CN112117508B - Power battery pack and vehicle with the same - Google Patents

Power battery pack and vehicle with the same Download PDF

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CN112117508B
CN112117508B CN201910544126.8A CN201910544126A CN112117508B CN 112117508 B CN112117508 B CN 112117508B CN 201910544126 A CN201910544126 A CN 201910544126A CN 112117508 B CN112117508 B CN 112117508B
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heat exchange
battery pack
layer
exchange cavity
cavity
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CN112117508A (en
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周江涛
鲁志佩
冯嘉茂
于坤
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BYD Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/655Solid structures for heat exchange or heat conduction
    • H01M10/6556Solid parts with flow channel passages or pipes for heat exchange
    • H01M10/6557Solid parts with flow channel passages or pipes for heat exchange arranged between the cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6567Liquids
    • H01M10/6568Liquids characterised by flow circuits, e.g. loops, located externally to the cells or cell casings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Secondary Cells (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

本发明公开了一种动力电池包及具有其的车辆,包括:第一层单体电池组和第二层单体电池组,所述第二层单体电池组与所述第一层单体电池组层叠设置;热管理组件,所述热管理组件设于所述第一层单体电池组和所述第二层单体电池组之间,且具有靠近所述第一层单体电池组的第一换热腔和靠近所述第二层单体电池组的第二换热腔,所述第一换热腔和所述第二换热腔连通。根据本发明的动力电池包,通过在第一层单体电池组和第二层单体电池组之间设置热管理组件,且热管理组件设有第一换热腔和第二换热腔,使热管理组件能同时对第一层单体电池组和第二单体电池组进行换热,且热管理组件的结构简单、紧凑,从而方便热管理组件在电池包内的布置。

Figure 201910544126

The invention discloses a power battery pack and a vehicle having the same, comprising: a first-layer single battery pack and a second-layer single-battery pack, the second-layer single-battery pack and the first-layer single-battery pack The battery packs are arranged in layers; a thermal management assembly is arranged between the first layer of single battery packs and the second layer of single battery packs, and has a structure close to the first layer of single battery packs The first heat exchange cavity and the second heat exchange cavity close to the second layer of single battery pack, the first heat exchange cavity and the second heat exchange cavity are communicated. According to the power battery pack of the present invention, by arranging a thermal management component between the first layer of single battery packs and the second layer of single battery packs, and the thermal management component is provided with a first heat exchange cavity and a second heat exchange cavity, The thermal management assembly can simultaneously exchange heat for the first-layer single battery pack and the second single battery pack, and the thermal management assembly has a simple and compact structure, thereby facilitating the arrangement of the thermal management assembly in the battery pack.

Figure 201910544126

Description

动力电池包及具有其的车辆Power battery pack and vehicle with the same

技术领域technical field

本发明属于车辆制造技术领域,具体而言,涉及一种动力电池包及具有其的车辆。The invention belongs to the technical field of vehicle manufacturing, and in particular, relates to a power battery pack and a vehicle having the same.

背景技术Background technique

相关技术中,动力电池的热管理系统会采用单个热管理系统对单层的电池组进行散热,当动力电池布置为上下两层时,需要分别对各层电池组设置热管理系统,其结构复杂,设计及工艺难度大,且占用空间大,不利于车辆的电池包的紧凑化要求。In the related art, the thermal management system of the power battery uses a single thermal management system to dissipate heat from the single-layer battery pack. When the power battery is arranged in two layers, it is necessary to set up a thermal management system for each layer of the battery pack, which is complicated in structure. , the design and process are difficult, and the space is large, which is not conducive to the compact requirements of the battery pack of the vehicle.

发明内容SUMMARY OF THE INVENTION

本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明的一个目的在于提出一种空间紧凑,结构简单的动力电池包。The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, an object of the present invention is to provide a power battery pack with compact space and simple structure.

根据本发明实施例的动力电池包包括:第一层单体电池组和第二层单体电池组,所述第二层单体电池组与所述第一层单体电池组上下层叠设置;热管理组件,所述热管理组件设于所述第一层单体电池组和所述第二层单体电池组之间,且具有靠近所述第一层单体电池组的第一换热腔和靠近所述第二层单体电池组的第二换热腔,所述第一换热腔和所述第二换热腔连通。The power battery pack according to the embodiment of the present invention includes: a first layer of single battery packs and a second layer of single battery packs, the second layer of single battery packs and the first layer of single battery packs are stacked on top of each other; a thermal management assembly, the thermal management assembly is arranged between the first layer of single battery packs and the second layer of single battery packs, and has a first heat exchange close to the first layer of single battery packs a cavity and a second heat exchange cavity close to the second layer of single battery packs, and the first heat exchange cavity communicates with the second heat exchange cavity.

根据本发明的动力电池包,通过在第一层单体电池组和第二层单体电池组之间设置热管理组件,且热管理组件设有第一换热腔和第二换热腔,使热管理组件能同时对第一层单体电池组和第二单体电池组进行换热,且热管理组件的结构简单、紧凑,从而方便热管理组件在电池包内的布置。According to the power battery pack of the present invention, by arranging a thermal management component between the first layer of single battery pack and the second layer of single battery pack, and the thermal management component is provided with a first heat exchange cavity and a second heat exchange cavity, The thermal management assembly can simultaneously exchange heat for the first-layer single battery pack and the second single battery pack, and the thermal management assembly has a simple and compact structure, thereby facilitating the arrangement of the thermal management assembly in the battery pack.

