CN112117063B - Environment-friendly six-station column type porcelain insulator and manufacturing process thereof - Google Patents

Environment-friendly six-station column type porcelain insulator and manufacturing process thereof Download PDF

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Publication number
CN112117063B
CN112117063B CN202011180833.2A CN202011180833A CN112117063B CN 112117063 B CN112117063 B CN 112117063B CN 202011180833 A CN202011180833 A CN 202011180833A CN 112117063 B CN112117063 B CN 112117063B
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China
Prior art keywords
plate body
groove
plate
fixedly connected
wire
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CN202011180833.2A
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CN112117063A (en
Inventor
钟帮建
钟礼
肖广辉
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Jiangxi Xinlong Electric Porcelain Electric Appliance Manufacturing Co ltd
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Jiangxi Xinlong Electric Porcelain Electric Appliance Manufacturing Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B17/00Insulators or insulating bodies characterised by their form
    • H01B17/14Supporting insulators
    • H01B17/16Fastening of insulators to support, to conductor, or to adjoining insulator
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B17/00Insulators or insulating bodies characterised by their form
    • H01B17/38Fittings, e.g. caps; Fastenings therefor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B19/00Apparatus or processes specially adapted for manufacturing insulators or insulating bodies

Abstract

The invention discloses an environment-friendly six-station column type porcelain insulator and a manufacturing process thereof, and the insulator comprises a plate, wherein a groove is formed in the lower surface of the plate, an insulating plate body is attached inside the groove, an insulating core body is fixedly connected to the lower surface of the insulating plate body, a fourth through groove is formed in each of the plate and one side of the insulating plate body, a rod body is attached inside the fourth through groove, a third plate body is fixedly connected to each of two sides of the plate, a third through groove is formed in the upper surface of the third plate body, a fixed plate body is fixedly connected to each of two adjacent sides of the third plate bodies, and limiting blocks are uniformly and fixedly connected to the lower surface of the fixed plate body and the upper surface of the plate body; through the inside slip of slider at the spout, first plate body is fixed with the wire with fixed plate body mutually, and twist grip makes first rubber pad and wire fixed mutually simultaneously, gives the wire firm effect, prevents that the wire from following the inside roll-off of recess.

