conveying pipeline paint removing device in the market to solve the above problems.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种便携式输送管道除漆打磨装置,用于解决上述现有技术中存在的技术问题,装置体积小,方便携带,并且能够在狭小的缝隙中进行管道除漆。The purpose of the present invention is to provide a portable conveying pipeline paint removing and polishing device, which is used to solve the technical problems existing in the above-mentioned prior art.

为实现上述目的,本发明提供了如下方案:For achieving the above object, the present invention provides the following scheme:

本发明公开了一种便携式输送管道除漆打磨装置,包括环形支撑架、推动装置、进给装置和刮刀组件,所述环形支撑架套设于管道外壁上,所述进给装置为多个,多个所述进给装置固定于所述环形支撑架的内壁上,所述刮刀组件固定于所述进给装置上,所述刮刀组件位于所述进给装置与管道外壁之间,所述进给装置用于调整刮刀组件与管道外壁之间的距离,所述推动装置可拆卸固定于管道外壁上,所述推动装置与所述环形支撑架相抵,所述推动装置带动所述环形支撑架转动;The invention discloses a portable conveying pipeline paint removing and polishing device, comprising an annular support frame, a pushing device, a feeding device and a scraper assembly. The annular support frame is sleeved on the outer wall of the pipeline, and the feeding devices are multiple. A plurality of the feeding devices are fixed on the inner wall of the annular support frame, the scraper assembly is fixed on the feeding device, and the scraper assembly is located between the feeding device and the outer wall of the pipe, the feeding The feeding device is used to adjust the distance between the scraper assembly and the outer wall of the pipeline, the pushing device is detachably fixed on the outer wall of the pipeline, the pushing device is in contact with the annular support frame, and the pushing device drives the annular support frame to rotate ;

所述推动装置包括双头螺柱、两个螺柱螺母和两个推动支撑杆,两个所述推动支撑杆分别位于所述环形支撑架的两侧,所述推动支撑杆包括直杆和弧形杆,所述弧形杆的外侧中部固定于所述直杆的第一端,所述弧形杆的内侧用于与管道外壁相抵,所述直杆的第二端具有通孔,所述双头螺柱的中部直径大于两端直径,所述双头螺柱的两端具有外螺纹,所述双头螺柱的两端分别穿过两个所述直杆上的所述通孔,两个所述螺柱螺母与所述双头螺柱的两端螺纹连接,所述螺柱螺母位于所述直杆的外侧;The pushing device includes double-ended studs, two stud nuts and two pushing support rods, the two pushing support rods are respectively located on both sides of the annular support frame, and the pushing support rods include straight rods and arcs. The middle part of the outer side of the arc-shaped rod is fixed on the first end of the straight rod, the inner side of the arc-shaped rod is used to abut against the outer wall of the pipe, the second end of the straight rod has a through hole, and the The diameter of the middle part of the double-ended stud is larger than the diameter of the two ends, the two ends of the double-ended stud have external threads, and the two ends of the double-ended stud pass through the through holes on the two straight rods respectively, The two stud nuts are threadedly connected with both ends of the double-ended stud, and the stud nuts are located outside the straight rod;

所述环形支撑架的两侧具有多个凸起部,多个所述凸起部间隔分布,所述直杆上固定有挡块,所述挡块用于与所述凸起部相抵;The two sides of the annular support frame are provided with a plurality of raised parts, and the plurality of raised parts are distributed at intervals; a stopper is fixed on the straight rod, and the stopper is used to abut against the raised part;

还包括两个支撑架销轴,所述环形支撑架包括上环体支撑架和下环体支撑架,所述上环体支撑架和所述下环体支撑架均为弧形结构,所述上环体支撑架和所述下环体支撑架的两端相抵时能够组成圆环形结构,所述上环体支撑架和所述下环体支撑架的两端均间隔设置有插块,所述上环体支撑架和所述下环体支撑架的所述插块交错分布,所述插块上具有插孔,所述支撑架销轴依次穿过所述上环体支撑架和所述下环体支撑架的所述插块;It also includes two support frame pins, the annular support frame includes an upper ring body support frame and a lower ring body support frame, the upper ring body support frame and the lower ring body support frame are both arc structures, and the When the two ends of the upper ring body support frame and the lower ring body support frame are abutting against each other, a circular structure can be formed, and the two ends of the upper ring body support frame and the lower ring body support frame are provided with insert blocks at intervals, The insert blocks of the upper ring body support frame and the lower ring body support frame are distributed in a staggered manner, the insert blocks are provided with insertion holes, and the support frame pins pass through the upper ring body support frame and the lower ring body support frame in turn. the insert block of the lower ring body support frame;