根据本发明一个实施例的动力电池包,所述热管理组件具有中隔板,所述第一换热腔和所述第二换热腔分别位于所述中隔板的两侧。According to the power battery pack of an embodiment of the present invention, the thermal management assembly has a middle partition plate, and the first heat exchange cavity and the second heat exchange cavity are located on two sides of the middle partition plate, respectively.

根据本发明一个实施例的动力电池包,所述热管理组件包括中空的壳体,所述中隔板设于所述壳体内,且所述壳体的中空腔分为所述第一换热腔和所述第二换热腔。According to a power battery pack according to an embodiment of the present invention, the thermal management component includes a hollow casing, the middle partition is arranged in the casing, and the hollow cavity of the casing is divided into the first heat exchange cavity and the second heat exchange cavity.

根据本发明一个实施例的动力电池包,所述第一换热腔和所述第二换热腔连通,所述中隔板的一端与所述壳体的内壁间隔开以形成缺口,所述第一换热腔和所述第二换热腔通过所述缺口连通。According to the power battery pack according to an embodiment of the present invention, the first heat exchange cavity is communicated with the second heat exchange cavity, one end of the middle partition plate is spaced apart from the inner wall of the casing to form a gap, and the The first heat exchange cavity and the second heat exchange cavity are communicated through the gap.

根据本发明一个实施例的动力电池包,所述第一换热腔包括至少两个分隔开的第一子换热腔,所述第二换热腔包括多个分隔开的第二子换热腔,相邻的两个所述第二子换热腔连通,且最外侧的两个所述第二子换热腔均通过所述缺口与两个所述第一子换热腔连通,所述热管理组件具有分别与两个所述第一子换热腔相连的进水口和出水口,所述进水口和所述出水口设于所述热管理组件的背离所述缺口的一端。(补充相关附图)According to a power battery pack according to an embodiment of the present invention, the first heat exchange cavity includes at least two separated first sub-heat exchange chambers, and the second heat exchange cavity includes a plurality of separated second sub-cavities A heat exchange cavity, two adjacent second sub heat exchange cavities communicate with each other, and both the outermost two second sub heat exchange cavities communicate with the two first sub heat exchange cavities through the gap , the thermal management assembly has a water inlet and a water outlet respectively connected with the two first sub-heat exchange chambers, and the water inlet and the water outlet are arranged at one end of the thermal management assembly away from the gap . (Supplementary related drawings)

根据本发明一个实施例的动力电池包,所述第一换热腔和所述第二换热腔内均设有扰流结构。According to the power battery pack according to an embodiment of the present invention, both the first heat exchange cavity and the second heat exchange cavity are provided with a turbulent flow structure.

根据本发明一个实施例的动力电池包,所述扰流结构包括多个扰流柱。According to a power battery pack according to an embodiment of the present invention, the spoiler structure includes a plurality of spoiler columns.

根据本发明一个实施例的动力电池包,所述第一换热腔和所述第二换热腔内各自设有多个间隔开分布的所述扰流柱。According to the power battery pack of an embodiment of the present invention, the first heat exchange cavity and the second heat exchange cavity are each provided with a plurality of the spoiler columns spaced apart and distributed.

根据本发明一个实施例的动力电池包,还包括:托盘和上盖,所述托盘包括底板和侧边框;所述上盖、所述底板分别与所述侧边框的上下两端相连,以限定出电池容纳腔;所述第一层单体电池组和所述第二层单体电池组均包括多个单体电池,所述单体电池安装于所述电池容纳腔内,The power battery pack according to an embodiment of the present invention further includes: a tray and an upper cover, the tray includes a bottom plate and a side frame; the upper cover and the bottom plate are respectively connected with the upper and lower ends of the side frame to define out of the battery accommodating cavity; the first layer of single battery packs and the second layer of single battery packs each include a plurality of single cells, and the single cells are installed in the battery accommodating cavity,

根据本发明一个实施例的动力电池包,所述单体电池与上盖之间设置有导热绝缘层。According to the power battery pack of an embodiment of the present invention, a thermally conductive insulating layer is provided between the single battery and the upper cover.

根据本发明一个实施例的动力电池包,所述单体电池与底板之间设置有导热绝缘层。According to the power battery pack of an embodiment of the present invention, a thermally conductive insulating layer is provided between the single battery and the bottom plate.

根据本发明一个实施例的动力电池包,所述上盖和底板均为铝合金材料制成;According to the power battery pack of an embodiment of the present invention, the upper cover and the bottom plate are both made of aluminum alloy material;

本发明还提出了一种车辆,所述车辆具有根据本发明任一项实施例所述的动力电池包。The present invention also provides a vehicle having the power battery pack according to any one of the embodiments of the present invention.

所述车辆与上述的动力电池包相对于现有技术所具有的优势相同,在此不再赘述。The vehicle and the above-mentioned power battery pack have the same advantages over the prior art, which will not be repeated here.

本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.

附图说明Description of drawings

本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:

图1是根据本发明的一个实施例的动力电池包的结构示意图;1 is a schematic structural diagram of a power battery pack according to an embodiment of the present invention;

图2是根据本发明的一个实施例的热管理组件的结构示意图;FIG. 2 is a schematic structural diagram of a thermal management assembly according to an embodiment of the present invention;

图3是图2在A处的局部放大图;Fig. 3 is a partial enlarged view of Fig. 2 at A;

图4和图5是根据本发明的一个实施例的第一层单体电池组或第二层单体电池组的结构示意图;4 and 5 are schematic structural diagrams of a first-layer single battery pack or a second-layer single battery pack according to an embodiment of the present invention;

图6是根据本发明的一个实施例的热管理组件的结构示意图(省略第二换热腔的部分壳体);FIG. 6 is a schematic structural diagram of a thermal management assembly according to an embodiment of the present invention (part of the casing of the second heat exchange chamber is omitted);

图7是图6在A-A处的剖视图;Figure 7 is a cross-sectional view of Figure 6 at A-A;

图8是图7在B处的局部放大图;Fig. 8 is a partial enlarged view of Fig. 7 at B;

图9是根据本发明的一个实施例的车辆的结构示意图。FIG. 9 is a schematic structural diagram of a vehicle according to an embodiment of the present invention.