Description

Environment-friendly six-station column type porcelain insulator and manufacturing process thereof
Technical Field
The invention relates to the technical field of auxiliary equipment of power engineering, in particular to an environment-friendly six-station column type porcelain insulator and a manufacturing process thereof.
Background
The insulator is a device which is arranged between conductors with different electric potentials or between the conductor and a grounding component and can bear the action of voltage and mechanical stress, the insulator has various types and different shapes, although the structures and the appearances of different types of insulators are greatly different, the insulators are composed of two parts, namely an insulating part and a connecting hardware fitting, the insulator is a special insulating control part and can play an important role in an overhead transmission line, the insulator is mostly used for a telegraph pole in the early years, one end of a high-voltage wire connecting tower which is slowly developed is hung with a plurality of disc-shaped insulators, the insulator is usually made of glass or ceramics for increasing the creepage distance and is called as an insulator, the insulator cannot fail due to various electromechanical stresses caused by the change of the environment and the electric load condition, otherwise, the insulator cannot play a great role and can damage the service life of the whole line, the porcelain insulator is an insulator made of electrical ceramics.
The porcelain insulator is one of the most commonly used insulator types, and is practical and environment-friendly due to the fact that porcelain quality is relatively practical and environment-friendly, and is widely popularized at present, however, when workers wind and arrange a lead in a groove of the porcelain insulator, the ceramic core body is separated from the base body due to the fact that the workers do not wind and arrange the lead in the groove of the porcelain insulator, the base body is separated from the insulating core body due to the fact that the ceramic core body is not fastened or used for years, the base body is discarded on the spot after separation, and pollution to the environment is caused for a long time.
Disclosure of Invention
The invention aims to provide an environment-friendly six-station column type porcelain insulator and a manufacturing process thereof, and aims to solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: an environment-friendly six-station column type porcelain insulator comprises a plate, a first through groove and a second through groove, wherein a groove is formed in the lower surface of the plate, an insulating plate body is attached to the inside of the groove, an insulating core body is fixedly connected to the lower surface of the insulating plate body, a fourth through groove is formed in each of one sides of the plate and the insulating plate body, a rod body is attached to the inside of the fourth through groove, a third plate body is fixedly connected to each of two sides of the plate, a third through groove is formed in the upper surface of the third plate body, a fixing plate body is fixedly connected to one side, adjacent to the two third plate bodies, of the lower surface of the fixing plate body and the upper surface of the plate body, a limiting block is uniformly and fixedly connected to one side, adjacent to the limiting block, a spring is fixedly connected to the inner ring of the spring, a latex pad is attached to the inner ring of the spring, and two ends of the latex pad are fixedly connected to the outer side wall of the limiting block, the spout has been seted up to one side of third plate body, the inside sliding connection of spout has the slider, the slider is kept away from the lateral wall fixedly connected with fixed plate body of spout, one side threaded connection of third plate body has first plate body, first logical groove run through in the third plate body is kept away from the inside top of one side of spout, the second logical groove run through in the third plate body is close to the inside top of one side of spout, the inside top of third plate body first screw thread through-hole has been seted up to one side of third plate body, the inside wall threaded connection of first screw thread through-hole has the screw rod, the screw rod is located the one end fixedly connected with fifth plate body of third through-hole inside, the screw rod is kept away from the one end fixedly connected with handle of fifth plate body.
As further preferable in the present technical solution: the equal fixedly connected with fourth plate body in both ends of the body of rod, the lower surface of insulating core bonds and has the second plate body, two connecting plate bodies of lower surface symmetry fixedly connected with of second plate body.
As further preferable in the present technical solution: third threaded through holes are formed in the upper surface of the second plate body and the lower surface of the insulating core body, and second bolts are connected to the inner side wall of each third threaded through hole in a threaded mode.