所述进给装置包括手轮、蜗杆、蜗轮、压板和丝杆,所述手轮固定于所述蜗杆的一端,所述蜗杆与所述蜗轮啮合,所述压板位于所述蜗轮靠近所述刮刀组件的一侧,所述压板的中部具有螺纹孔,所述丝杆的中部与所述螺纹孔螺纹连接,所述丝杆的一端固定于所述蜗轮的内壁,所述压板与所述刮刀组件相对固定;The feeding device includes a hand wheel, a worm, a worm wheel, a pressing plate and a screw, the hand wheel is fixed on one end of the worm, the worm is engaged with the worm wheel, and the pressing plate is located on the worm wheel close to the scraper. On one side of the assembly, the middle part of the pressure plate has a threaded hole, the middle part of the screw rod is threadedly connected with the threaded hole, one end of the screw rod is fixed on the inner wall of the worm wheel, the pressure plate and the scraper assembly relatively fixed;

还包括两个弹簧,所述刮刀组件包括刀具、连接体和连接螺母,所述刀具固定于所述连接体靠近管道外壁的一侧,所述连接体远离管道外壁的一侧具有两个连接柱,所述压板的两侧具有连接孔,所述连接柱穿过所述连接孔,所述连接柱穿过所述连接孔的一端具有外螺纹,所述连接柱与所述连接螺母螺纹连接,所述弹簧内径大于所述连接孔的内径,所述弹簧的第一端与所述压板靠近所述刀具的一侧相抵,所述弹簧的第二端与所述刀具相抵;It also includes two springs, the scraper assembly includes a cutter, a connecting body and a connecting nut, the cutter is fixed on the side of the connecting body close to the outer wall of the pipe, and the side of the connecting body away from the outer wall of the pipe has two connecting posts , there are connection holes on both sides of the pressing plate, the connection post passes through the connection hole, and one end of the connection post passing through the connection hole has an external thread, and the connection post is threadedly connected with the connection nut, The inner diameter of the spring is larger than the inner diameter of the connecting hole, the first end of the spring is in contact with the side of the pressing plate close to the cutter, and the second end of the spring is in contact with the cutter;

还包括角接触球轴承和推力球轴承,所述角接触球轴承为两个,两个所述角接触球轴承固定于所述蜗杆的两端,所述推力球轴承的内壁固定于所述丝杆穿过所述螺纹孔的一端,所述推力球轴承的一侧固定于所述环形支撑架的内壁上;It also includes an angular contact ball bearing and a thrust ball bearing. There are two angular contact ball bearings. The two angular contact ball bearings are fixed at both ends of the worm, and the inner wall of the thrust ball bearing is fixed on the wire. The rod passes through one end of the threaded hole, and one side of the thrust ball bearing is fixed on the inner wall of the annular support frame;

还包括固定架,所述环形支撑架的内壁上具有多个安装腔室,所述安装腔室具有两个开口,两个所述开口位置正对,两个所述开口所在直线与所述环形支撑架的轴向方向相同,所述蜗杆、所述蜗轮、所述角接触球轴承、所述推力球轴承和所述压板均位于所述安装腔室内,所述丝杆、所述连接柱和所述弹簧均贯穿于所述安装腔室,所述固定架为多个,每个所述开口固定一个所述固定架,所述蜗杆贯穿于一个所述固定架,所述手轮位于所述固定架的外侧。It also includes a fixing frame, the inner wall of the annular support frame is provided with a plurality of installation chambers, the installation chamber has two openings, the positions of the two openings are opposite, and the two openings are located on a straight line with the ring shape. The axial direction of the support frame is the same, the worm, the worm gear, the angular contact ball bearing, the thrust ball bearing and the pressing plate are all located in the installation chamber, the screw rod, the connecting column and the The springs all run through the installation chamber, there are a plurality of the fixing brackets, one of the fixing brackets is fixed to each of the openings, the worm screw runs through one of the fixing brackets, and the handwheel is located in the outside of the mount.

本发明相对于现有技术取得了以下技术效果:The present invention has achieved the following technical effects with respect to the prior art:

本发明环形支撑架与管道外壁的贴合可实现在待除漆钢管上的间歇转动,通过往复手动推动双头螺柱可实现整周除漆。本发明中的结构简单,减轻了重量,方便了携带,又可拆卸,结构简单,而且除漆完整、效率高,运行平稳。The attachment of the annular support frame to the outer wall of the pipeline can realize intermittent rotation on the steel pipe to be depainted, and the entire circumference of depainting can be realized by manually pushing the double-ended stud back and forth. The invention has the advantages of simple structure, reduced weight, convenient carrying, detachable, simple structure, complete paint removal, high efficiency and stable operation.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.