附图标记:Reference number:

车辆1000;vehicle 1000;

动力电池包100;Power battery pack 100;

单体电池10;single battery 10;

第一层单体电池组1;The first layer of single battery pack 1;

第二层单体电池组2;The second layer of single battery pack 2;

热管理组件3;第一换热腔31;第一子换热腔311;第二换热腔32;第二子换热腔321;壳体33;中隔板34;扰流柱35;进水口36;出水口37;缺口38;Thermal management assembly 3; first heat exchange cavity 31; first sub heat exchange cavity 311; second heat exchange cavity 32; second sub heat exchange cavity 321; shell 33; Water outlet 36; Water outlet 37; Gap 38;

托盘41;上盖42;端板43;Tray 41; Upper cover 42; End plate 43;

导热绝缘层5。Thermally conductive insulating layer 5 .

具体实施方式Detailed ways

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.

下面参考图1-图9描述根据本发明实施例的动力电池包100。The following describes a power battery pack 100 according to an embodiment of the present invention with reference to FIGS. 1-9 .

根据本发明实施例的动力电池包100包括:第一层单体电池组1和第二层单体电池组2,第二层单体电池组2与第一层单体电池组1上下层叠设置;热管理组件3,热管理组件3设于第一层单体电池组1和第二层单体电池组2之间,且具有靠近第一层单体电池组1的第一换热腔31和靠近第二层单体电池组2的第二换热腔32,第一换热腔31和第二换热腔32连通。The power battery pack 100 according to the embodiment of the present invention includes: a first layer of single battery packs 1 and a second layer of single battery packs 2 , and the second layer of single battery packs 2 and the first layer of single battery packs 1 are stacked on top of each other ; Thermal management assembly 3, the thermal management assembly 3 is provided between the first layer of single battery pack 1 and the second layer of single battery pack 2, and has a first heat exchange cavity 31 close to the first layer of single battery pack 1 The first heat exchange cavity 31 and the second heat exchange cavity 32 communicate with the second heat exchange cavity 32 close to the second layer of the single battery pack 2 .

例如如图1所示,第一层单体电池组1设于热管理组件3的下方,第二层单体电池组2设于热管理组件3的上方。For example, as shown in FIG. 1 , the first layer of single battery packs 1 is arranged below the thermal management component 3 , and the second layer of single battery packs 2 is arranged above the thermal management component 3 .

由此,当电池工作时,热管理组件3内的换热介质会流通在第一换热腔31和第二换热腔32内,第一换热腔31可以为靠近其的第一层单体电池组1换热,第二换热腔32可以为靠近其的第二层单体电池组2换热,且将热管理组件3的第一换热腔31和第二换热腔32集成在第一单体电池组与第二电池组之间,可以使热管理组件3的结构更紧凑,且方便热管理组件3在动力电池包100内的布置。Therefore, when the battery is in operation, the heat exchange medium in the thermal management assembly 3 will circulate in the first heat exchange cavity 31 and the second heat exchange cavity 32, and the first heat exchange cavity 31 may be the first layer of single layer adjacent to it. The second heat exchange cavity 32 can exchange heat for the second layer of the single battery pack 2 close to it, and the first heat exchange cavity 31 and the second heat exchange cavity 32 of the thermal management assembly 3 are integrated. Between the first single battery pack and the second battery pack, the structure of the thermal management assembly 3 can be made more compact, and the arrangement of the thermal management assembly 3 in the power battery pack 100 is facilitated.

根据本发明的动力电池包100,通过在第一层单体电池组1和第二层单体电池组2之间设置热管理组件3,且热管理组件3设有第一换热腔31和第二换热腔32,使热管理组件3能同时对第一层单体电池组1和第二单体电池组进行换热,且热管理组件3的结构简单、紧凑,从而方便热管理组件3在电池包内的布置。According to the power battery pack 100 of the present invention, the thermal management assembly 3 is provided between the first layer of single battery pack 1 and the second layer of single battery pack 2, and the thermal management assembly 3 is provided with the first heat exchange cavity 31 and The second heat exchange chamber 32 enables the thermal management assembly 3 to exchange heat with the first-layer single battery pack 1 and the second single battery pack at the same time, and the thermal management assembly 3 has a simple and compact structure, thereby facilitating the thermal management assembly 3 Arrangement in the battery pack.

下面参照图1-图9描述根据本发明的动力电池包100的一些实施例。Some embodiments of the power battery pack 100 according to the present invention will be described below with reference to FIGS. 1-9 .

如图3所示,根据本发明一个实施例的动力电池包100,热管理组件3具有中隔板34,第一换热腔31和第二换热腔32分别位于中隔板34的两侧,由此,通过中隔板34将第一换热腔31和第二换热腔32,且中隔板34的设置结构简单,便于布置。As shown in FIG. 3 , according to the power battery pack 100 according to an embodiment of the present invention, the thermal management assembly 3 has a middle partition plate 34 , and the first heat exchange cavity 31 and the second heat exchange cavity 32 are respectively located on both sides of the middle partition plate 34 Therefore, the first heat exchange cavity 31 and the second heat exchange cavity 32 are separated by the middle partition plate 34, and the arrangement structure of the middle partition plate 34 is simple and convenient for arrangement.