As further preferable in the present technical solution: a second threaded through hole is formed in the upper surface of the connecting plate body, and a first bolt is in threaded connection with the inner side wall of the second threaded through hole.
As further preferable in the present technical solution: the environment-friendly six-station column type porcelain insulator of claim, wherein: a second rubber pad is bonded on the upper surface of the fixed plate body, and a first rubber pad is bonded on one side, far away from the screw, of the fifth plate body.
An environment-friendly six-station column type porcelain insulator manufacturing process comprises the following steps:
s1, the connecting plate body is matched with the first bolt through the second threaded through hole, and the connecting plate body is fixed with an object;
s2, conducting line connection on the lead through the first through groove and the second through groove, and then conducting line fixation on the lead through the third through groove;
and S3, mounting the first plate body and reinforcing the lead.
As further preferable in the present technical solution: in S2, the wire is sequentially inserted into the first through groove and the second through groove, the wire is attached to the second rubber pad, the wire gives pressure to the fixing plate and the spring, the spring drives the sliding block to slide in the sliding groove, after the wire is stretched, the fixing plate drives the second rubber pad to be attached to the wire, the wire is wound after passing through the third through groove again, the wire is fixed to the third plate, and the handle is held to rotate the screw rod to drive the fifth plate to be attached to the wire.
As further preferable in the present technical solution: in S3, the first plate is attached to the lead and then fixed to the third plate by screws.
Compared with the prior art, the invention has the beneficial effects that:
the first plate body and the fixed plate body fix the conducting wire by sliding the sliding block in the sliding groove, and the handle is rotated to fix the first rubber pad and the conducting wire, so that the conducting wire is stabilized and prevented from sliding out of the groove;
and the rod body is fixed with the fourth plate body after penetrating through the inside of the fourth through groove, so that the plate is fixed with the ceramic core body, the plate is prevented from being separated from the ceramic core body to damage the environment, and energy conservation and environmental protection are realized.
Drawings
FIG. 1 is a schematic view of the internal structure of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is an enlarged view of the area A of FIG. 1;
FIG. 4 is a schematic view of the structure of the groove and the plate of the present invention;
fig. 5 is a schematic structural view of a third plate and a first plate according to the present invention;
fig. 6 is a schematic structural diagram of the connecting plate body and the second plate body according to the present invention.
In the figure: 1. a first through groove; 2. a first threaded through hole; 3. a handle; 4. a third plate body; 5. a fourth plate body; 6. a fourth through groove; 7. an insulating plate body; 8. a third threaded through hole; 9. a first bolt; 10. connecting the plate bodies; 11. a second bolt; 12. a second threaded through hole; 13. a second plate body; 14. an insulating core; 15. a rod body; 16. a groove; 17. a screw; 18. a fifth plate body; 19. a third through groove; 20. a first plate body; 21. a second through groove; 22. a latex pad; 23. a slider; 24. a chute; 25. fixing the plate body; 26. a limiting block; 27. a spring; 28. a first rubber pad; 29. a second rubber pad; 30. a plate member.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
Referring to fig. 1-6, the present invention provides a technical solution: an environment-friendly six-station column type porcelain insulator comprises a plate 30, a first through groove 1 and a second through groove 21, wherein a groove 16 is formed in the lower surface of the plate 30, an insulating plate body 7 is attached to the inside of the groove 16, an insulating core body 14 is fixedly connected to the lower surface of the insulating plate body 7, a fourth through groove 6 is formed in one side of the plate 30 and one side of the insulating plate body 7, a rod body 15 is attached to the inside of the fourth through groove 6, third plate bodies 4 are fixedly connected to the two sides of the plate 30, a third through groove 19 is formed in the upper surface of each third plate body 4, fixing plate bodies 25 are fixedly connected to the adjacent sides of the two third plate bodies 4, limit blocks 26 are uniformly and fixedly connected to the lower surfaces of the fixing plate bodies 25 and the upper surface of the plate 30, springs 27 are fixedly connected