图1为本实施例便携式输送管道除漆打磨装置结构示意图;1 is a schematic structural diagram of a portable conveying pipeline paint-removing and polishing device of the present embodiment;

图2为本实施例推动装置结构示意图;FIG. 2 is a schematic structural diagram of the pushing device according to the present embodiment;

图3为本实施例环形支撑架结构示意图;3 is a schematic structural diagram of the annular support frame of the present embodiment;

图4为本实施例进给装置结构示意图;4 is a schematic structural diagram of the feeding device of this embodiment;

图5为本实施例安装腔室结构示意图;FIG. 5 is a schematic structural diagram of the installation chamber of this embodiment;

图中:1-环形支撑架;2-推动装置;3-进给装置;4-刮刀组件;5-推动支撑杆;6-双头螺柱;7-螺柱螺母;8-挡块;9-上环体支撑架;10-下环体支撑架;11-支撑架销轴;12-手轮;13-蜗杆;14-蜗轮;15-刀具;16-弹簧;17-丝杆;18-固定架;19-角接触球轴承;20-推力球轴承;21压板;22-安装腔室。In the figure: 1-ring support frame; 2-pushing device; 3-feeding device; 4-scraper assembly; 5-pushing support rod; 6-double stud; 7-stud nut; 8-stop; 9 - Upper ring body support frame; 10 - Lower ring body support frame; 11 - Support frame pin; 12 - Hand wheel; 13 - Worm; 14 - Worm wheel; 15 - Tool; 16 - Spring; 17 - Screw; 18 - Fixed frame; 19-angular contact ball bearing; 20-thrust ball bearing; 21-pressing plate; 22-installation chamber.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

本发明的目的是提供一种便携式输送管道除漆打磨装置,用于解决上述现有技术中存在的技术问题,装置体积小,方便携带,并且能够在狭小的缝隙中进行管道除漆。The purpose of the present invention is to provide a portable conveying pipeline paint removing and polishing device, which is used to solve the technical problems existing in the above-mentioned prior art.

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.

如图1-5所示,本实施例提供了一种便携式输送管道除漆打磨装置,包括环形支撑架1、推动装置2、进给装置3和刮刀组件4。环形支撑架1套设于管道外壁上,进给装置3为三个,三个进给装置3均匀固定于环形支撑架1的内壁上。刮刀组件4固定于进给装置3上,刮刀组件4位于进给装置3与管道外壁之间,进给装置3用于调整刮刀组件4与管道外壁之间的距离,刮刀组件4用于除漆。推动装置2可拆卸固定于管道外壁上,推动装置2与环形支撑架1相抵,推动装置2带动环形支撑架1转动。As shown in FIGS. 1-5 , this embodiment provides a portable conveying pipeline paint removing and polishing device, including an annular support frame 1 , a pushing device 2 , a feeding device 3 and a scraper assembly 4 . The annular support frame 1 is sleeved on the outer wall of the pipe, and there are three feeding devices 3 , and the three feeding devices 3 are evenly fixed on the inner wall of the annular support frame 1 . The scraper assembly 4 is fixed on the feeding device 3, the scraper assembly 4 is located between the feeding device 3 and the outer wall of the pipe, the feeding device 3 is used to adjust the distance between the scraper assembly 4 and the outer wall of the pipe, and the scraper assembly 4 is used for removing paint . The pushing device 2 is detachably fixed on the outer wall of the pipeline, the pushing device 2 is in contact with the annular support frame 1 , and the pushing device 2 drives the annular support frame 1 to rotate.

使用时,先将环形支撑架1套设在管道外壁上,然后调节进给装置3,使得刮刀组件4逐渐紧贴管道外壁,然后工作人员开始推动推动装置2,推动装置2与环形支撑架1相抵,所以推动装置2会带动环形支撑架1转动,环形支撑架1再带动刮刀组件4转动,从而实现除漆作用。When in use, first set the annular support frame 1 on the outer wall of the pipeline, then adjust the feeding device 3 so that the scraper assembly 4 is gradually close to the outer wall of the pipeline, and then the staff starts to push the pushing device 2, the pushing device 2 and the annular support frame 1 Therefore, the pushing device 2 will drive the annular support frame 1 to rotate, and the annular support frame 1 will then drive the scraper assembly 4 to rotate, thereby realizing the paint removal effect.