如图3所示,根据本发明一个实施例的动力电池包100,热管理组件3包括中空的壳体33,中隔板34设于壳体33内,且壳体33的中空腔分为第一换热腔31和第二换热腔32。As shown in FIG. 3 , according to the power battery pack 100 according to an embodiment of the present invention, the thermal management assembly 3 includes a hollow casing 33 , a middle partition 34 is arranged in the casing 33 , and the hollow cavity of the casing 33 is divided into a third A heat exchange cavity 31 and a second heat exchange cavity 32 .

壳体33内形成供散热介质流通的换热腔,并在壳体33内设置中隔板34,以形成第一换热腔31和第二换热腔32,使换热介质可以在第一换热腔31和第二换热腔32内流动,从而便于对第一层单体电池组1和第二层单体电池组2的换热。A heat exchange cavity for the circulation of the heat dissipation medium is formed in the shell 33, and a middle partition plate 34 is arranged in the shell 33 to form the first heat exchange cavity 31 and the second heat exchange cavity 32, so that the heat exchange medium can be in the first heat exchange cavity 31. Flow in the heat exchange cavity 31 and the second heat exchange cavity 32 facilitates heat exchange for the first layer of single battery packs 1 and the second layer of single battery packs 2 .

如图6-图8所示,根据本发明一个实施例的动力电池包100,第一换热腔31和第二换热腔32连通,例如第一换热腔31和第二换热腔32可以串联连接,中隔板34的一端与壳体33的内壁间隔开以形成缺口38,第一换热腔31和第二换热腔32通过缺口38连通,使第一换热腔31和第二换热腔32串联,由此,可以实现第一换热腔31和第二换热腔32的连通,例如,换热介质可以从第一换热腔31的进口流入第一换热腔31,并在缺口38处流入第二换热腔32,并从第二换热腔32流出,从而使换热介质可以流过第一换热腔31和第二换热腔32,以对第一层单体电池和第二层单体电池进行换热。As shown in FIGS. 6-8 , in the power battery pack 100 according to an embodiment of the present invention, the first heat exchange cavity 31 and the second heat exchange cavity 32 are in communication, for example, the first heat exchange cavity 31 and the second heat exchange cavity 32 It can be connected in series, one end of the middle partition plate 34 is spaced apart from the inner wall of the shell 33 to form a gap 38, and the first heat exchange cavity 31 and the second heat exchange cavity 32 are communicated through the gap 38, so that the first heat exchange cavity 31 and the second heat exchange cavity 32 communicate with each other through the gap 38. The two heat exchange cavities 32 are connected in series, whereby the first heat exchange cavity 31 and the second heat exchange cavity 32 can be communicated. For example, the heat exchange medium can flow into the first heat exchange cavity 31 from the inlet of the first heat exchange cavity 31 . , and flows into the second heat exchange cavity 32 at the gap 38 and flows out from the second heat exchange cavity 32, so that the heat exchange medium can flow through the first heat exchange cavity 31 and the second heat exchange cavity 32, so that the first heat exchange cavity 31 and the second heat exchange cavity 32 can flow through the The layer single battery and the second layer single battery exchange heat.

根据本发明一个实施例的动力电池包100,如图6-图8所示,第一换热腔31包括至少两个分隔开的第一子换热腔311,第二换热腔32包括多个分隔开的第二子换热腔321,相邻的两个第二子换热腔321连通,且最外侧的两个第二子换热腔321均通过缺口38与两个第一子换热腔311连通,热管理组件3具有分别与两个第一子换热腔311相连的进水口36和出水口37,进水口36和出水口37设于热管理组件3的背离缺口38的一端,即其中的一个第一子换热腔311设置进水口36,且进水口36设置在该第一子换热腔311的背离缺口38的一端,另一个字换热腔设置出水口37,且出水口37设置在该第一子换热腔311的背离缺口38的一端。According to the power battery pack 100 according to an embodiment of the present invention, as shown in FIGS. 6-8 , the first heat exchange cavity 31 includes at least two separated first sub-heat exchange cavity 311 , and the second heat exchange cavity 32 includes A plurality of separated second sub-heat exchange cavities 321, two adjacent second sub-heat-exchange cavities 321 communicate with each other, and the outermost two second sub-heat-exchange cavities 321 are connected to the two first sub-heat-exchange cavities 321 through the gap 38. The sub-heat exchange chambers 311 communicate with each other, and the thermal management assembly 3 has a water inlet 36 and a water outlet 37 respectively connected to the two first sub-heat exchange chambers 311 , and the water inlet 36 and the water outlet 37 are provided in the away gap 38 of the thermal management assembly 3 One end of the first sub-heat exchange cavity 311 is provided with a water inlet 36, and the water inlet 36 is set at the end of the first sub-heat exchange cavity 311 away from the gap 38, and the other word heat exchange cavity is provided with a water outlet 37 , and the water outlet 37 is disposed at one end of the first sub-heat exchange cavity 311 away from the notch 38 .

例如如图6所示的实施例,位于第一侧的第一子换热腔311与进水口36相连,位于第二侧的第一子换热腔311与出水口37相连,且位于第一侧的第一子换热腔311与位于第一侧的第二子换热腔321相连,位于第二侧的第一子换热腔311与位于第一侧的第二子换热腔321相连。For example, in the embodiment shown in FIG. 6 , the first sub-heat exchange cavity 311 located on the first side is connected to the water inlet 36 , the first sub-heat exchange cavity 311 located on the second side is connected to the water outlet 37 , and is located on the first side. The first sub-heat exchange cavity 311 on the side is connected with the second sub-heat exchange cavity 321 on the first side, and the first sub-heat exchange cavity 311 on the second side is connected with the second sub-heat exchange cavity 321 on the first side .