to the adjacent sides of the limit blocks 26, and latex pads 22 are attached to the inner rings of the springs 27, both ends of the latex pad 22 are fixedly connected to the outer side wall of the limiting block 26, one side of the third plate body 4 is provided with a sliding groove 24, a sliding block 23 is connected inside the sliding groove 24 in a sliding manner, a fixed plate 25 is fixedly connected on the outer side wall of the sliding block 23 far away from the sliding groove 24, a first plate body 20 is connected with one side of the third plate body 4 through threads, the first through groove 1 penetrates through the upper part of the inner part of one side of the third plate body 4 far away from the sliding groove 24, the second through groove 21 penetrates through the upper portion of the inner portion of the third board body 4 on the side close to the sliding groove 24, a first threaded through hole 2 is arranged on one side of the third plate body 4 above the inside of the third plate body 4, the inside wall threaded connection of first screw thread through-hole 2 has screw rod 17, the one end fixedly connected with fifth plate body 18 that screw rod 17 is located the inside of third tee bend groove 19, screw rod 17 keeps away from the one end fixedly connected with handle 3 of fifth plate body 18.
In this embodiment, specifically: the fourth plate body 5 is fixedly connected to both ends of the rod body 15, the second plate body 13 is bonded to the lower surface of the insulating core body 14, and the two connecting plate bodies 10 are symmetrically and fixedly connected to the lower surface of the second plate body 13.
In this embodiment, specifically: third screw thread through-hole 8 has all been seted up to the upper surface of second plate body 13 and the lower surface of insulating core 14, and the inside wall threaded connection of third screw thread through-hole 8 has second bolt 11.
In this embodiment, specifically: a second threaded through hole 12 is formed in the upper surface of the connecting plate body 10, and a first bolt 9 is connected to the inner side wall of the second threaded through hole 12 in a threaded manner.
In this embodiment, specifically: a second rubber pad 29 is bonded to the upper surface of the fixed plate 25, and a first rubber pad 28 is bonded to the side of the fifth plate 18 away from the screw 17.
An environment-friendly six-station column type porcelain insulator manufacturing process comprises the following steps:
s1, the connecting plate body 10 is fixed with an object through the matching of the second threaded through hole 12 and the first bolt 9;
s2, conducting line connection on the lead through the first through groove 1 and the second through groove 21, and then conducting line fixation on the lead through the third through groove 19;
and S3, mounting the first plate body 20 and reinforcing the lead.
In this embodiment, specifically: in S2, the wire is sequentially inserted into the first through groove 1 and the second through groove 21, the wire is attached to the second rubber pad 29, the wire applies pressure to the fixing plate 25 and the spring 27, the spring 27 drives the slider 23 to slide in the sliding groove 24, after the wire is stretched, the fixing plate 25 drives the second rubber pad 29 to be attached to the wire, the wire is wound after passing through the third through groove 19 again, the wire is fixed to the third plate 4, and the handle 3 is held by hand to rotate the screw 17 to drive the fifth plate 18 to be attached to the wire.
In this embodiment, specifically: in S3, the first board 20 is attached to the lead wire and fixed to the third board 4 by screws.
Working principle or structural principle, when in use, the connecting plate body 10 is attached to an object, the first bolt 9 is attached to the second threaded through hole 12 and then screwed tightly and penetrates through the inside of the object, the device is fixed, the plate body 30 is held by a hand to attach the groove 16 to the insulating plate body 7, the rod body 15 penetrates through the inside of the groove 16 and then is respectively fixed to the fourth plate body 5, one end of a lead penetrates through the first through groove 1 and the second through groove 21, the outer side wall of the third plate body 4 is wound and then penetrates through the third through groove 19, the third plate body 4 is wound again, the handle 3 is held by the hand to rotate the screw 17, the screw 17 drives the fifth plate body 18 to horizontally move until the lead is attached to the first rubber pad 28, the lead is stabilized, the lead is pressed after the first plate body 20 is attached to the lead, the spring 27 is compressed by the pressure applied by the lead, finally the first plate body 20 is fixed to the third plate body 4 by the screw, the fixing plate 25 and the first plate 20 simultaneously give a fixing effect to the wires, and the spring 27 gives a buffering and damping effect to the wires.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (4)