对于推动装置2的具体结构,本实施例中,推动装置2包括双头螺柱6、两个螺柱螺母7和两个推动支撑杆5,两个推动支撑杆5分别位于环形支撑架1的两侧,推动支撑杆5包括直杆和弧形杆,弧形杆的外侧中部固定于直杆的第一端,弧形杆的尺寸大小与管道直径大小相匹配,弧形杆的内侧用于与管道外壁相抵,直杆的第二端具有通孔,双头螺柱6的中部直径大于两端直径,双头螺柱6的两端具有外螺纹,双头螺柱6的两端分别穿过两个直杆上的通孔,双头螺柱6的中部两端分别与两个直杆的内侧相抵,从而对双头螺柱6进行限位,避免双头螺柱6再使用过程中左右移动。两个螺柱螺母7与双头螺柱6的两端螺纹连接,螺柱螺母7位于直杆的外侧,通过双头螺柱6的中部与螺柱螺母7的共同作用,对推动支撑杆5起到固定的作用。在使用过程中,工作人员只需要推动双头螺柱6的中部即可带动推动支撑杆5在管道外壁上做旋转运动。Regarding the specific structure of the pushing device 2 , in this embodiment, the pushing device 2 includes a double-ended stud 6 , two stud nuts 7 and two pushing support rods 5 , and the two pushing support rods 5 are respectively located at the On both sides, the push support rod 5 includes a straight rod and an arc-shaped rod. The outer middle of the arc-shaped rod is fixed to the first end of the straight rod. The size of the arc-shaped rod matches the diameter of the pipe, and the inner side of the arc-shaped rod is used for Against the outer wall of the pipe, the second end of the straight rod has a through hole, the diameter of the middle of the stud 6 is larger than the diameter of the two ends, the two ends of the stud 6 have external threads, and the two ends of the stud 6 are respectively threaded. Through the through holes on the two straight rods, the two ends of the middle part of the stud 6 are respectively abutted against the inner side of the two straight rods, so as to limit the position of the stud 6 and prevent the stud 6 from being used again. Move left and right. Two stud nuts 7 are threadedly connected with both ends of the double-ended stud 6, and the stud nut 7 is located on the outer side of the straight rod. play a fixed role. During use, the staff only needs to push the middle of the double-ended stud 6 to drive the push rod 5 to rotate on the outer wall of the pipe.

为了实现推动装置2带动环形支撑架1转动,本实施例中环形支撑架1的两侧具有多个凸起部,两侧的凸起部一一对应,多个凸起部间隔分布,直杆上固定有挡块8,挡块8用于与凸起部相抵。使用时,通过直杆部分的转动,使得挡块8在相邻的两个凸起部之间转动,当抵住一个凸起部时,会带动凸起部转动,从而带动环形支撑架1转动。本领域技术人员可以根据实际需要设置直杆的长度,需要注意的是,由于杠杆原理,当双头螺柱6到挡块8的距离越长时,工作人员推动双头螺柱6时就越省力,因此直杆长度可以适当设置长一些。进一步的,本领域技术人员还可以将挡块8倾斜设置,将挡块8通过扭簧固定于直杆上,这样设置的目的是将挡块8与凸起部的配合类似于棘轮棘爪的结构。使用时,当直杆带动挡块8正向转动时,挡块8由于扭簧的作用一定角度的形变,从而与凸起部相对转动,即正向带动挡块8转动时,挡块8无法带动凸起部转动。当反向转动直杆时,挡块8会与凸起部相抵并且不会相互错位,从而实现挡块8带动凸起部转动的技术效果。In order to realize that the pushing device 2 drives the annular support frame 1 to rotate, in this embodiment, the annular support frame 1 has a plurality of raised portions on both sides, the raised portions on both sides correspond one-to-one, the plurality of raised portions are distributed at intervals, and the straight rod A stopper 8 is fixed thereon, and the stopper 8 is used to abut against the raised portion. When in use, through the rotation of the straight rod part, the stopper 8 is rotated between two adjacent raised parts, and when it abuts against a raised part, it will drive the raised part to rotate, thereby driving the annular support frame 1 to rotate . Those skilled in the art can set the length of the straight rod according to actual needs. It should be noted that due to the principle of leverage, when the distance between the stud 6 and the stopper 8 is longer, the staff pushes the stud 6. It is labor-saving, so the length of the straight rod can be appropriately set to be longer. Further, those skilled in the art can also set the stopper 8 obliquely, and fix the stopper 8 on the straight rod through the torsion spring. The purpose of this setting is to make the cooperation between the stopper 8 and the raised part similar to that of a ratchet pawl. structure. When in use, when the straight rod drives the block 8 to rotate in the forward direction, the block 8 is deformed by a certain angle due to the action of the torsion spring, so as to rotate relative to the raised part, that is, when the block 8 is driven to rotate in the positive direction, the block 8 cannot be driven. The bulge turns. When the straight rod is reversely rotated, the stopper 8 will abut against the raised portion and will not be displaced from each other, thereby achieving the technical effect that the stopper 8 drives the raised portion to rotate.