由此,换热介质可以从进水口36流入与进水口36相连的第一子换热腔311内,并通过缺口38流入第一侧的第二子换热腔321,换热介质分别通过缺口38依次流过从第一侧到第二侧的各个子换热腔,并通过缺口38从第二侧的第二子换热腔321流入与出水口37相连的第一子换热腔311,并从出水口37流出,从而完成冷却介质在第一换热腔31和第二换热腔32内的流通。Thus, the heat exchange medium can flow from the water inlet 36 into the first sub heat exchange cavity 311 connected to the water inlet 36, and flow into the second sub heat exchange cavity 321 on the first side through the gap 38, and the heat exchange medium passes through the gap respectively. 38 flows through each sub-heat exchange cavity from the first side to the second side in turn, and flows from the second sub-heat-exchange cavity 321 on the second side into the first sub-heat-exchange cavity 311 connected to the water outlet 37 through the gap 38, and flow out from the water outlet 37 , thereby completing the circulation of the cooling medium in the first heat exchange chamber 31 and the second heat exchange chamber 32 .

通过上述第一子换热腔311和第二子换热腔321的设置,可以使换热介质只通过一个进水口36和第一出水口37便可以流通在第一子换热腔311和第二子换热腔321内,实现冷却介质的循环,进而可以实现对第一层单体电池组1和第二层单体电池组2的换热。Through the arrangement of the first sub-heat exchange cavity 311 and the second sub-heat exchange cavity 321, the heat exchange medium can be circulated in the first sub-heat exchange cavity 311 and the second sub-heat exchange cavity 311 through only one water inlet 36 and the first water outlet 37. In the two sub-heat exchange chambers 321, the circulation of the cooling medium is realized, and then the heat exchange for the first layer of single battery pack 1 and the second layer of single battery pack 2 can be realized.

根据本发明一个实施例的动力电池包100,第一换热腔31和第二换热腔32内均设有扰流结构,扰流结构的设置可以使冷却介质在第一换热腔31和第二换热腔32内分别与第一层单体电池组1、第二层单体电池组2充分进行换热,可以增强动力电池包100的换热效率。According to the power battery pack 100 according to an embodiment of the present invention, both the first heat exchange cavity 31 and the second heat exchange cavity 32 are provided with a turbulent flow structure. The second heat exchange cavity 32 is respectively fully heat exchanged with the first layer of single battery pack 1 and the second layer of single battery pack 2 , which can enhance the heat exchange efficiency of the power battery pack 100 .

如图3所示,根据本发明一个实施例的动力电池包100,扰流结构包括多个扰流柱35,在一些示例中,第一换热腔31和第二换热腔32内各自设有多个间隔开分布的扰流柱35,多个扰流柱35的布置可以提升扰流效果,且扰流柱35可以沿第一换热腔31和第二换热腔32的间隔方向延伸,扰流柱35的结构简单,便于布置,且可以达到较好的扰流作用,从而可以降低动力电池包100的制造成本,且提升动力电池包100的换热效率。As shown in FIG. 3 , according to the power battery pack 100 according to an embodiment of the present invention, the turbulence structure includes a plurality of turbulence columns 35 . In some examples, the first heat exchange cavity 31 and the second heat exchange cavity 32 are respectively provided with There are a plurality of turbulent columns 35 distributed at intervals, the arrangement of the plurality of turbulence columns 35 can improve the turbulence effect, and the turbulence columns 35 can extend along the spacing direction of the first heat exchange cavity 31 and the second heat exchange cavity 32 , the structure of the spoiler column 35 is simple, easy to arrange, and can achieve a good spoiler effect, thereby reducing the manufacturing cost of the power battery pack 100 and improving the heat exchange efficiency of the power battery pack 100 .

根据本发明的一个实施例的动力电池包100还包括:电池包外壳,电池包外壳为金属材料制成;第一层单体电池组1和第二层单体电池组2均包括多个单体电池,每个单体电池均具有电池外壳、设在电池外壳内的电芯以及与电芯相连且伸出电池外壳的引出端子,单体电池安装在电池包外壳内;第一层单体电池组1和第二层单体电池组2均设于电池包外壳内,且电池包外壳内填充有包裹第一层单体电池组1和第二层单体电池组2的导热绝缘层。本发明的动力电池包100,第一层单体电池组1包括多个单体电池,第二层单体电池组2包括多个单体电池,第一层单体电池组1的多个单体电池可以铺设在电池包外壳的一侧,第二层单体电池组2的多个单体电池可以铺设在电池包外壳的另一侧,且热管理组件3设置在第一单体电池组与第二单体电池组之间,且第一换热腔31与第二换热腔32的间隔方向与第一层单体电池组1和第二层单体电池组2的间隔方向相同。The power battery pack 100 according to an embodiment of the present invention further includes: a battery pack casing, which is made of a metal material; the first layer of single battery packs 1 and the second layer of single battery packs 2 each include a plurality of single battery packs Each single battery has a battery casing, a battery cell arranged in the battery casing, and a lead terminal connected to the battery core and extending out of the battery casing, and the single battery is installed in the battery pack casing; the first layer of single cells The battery pack 1 and the second layer of single battery packs 2 are both disposed in the battery pack casing, and the battery pack casing is filled with a thermally conductive insulating layer wrapping the first layer of single battery packs 1 and the second layer of single battery packs 2 . In the power battery pack 100 of the present invention, the first layer of single battery pack 1 includes multiple single cells, the second layer of single battery pack 2 includes multiple single cells, and the first layer of single battery pack 1 includes multiple single cells The bulk battery can be laid on one side of the battery pack shell, the plurality of single cells of the second layer of single battery pack 2 can be laid on the other side of the battery pack shell, and the thermal management component 3 is arranged on the first single battery pack The distance between the first heat exchange cavity 31 and the second heat exchange cavity 32 is the same as the distance between the first layer of single battery group 1 and the second layer of single battery group 2 .