1. The utility model provides a six station column type porcelain insulators of environment-friendly, includes that plate (30), first logical groove (1) and second lead to groove (21), its characterized in that: the lower surface of the plate (30) is provided with a groove (16), an insulating plate body (7) is attached to the inside of the groove (16), the lower surface of the insulating plate body (7) is fixedly connected with an insulating core body (14), one side of the plate (30) and one side of the insulating plate body (7) are both provided with a fourth through groove (6), a rod body (15) is attached to the inside of the fourth through groove (6), two sides of the plate (30) are both fixedly connected with third plate bodies (4), the middle part of the upper surface of the third plate body (4) is provided with a third through groove (19), one side of the two adjacent third plate bodies (4) is both fixedly connected with a fixing plate body (25), the lower surface of the fixing plate body (25) and the upper surface of the plate (30) are both uniformly and fixedly connected with a limiting block (26), one side of the limiting block (26) is fixedly connected with a spring (27), the inner ring of spring (27) is laminated with latex pad (22), the both ends of latex pad (22) are all fixedly connected in the lateral wall of stopper (26), spout (24) have been seted up to one side of third plate body (4), the inside sliding connection of spout (24) has slider (23), slider (23) are kept away from the lateral wall fixedly connected with fixed plate body (25) of spout (24), one side threaded connection of third plate body (4) has first plate body (20), first logical groove (1) run through in third plate body (4) is kept away from the inside top of one side of spout (24), second logical groove (21) run through in third plate body (4) are close to the inside top of one side of spout (24), the inside top of third plate body (4) one side of third plate body (4) is seted up first screw thread through-hole (2), the inner side wall of the first threaded through hole (2) is in threaded connection with a screw rod (17), one end of the screw rod (17) located inside a third through groove (19) is fixedly connected with a fifth plate body (18), one end of the screw rod (17) far away from the fifth plate body (18) is fixedly connected with a handle (3), two ends of a rod body (15) are both fixedly connected with a fourth plate body (5), the lower surface of an insulating core body (14) is bonded with a second plate body (13), the lower surface of the second plate body (13) is symmetrically and fixedly connected with two connecting plate bodies (10), the upper surface of the second plate body (13) and the lower surface of the insulating core body (14) are both provided with third threaded through holes (8), the inner side wall of the third threaded through hole (8) is in threaded connection with a second bolt (11), and the upper surface of each connecting plate body (10) is provided with second threaded through holes (12), the inner side wall of the second threaded through hole (12) is in threaded connection with a first bolt (9), a second rubber pad (29) is bonded to the upper surface of the fixed plate body (25), and a first rubber pad (28) is bonded to one side, far away from the screw rod (17), of the fifth plate body (18).
2. The manufacturing process of the environment-friendly six-station column type porcelain insulator as claimed in claim 1, characterized in that: the method comprises the following steps:
s1, the connecting plate body (10) is fixed with an object through the matching of the second threaded through hole (12) and the first bolt (9);
s2, conducting line connection on the lead through the first through groove (1) and the second through groove (21), and then conducting line fixation on the lead through the third through groove (19);
and S3, mounting the first plate body (20) and reinforcing the lead.
3. The manufacturing process of the environment-friendly six-station column type porcelain insulator as claimed in claim 2, characterized in that: in S2, insert the wire in first logical groove (1) in proper order, the inside that the second led to groove (21), the wire laminates with second rubber pad (29) mutually, the wire gives fixed plate body (25), spring (27) pressure, spring (27) drive slider (23) slide in the inside of spout (24), the tensile back that finishes of wire, fixed plate body (25) drive second rubber pad (29) and laminate mutually with the wire, the wire rethread third leads to behind groove (19), wind and establish, it is fixed mutually with third plate body (4) to hold handle (3) and rotate screw rod (17) and drive fifth plate body (18) and laminate mutually with the wire.
4. The manufacturing process of the environment-friendly six-station column type porcelain insulator as claimed in claim 2, characterized in that: in S3, the first plate (20) is attached to the lead and then fixed to the third plate (4) by screws.
CN202011180833.2A 2020-10-29 2020-10-29 Environment-friendly six-station column type porcelain insulator and manufacturing process thereof Active CN112117063B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011180833.2A CN112117063B (en) 2020-10-29 2020-10-29 Environment-friendly six-station column type porcelain insulator and manufacturing process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011180833.2A CN112117063B (en) 2020-10-29 2020-10-29 Environment-friendly six-station column type porcelain insulator and manufacturing process thereof

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CN112117063A CN112117063A (en) 2020-12-22
CN112117063B true CN112117063B (en) 2022-02-18

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Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005079044A (en) * 2003-09-03 2005-03-24 Daito Co Ltd Polymer insulator
CN103345988A (en) * 2013-07-29 2013-10-09 国家电网公司 Column-type porcelain insulator
CN206893373U (en) * 2017-05-20 2018-01-16 江西利华电瓷制造有限公司 A kind of column type porcelain insulator for being easy to line ball
CN207818281U (en) * 2018-02-28 2018-09-04 江西省萍乡市玻瓷高压绝缘子有限公司 A kind of board-like connection porcelain insulator
CN211150204U (en) * 2020-01-15 2020-07-31 萍乡恒邦电力器材有限公司 Suspension type tensioning porcelain insulator
CN211404179U (en) * 2020-02-24 2020-09-01 萍乡市日升电瓷有限公司 Glass insulator with anti-drop structure at joint

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