对于环形支撑架1结构,本实施例中还包括两个支撑架销轴11,环形支撑架1包括上环体支撑架9和下环体支撑架10,上环体支撑架9和下环体支撑架10均为弧形结构。上环体支撑架9和下环体支撑架10的两端相抵时能够组成圆环形结构,上环体支撑架9上设有一个刮刀组件4,下环体支撑架10设有两个刮刀组件4,三个管道组件间隔分布,相邻的两个刮刀组件4之间的圆心角为120°。上环体支撑架9和下环体支撑架10的两端均间隔设置有插块,具体的,每一端设置两个插块,上环体支撑架9和下环体支撑架10的插块交错分布,上环体支撑架9一端的两个插块能够插入到下环体支撑架10一端的两个插块间隙中,使得整体构成一个完整的圆环形,插块上具有插孔,支撑架销轴11依次穿过上环体支撑架9和下环体支撑架10的插块。这样设置的好处是方便拆卸,可以进一步的减小装置整体的体积。当需要使用环形支撑架1时,只需要将上环体支撑架9放置在管道外壁的上方,下环体支撑架10放置在管道外壁的下方,然后将上环体支撑架9与下环体支撑架10的两端对齐,最后使用支撑架销轴11穿过插块即可实现上环体支撑架9和下环体支撑架10的固定效果。For the structure of the annular support frame 1, this embodiment also includes two support frame pins 11. The annular support frame 1 includes an upper ring body support frame 9 and a lower ring body support frame 10. The upper ring body support frame 9 and the lower ring body support frame The support frames 10 are all arc-shaped structures. When the two ends of the upper ring body support frame 9 and the lower ring body support frame 10 are abutting against each other, a circular structure can be formed. The upper ring body support frame 9 is provided with a scraper assembly 4, and the lower ring body support frame 10 is provided with two scrapers. In the assembly 4, the three pipe assemblies are distributed at intervals, and the central angle between the two adjacent scraper assemblies 4 is 120°. Both ends of the upper ring body support frame 9 and the lower ring body support frame 10 are provided with insert blocks at intervals, specifically, each end is provided with two insert blocks, the insert blocks of the upper ring body support frame 9 and the lower ring body support frame 10 Staggered distribution, the two insert blocks at one end of the upper ring body support frame 9 can be inserted into the gaps between the two insert blocks at one end of the lower ring body support frame 10, so that the whole forms a complete circular ring, and the insert blocks have sockets, The support frame pins 11 pass through the insert blocks of the upper ring body support frame 9 and the lower ring body support frame 10 in sequence. The advantage of this arrangement is that it is convenient to disassemble, which can further reduce the overall volume of the device. When the annular support frame 1 needs to be used, it is only necessary to place the upper ring body support frame 9 above the outer wall of the pipe, and the lower ring body support frame 10 under the outer wall of the pipe, and then place the upper ring body support frame 9 with the lower ring body The two ends of the support frame 10 are aligned, and finally the upper ring body support frame 9 and the lower ring body support frame 10 can be fixed by using the support frame pin 11 to pass through the insert block.

对于进给装置3,本实施例中,进给装置3包括手轮12、蜗杆13、蜗轮14、压板21和丝杆17。手轮12固定于蜗杆13的一端,蜗杆13与蜗轮14啮合,压板21位于蜗轮14靠近刮刀组件4的一侧,压板21的中部具有螺纹孔,丝杆17的中部与螺纹孔螺纹连接,丝杆17的一端具有键槽,丝杆17通过键连接固定于蜗轮14的内壁,压板21与刮刀组件4相对固定。当需要调整刮刀组件4的位置时,只需要工作人员转动手轮12,从而带动蜗杆13转动,蜗杆13带动蜗轮14转动,蜗轮14带动丝杆17转动,丝杆17转动带动压板21进行上下位移,因为压板21与刮刀组件4相对固定,所以压板21上下移动可以调整刮刀组件4到管道外壁之间的距离。本领域技术人员优先选用可以实现自锁的蜗杆13和蜗轮14。As for the feeding device 3 , in this embodiment, the feeding device 3 includes a hand wheel 12 , a worm screw 13 , a worm wheel 14 , a pressing plate 21 and a screw rod 17 . The hand wheel 12 is fixed on one end of the worm 13, the worm 13 is engaged with the worm wheel 14, the pressing plate 21 is located on the side of the worm wheel 14 close to the scraper assembly 4, the middle of the pressing plate 21 has a threaded hole, the middle of the screw 17 is threadedly connected with the threaded hole, and the screw One end of the rod 17 has a key groove, the screw rod 17 is fixed to the inner wall of the worm wheel 14 through a key connection, and the pressing plate 21 is relatively fixed to the scraper assembly 4 . When the position of the scraper assembly 4 needs to be adjusted, the staff only needs to turn the hand wheel 12, thereby driving the worm 13 to rotate, the worm 13 drives the worm wheel 14 to rotate, the worm wheel 14 drives the screw 17 to rotate, and the rotation of the screw 17 drives the pressure plate 21 to move up and down , because the pressing plate 21 and the scraper assembly 4 are relatively fixed, the up and down movement of the pressing plate 21 can adjust the distance between the scraper assembly 4 and the outer wall of the pipe. Those skilled in the art preferably select the worm 13 and the worm wheel 14 which can realize self-locking.