由此,导热绝缘层可以将多个第一层单体电池组1或第二层单体电池组2的多个单体电池的热量导出到热管理组件3处,并与热管理组件3进行换热,从而实现对动力电池包100的换热,且导热绝缘层包裹第一层单体电池组1和第二层单体电池组2,可以将第一层单体电池组1和第二层单体电池组2的各处的热量(例如第一层单体电池组1的单体电池或第二层单体电池组2的单体电池与导热绝缘层接触的表面的热量)传递给导热绝缘层,并从导热绝缘层传递到热管理组件3,从而提高动力电池包100的换热效率。In this way, the thermally conductive insulating layer can conduct the heat of the plurality of first-layer single battery packs 1 or the plurality of single cells of the second-layer single battery pack 2 to the thermal management assembly 3 , and conduct heat with the thermal management assembly 3 . heat exchange, so as to achieve heat exchange for the power battery pack 100, and the thermal insulation layer wraps the first layer of single battery pack 1 and the second layer of single battery pack 2, the first layer of single battery pack 1 and the second layer of single battery pack 2 can be The heat from all parts of the layered battery pack 2 (for example, the heat of the single cell of the first layer of single battery pack 1 or the surface of the single cell of the second layer of single battery pack 2 in contact with the thermally conductive insulating layer) is transferred to The thermally conductive insulating layer is transferred from the thermally conductive insulating layer to the thermal management assembly 3 , thereby improving the heat exchange efficiency of the power battery pack 100 .

本申请的一个实施例提出的动力电池包100,其中多个单体电池直接安装在电池包外壳内,减少了模组框架的使用,因此电池包外壳内的安装空间利用提高,电池包外壳内安装的单体电池数量增加,提高了动力电池包100的电池容量,提高了续航能力,且减少了元件数量和组装工序,降低了成本。In the power battery pack 100 proposed by an embodiment of the present application, a plurality of single cells are directly installed in the battery pack casing, which reduces the use of the module frame. Therefore, the utilization of the installation space in the battery pack casing is improved. The number of installed single cells is increased, the battery capacity of the power battery pack 100 is improved, the battery life is improved, the number of components and the assembly process are reduced, and the cost is reduced.

在一些实施例中,如图4和图5所示,第一层单体电池组11和第二层单体电池组22均包括多个单体电池10,动力电池包100还包括:托盘41和上盖42,托盘41包括底板和侧边框;上盖42、底板分别与侧边框的上下两端相连,以限定出电池容纳腔,第一层单体电池组1和第二层单体电池组2均包括多个单体电池10,单体电池10安装于设于电池包外壳内电池容纳腔内。In some embodiments, as shown in FIGS. 4 and 5 , the first layer of single battery packs 11 and the second layer of single battery packs 22 each include a plurality of single cells 10 , and the power battery pack 100 further includes: a tray 41 and the upper cover 42, the tray 41 includes a bottom plate and a side frame; the upper cover 42 and the bottom plate are respectively connected to the upper and lower ends of the side frame to define a battery accommodating cavity, the first layer of single battery pack 1 and the second layer of single battery cells Each of the groups 2 includes a plurality of single cells 10, and the single cells 10 are installed in a battery accommodating cavity provided in the battery pack casing.

例如动力电池包100的一部分(多个)单体电池10安装在上述电池容纳腔内,并安装于热管理组件3的下方,构成第一层单体电池组1,动力电池包100的另一部分(多个)单体电池10安装在上述电池容纳腔内,并安装于热管理组件3的上方,构成第二层单体电池组2。For example, a part (multiple) of single cells 10 of the power battery pack 100 are installed in the above-mentioned battery accommodating cavity and below the thermal management assembly 3 to form the first layer of single battery pack 1 , another part of the power battery pack 100 The unit cell(s) 10 are installed in the above-mentioned battery accommodating cavity and above the thermal management assembly 3 to constitute the second-layer unit battery pack 2 .

在一些示例中,托盘41包括侧边框和底板,在实际的执行中,侧边框为四方框,底板与侧边框的底面固定连接,在一些实施例中,底板与侧边框的底面通过焊接固定连接。单体电池10与底板之间可以设置有导热绝缘层5,导热绝缘层5设置在单体电池10的靠近底板的一侧表面上。这样可以增加单体电池10的下表面与底板之间的实际导热面积,底板也能具有散热效果。In some examples, the tray 41 includes a side frame and a bottom plate. In actual implementation, the side frame is a four-frame frame, and the bottom plate is fixedly connected to the bottom surface of the side frame. In some embodiments, the bottom plate and the bottom surface of the side frame are fixedly connected by welding. . A thermally conductive insulating layer 5 may be disposed between the single cell 10 and the bottom plate, and the thermally conductive insulating layer 5 is disposed on the surface of one side of the single cell 10 close to the bottom plate. In this way, the actual heat conduction area between the lower surface of the single cell 10 and the bottom plate can be increased, and the bottom plate can also have a heat dissipation effect.

上盖42和底板可以均由铝合金材料制成。铝合金材料的导热性能好,且密度小重量轻,且价格便宜。Both the upper cover 42 and the bottom plate may be made of aluminum alloy material. Aluminum alloy material has good thermal conductivity, low density, light weight, and low price.