对于刮刀组件4,本实施例中,还包括两个弹簧16,刮刀组件4包括刀具15、连接体和连接螺母。刀具15固定于连接体靠近管道外壁的一侧,刀具15的作用是除漆。连接体远离管道外壁的一侧具有两个连接柱,压板21的两侧具有连接孔,连接柱穿过连接孔,连接柱穿过连接孔的一端具有外螺纹,连接柱与连接螺母螺纹连接,连接柱的作用是导向,避免压板21位置发生偏移。弹簧16内径大于连接孔的内径,弹簧16的第一端与压板21靠近刀具15的一侧相抵,弹簧16的第二端与刀具15相抵。使用时,当压板21向下移动时,弹簧16压缩,从而推动刀具15向下移动,随着压板21持续向下移动,弹簧16给刀具15的压力逐渐提高,增大刀具15给管道外壁的压力,当刀具15发生转动时,从而实现除漆的技术效果。弹簧16的作用是:在除漆的过程中刀具15会延输送管道径向移动,没有弹簧16的话会导致刀具15松动没有正压力,除漆的的力度不够,弹簧16能够提供持续的正压力。For the scraper assembly 4, in this embodiment, two springs 16 are further included, and the scraper assembly 4 includes a cutter 15, a connecting body and a connecting nut. The cutter 15 is fixed on the side of the connecting body close to the outer wall of the pipe, and the function of the cutter 15 is to remove paint. The side of the connecting body away from the outer wall of the pipeline has two connecting columns, the two sides of the pressing plate 21 have connecting holes, the connecting columns pass through the connecting holes, the end of the connecting column passing through the connecting holes has external threads, and the connecting columns are threadedly connected with the connecting nut. The function of the connecting column is to guide and prevent the position of the pressure plate 21 from being offset. The inner diameter of the spring 16 is larger than the inner diameter of the connecting hole. In use, when the pressure plate 21 moves downward, the spring 16 is compressed, thereby pushing the tool 15 to move downward. As the pressure plate 21 continues to move downward, the pressure of the spring 16 on the tool 15 increases gradually, increasing the pressure of the tool 15 on the outer wall of the pipe. Pressure, when the cutter 15 rotates, so as to achieve the technical effect of paint removal. The function of the spring 16 is: in the process of paint removal, the tool 15 will move radially along the conveying pipeline. Without the spring 16, the tool 15 will be loosened without positive pressure, and the force of paint removal is not enough. The spring 16 can provide continuous positive pressure. .

为了减少转动摩擦,本实施例中还包括角接触球轴承19和推力球轴承20,角接触球轴承19为两个,两个角接触球轴承19固定于蜗杆13的两端,推力球轴承20的内壁固定于丝杆17穿过螺纹孔的一端,推力球轴承20的一侧固定于环形支撑架1的内壁上,推力球轴承20在减少丝杆17与环形支撑架1之间摩擦的同时还可以承受住轴向载荷。In order to reduce the rotational friction, this embodiment also includes an angular contact ball bearing 19 and a thrust ball bearing 20. There are two angular contact ball bearings 19. The two angular contact ball bearings 19 are fixed on both ends of the worm 13. The thrust ball bearing 20 The inner wall of the thrust ball bearing 20 is fixed on the inner wall of the annular support frame 1, and the thrust ball bearing 20 reduces the friction between the screw rod 17 and the annular support frame 1 while reducing the friction between the screw rod 17 and the annular support frame 1. It can also withstand axial loads.

本实施例中,还包括固定架18,环形支撑架1的内壁上具有多个安装腔室22,安装腔室22具有两个开口,两个开口位置正对,两个开口所在直线与环形支撑架1的轴向方向相同。蜗杆13、蜗轮14、角接触球轴承19、推力球轴承20和压板21均位于安装腔室22内,这样设置可以防止其他装置触碰到蜗轮14、蜗杆13等结构从而造成破坏。安装腔室22靠近管道外壁的一侧具有多个安装通孔,丝杆17、连接柱和弹簧16均穿过安装通孔,固定架18为多个,每个开口处设置有一个固定架18,固定架18通过螺钉固定于开口处,蜗杆13贯穿于一个固定架18,手轮12位于固定架18的外侧,从而方便工作人员的转动。In this embodiment, a fixing frame 18 is also included. The inner wall of the annular support frame 1 has a plurality of installation chambers 22. The installation chamber 22 has two openings, and the positions of the two openings are opposite. The axial direction of the frame 1 is the same. The worm 13, the worm wheel 14, the angular contact ball bearing 19, the thrust ball bearing 20 and the pressure plate 21 are all located in the installation chamber 22, which can prevent other devices from touching the worm wheel 14, the worm 13 and other structures and causing damage. The side of the installation chamber 22 close to the outer wall of the pipeline has a plurality of installation through holes, the screw rod 17, the connecting column and the spring 16 all pass through the installation through holes, there are multiple fixing frames 18, and each opening is provided with a fixing frame 18 , the fixing frame 18 is fixed at the opening by screws, the worm 13 runs through a fixing frame 18, and the hand wheel 12 is located on the outer side of the fixing frame 18, so as to facilitate the rotation of the staff.