在实际的执行中,单体电池10可以支撑于托盘41的侧边框,且单体电池10的下表面与托盘41的底板间隔开设置,这样可以充分利用刚度和强度均远大于底板的侧边框,且导热绝缘层5可以夹设在单体电池10和底板之间。In actual implementation, the single cell 10 can be supported on the side frame of the tray 41, and the lower surface of the single cell 10 is spaced apart from the bottom plate of the tray 41, so that the side frame of the base plate, which is far more rigid and stronger than the bottom plate, can be fully utilized. , and the thermally conductive insulating layer 5 can be sandwiched between the single battery 10 and the bottom plate.

在一些实施例中,如图4和图5所示,单体电池10与上盖42之间设置有导热绝缘层5,在一些示例中,导热绝缘层5涂覆在单体电池10靠近上盖42的一侧表面。In some embodiments, as shown in FIG. 4 and FIG. 5 , a thermally conductive insulating layer 5 is disposed between the single cell 10 and the upper cover 42 . In some examples, the thermally conductive insulating layer 5 is coated on the top of the single cell 10 near the One side surface of the cover 42 .

在一些实施例中,如图4和图5所示,单体电池10与底板之间设置有导热绝缘层5,在一些示例中,导热绝缘层5涂覆在单体电池10靠近底板的一侧表面。In some embodiments, as shown in FIG. 4 and FIG. 5 , a thermally conductive insulating layer 5 is disposed between the single battery 10 and the bottom plate. In some examples, the thermally conductive insulating layer 5 is coated on a portion of the single battery 10 close to the bottom plate. side surface.

导热绝缘层5可以将多个单体电池10的热量导出到托盘4111和/或上盖4212处,并与热管理层组件进行换热,从而实现对单体电池10的换热,在一些示例中,导热绝缘层54可以填充在电池容纳腔内,包裹第一层单体电池组1的多个单体电池10和/或包裹第二层单体电池组2的多个单体电池10,由此,可以将单体电池10的各处的热量(例如单体电池10与导热绝缘层5接触的表面的热量)传递给导热绝缘层5,并从导热绝缘层5传递到托盘4111和/或上盖4212,并最终传递到热管理组件3进行换热,从而提高动力电池包100的换热效率。The thermally conductive insulating layer 5 can conduct the heat of the plurality of single cells 10 to the tray 4111 and/or the upper cover 4212, and exchange heat with the thermal management layer assembly, thereby realizing the heat exchange of the single cells 10, in some examples , the thermally conductive insulating layer 54 can be filled in the battery accommodating cavity, wrapping the plurality of single cells 10 of the first layer of single battery pack 1 and/or wrapping the plurality of single cells 10 of the second layer of single battery pack 2, Thereby, the heat of the unit cell 10 (for example, the heat of the surface of the unit cell 10 in contact with the thermally conductive insulating layer 5) can be transferred to the thermally conductive insulating layer 5, and from the thermally conductive insulating layer 5 to the tray 4111 and/or or the upper cover 4212, and finally transferred to the thermal management assembly 3 for heat exchange, thereby improving the heat exchange efficiency of the power battery pack 100.

例如,如图1所示,第一层单体电池组1安装于热管理组件3的下部,第一层单体电池组1的多个单体电池10与第一层单体电池组1的上盖42间涂覆有导热绝缘层5;第二层单体电池组2安装于热管理组件3的上部,第二层单体电池组2的多个单体电池10与第二层单体电池组2的底板间涂覆有导热绝缘层5。For example, as shown in FIG. 1 , the first-layer single battery pack 1 is installed at the lower part of the thermal management assembly 3 , the plurality of single cells 10 of the first-layer single battery pack 1 and the first-layer single battery pack 1 The upper cover 42 is coated with a thermally conductive insulating layer 5; the second layer of the single battery pack 2 is installed on the upper part of the thermal management assembly 3, and the plurality of single cells 10 of the second layer of single battery pack 2 and the second layer of single cells A thermally conductive insulating layer 5 is coated between the bottom plates of the battery pack 2 .

由此,安装于热管理组件3下方的第一层单体电池组1,可以通过涂覆在第一层单体电池组1的多个单体电池10与第一层单体电池组1的上盖42间的导热绝缘层5,将第一层单体电池组1的多个单体电池10的热量通过第一层单体电池组1的上盖42传递到热管理组件3,且安装于热管理组件3上方的第二层单体电池组2,可以通过涂覆在第二层单体电池组2的多个单体电池10与第二层单体电池组2的底板间的导热绝缘层5,将第二层单体电池组2的多个单体电池10的热量通过第二层单体电池组2的底板传递到热管理组件3。Thus, the first layer of the single battery pack 1 installed under the thermal management assembly 3 can pass through the contact between the plurality of single cells 10 coated on the first layer of the single battery pack 1 and the first layer of the single battery pack 1 . The thermally conductive insulating layer 5 between the upper cover 42 transfers the heat of the plurality of single cells 10 of the first layer of single battery pack 1 to the thermal management assembly 3 through the upper cover 42 of the first layer of single battery pack 1, and is installed The second layer of the single battery pack 2 above the thermal management component 3 can be thermally conducted between the plurality of single cells 10 coated on the second layer of the single battery pack 2 and the bottom plate of the second layer of the single battery pack 2 The insulating layer 5 transfers the heat of the plurality of single cells 10 of the second-layer single battery pack 2 to the thermal management assembly 3 through the bottom plate of the second-layer single battery pack 2 .