本说明书中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In this specification, specific examples are used to illustrate the principles and implementations of the present invention, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention; There will be changes in the specific implementation manner and application scope of the idea of the invention. In conclusion, the contents of this specification should not be construed as limiting the present invention.

Claims (1)

1.一种便携式输送管道除漆打磨装置,其特征在于:包括环形支撑架、推动装置、进给装置和刮刀组件,所述环形支撑架套设于管道外壁上,所述进给装置为多个,多个所述进给装置固定于所述环形支撑架的内壁上,所述刮刀组件固定于所述进给装置上,所述刮刀组件位于所述进给装置与管道外壁之间,所述进给装置用于调整刮刀组件与管道外壁之间的距离,所述推动装置可拆卸固定于管道外壁上,所述推动装置与所述环形支撑架相抵,所述推动装置带动所述环形支撑架转动;1. a portable conveying pipeline paint-removing and polishing device is characterized in that: comprising an annular supporting frame, a pushing device, a feeding device and a scraper assembly, the annular supporting frame is sleeved on the outer wall of the pipeline, and the feeding device is a plurality of A plurality of the feeding devices are fixed on the inner wall of the annular support frame, the scraper assembly is fixed on the feeding device, and the scraper assembly is located between the feeding device and the outer wall of the pipeline, so The feeding device is used to adjust the distance between the scraper assembly and the outer wall of the pipe, the pushing device is detachably fixed on the outer wall of the pipe, the pushing device is abutted against the annular support frame, and the pushing device drives the annular support rack rotation; 所述推动装置包括双头螺柱、两个螺柱螺母和两个推动支撑杆,两个所述推动支撑杆分别位于所述环形支撑架的两侧,所述推动支撑杆包括直杆和弧形杆,所述弧形杆的外侧中部固定于所述直杆的第一端,所述弧形杆的内侧用于与管道外壁相抵,所述直杆的第二端具有通孔,所述双头螺柱的中部直径大于两端直径,所述双头螺柱的两端具有外螺纹,所述双头螺柱的两端分别穿过两个所述直杆上的所述通孔,两个所述螺柱螺母与所述双头螺柱的两端螺纹连接,所述螺柱螺母位于所述直杆的外侧;The pushing device includes double-ended studs, two stud nuts and two pushing support rods, the two pushing support rods are respectively located on both sides of the annular support frame, and the pushing support rods include straight rods and arcs. The middle part of the outer side of the arc-shaped rod is fixed on the first end of the straight rod, the inner side of the arc-shaped rod is used to abut against the outer wall of the pipe, the second end of the straight rod has a through hole, and the The diameter of the middle part of the double-ended stud is larger than the diameter of the two ends, the two ends of the double-ended stud have external threads, and the two ends of the double-ended stud pass through the through holes on the two straight rods respectively, The two stud nuts are threadedly connected with both ends of the double-ended stud, and the stud nuts are located outside the straight rod; 所述环形支撑架的两侧具有多个凸起部,多个所述凸起部间隔分布,所述直杆上固定有挡块,所述挡块用于与所述凸起部相抵;The two sides of the annular support frame are provided with a plurality of raised parts, and the plurality of raised parts are distributed at intervals; a stopper is fixed on the straight rod, and the stopper is used to abut against the raised part; 还包括两个支撑架销轴,所述环形支撑架包括上环体支撑架和下环体支撑架,所述上环体支撑架和所述下环体支撑架均为弧形结构,所述上环体支撑架和所述下环体支撑架的两端相抵时能够组成圆环形结构,所述上环体支撑架和所述下环体支撑架的两端均间隔设置有插块,所述上环体支撑架和所述下环体支撑架的所述插块交错分布,所述插块上具有插孔,所述支撑架销轴依次穿过所述上环体支撑架和所述下环体支撑架的所述插块;It also includes two support frame pins, the annular support frame includes an upper ring body support frame and a lower ring body support frame, the upper ring body support frame and the lower ring body support frame are both arc structures, and the When the two ends of the upper ring body support frame and the lower ring body support frame are abutting against each other, a circular structure can be formed, and the two ends of the upper ring body support frame and the lower ring body support frame are provided with insert blocks at intervals, The insert blocks of the upper ring body support frame and the lower ring body support frame are distributed in a staggered manner, the insert blocks are provided with insertion holes, and the support frame pins pass through the upper ring body support frame and the lower ring body support frame in turn. the