如图4和图5所示,单体电池10为长方体结构的方形电池,并具有长度L、厚度D和介于长度L和厚度D之间的高度H,多个单体电池10沿单体电池10的厚度D方向排布。这样,可以在单体电池10容纳腔内实现高密度的单体电池10排布,且每个单体电池10均具有用于与上盖42散热的表面。As shown in FIG. 4 and FIG. 5 , the single cell 10 is a rectangular cell with a rectangular parallelepiped structure, and has a length L, a thickness D, and a height H between the length L and the thickness D, and the plurality of single cells 10 along the single cell The cells 10 are arranged in the thickness D direction. In this way, a high-density arrangement of the single cells 10 can be realized in the accommodating cavity of the single cells 10 , and each single cell 10 has a surface for heat dissipation with the upper cover 42 .

如图4所示,沿单体电池10的厚度D方向的最外侧的两个单体电池10的外侧可以安装有端板43,单体电池10可以通过端板43与托盘41相连。As shown in FIG. 4 , end plates 43 may be installed on the outer sides of the two outermost single cells 10 along the thickness D direction of the single cells 10 , and the single cells 10 may be connected to the tray 41 through the end plates 43 .

当然,在另一些实施例中,第一层单体电池组1和第二层单体电池组2均可以包括多个电池模组,每个电池模组均包括多个单体电池,且每个电池模组均设置有模组框架,模组框架用于对单体电池定位。如图9所述,根据本发明的车辆1000包括根据本发明任一项实施例的动力电池包100。Of course, in other embodiments, both the first layer of single battery pack 1 and the second layer of single battery pack 2 may include a plurality of battery modules, each battery module includes a plurality of single cells, and each battery module includes a plurality of single cells. Each battery module is provided with a module frame, and the module frame is used for positioning the single cells. As shown in FIG. 9 , a vehicle 1000 according to the present invention includes a power battery pack 100 according to any embodiment of the present invention.

根据本发明的车辆1000通过设置根据本发明实施例的动力电池包100,从而具有相应的优点,在此不再赘述。The vehicle 1000 according to the present invention has corresponding advantages by providing the power battery pack 100 according to the embodiment of the present invention, which will not be repeated here.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment," "some embodiments," "exemplary embodiment," "example," "specific example," or "some examples", etc., is meant to incorporate the embodiments A particular feature, structure, material, or characteristic described by an example or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, The scope of the invention is defined by the claims and their equivalents.

Claims (10)

1. A power battery pack (100), comprising:
the battery pack comprises a first layer of single battery pack (1) and a second layer of single battery pack (2), wherein the second layer of single battery pack (2) and the first layer of single battery pack (1) are stacked up and down;
the heat management assembly (3) is arranged between the first layer of single battery pack (1) and the second layer of single battery pack (2), and is provided with a first heat exchange cavity (31) close to the first layer of single battery pack (1) and a second heat exchange cavity (32) close to the second layer of single battery pack (2), and the first heat exchange cavity (31) is communicated with the second heat exchange cavity (32);
the heat management assembly (3) is provided with a middle partition plate (34), and the first heat exchange cavity (31) and the second heat exchange cavity (32) are respectively positioned on two sides of the middle partition plate (34); the heat management assembly (3) comprises a hollow shell (33), the middle partition plate (34) is arranged in the shell (33), and the hollow cavity of the shell (33) is divided into the first heat exchange cavity (31) and the second heat exchange cavity (32); the first heat exchange cavity (31) is communicated with the second heat exchange cavity (32), one end of the middle partition plate (34) is spaced from the inner wall of the shell (33) to form a gap (38), and the first heat exchange cavity (31) is communicated with the second heat exchange cavity (32) through the gap (38).
2. The power battery pack (100) according to claim 1, wherein the first heat exchange cavity (31) comprises at least two first sub-heat exchange cavities (311) which are separated, the second heat exchange cavity (32) comprises a plurality of second sub-heat exchange cavities (321) which are separated, two adjacent sub-heat exchange cavities (321) are communicated, and the two outermost sub-heat exchange cavities (321) are communicated with the two first sub-heat exchange cavities (311) through the notch (38), the heat management assembly (3) is provided with a water inlet (36) and a water outlet (37) which are respectively connected with the two first sub-heat exchange cavities (311), and the water inlet (36) and the water outlet (37) are arranged at one end of the heat management assembly (3) which is far away from the notch (38).
3. The power battery pack (100) according to claim 1, wherein a flow disturbing structure is arranged in each of the first heat exchange cavity (31) and the second heat exchange cavity (32).
4. A power pack (100) according to claim 3, wherein the flow perturbation structure comprises a plurality of flow perturbation columns (35).
5. The power battery pack (100) according to claim 4, wherein a plurality of the turbulence columns (35) are distributed at intervals in the first heat exchange cavity (31) and the second heat exchange cavity (32).
6. The power battery pack (100) according to any one of claims 1-5, further comprising:
a tray (41) and an upper cover (42), the tray (41) comprising a bottom plate and side frames; the upper cover (42) and the bottom plate are respectively connected with the upper end and the lower end of the side frame to limit a battery accommodating cavity;
first layer battery cell group (1) with second layer battery cell group (2) all include a plurality of battery cell (10), battery cell (10) install in the battery holds the intracavity.
7. The power battery pack (100) according to claim 6, wherein a heat conducting and insulating layer (5) is arranged between the single batteries (10) and the upper cover (42).
8. The power battery pack (100) according to claim 6, wherein a heat conducting and insulating layer (5) is arranged between the single batteries (10) and the bottom plate.
9. The power battery pack (100) of claim 6, wherein the upper cover (42) and the bottom plate are both made of aluminum alloy material.
10. A vehicle (1000) characterized by having a power battery pack (100) according to any one of claims 1-6.
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