insert block of the lower ring body support frame; 所述进给装置包括手轮、蜗杆、蜗轮、压板和丝杆,所述手轮固定于所述蜗杆的一端,所述蜗杆与所述蜗轮啮合,所述压板位于所述蜗轮靠近所述刮刀组件的一侧,所述压板的中部具有螺纹孔,所述丝杆的中部与所述螺纹孔螺纹连接,所述丝杆的一端固定于所述蜗轮的内壁,所述压板与所述刮刀组件相对固定;The feeding device includes a hand wheel, a worm, a worm wheel, a pressing plate and a screw, the hand wheel is fixed on one end of the worm, the worm is engaged with the worm wheel, and the pressing plate is located on the worm wheel close to the scraper. On one side of the assembly, the middle part of the pressure plate has a threaded hole, the middle part of the screw rod is threadedly connected with the threaded hole, one end of the screw rod is fixed on the inner wall of the worm wheel, the pressure plate and the scraper assembly relatively fixed; 还包括两个弹簧,所述刮刀组件包括刀具、连接体和连接螺母,所述刀具固定于所述连接体靠近管道外壁的一侧,所述连接体远离管道外壁的一侧具有两个连接柱,所述压板的两侧具有连接孔,所述连接柱穿过所述连接孔,所述连接柱穿过所述连接孔的一端具有外螺纹,所述连接柱与所述连接螺母螺纹连接,所述弹簧内径大于所述连接孔的内径,所述弹簧的第一端与所述压板靠近所述刀具的一侧相抵,所述弹簧的第二端与所述刀具相抵;It also includes two springs, the scraper assembly includes a cutter, a connecting body and a connecting nut, the cutter is fixed on the side of the connecting body close to the outer wall of the pipe, and the side of the connecting body away from the outer wall of the pipe has two connecting posts , there are connection holes on both sides of the pressing plate, the connection post passes through the connection hole, and one end of the connection post passing through the connection hole has an external thread, and the connection post is threadedly connected with the connection nut, The inner diameter of the spring is larger than the inner diameter of the connecting hole, the first end of the spring is in contact with the side of the pressing plate close to the cutter, and the second end of the spring is in contact with the cutter; 还包括角接触球轴承和推力球轴承,所述角接触球轴承为两个,两个所述角接触球轴承固定于所述蜗杆的两端,所述推力球轴承的内壁固定于所述丝杆穿过所述螺纹孔的一端,所述推力球轴承的一侧固定于所述环形支撑架的内壁上;It also includes an angular contact ball bearing and a thrust ball bearing. There are two angular contact ball bearings. The two angular contact ball bearings are fixed at both ends of the worm, and the inner wall of the thrust ball bearing is fixed on the wire. The rod passes through one end of the threaded hole, and one side of the thrust ball bearing is fixed on the inner wall of the annular support frame; 还包括固定架,所述环形支撑架的内壁上具有多个安装腔室,所述安装腔室具有两个开口,两个所述开口位置正对,两个所述开口所在直线与所述环形支撑架的轴向方向相同,所述蜗杆、所述蜗轮、所述角接触球轴承、所述推力球轴承和所述压板均位于所述安装腔室内,所述丝杆、所述连接柱和所述弹簧均贯穿于所述安装腔室,所述固定架为多个,每个所述开口固定一个所述固定架,所述蜗杆贯穿于一个所述固定架,所述手轮位于所述固定架的外侧。It also includes a fixing frame, the inner wall of the annular support frame is provided with a plurality of installation chambers, the installation chamber has two openings, the positions of the two openings are opposite, and the two openings are located on a straight line with the ring shape. The axial direction of the support frame is the same, the worm, the worm gear, the angular contact ball bearing, the thrust ball bearing and the pressing plate are all located in the installation chamber, the screw rod, the connecting column and the The springs all run through the installation chamber, there are a plurality of the fixing brackets, one of the fixing brackets is fixed to each of the openings, the worm screw runs through one of the fixing brackets, and the handwheel is located in the outside of the mount.
CN202011057661.XA 2020-09-30 2020-09-30 A portable conveying pipeline paint removing and polishing device Active CN112122709B (en)

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CN2728655Y (en) * 2004-09-29 2005-09-28 孙桂新 Metal pipe derusting machine
EP2942134A1 (en) * 2014-05-07 2015-11-11 Georg Fischer Central Plastics LLC Tube scraper with biased blades
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113894363A (en) * 2021-09-03 2022-01-07 燕山大学 Polishing device for automatic paint removal of pipeline and polishing method thereof
CN113894363B (en) * 2021-09-03 2022-11-04 燕山大学 Grinding device for pipe automatic paint removal and grinding method thereof

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